Production process of almond mask
Almond cream is made by cold pressing and processing of almond raw materials, and the problem of using chemical agents in existing facial masks is solved, and the gentle use and efficient nutritional absorption of the facial mask is achieved, which promotes skin health.
Patent Information
- Application Number
- CN202411894633.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-20
- Publication Date
- 2025-04-25
AI Technical Summary
Existing facial masks are mostly made of chemical agents, which are troublesome to produce and irritating the skin, affecting the absorption effect, and contain chemical ingredients that are mostly unfavorable to skin health.
Almonds are used as the main raw materials to obtain almond oil and almond oil cakes through cold pressing, which are further processed into almond protein powder, combined with almond oil and additives to stir in an emulsifier to make an almond cream, and evenly apply it on the fabric to make a mask.
Maximize the nutrients of almonds and reduce chemical composition. The mask is gentle and the nutrients are easily absorbed, which promotes skin microcirculation, makes the skin rosy and shiny, reduces raw material costs, and improves production efficiency.
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of facial mask production, and specifically relates to a production process of an almond facial mask. Background Art
[0002] Facial mask is a category of skin care products, which is used to hydrate the skin and also has multiple functions such as moisturizing, nourishing, nourishing, improving appearance, deep cleaning, etc. However, most of the facial masks on the market are made of chemical agents, which is not only troublesome to produce, but also the chemical components in the facial mask have a stimulating effect on the skin and are not conducive to being absorbed by the human body. The present application proposes a production process of an almond facial mask, which can directly make a facial mask by using almonds as the main raw material and utilizing the nutrients therein, which can not only reduce costs, but also improve the production efficiency of the facial mask, and can obtain the beauty effect of almonds, promote skin microcirculation, and make the skin ruddy and shiny. Summary of the invention
[0003] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
[0004] To solve the above problems, the present invention adopts the following technical solutions.
[0005] The production process of almond mask includes the following steps: Step 1: cold press the almond raw material into almond oil, and obtain the intermediate product almond oil cake during the cold pressing process of almond oil; Step 2: Processing almond oil cake to obtain almond protein powder; Step 3: Add almond protein powder, almond oil and additives into an emulsifier in sequence and stir at the same time to obtain almond cream.
[0006] Preferably, the method further comprises the following steps: Step 4: Inject almond cream into the production device and evenly spread the almond cream on the surface of the cut fabric.
[0007] Preferably, in step 1, cold pressing the almond raw material into almond oil comprises the following steps: Step 1.1: The almond raw materials are slowly put into the elevator. After the elevator sends the almond raw materials into the softening pot, water is added manually to soften the almonds. The moisture content of the almonds is controlled at 5% to 8%; Step 1.2: Take the softened almond raw material and perform low-temperature cold pressing. The pressed oil cake is stored as a semi-finished product, and the almond crude oil produced by cold pressing flows into a temporary storage pool; Step 1.3: The temporarily stored almond crude oil is pumped into a self-cleaning filter through a crude oil pump for filtration, and the filtration pressure requirement is ≤0.4MPa; Step 1.4: Refining the crude oil, including alkali refining, water washing, bleaching, deodorization, and filtering; Step 1.5: The filtered almond oil is pumped into a finished oil tank for temporary storage.
[0008] Preferably, the temperature of low temperature cold pressing is not higher than 60°C.
[0009] Preferably, in step 2, processing the almond oil cake into almond protein powder comprises the following steps: Step 2.1: Put the almond oil cake into the hopper of the coarse crusher, turn on the crusher for coarse crushing, and require the coarsely crushed oil cake to pass through a 3mm aperture sieve before entering fine crushing; use a universal grinder to finely crush the coarsely crushed oil cake and pass it through an 80-mesh sieve; Step 2.2: Add 740 kg of water to the multifunctional extraction tank, turn on the agitator, heat to 40°C, add 100 kg of micronized almond oil cake to dissolve; continue stirring to fully mix the oil cake and water and soak for 30 to 40 minutes; Step 2.3: The soaked material is put into the first colloid mill for refining, and then passed through the second colloid mill for secondary refining. The refining material can pass through a 40-mesh sieve; Step 2.4: The material is sent to the ultra-high temperature instantaneous sterilizer through the homogenizer for sterilization. The sterilization temperature is ≥105°C, the homogenization pressure of the homogenizer is 30-40MPa, and the discharge temperature is cooled to 45-60°C by water; Step 2.5: The material is pumped into the spray drying tower through a high-pressure pump for spray drying. The pressure of the high-pressure pump is required to be controlled at 10-20 MPa, and the almond protein powder is collected at the powder receiving port.
