Movable fire extinguisher maintenance device

Abstract

The invention relates to the technical field of maintenance and overhaul of fire fighting equipment, and discloses a movable fire extinguisher maintenance device which comprises a moving device, and the moving device comprises a rail car; according to the invention, the detection device and the maintenance device are integrated on the mobile device, so that on-site rapid detection and maintenance of the fire extinguishers are realized, the process that the fire extinguishers need to be transported to a special recovery detection center in a centralized manner in a traditional method is avoided, the working efficiency is remarkably improved, and the whole system adopts an automatic control system; no manual intervention is needed in the links of appearance detection, disassembly, barrel detection, filling, airtightness detection and the like, the labor cost is reduced, meanwhile, personal errors are avoided, and the device is installed on a truck chassis, has good mobility, can be rapidly deployed at different places, is suitable for various environments and places, and is suitable for large-scale popularization and application. And the appearance detection module adopts a visual detection camera and an infrared 3D scanning camera, so that the appearance defects of the fire extinguisher can be comprehensively and accurately detected.

Description

Technical Field

[0001] The invention relates to the technical field of maintenance and repair of fire-fighting equipment, and in particular to a mobile fire extinguisher maintenance device. Background Art

[0002] At present, the inspection and maintenance of fire extinguishers usually require the fire extinguishers to be transported to a special recycling and inspection center. This process is not only time-consuming and labor-intensive, but also inefficient. Traditional inspection and maintenance methods mainly rely on manual operations, which are not only labor-intensive, but also prone to human errors, resulting in inaccurate test results. In addition, the need to transport fire extinguishers in a unified manner increases logistics costs and time costs, affecting the timely maintenance and safe use of fire extinguishers.

[0003] In order to improve the efficiency of fire extinguisher inspection and maintenance, reduce manual intervention, and lower operating costs, the market is in urgent need of a device that can quickly inspect and repair fire extinguishers on site. This device should be automated and portable, and can be used flexibly in different locations, thereby significantly improving the maintenance efficiency and safety of fire extinguishers. Summary of the invention

[0004] In view of the above problems existing in the existing mobile fire extinguisher maintenance device, the present invention is proposed.

[0005] Therefore, the purpose of the present invention is to provide a mobile fire extinguisher maintenance device, which aims to provide a device that can realize on-site rapid detection and maintenance of fire extinguishers, making the detection and maintenance of fire extinguishers more convenient and quick.

[0006] To solve the above technical problems, the present invention provides the following technical solutions: A mobile fire extinguisher maintenance device comprises a moving device for moving the entire device, the moving device comprising a rail car; an inspection device, the moving device is arranged below the inspection device, and the inspection device is controlled by a controller.

[0007] As a preferred solution of the mobile fire extinguisher maintenance device of the present invention, wherein: the maintenance device includes an appearance inspection module, a disassembly module, a cylinder inspection module, a filling module, an airtightness inspection module and a transportation component;

[0008] A detection module, used for detecting the fire extinguisher;

[0009] A disassembly module, used for disassembling the fire extinguisher;

[0010] Cylinder detection module, used to detect the cylinder pressure of the fire extinguisher;

[0011] A filling module, used for filling the fire extinguishing agent and the power gas into the fire extinguisher;

[0012] Air tightness detection module, used to detect air tightness and air pressure of fire extinguishers;

[0013] Transport kit for transporting fire extinguishers.

[0014] As a preferred solution of the mobile fire extinguisher maintenance device of the present invention, wherein: the transport component includes a clamping mechanism for clamping the fire extinguisher, a transverse slide rail, a longitudinal slide rail, and a rotating disk;

[0015] The transverse slide rail and the longitudinal slide rail are used to move the fire extinguisher. The transverse slide rail and the longitudinal slide rail both include a detection path, a maintenance path and a waste path. A transfer position is provided at the intersection of the waste path exit and the maintenance path exit. The transfer position is provided with a mechanical arm.

[0016] A rotating disk is used to steer the rail car.

[0017] As a preferred solution of the mobile fire extinguisher maintenance device of the present invention, the fixing mechanism includes the rail car movable on the transverse slide rail, the longitudinal slide rail and the rotating disk, and a magnetic fixing part arranged on the rail car.

[0018] As a preferred solution of the mobile fire extinguisher maintenance device of the present invention, the appearance detection module includes a visual detection camera and an infrared scanning camera, and both are connected to the controller.

