Tunnel kiln wall structure with good sealing performance
By adopting limit seats, locking blocks and other structures in the tunnel kiln wall structure, the high sealing of the kiln wall and the rapid disassembly and assembly of the insulation board are achieved, solving the problems of uneven temperature in the kiln and difficult maintenance.
Patent Information
- Application Number
- CN202311365172.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-10-19
- Publication Date
- 2025-04-22
AI Technical Summary
The existing tunnel kiln wall structure is poorly sealed, resulting in abnormal thermal system in the kiln, uneven temperature, and the insulation board lacks the quick disassembly and assembly function, making it difficult to maintain.
A tunnel kiln wall structure with good sealing properties is designed, using limit seats, locking blocks, limit strips, storage chambers, springs and positioning rods to realize the rapid disassembly and assembly of the insulation board.
Through the design of this structure, the high sealing of the kiln wall and the rapid disassembly and assembly of the insulation board are achieved, reducing maintenance difficulties and improving the practicality of the equipment.
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Figure CN119860660A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of industrial kilns, and in particular to a tunnel kiln wall structure with good sealing performance. Background Art
[0002] Ordinary tunnel kilns mostly use refractory bricks and other building materials to build kiln walls. Brick kiln walls are built with bricks. Due to the small size of bricks, there are many mortar joints during construction. It is almost impossible to ensure that the mud in each mortar joint is full during the masonry process. If the mortar joints between bricks are not full, it will lead to poor sealing of the kiln wall, air leakage, and air circulation from the mortar joints, causing abnormalities in the thermal system in the kiln, uneven temperature, and failure to reach the baking temperature of the brick blank, resulting in brick collapse, cracks, mute, black foot bricks, embossing, bread bricks, lime bursts and other defects. In order to solve the above problems and improve the sealing of the kiln wall, an insulation board is usually installed on the outside of the kiln wall to improve the sealing of the kiln wall.
[0003] However, the existing equipment does not have the insulation board with quick disassembly and assembly function. During the subsequent replacement or maintenance, many fixing bolts need to be removed one by one, which is time-consuming and some rusted screws cannot be removed, increasing the difficulty of maintenance. Therefore, a tunnel kiln wall structure with good sealing performance is proposed. Summary of the invention
[0004] The purpose of the present invention is to solve the shortcomings in the prior art and to propose a tunnel kiln wall structure with good sealing performance.
[0005] In order to achieve the above-mentioned purpose, the present invention adopts the following technical scheme: a tunnel kiln wall structure with good sealing performance, including a kiln wall body, a plurality of sockets are provided on the front of the kiln wall body, an insulation board is movably provided on the front of the kiln wall body, a plurality of plug blocks are fixedly provided on the side of the insulation board close to the kiln wall body, the plug blocks and the sockets are adapted to each other, two limit seats are fixedly provided on both sides of the kiln wall body, an extrusion structure is provided on one side of the limit seat, limit grooves are provided on the top inner wall and the bottom inner wall of the limit seat, an arc groove is provided on the inner wall of one side of the limit seat, a positioning hole is provided on the arc groove, and two locking structures are fixedly provided on both sides of the insulation board.
[0006] As a further description of the above technical solution:
[0007] The extrusion structure includes two sliding rods fixedly mounted on the limit seat, the same mounting plate being movably provided on the two sliding rods, a push rod being fixedly provided on one side of the mounting plate close to the limit seat, a first spring being sleeved on the sliding rod, one end of the first spring being in contact with one side of the mounting plate, and the other end of the first spring being fixedly connected to the limit seat.
[0008] As a further description of the above technical solution:
[0009] The mounting plate is provided with two circular holes, the inner walls of the circular holes are provided with sealing rings, and the inner walls of the sealing rings are movably connected to the sliding rod.
[0010] As a further description of the above technical solution:
[0011] The locking structure includes a connecting frame fixedly installed with the insulation board, a locking block is fixedly provided at one end of the connecting frame, limit strips are fixedly provided at the top and bottom of the locking block, the limit strips and the limit grooves are matched, a storage cavity is provided on the locking block, a second spring is fixedly provided in the storage cavity, a guide plate is fixedly provided at one end of the second spring, the guide plate is movably connected to the inner wall of the storage cavity, a positioning rod is fixedly provided on one side of the guide plate, and the positioning rod is matched with the positioning hole.
[0012] As a further description of the above technical solution:
[0013] Two blocking pieces are fixedly provided on the front side of the locking block, and the two blocking pieces are located on both sides of the storage cavity.
[0014] As a further description of the above technical solution:
[0015] Three support plates are fixedly arranged on the front side of the kiln wall body, and the tops of the three support plates are fitted with the bottoms of the insulation plates.