[0010] Preferably, the temperature in the spray drying tower is maintained at 83°C to 87°C, the inlet air temperature is controlled at 160°C to 180°C, the negative pressure in the tower is maintained at 15 to 25 mm of water column, and the nozzle aperture is 2.4 to 2.6 mm.
[0011] Preferably, the additives are emulsifiers, defoamers and fragrances.
[0012] Preferably, the material of the cut cloth in step 4 is non-woven fabric, and a cutting device is used to cut out the mask cloth, and holes for the eyes, nose and mouth are cut out of the mask cloth.
[0013] Compared with the prior art, the present invention has the following beneficial effects: (1) The present invention uses almonds as raw materials and performs cold pressing on the almond raw materials, thereby retaining the nutrients of the almonds to the maximum extent, so that the facial mask has the beauty effect of almonds. The use of almonds as the main material makes the mask contain fewer chemical components, the mask is more gentle to use, the nutrients are easy to absorb, the skin microcirculation is promoted, and the skin becomes ruddy and shiny; (2) Almond protein powder and almond oil are used in the facial mask, and the almond protein powder is processed from the intermediate product of cold pressing, which makes full use of the almond raw materials, reduces the loss of nutrients in the almonds, and reduces the cost of raw materials. DETAILED DESCRIPTION
[0014] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below.
[0015] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0016] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments. The present invention provides the following embodiments.
[0017] The production process of almond mask includes the following steps: Step 1: cold press the almond raw material into almond oil, and obtain the intermediate product almond oil cake during the cold pressing process of almond oil; Cold pressing of almond raw materials into almond oil includes the following steps: Step 1.1: The almond raw materials are slowly put into the elevator. After the elevator sends the almond raw materials into the softening pot, water is added manually to soften the almonds. The moisture content of the almonds is controlled at 5% to 8%; Step 1.2: Take the softened almond raw material and perform low-temperature cold pressing. The pressed oil cake is stored as a semi-finished product, and the almond crude oil produced by cold pressing flows into a temporary storage pool; Step 1.3: The temporarily stored almond crude oil is pumped into a self-cleaning filter through a crude oil pump for filtration, and the filtration pressure requirement is ≤0.4MPa; Step 1.4: Refining the crude oil, including alkali refining, water washing, bleaching, deodorization, and filtering; Step 1.5: The filtered almond oil is pumped into a finished oil tank for temporary storage.
[0018] The temperature of low-temperature cold pressing is no higher than 60℃. Cold pressing can retain the active substances in almonds to the maximum extent, so that the nutrients in almonds are retained in almond oil cakes and almond oil, providing sufficient nutrients for the facial mask.
[0019] The specific refining steps for crude oil are as follows: Alkali refining: 1. Put the oil into the alkali refining pot and measure it, 1.0 to 1.5 tons each time, take samples to determine the acid value and do a small test; 2. Determine the alkali solution concentration, excess alkali amount and other related operating parameters according to the measured acid value and the test results, and calculate the amount of alkali and the alkali preparation; 3. While stirring, adjust the oil temperature to 60-65°C; 4. Stir quickly and add alkali within 5 to 10 minutes; 5. Continue to stir rapidly for 5 to 10 minutes, then start heating at a rate of 1°C / minute. At the same time, pay attention to the formation of small soap particles. When small soap particles are formed (usually 10 to 15 minutes), switch to slow stirring to make the soap particles condense. 6. Stop stirring when soap particles gather in the oil and the oil temperature reaches the final temperature of 75-80°C; 7. After stopping stirring, maintain the temperature at 75°C and let it stand for 8 hours. During this period, take a sample to test the acid value after standing for 2 hours (the laboratory is required to wash it with water for determination); 8. Release the soap stock into a small oil separation pool until oil flows out (judged by the color of the outflowing liquid; the amount of soap stock should take into account the total alkali added, the content of fatty acids and the oil content in the soap stock); 9. Let it stand for another 30 minutes, and put the soap back in to make sure it is clean; Wash and dry 1. Pump the oil from the soap stock into the water washing pot. The oil temperature is controlled at 80℃. The hot water temperature is 5℃ higher than the oil temperature. During the first water washing, add 10% of the water relative to the oil weight into the alkali refining pot (add water within 10 minutes) and stir quickly. After adding water, switch to slow stirring for about 10 minutes and then stop stirring. Let it stand for 1 hour and then drain the water. After draining the water, drain the water again after 10 minutes to drain the water completely; 2. The second and third washings are the same as above. The third washing time can be appropriately extended until the water is clean. If it is not clean, increase the number of washings appropriately. 3. Control the stirring speed and time during water washing to prevent emulsification; emulsification is likely to occur if the speed is too fast or the time is too long; 4. After washing, turn on the water jet vacuum pump to make the vacuum degree of the dehydration drying pot reach -0.09MPa. At the same time, start slow stirring and heat the oil to 95℃, start fast stirring, maintain the oil temperature and vacuum degree, and the dehydration time is about 40 to 60 minutes, until no bubbles are observed on the oil surface from the sight glass.