[0019] As a preferred solution of the mobile fire extinguisher maintenance device of the present invention, the cylinder detection module includes a water testing mechanism and a cylinder drying mechanism.

[0020] As a preferred solution of the mobile fire extinguisher maintenance device of the present invention, the filling module includes a fire extinguishing agent filling mechanism and a power gas filling mechanism.

[0021] As a preferred solution of the mobile fire extinguisher maintenance device of the present invention, the rotating disk includes a rotatable disk body, a rotating track arranged on the disk body and a rotating motor arranged below the disk body.

[0022] As a preferred solution of the mobile fire extinguisher maintenance device of the present invention, the lower part of the rail vehicle includes a pulley and a drive motor that are slidably matched with the transverse slide rail, the longitudinal slide rail, and the rotating disk.

[0023] As a preferred solution of the mobile fire extinguisher maintenance device of the present invention, the transverse slide rail also includes a flip plate, and the flip plate is driven by a flip mechanism.

[0024] The beneficial effects of the present invention are as follows: by integrating the detection device and the maintenance device on a mobile device, on-site rapid detection and maintenance of fire extinguishers are realized, avoiding the process of centralized transportation of fire extinguishers to a special recycling and detection center in the traditional method, significantly improving work efficiency. The entire system adopts an automated control system, and no manual intervention is required in the links from appearance detection, disassembly, cylinder detection, filling to airtightness detection, thus reducing labor costs, reducing labor intensity, and avoiding human errors. The device is installed on a truck chassis, has good mobility, can be quickly deployed in different locations, and is suitable for various environments and places. The appearance detection module adopts an automatic control system, and no manual intervention is required in the links from appearance detection, disassembly, cylinder detection, filling to airtightness detection, etc., thus reducing labor costs, reducing labor intensity, and avoiding human errors. The device is installed on a truck chassis, has good mobility, can be quickly deployed in different locations, and is suitable for various environments and places. The visual inspection camera and the infrared 3D scanning camera can comprehensively and accurately detect the appearance defects of the fire extinguisher; the cylinder inspection module ensures that the pressure detection of the fire extinguisher cylinder is accurate through the water testing mechanism and the cylinder drying mechanism. The filling module includes the fire extinguishing agent filling mechanism and the power gas filling mechanism to ensure the quality and consistency of the fire extinguisher filling; the airtightness detection module can accurately detect the airtightness and air pressure of the fire extinguisher to ensure the reliable performance of the repaired fire extinguisher. Through rapid on-site inspection and maintenance, the transportation cost and time cost are reduced, the overall operating cost is reduced, and at the same time the service life of the fire extinguisher is extended and the frequency of replacing new fire extinguishers is reduced. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work. Among them:

[0026] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0027] In the figure:

[0028] 100. Inspection device; 200. Rail car; 101. Appearance inspection module; 102. Disassembly module; 103. Cylinder inspection module; 104. Filling module; 105. Airtightness inspection module; 107. Longitudinal slide rail; 108. Rotating disk; 107a. Inspection channel; 107b. Maintenance channel; 107c. Scrap channel; 107d. Turning disk. DETAILED DESCRIPTION

[0029] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.

[0030] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0031] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive with other embodiments.

[0032] Secondly, the present invention is described in detail with reference to the schematic diagram. When describing the embodiments of the present invention in detail, for the sake of convenience, the cross-sectional diagrams showing the device structure will not be partially enlarged according to the general scale, and the schematic diagrams are only examples, which should not limit the scope of protection of the present invention. In addition, in actual production, the three-dimensional dimensions of length, width and depth should be included.

[0033] Example 1

[0034] Referring to Figure x, the first embodiment of the present invention provides a mobile fire extinguisher maintenance device, which includes a moving device for moving the entire device, the moving device includes a rail car 200; a maintenance device 100, the moving device is arranged below the maintenance device 100, and the maintenance device 100 is controlled by a controller.

[0035] Specifically, the maintenance device 100 includes an appearance inspection module 101, a disassembly module 102, a cylinder inspection module 103, a filling module 104, an airtight inspection module 105 and a transportation component; the inspection module is used to inspect the fire extinguisher; the disassembly module 102 is used to disassemble the fire extinguisher; the cylinder inspection module 103 is used to detect the cylinder pressure of the fire extinguisher; the filling module 104 is used to fill the fire extinguishing agent and the power gas into the fire extinguisher; the airtight inspection module 105 is used to perform airtightness and air pressure inspection on the fire extinguisher; and the transportation component is used to transport the fire extinguisher.

