Oil paint waste gas treatment device

By designing a waste gas paint waste gas treatment device including an ultrasonic sensor and a dual-axis motor, the problem of difficult to accurately control the formaldehyde additive dose in the prior art is solved, and efficient treatment and production automation of waste gas are realized.

CN119869194APending Publication Date: 2025-04-25HANGZHOU YIDING IND & TRADE CO LTD
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Patent Information

Application Number
CN202510279593.8
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

The existing waste gas paint waste gas treatment device requires staff to control the formaldehyde additive solution and the air extraction mechanism separately, which makes it difficult to accurately control the additive dose, and is prone to excessive or too little, which increases the treatment cost and labor cost, which is not conducive to production automation and continuity.

Method used

A processing device including a housing, storage cylinder, exhaust mechanism and ultrasonic sensor is designed. The paint liquid level is monitored in real time through ultrasonic sensors, and the bump position is intelligently controlled to accurately adjust the amount of formaldehyde treatment agent added, and the fan and disk are driven by a dual-axis motor to achieve synchronous exhaust and addition.

Benefits of technology

It realizes efficient treatment of waste gas paint waste gas, avoids waste reagents, reduces treatment costs, improves work efficiency, and is conducive to the automation and continuity of the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the field of paint treatment, and discloses a paint waste gas treatment device which comprises a shell, a storage mechanism is arranged on the inner wall of the shell, the storage mechanism comprises a storage barrel, a feeding pipe is fixedly connected to the top of the storage barrel, an ultrasonic sensor is fixedly connected to the outer wall of the storage barrel, and the ultrasonic sensor is fixedly connected to the inner wall of the shell. An exhaust mechanism is arranged at the top of the shell and comprises a top pipe, a double-shaft motor is fixedly connected to the inner wall of the top pipe, a fan is fixedly connected to one set of output shafts of the double-shaft motor, a disc is fixedly connected to the other set of output shafts of the double-shaft motor, and a protruding block is slidably connected to the inner wall of the disc. By arranging the ultrasonic sensor on the outer wall of the storage barrel, the paint liquid level can be monitored in real time, so that the amount of paint waste gas is accurately judged, the waste gas treatment effect is guaranteed, reagent waste is avoided, the treatment cost is reduced, and new pollutants possibly generated due to excessive reagents and the treatment difficulty are reduced.
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Description

Technical Field

[0001] The invention relates to the technical field of paint treatment, in particular to a device for treating waste gas of paint. Background Art

[0002] In the field of industrial production, especially in paint-related industries such as automobile manufacturing, furniture painting, and mechanical processing, paint is widely used. During the coating process, paint will volatilize a large amount of organic waste gas, which contains a variety of harmful substances, such as benzene, toluene, xylene, volatile organic compounds (VOCs), etc. With the continuous expansion of industrial scale and the continuous increase in the use of paint, the emission of waste gas and paint waste gas is also increasing, becoming one of the important sources of air pollution.

[0003] At present, for the treatment of waste gas and paint waste gas, such as the publication number CN212417453U, a paint waste gas treatment device is disclosed, including a support plate, the upper surface of the support plate is fixedly connected with a treatment box and a water tank, the upper surface of the treatment box is provided with a threaded hole, and the hole wall of the threaded hole is threadedly connected with a sealing plug, the outer wall of the treatment box is fixedly connected with a blower, the output end of the blower is fixedly connected with a conduit, the bottom end of the conduit passes through the upper surface of the treatment box and extends downward, the upper surface of the treatment box is fixedly connected with a connecting pipe, the bottom end of the connecting pipe passes through the upper surface of the water tank and extends downward, and the side wall of the water tank is fixedly connected with an auxiliary mechanism. The utility model can effectively treat waste gas in paint construction, avoid waste gas polluting the surrounding environment, ensure environmental protection requirements in paint construction, and at the same time improve the safety of paint construction, and can ensure the physical health of workers in paint construction.