[0020] 5. Close the steam valve, open the steam trap bypass, exhaust the remaining steam, then open the cooling water valve, and cool the oil temperature to 70℃ under vacuum.
[0021] Decolorization 1. Open the oil inlet valve of the decolorization pot, send the dehydrated oil into the decolorization pot, start rapid stirring (60 rpm), and start the water jet vacuum pump; 2. When the vacuum degree reaches 0.092MPa, inhale a predetermined amount of decolorant (add it within 5-7 minutes), raise the oil temperature to 80℃ at a rate of 3℃ / min while stirring, keep it warm for 30-40 minutes and then stop heating; 3. Turn on the cooling water to reduce the oil temperature to 70℃, stop vacuuming and break the vacuum in the bleaching pot; 8.3.4 Turn on the bleaching pump to pump the oil into the filter to start filtering. The filtering pressure must not exceed 0.3MPa. Put the turbid oil into the turbid oil tank and wait for backfiltration. Store the clear oil in the bleaching oil tank to prepare for the next step.
[0022] Deodorize 1. Put the multifunctional extraction tank of decolorized oil into the heat transfer oil furnace, heat the oil temperature to about 80℃ with heat transfer oil, and then start the steam jet pump to evacuate the oil, and at the same time evacuate the heat exchange tank; When the oil is heated to above 100°C, a small amount of direct steam is introduced to stir the oil; 2. When the oil is heated to 180℃, the current temperature is maintained and the direct steam pressure is controlled at 0.01MPa. When the vacuum degree reaches 100mmHg, the deodorization state is entered and the deodorization time is about 2 to 2.5h; 3. After the deodorization requirements are met, turn off the direct steam and put the deodorized oil into the heat exchange tank; 4. Turn on the cooling water to cool the oil in the heat exchange tank, turn on the direct steam to stir the oil, turn off the direct steam when the temperature drops to 95°C, break the vacuum of the heat exchange tank when the temperature drops below 60°C, and continue to cool down to 10-15°C.
[0023] Step 2: Processing almond oil cake to obtain almond protein powder; Follow these steps: Step 2.1: Put the almond oil cake into the hopper of the coarse crusher, turn on the crusher for coarse crushing, and require the coarsely crushed oil cake to pass through a 3mm aperture sieve before entering fine crushing; use a universal grinder to finely crush the coarsely crushed oil cake and pass it through an 80-mesh sieve; Step 2.2: Add 740 kg of water to the multifunctional extraction tank, turn on the agitator, heat to 40°C, add 100 kg of micronized almond oil cake to dissolve; continue stirring to fully mix the oil cake and water and soak for 30 to 40 minutes; Step 2.3: The soaked material is put into the first colloid mill for refining, and then passed through the second colloid mill for secondary refining. The refining material can pass through a 40-mesh sieve; Step 2.4: The material is sent to the ultra-high temperature instantaneous sterilizer through the homogenizer for sterilization. The sterilization temperature is ≥105°C, the homogenization pressure of the homogenizer is 30-40MPa, and the discharge temperature is cooled to 45-60°C by water; Step 2.5: The material is pumped into the spray drying tower through a high-pressure pump for spray drying. The pressure of the high-pressure pump is required to be controlled at 10-20 MPa, and the almond protein powder is collected at the powder receiving port.
[0024] The temperature in the spray drying tower is maintained at 83°C-87°C, the inlet air temperature is controlled at 160-180°C, the negative pressure in the tower is maintained at 15-25mm water column, and the nozzle aperture is 2.4-2.6mm.