[0036] Furthermore, the transport assembly includes a clamping mechanism for clamping the fire extinguisher, a transverse slide rail, a longitudinal slide rail 107, and a rotating disk 108; the transverse slide rail and the longitudinal slide rail 107 are used to move the fire extinguisher, and the transverse slide rail and the longitudinal slide rail 107 both include an inspection path 107a, a maintenance path 107b and a waste path 107c, and a transfer position is provided at the intersection of the exit of the waste path 107c and the exit of the maintenance path 107b, and a mechanical arm is provided at the transfer position; the rotating disk 108 is used to turn the rail car 200.

[0037] The mobile device allows the entire maintenance device to be moved between different locations. It includes a rail car 200, which is a vehicle that can move on transverse and longitudinal rails 107 and is used to transport fire extinguishers to different modules of the maintenance device 100.

[0038] The inspection device 100 is installed above the mobile device and is controlled by a controller. The inspection device 100 consists of the following modules: The appearance inspection module 101 is equipped with a visual inspection camera and an infrared 3D scanning camera for inspecting the appearance of the fire extinguisher. Through these cameras, the system can scan and take pictures of the surface of the fire extinguisher, which is then analyzed by the control system to determine whether the fire extinguisher has obvious appearance defects.

[0039] Once the fire extinguisher passes the appearance inspection, it will be sent to the disassembly module 102 for disassembly. Here, the tank and the nozzle of the fire extinguisher are separated for further inspection and maintenance.

[0040] The cylinder detection module 103 is specially used to detect the cylinder pressure of the fire extinguisher. It includes a water testing mechanism and a cylinder drying mechanism to ensure the safety and reliability of the cylinder of the fire extinguisher when it is under pressure.

[0041] The tested fire extinguisher will be sent to the filling module 104, which includes a fire extinguishing agent filling mechanism and a power gas filling mechanism. The fire extinguishing agent and power gas are filled into the fire extinguisher to ensure its full function.

[0042] After filling, the fire extinguisher will enter the air tightness detection module 105 for air tightness and air pressure detection. This step ensures that the fire extinguisher can work normally and has no leakage in actual use.

[0043] The transport assembly is responsible for transporting the fire extinguisher from one module to another. It includes a clamping mechanism, a transverse slide rail, a longitudinal slide rail 107 and a rotating disk 108. The clamping mechanism is used to clamp the fire extinguisher, while the transverse slide rail, the longitudinal slide rail 107 and the rotating disk 108 are responsible for movement and steering.

[0044] The transverse rails and the longitudinal rails 107 are used to move the fire extinguisher. The transverse rails include a test track 107a, a maintenance track 107b and a scrap track 107c, which are used to send the fire extinguisher to test, repair and scrap treatment respectively. The longitudinal rails 107 connect these rails to ensure that the fire extinguisher can move smoothly between different modules.

[0045] A transfer position is provided at the intersection of the exit of the waste road 107c and the exit of the maintenance road 107b, where a mechanical arm is installed for transferring the fire extinguisher from the maintenance road 107b or the waste road 107c to the next processing position.

[0046] The rotating disk 108 is used to turn the rail car 200 so as to accurately deliver the fire extinguisher to different modules of the maintenance device 100.

[0047] The design of the entire system automates the inspection and maintenance process of fire extinguishers, reduces manual intervention, and improves maintenance efficiency and safety. Through this integrated design, fire extinguisher maintenance work can be carried out at any location without the need to transport the fire extinguisher to a centralized maintenance center, greatly saving time and cost.

[0048] Example 2

[0049] Referring to Figure x, it is a second embodiment of the present invention, which is different from the first embodiment in that the fixing mechanism includes a rail vehicle 200 that can move on the transverse slide rail, the longitudinal slide rail 107 and the rotating disk 108, and a magnetic fixing part arranged on the rail vehicle 200.

[0050] Furthermore, the barrel detection module 103 includes a water testing mechanism and a barrel drying mechanism, the filling module 104 includes a fire extinguishing agent filling mechanism and a power gas filling mechanism, and the rotating disk 108 includes a rotatable disk body, a rotating track arranged on the disk body, and a rotating motor arranged under the disk body.