[0004] During the use of the above-mentioned device, the staff is required to separately control the formaldehyde addition solution and the exhaust mechanism. In the process of adding the solution, the staff needs to rely on their own experience to judge the dosage to be added, which may easily lead to excessive or insufficient addition. If too much is added, it will not only cause waste of chemical reagents and increase processing costs, but also the excess chemicals may produce new pollutants in subsequent treatments, increasing the difficulty of treatment. If too little is added, it will not be able to fully react with the harmful substances in the exhaust gas, and it is difficult to achieve the expected treatment effect, resulting in substandard exhaust gas emissions. In addition, the separate control of the formaldehyde addition solution and the exhaust mechanism requires the staff to always pay attention to the operating status of the equipment, which increases labor costs and work intensity, and is not conducive to the automation and continuity of the production process. Summary of the invention

[0005] In view of the deficiencies in the prior art, the present invention provides a device for treating waste gas and paint waste gas, which solves the problem that when the above-mentioned device is in use, the staff needs to separately control the formaldehyde addition solution and the exhaust mechanism, and the dosage of the added solution is determined by experience, which is prone to over-addition or under-addition. Too much will waste reagents and increase processing costs and difficulty, while too little will make it difficult to achieve the treatment effect, resulting in waste gas emissions not meeting standards. In addition, separate control also increases labor costs and work intensity, which is not conducive to production automation and continuity.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: A waste gas and paint waste gas treatment device, comprising a shell, the inner wall of the shell is provided with a storage mechanism, the storage mechanism includes a storage cylinder, the top of the storage cylinder is fixedly connected with a feed pipe, the outer wall of the storage cylinder is fixedly connected with an ultrasonic sensor, the bottom of the shell is hinged with a box door, the top of the shell is provided with an exhaust mechanism, the exhaust mechanism includes a top pipe, the inner wall of the top pipe is fixedly connected with a double-axis motor, one group of output shafts of the double-axis motor is fixedly connected with a fan, the other group of output shafts of the double-axis motor is fixedly connected with a disc, the inner wall of the disc is slidably connected with a protrusion, the outer wall of the disc is fixedly connected with a sliding track, the inner wall of the sliding track is rotatably connected with a threaded rod, the protrusions are provided with multiple groups, the multiple groups of protrusions are connected to each other by a hinge, one end of the hinge is hinged to the outer wall of one group of protrusions, and the other end of the hinge is hinged to the outer wall of another group of protrusions, the top of the storage cylinder is fixedly connected with a reagent tube, and the inner wall of the reagent tube is penetrated and slidably connected with a push rod.

[0007] Preferably, both ends of the storage cylinder are fixedly connected to the inner wall of the shell.

[0008] Preferably, the bottom of the storage cylinder is fixedly connected to an electronic valve, the bottom of the electronic valve is fixedly connected to a discharge cylinder, and the upper and lower ends of the discharge cylinder are fixedly connected to the inner wall of the shell.

[0009] Preferably, the bottom of the top pipe is fixedly connected to the top of the storage cylinder.

[0010] Preferably, a remote control motor is fixedly connected to the bottom of the sliding track, the remote control motor is connected to the ultrasonic sensor, and the output shaft of the remote control motor is fixedly connected to the bottom of the threaded rod.

[0011] Preferably, a slider is threadedly connected to the outer wall of the threaded rod, and the outer wall of the slider is fixedly connected to the outer wall of the protrusion.

[0012] Preferably, a positioning block is hinged at the center of the hinge.

[0013] Preferably, a sliding groove is provided on the inner wall of the disc, and the inner wall of the sliding groove is slidably connected to the outer wall of the positioning block.

[0014] Preferably, an arc block is fixedly connected to the bottom of the push rod, and a sealing ball is fixedly connected to the top of the push rod.

[0015] Preferably, the top of the arc block is fixedly connected to one end of the spring, and the other end of the spring is fixedly connected to the bottom of the reagent tube.

[0016] Working principle: When the waste paint needs to be treated, the staff needs to first open the feed pipe to transfer the paint to be treated to the inner wall of the storage tube, and start the double-axis motor set on the inner wall of the top tube to drive the fan to rotate, so that the fan generates wind to extract the waste paint gas in the inner wall of the storage tube and discharge it outward along the exhaust pipe;

[0017] At the same time, the output shaft at the other end of the dual-axis motor drives the disc to rotate, so that the disc rotates and the convex block rotates at the same time, so that the outer wall of the convex block squeezes the bottom of the arc block, and the squeezing force drives the push rod to move upward, so that the push rod drives the sealing ball to separate from the bottom of the reagent tube, so that the reagent tube opens, and the formaldehyde treatment agent in the inner wall of the reagent tube is discharged into the inner wall of the storage cylinder, thereby achieving the effect of waste gas treatment of the paint. At the same time, the integrated design allows the exhaust and addition of formaldehyde treatment agent to be carried out at the same time, saving the process of separate control by the staff and further improving work efficiency.