[0016] The present invention has the following beneficial effects:
[0017] 1. Compared with the prior art, the tunnel kiln wall structure with good sealing performance is provided with a limit seat, a connecting frame, a locking block, a limit strip, a storage cavity, a second spring, a guide plate and a positioning rod. When disassembly is required, multiple positioning rods are squeezed, and the positioning rods squeeze the guide plate, and the guide plate squeezes the second spring. When one end of the positioning rod is retracted into the arc groove, the insulation board is pulled outward, and the insulation board can be removed for replacement or maintenance. When installing, the four positioning rods are pressed inward to make one end of the positioning rod slide into the arc groove, and then the insulation board is pushed, and the four locking blocks are inserted into the four limit seats. The locking blocks drive the positioning rod to move. When one end of the positioning rod moves to the position of the positioning hole, the second spring pushes the positioning rod out, and the positioning rod is inserted into the positioning hole. The insulation board is installed, replacing the traditional bolt fixing mode and improving the disassembly and assembly efficiency.
[0018] 2. Compared with the prior art, the tunnel kiln wall structure with good sealing performance is equipped with a sliding rod, a mounting plate, a push rod and a first spring. During disassembly, the push rod can be driven by squeezing the mounting plate. The movement of the push rod can squeeze the positioning rod, thereby realizing the disassembly of the insulation board. The squeezing structure is arranged on one side of the limit seat, which can improve the convenience of disassembly and assembly, and does not require the use of other tools for disassembly, thereby improving the practicability of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 A schematic diagram of the three-dimensional structure of the tunnel kiln wall structure with good sealing performance proposed by the present invention;
[0020] Figure 2 It is a schematic diagram of the three-dimensional structure of the kiln wall body in the tunnel kiln wall structure with good sealing performance proposed by the present invention;
[0021] Figure 3 A schematic diagram of the three-dimensional structure of the heat preservation board in the tunnel kiln wall structure with good sealing performance proposed by the present invention;
[0022] Figure 4 It is a three-dimensional schematic diagram of the limit seat and the extrusion structure in the tunnel kiln wall structure with good sealing performance proposed by the present invention;
[0023] Figure 5 It is a side sectional schematic diagram of the locking structure in the tunnel kiln wall structure with good sealing performance proposed by the present invention.
[0024] Legend:
[0025] 1. Kiln wall body; 2. Socket; 3. Insulation board; 4. Plug block; 5. Limit seat; 6. Limit groove; 7. Positioning hole; 8. Extrusion structure; 801. Sliding rod; 802. Mounting plate; 803. Push rod; 804. First spring; 9. Locking structure; 901. Connecting frame; 902. Locking block; 903. Limit strip; 904. Storage cavity; 905. Second spring; 906. Guide plate; 907. Positioning rod. DETAILED DESCRIPTION
[0026] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0027] Reference Figures 1 to 5The tunnel kiln wall structure with good sealing performance provided by the present invention comprises a kiln wall body 1, three support plates are installed on the front bolts of the kiln wall body 1, the tops of the three support plates are fitted with the bottoms of the insulation plates 3, the support plates provide support for the insulation plates 3, a plurality of plug holes 2 are arranged on the front of the kiln wall body 1, the insulation plates 3 are clamped on the front of the kiln wall body 1, a plurality of plug blocks 4 are welded on one side of the insulation plates 3 close to the kiln wall body 1, the plug blocks 4 are adapted to the plug holes 2, two limit seats 5 are installed on both sides of the kiln wall body 1 by bolts, one side of the limit seat 5 is provided with an extrusion structure 8, the extrusion structure 8 comprises two limit seats 5 welded to the limit seat 5 Slide bar 801, the same mounting plate 802 is slidably mounted on the two slide bars 801, the mounting plate 802 is provided with two round holes, the inner wall of the round hole is provided with a sealing ring, the inner wall of the sealing ring is slidably connected to the slide bar 801, a push rod 803 is welded on one side of the mounting plate 802 close to the limit seat 5, a first spring 804 is sleeved on the slide bar 801, one end of the first spring 804 is fitted with one side of the mounting plate 802, and the other end of the first spring 804 is welded with the limit seat 5, and the extrusion structure 8 is located on one side of the limit seat 5, which can improve the convenience of disassembly and assembly, and no other tools are needed for disassembly, thereby improving the practicality of the equipment;
[0028] The top inner wall and the bottom inner wall of the limit seat 5 are both provided with a limit groove 6, an inner wall on one side of the limit seat 5 is provided with an arc groove, and a positioning hole 7 is provided on the arc groove. Two locking structures 9 are welded on both sides of the insulation board 3, and the locking structure 9 includes a connecting frame 901 welded to the insulation board 3, and a locking block 902 is welded at one end of the connecting frame 901. The top and bottom of the locking block 902 are welded with a limit strip 903, and the limit strip 903 is adapted to the limit groove 6. The locking block 902 is provided with a storage cavity 904, and a first Second spring 905, a guide plate 906 is welded at one end of the second spring 905, the guide plate 906 is slidably connected to the inner wall of the storage chamber 904, a positioning rod 907 is welded on one side of the guide plate 906, the positioning rod 907 is adapted to the positioning hole 7, two baffles are welded on the front of the locking block 902, the two baffles are located on both sides of the storage chamber 904, the baffles can limit the guide plate 906, the locking structure 9 and the limiting seat 5 are used in combination, which replaces the traditional bolt fixing mode, improves the efficiency of disassembly and assembly of the insulation board 3, and reduces the difficulty of disassembly and assembly.