[0051] Furthermore, the lower part of the rail vehicle 200 includes a pulley and a driving motor that slides with the transverse slide rail, the longitudinal slide rail 107, and the rotating disk 108. The transverse slide rail also includes a flip disk 107d, and the flip disk 107d is driven by a flip mechanism.

[0052] When in use, the clamping mechanism is a key component for clamping and fixing the fire extinguisher, which includes a rail car 200 and a magnetic fixing part. The rail car 200 can move freely on the transverse slide rail, the longitudinal slide rail 107 and the rotating disk 108. This design allows the fire extinguisher to be accurately transported to each module of the maintenance device 100. The magnetic fixing part is set on the rail car 200 to firmly absorb the fire extinguisher to ensure the stability and safety of the fire extinguisher during transportation.

[0053] The cylinder detection module 103 includes a water testing mechanism and a cylinder drying mechanism. The water testing mechanism is used to detect the pressure bearing capacity of the fire extinguisher cylinder to ensure its structural integrity and safety. The cylinder drying mechanism dries the cylinder after the water testing to prevent corrosion or other problems caused by residual moisture, thereby ensuring the long-term reliability of the fire extinguisher.

[0054] The filling module 104 is responsible for filling the fire extinguishing agent and the power gas into the fire extinguisher to restore its function. It includes a fire extinguishing agent filling mechanism and a power gas filling mechanism. The fire extinguishing agent filling mechanism is responsible for accurately filling the fire extinguishing agent into the fire extinguisher, while the power gas filling mechanism is responsible for filling the power gas that enables the fire extinguisher to spray the fire extinguishing agent normally. The cooperation of these two mechanisms ensures that the fire extinguisher can achieve optimal performance after maintenance.

[0055] The rotating disk 108 is a key component for realizing the turning of the rail vehicle 200. It includes a rotatable disk body, a rotating track arranged on the disk body, and a rotating motor arranged under the disk body. The rotating motor drives the disk body to rotate, so that the rail vehicle 200 can change direction between the inspection lane 107a, the maintenance lane 107b and the waste lane 107c, thereby sending the fire extinguisher to the correct processing path.

[0056] The railcar 200 is a carrier for transporting fire extinguishers, and its lower part includes pulleys and drive motors that slide with the transverse slide rails, the longitudinal slide rails 107, and the rotating disk 108. The pulleys ensure the smooth movement of the railcar 200 on the slide rails, while the drive motor provides power, so that the railcar 200 can move quickly and accurately to the designated position according to the instructions of the control system.

[0057] The transverse slide rail also includes a reversing plate 107d, which is a mechanism for changing the direction of the fire extinguisher. The reversing plate 107d is driven by a reversing mechanism, and the fire extinguisher can be turned over to a suitable position when necessary to perform more efficient detection and maintenance operations.

[0058] The collaborative work of these components realizes an automated maintenance process for fire extinguishers. From detection to maintenance to final air tightness detection, each step is completed through precise mechanical operation and automated control, greatly improving maintenance efficiency and accuracy while reducing the risks and costs of manual operations.

[0059] The fire extinguisher detection device and maintenance device are organically combined and integrated into the truck chassis, making the detection of fire extinguishers more convenient. Compared with the existing unified and centralized transportation to the recycling and testing center, its efficiency is significantly improved.

[0060] Example 3

[0061] Reference Figure 1 , which is the third embodiment of the present invention.

[0062] The operation process of the device is to move the mobile device (including the rail car 200) to the location area where the fire extinguisher maintenance is required, collect the fire extinguishers in the area, and manually observe their appearance. Fire extinguishers with obvious defects in appearance will not enter the maintenance device 100, while fire extinguishers to be inspected will be placed in the maintenance device 100.

[0063] The fire extinguisher is inspected by the appearance inspection module 101, and the fixed camera and infrared flaw detection camera are used to scan and take pictures, and the control system analyzes the surface. Unqualified products are sent to the waste channel 107c, and qualified products enter the disassembly module 102.

[0064] The fire extinguisher is disassembled in the disassembly module 102, and the tank body is separated from the nozzle. The tank body is subjected to water pressure testing by the cylinder testing module 103. Fire extinguishers that pass the test enter the maintenance channel 107b for filling and maintenance, and unqualified products enter the waste channel 107c.