[0018] At the same time, an ultrasonic sensor is arranged on the outer wall of the storage cylinder, so that the ultrasonic sensor can monitor the paint liquid level in the inner wall of the storage cylinder, so as to judge the amount of paint, and control the remote control motor to start according to the amount of paint, so that the remote control motor drives the threaded rod to rotate, so that the threaded rod drives a group of protrusions to move outward, and cooperates with the provided hinges to make the six groups of protrusions move outward at the same time, changing the position of the protrusions on the disc, so that after the protrusions move outward, the extrusion distance of the arc block is larger, and the amount of formaldehyde treatment agent added is larger, which is suitable for use when the amount of paint is large, and after the protrusions move inward, the extrusion distance of the arc block is smaller, and the amount of formaldehyde treatment agent added is smaller, which is suitable for use when the amount of paint is small.

[0019] The present invention provides a device for treating waste gas and paint waste gas. It has the following beneficial effects:

[0020] 1. The present invention can monitor the paint level in real time by setting an ultrasonic sensor on the outer wall of the storage cylinder, so as to accurately determine the amount of paint waste gas. According to the amount of waste gas, the ultrasonic sensor is linked with the remote control motor to intelligently control the rotation of the threaded rod, thereby adjusting the position of the bump. The change of the position of the bump will accurately control the amount of formaldehyde treatment agent extruded by the push rod, avoiding the problem of excessive or insufficient dosage when adding manually based on experience, which not only ensures the waste gas treatment effect, but also avoids reagent waste, reduces the treatment cost, and reduces the new pollutants and treatment difficulty that may be generated due to excessive reagents.

[0021] 2. The present invention provides a hinge so that when one group of protrusions moves outward or inward, the design of the hinge drives multiple groups of protrusions to move simultaneously, making the adjustment process more convenient and faster.

[0022] 3. The present invention adopts an integrated design, so that when the dual-axis motor is working, on the one hand, it drives the fan to extract the paint waste gas and discharge it, and on the other hand, it drives the disc to rotate, and the formaldehyde treatment agent is added by squeezing the push rod through the convex block, so that the exhaust and the addition of the treatment agent are carried out simultaneously. This innovative design saves the cumbersome steps of the staff to control the formaldehyde addition solution and the exhaust mechanism separately, greatly improves the work efficiency, and is also conducive to the automation and continuity of the production process, reducing labor costs and work intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 A perspective view of the present invention;

[0024] Figure 2 It is a schematic diagram of the cross-sectional structure of the top pipe of the present invention;

[0025] Figure 3 It is a schematic diagram of the pipe jacking structure of the present invention;

[0026] Figure 4 It is a schematic diagram of the structure of the disc after decomposition of the present invention;

[0027] Figure 5 It is a schematic structural diagram of one side of the cross section of the reagent tube of the present invention;

[0028] Figure 6 It is a schematic diagram of the cross-sectional structure of a disc of the present invention;

[0029] Figure 7 It is a schematic diagram of the sliding track structure of the present invention;

[0030] Figure 8 It is a schematic diagram of the other side of the disc cross section of the present invention.

[0031] Among them, 1. Shell; 2. Box door; 3. Exhaust mechanism; 301. Top pipe; 302. Dual-axis motor; 303. Fan; 304. Disc; 305. Bump; 306. Sliding track; 307. Threaded rod; 308. Push rod; 309. Arc block; 310. Spring; 311. Sealing ball; 312. Remote control motor; 313. Slide groove; 314. Hinge; 315. Positioning block; 316. Sliding block; 317. Reagent tube; 4. Storage mechanism; 401. Storage cylinder; 402. Feed pipe; 403. Ultrasonic sensor; 5. Discharge cylinder; 6. Electronic valve. DETAILED DESCRIPTION

[0032] The following will be combined with the drawings in the specification of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0033] Example:

[0034] Please see attached Figure 1 -Attached Figure 8 The embodiment of the present invention provides a waste gas and paint waste gas treatment device, including a shell 1, the shell 1 provides a support effect for the device to ensure the stability of the device during use, the inner wall of the shell 1 is provided with a storage mechanism 4, the storage mechanism 4 includes a storage cylinder 401, the two ends of the storage cylinder 401 are fixedly connected to the inner wall of the shell 1, the paint is stored through the storage cylinder 401, and the shell 1 provides a support effect for the storage cylinder 401 to ensure its stability, the top of the storage cylinder 401 is fixedly connected with a feed pipe 402, the waste paint is transmitted to the storage cylinder 401 through the feed pipe 402 for storage and treatment, and the bottom of the storage cylinder 401 is fixedly connected with an electronic valve 6, which is controlled by the electric valve 6. The sub-valve 6 is opened to discharge the paint in the inner wall of the storage cylinder 401 into the inner wall of the discharge cylinder 5, thereby achieving the effect of unloading. The bottom of the electronic valve 6 is fixedly connected to the discharge cylinder 5 to store the processed paint. The upper and lower ends of the discharge cylinder 5 are fixedly connected to the inner wall of the shell 1, so that the shell 1 provides a supporting and fixing effect for the discharge cylinder 5 to ensure its stability. The outer wall of the storage cylinder 401 is fixedly connected to the ultrasonic sensor 403, and the storage cylinder 401 provides a supporting effect for the ultrasonic sensor 403. At the same time, the liquid level in the inner wall of the storage cylinder 401 is monitored by the ultrasonic sensor 403, so as to judge the amount of paint on the inner wall of the storage cylinder 401. The bottom of the shell 1 is hinged with a box door 2.

[0035] The top of the shell 1 is provided with an exhaust mechanism 3, which includes a top pipe 301. The bottom of the top pipe 301 is fixedly connected to the top of the storage cylinder 401, so that the storage cylinder 401 provides a supporting and fixing effect for the top pipe 301 to ensure its stability. The inner wall of the top pipe 301 is fixedly connected with a dual-axis motor 302 to ensure the stability of the dual-axis motor 302. A set of output shafts of the dual-axis motor 302 is fixedly connected with a fan 303. By starting the dual-axis motor 302, the dual-axis motor 302 drives the fan 303 to rotate. The other output shaft of the dual-axis motor 302 is fixedly connected with the disc 304, so that after the dual-axis motor 302 is started, the other output shaft drives the disc 304 to rotate at the same time. The inner wall of the disc 304 is slidably connected with a protrusion 305, so that the disc 304 drives the protrusion 305 to rotate at the same time during the rotation of the disc 304, and at the same time, it is ensured that the protrusion 305 can be telescopically moved along the inner wall of the disc 304. The outer wall is fixedly connected with a sliding track 306, and the inner wall of the sliding track 306 is rotatably connected with a threaded rod 307. The bottom of the sliding track 306 is fixedly connected with a remote control motor 312. By starting the remote control motor 312, the remote control motor 312 drives the threaded rod 307 to rotate, so that the threaded rod 307 rotates along the inner wall of the sliding track 306. The output shaft of the remote control motor 312 is fixedly connected to the bottom of the threaded rod 307. The outer wall of the threaded rod 307 is threadedly connected with a slider 316, so that the threaded rod 307 rotates and drives the slider 316 to move along the inner wall of the sliding track 306. The outer wall of the slider 316 is fixedly connected with the outer wall of the protrusion 305, so that the slider 316 drives the protrusion 305 to move, thereby achieving the effect of changing the position of the protrusion 305 on the inner wall of the disk 304. The remote control motor 312 is connected to the ultrasonic sensor 403 to achieve the effect of transmission control. The amount of liquid on the inner wall of the storage cylinder 401 is calculated according to the ultrasonic sensor 403, and then the corresponding position of the protrusion 305 is adjusted according to the calculation result.

[0036] There are multiple groups of protrusions 305, which are connected to each other through hinges 314. The multiple groups of protrusions 305 are formed into a whole through the hinges 314. One end of the hinge 314 is hinged to the outer wall of one group of protrusions 305, and a positioning block 315 is hinged at the center of the hinge 314. The other end of the hinge 314 is hinged to the outer wall of another group of protrusions 305. A sliding groove 313 is provided on the inner wall of the disk 304. The inner wall of the sliding groove 313 is slidably connected to the outer wall of the positioning block 315 to ensure the stability of the positioning block 315 during movement.