[0025] Step 3: Add almond protein powder, almond oil and additives into an emulsifier in sequence and stir at the same time to obtain almond cream.
[0026] The additives include emulsifiers, defoamers and fragrances.
[0027] The almond cream obtained above can be quantitatively filled by a filling machine.
[0028] Step 4: Inject almond cream into the production device and evenly spread the almond cream on the surface of the cut fabric.
[0029] The production equipment mainly includes cutting machines and coating machines. The cut cloth is made of non-woven fabric. The cutting equipment is used to cut out facial mask cloth, and holes for eyes, nose and mouth are cut out on the mask cloth.
[0030] The mask cloth coated with almond cream is packaged, and moisturizing mask liquid is filled into the package.
[0031] The above content is a further detailed description of the present invention in combination with specific implementation methods. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as belonging to the scope of protection determined by the claims submitted for the present invention.
Claims
1. The production process of almond facial mask is characterized by: The steps include: Step 1: cold press the almond raw material into almond oil, and obtain the intermediate product almond oil cake during the cold pressing process of almond oil; Step 2: Processing almond oil cake to obtain almond protein powder; Step 3: Add almond protein powder, almond oil and additives into an emulsifier in sequence and stir at the same time to obtain almond cream.
2. The production process of the almond mask according to claim 1, characterized in that: It also includes the following steps: Step 4: Inject almond cream into the production device and evenly spread the almond cream on the surface of the cut fabric.
3. The production process of the almond mask according to claim 1 or 2, characterized in that, In step 1, cold pressing of almond raw materials into almond oil includes the following steps: Step 1.1: The almond raw materials are slowly put into the elevator. After the elevator sends the almond raw materials into the softening pot, water is added manually to soften the almonds. The moisture content of the almonds is controlled at 5% to 8%; Step 1.2: Take the softened almond raw material and perform low-temperature cold pressing. The pressed oil cake is stored as a semi-finished product, and the almond crude oil produced by cold pressing flows into a temporary storage pool; Step 1.3: The temporarily stored almond crude oil is pumped into a self-cleaning filter through a crude oil pump for filtration, and the filtration pressure requirement is ≤0.4MPa; Step 1.4: Refining the crude oil, including alkali refining, water washing, bleaching, deodorization, and filtering; Step 1.5: The filtered almond oil is pumped into a finished oil tank for temporary storage.
4. The production process of the almond facial mask according to claim 3, characterized in that: The temperature of low temperature cold pressing is not higher than 60℃.
5. The production process of the almond mask according to claim 3, characterized in that: In step 2, the almond oil cake is processed into almond protein powder, which comprises the following steps: Step 2.1: Put the almond oil cake into the hopper of the coarse crusher, turn on the crusher for coarse crushing, and require the coarsely crushed oil cake to pass through a 3mm aperture sieve before entering fine crushing; use a universal grinder to finely crush the coarsely crushed oil cake and pass it through an 80-mesh sieve; Step 2.2: Add 740 kg of water to the multifunctional extraction tank, turn on the agitator, heat to 40°C, add 100 kg of micronized almond oil cake to dissolve; continue stirring to fully mix the oil cake and water and soak for 30 to 40 minutes; Step 2.3: The soaked material is put into the first colloid mill for refining, and then passed through the second colloid mill for secondary refining. The refining material can pass through a 40-mesh sieve; Step 2.4: The material is sent to the ultra-high temperature instantaneous sterilizer through the homogenizer for sterilization. The sterilization temperature is ≥105°C, the homogenization pressure of the homogenizer is 30-40MPa, and the discharge temperature is cooled to 45-60°C by water; Step 2.5: The material is pumped into the spray drying tower through a high-pressure pump for spray drying. The pressure of the high-pressure pump is required to be controlled at 10-20 MPa, and the almond protein powder is collected at the powder receiving port.
6. The production process of the almond mask according to claim 5, characterized in that: The temperature in the spray drying tower is maintained at 83°C-87°C, the inlet air temperature is controlled at 160-180°C, the negative pressure in the tower is maintained at 15-25mm water column, and the nozzle aperture is 2.4-2.6mm.
7. The production process of the almond mask according to claim 6, characterized in that: The additives are emulsifier, defoamer and fragrance.
8. The production process of the almond facial mask according to claim 2, characterized in that: The material of the cut fabric in step 4 is non-woven fabric. Use cutting equipment to cut out the mask fabric, and cut holes for eyes, nose and mouth on the mask fabric.