[0029] Working principle: When the insulation board 3 needs to be disassembled, replaced or repaired, the four mounting plates 802 are squeezed inward at the same time, the mounting plate 802 drives the top rod 803, the top rod 803 squeezes the positioning rod 907, the positioning rod 907 squeezes the guide plate 906, and the guide plate 906 squeezes the second spring 905. When one end of the positioning rod 907 is retracted into the arc groove, the insulation board 3 is pulled outward, and the insulation board 3 can be removed for replacement or repair. When installing, press the four positioning rods 907 inward to make the positioning rods 907 One end of 07 slides into the arc groove, and then the insulation board 3 is pushed. The four locking blocks 902 are inserted into the four limit seats 5. At this time, multiple plug blocks 4 will be inserted into the sockets 2. The settings of the plug blocks 4 and the sockets 2 can improve the installation firmness and stability of the insulation board 3. The locking block 902 drives the positioning rod 907 to move. When one end of the positioning rod 907 moves to the position of the positioning hole 7, the second spring 905 pushes the positioning rod 907 out, and the positioning rod 907 is inserted into the positioning hole 7. The insulation board 3 is installed.
[0030] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A tunnel kiln wall structure with good sealing performance, comprising a kiln wall body (1), characterized in that: The front of the kiln wall body (1) is provided with a plurality of plug holes (2), the front of the kiln wall body (1) is movably provided with a heat preservation plate (3), a plurality of plug blocks (4) are fixedly provided on one side of the heat preservation plate (3) close to the kiln wall body (1), the plug blocks (4) and the plug holes (2) are matched, two limit seats (5) are fixedly provided on both sides of the kiln wall body (1), one side of the limit seat (5) is provided with an extrusion structure (8), the top inner wall and the bottom inner wall of the limit seat (5) are provided with limit grooves (6), one side inner wall of the limit seat (5) is provided with an arc groove, the arc groove is provided with a positioning hole (7), and two locking structures (9) are fixedly provided on both sides of the heat preservation plate (3).
2. The tunnel kiln wall structure with good sealing performance according to claim 1 is characterized in that: The extrusion structure (8) comprises two slide bars (801) fixedly mounted on the limit seat (5); a same mounting plate (802) is movably mounted on the two slide bars (801); a push rod (803) is fixedly mounted on one side of the mounting plate (802) close to the limit seat (5); a first spring (804) is sleeved on the slide bar (801); one end of the first spring (804) is in contact with one side of the mounting plate (802); and the other end of the first spring (804) is fixedly connected to the limit seat (5).
3. The tunnel kiln wall structure with good sealing performance according to claim 2 is characterized in that: The mounting plate (802) is provided with two circular holes, the inner walls of the circular holes are provided with sealing rings, and the inner walls of the sealing rings are movably connected to the sliding rod (801).
4. The tunnel kiln wall structure with good sealing performance according to claim 1 is characterized in that: The locking structure (9) comprises a connecting frame (901) fixedly mounted on the insulation board (3), a locking block (902) being fixedly mounted on one end of the connecting frame (901), limiting strips (903) being fixedly mounted on the top and bottom of the locking block (902), the limiting strips (903) being matched with the limiting groove (6), a storage cavity (904) being provided on the locking block (902), a second spring (905) being fixedly mounted in the storage cavity (904), a guide plate (906) being fixedly mounted on one end of the second spring (905), the guide plate (906) being movably connected to the inner wall of the storage cavity (904), a positioning rod (907) being fixedly mounted on one side of the guide plate (906), the positioning rod (907) being matched with the positioning hole (7).
5. The tunnel kiln wall structure with good sealing performance according to claim 4 is characterized in that: Two blocking pieces are fixedly provided on the front side of the locking block (902), and the two blocking pieces are located on both sides of the storage cavity (904).
6. The tunnel kiln wall structure with good sealing performance according to claim 1 is characterized in that: Three support plates are fixedly arranged on the front side of the kiln wall body (1), and the tops of the three support plates are in contact with the bottom of the insulation plate (3).