[0037] A reagent tube 317 is fixedly connected to the top of the storage tube 401, and the formaldehyde treatment agent is added to the inner wall of the storage tube 401 through the reagent tube 317. A push rod 308 is penetrated and slidably connected to the inner wall of the reagent tube 317 to maintain the stability of the push rod 308 during movement. An arc block 309 is fixedly connected to the bottom of the push rod 308, so that the arc block 309 moves vertically with the push rod 308 at the same time. The top of the arc block 309 is fixedly connected to one end of the spring 310, and the other end of the spring 310 is fixedly connected to the bottom of the reagent tube 317, and the arc block 309 is driven downward by the force of the spring 310, so that the arc block 309 drives the push rod 308 and the sealing ball 311 to move downward at the same time. The top of the push rod 308 is fixedly connected to the sealing ball 311, so that the sealing ball 311 maintains a sealing effect in contact with the bottom of the reagent tube 317.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A device for treating waste gas and paint waste gas, characterized in that: The invention comprises a shell (1), the inner wall of the shell (1) is provided with a storage mechanism (4), the storage mechanism (4) comprises a storage cylinder (401), the top of the storage cylinder (401) is fixedly connected with a feed pipe (402), the outer wall of the storage cylinder (401) is fixedly connected with an ultrasonic sensor (403), the bottom of the shell (1) is hinged with a box door (2), the top of the shell (1) is provided with an exhaust mechanism (3), the exhaust mechanism (3) comprises a top pipe (301), the inner wall of the top pipe (301) is fixedly connected with a double-axis motor (302), one set of output shafts of the double-axis motor (302) is fixedly connected with a fan (303), and the other set of output shafts of the double-axis motor (302) is fixedly connected with a fan (303). A disc (304), the inner wall of which is slidably connected to a protrusion (305), the outer wall of which is fixedly connected to a sliding track (306), the inner wall of which is rotatably connected to a threaded rod (307), a plurality of groups of protrusions (305) are provided, the plurality of groups of protrusions (305) are connected to each other via a hinge (314), one end of the hinge (314) is hinged to the outer wall of one group of protrusions (305), the other end of the hinge (314) is hinged to the outer wall of another group of protrusions (305), the top of the storage cylinder (401) is fixedly connected to a reagent tube (317), the inner wall of which is penetrated and slidably connected to a push rod (308).

2. The device for treating waste gas and paint waste gas according to claim 1, characterized in that: Both ends of the storage cylinder (401) are fixedly connected to the inner wall of the shell (1).

3. The device for treating waste paint gas according to claim 1, characterized in that: The bottom of the storage cylinder (401) is fixedly connected to an electronic valve (6), the bottom of the electronic valve (6) is fixedly connected to a discharge cylinder (5), and the upper and lower ends of the discharge cylinder (5) are fixedly connected to the inner wall of the shell (1).

4. The device for treating waste paint gas according to claim 1, characterized in that: The bottom of the top pipe (301) is fixedly connected to the top of the storage cylinder (401).

5. The device for treating waste paint gas according to claim 1, characterized in that: A remote control motor (312) is fixedly connected to the bottom of the sliding track (306), the remote control motor (312) is connected to the ultrasonic sensor (403), and the output shaft of the remote control motor (312) is fixedly connected to the bottom of the threaded rod (307).

6. The device for treating waste gas and paint waste gas according to claim 1, characterized in that: The outer wall of the threaded rod (307) is threadedly connected with a slider (316), and the outer wall of the slider (316) is fixedly connected to the outer wall of the protrusion (305).

7. The device for treating waste paint gas according to claim 1, characterized in that: A positioning block (315) is hinged at the center of the hinge (314).

8. The device for treating waste paint gas according to claim 1, characterized in that: The inner wall of the disc (304) is provided with a sliding groove (313), and the inner wall of the sliding groove (313) is slidably connected to the outer wall of the positioning block (315).

9. The device for treating waste paint gas according to claim 1, characterized in that: The bottom of the push rod (308) is fixedly connected to an arc block (309), and the top of the push rod (308) is fixedly connected to a sealing ball (311).

10. The device for treating waste paint gas according to claim 9, characterized in that: The top of the arc block (309) is fixedly connected to one end of the spring (310), and the other end of the spring (310) is fixedly connected to the bottom of the reagent tube (317).

Citation Information

Patent Citations

  • Paint waste gas treatment device

    CN212417453U