[0065] The filling module 104 is responsible for filling the fire extinguishing agent and power gas into the fire extinguisher. After filling, the fire extinguisher enters the airtightness detection module 105 for airtightness and air pressure detection. Qualified products are transported out from the maintenance channel 107b, and unqualified products enter the waste channel 107c. The qualified and unqualified products that have been inspected are placed in categories.

[0066] Importantly, it should be noted that the construction and arrangement of the present application shown in a plurality of different exemplary embodiments are only exemplary. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, and parameter values ​​(e.g., temperature, pressure, etc.), installation arrangement, use of materials, color, directional changes, etc.) without substantially departing from the novel teachings and advantages of the subject matter described in the application. For example, the element shown as integrally formed can be composed of multiple parts or elements, the position of the element can be inverted or otherwise changed, and the nature or number or position of the discrete element can be changed or changed. Therefore, all such modifications are intended to be included in the scope of the present invention. The order or sequence of any process or method steps can be changed or reordered according to alternative embodiments. In the claims, any "device plus function" clause is intended to cover the structure of performing the function described herein, and is not only structurally equivalent but also equivalent structure. Without departing from the scope of the present invention, other replacements, modifications, changes and omissions can be made in the design, operating conditions and arrangement of the exemplary embodiments. Therefore, the invention is not limited to a specific embodiment, but extends to several modifications still falling within the scope of the appended claims.

[0067] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0068] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than to limit it. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A mobile fire extinguisher maintenance device, characterized in that: include, A moving device, used to move the entire device, the moving device comprising a rail vehicle (200); The maintenance device (100) is provided with the moving device disposed below the maintenance device (100), and the maintenance device (100) is controlled by a controller.

2. The mobile fire extinguisher maintenance device according to claim 1, characterized in that: The inspection device (100) comprises an appearance inspection module (101), a disassembly module (102), a barrel inspection module (103), a filling module (104), an airtightness inspection module (105) and a transport component; A detection module (101), used for detecting a fire extinguisher; A disassembly module (102), used for disassembling the fire extinguisher; A cylinder detection module (103), used to detect the cylinder pressure of the fire extinguisher; A filling module (104), used for filling the fire extinguishing agent and the power gas into the fire extinguisher; An air tightness detection module (105), used for detecting air tightness and air pressure of the fire extinguisher; Transport kit for transporting fire extinguishers.

3. The mobile fire extinguisher maintenance device according to claim 2, characterized in that: The transport assembly comprises a clamping mechanism for clamping the fire extinguisher, a transverse slide rail, a longitudinal slide rail (107), and a rotating disk (108); The transverse slide rail and the longitudinal slide rail (107) are used to move the fire extinguisher. The transverse slide rail and the longitudinal slide rail (107) both include a detection path (107a), a maintenance path (107b) and a waste path (107c). A transfer position (109) is provided at the intersection of the waste path (107c) exit and the maintenance path (107b) exit. The transfer position (109) is provided with a mechanical arm. A rotating disk (108) is used to turn the rail vehicle (200).

4. The mobile fire extinguisher maintenance device according to claim 3, characterized in that: The clamping mechanism comprises the rail vehicle (200) which can move on the transverse slide rail, the longitudinal slide rail (107) and the rotating disk (108), and a magnetic attraction fixing part arranged on the rail vehicle (200).

5. The mobile fire extinguisher maintenance device according to claim 3 or 4, characterized in that: The appearance detection module (101) comprises a visual detection camera and an infrared 3D scanning camera, and both are connected to the controller.

6. The mobile fire extinguisher maintenance device according to claim 5, characterized in that: The barrel detection module (103) comprises a water testing mechanism and a barrel drying mechanism.

7. The mobile fire extinguisher maintenance device according to claim 6, characterized in that: The filling module (104) comprises a fire extinguishing agent filling mechanism and a power gas filling mechanism.

8. The mobile fire extinguisher maintenance device according to claim 7, characterized in that: The rotating disk (108) comprises a rotatable disk body, a rotating track arranged on the disk body and a rotating motor arranged below the disk body.

9. The mobile fire extinguisher maintenance device according to claim 8, characterized in that: The lower part of the rail vehicle (200) comprises a pulley and a driving motor which are slidably matched with the transverse slide rail, the longitudinal slide rail (107) and the rotating disk (108).

10. The mobile fire extinguisher maintenance device according to claim 9, characterized in that: The transverse slide rail also includes a flip plate (107d), and the flip plate (107d) is driven by a flip mechanism.

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