A stamping equipment for copper nose

By designing the coordinated work of joint stamping components, vibrating feeders and forming components, the problems of insufficient feeding accuracy and low material utilization in traditional copper nose processing equipment are solved, and efficient and precise automatic production of copper noses is achieved, thereby improving production efficiency and product quality.

CN119870287BActive Publication Date: 2025-09-12SHAOXING TIANNING ELECTRICAL MATERIALS
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Patent Information

Application Number
CN202510318697.5
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2025-09-12
Estimated Expiration
2045-03-18

AI Technical Summary

Technical Problem

Traditional copper nose processing equipment has problems such as insufficient feeding and positioning accuracy, low material utilization, and unstable processing accuracy, which makes it difficult to meet the needs of large-scale, high-quality production in modern industry.

Method used

A copper nose stamping processing equipment was designed, which includes a combined stamping component, a vibrating loader, a transfer robot arm and a forming component. Through the coordinated work of the hydraulic telescopic cylinder, the transmission component and the reversing component, the precise stamping, automatic transfer and forming of the material sheet can be achieved, which reduces manual intervention and improves material utilization.

Benefits of technology

The fully automated production process of copper noses has been realized, which has improved production efficiency and processing accuracy, reduced material waste, lowered production costs, and improved the stability and reliability of equipment operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses a stamping processing equipment for copper noses, including a workbench and a combined stamping assembly, a vibrating loader, a transfer robot arm and a forming assembly assembled thereon. The combined stamping assembly is used to stamp the material plate into a sheet, the vibrating loader receives the sheet and conveys it to the forming assembly, the forming assembly processes the sheet into a finished product, and the transfer robot arm is responsible for clamping and transporting the sheet and the finished product. The combined stamping assembly includes an assembly table, a support table, a lifting platform, a stamping seat and a cushion seat. The stamping seat and the cushion seat are rotatably mounted on the lifting platform and the assembly table respectively, and the punching head and the punching hole are nested and matched to ensure accurate stamping of the sheet. In addition, the combined stamping assembly also includes a hydraulic telescopic cylinder, a feeding assembly, a reversing assembly and a transmission assembly, which realize efficient stamping, reversing and feeding through linkage. This equipment has the advantages of high efficiency, precision, high degree of automation, high material utilization, stable operation, etc., and meets the needs of modern industry for large-scale and high-quality production of copper noses.
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Description

Technical Field

[0001] The invention relates to the technical field of electrical connection device processing, in particular to a copper nose stamping processing device. Background Art

[0002] Copper lugs, a common electrical connector, are widely used in fields such as electricity, electronics, and communications. Their primary function is to connect cables to equipment through crimping or welding, ensuring stable current transmission. The rapid development of industrial automation has placed higher demands on the production efficiency and processing precision of copper lugs. Traditional copper lug processing methods rely heavily on manual operation or semi-automated equipment, resulting in low production efficiency, unstable processing precision, and significant material waste, making them difficult to meet the large-scale, high-quality production needs of modern industry.

[0003] In existing copper nose processing equipment, stamping is one of the key process links. However, traditional stamping equipment often has the following problems: First, the feeding and positioning accuracy of the sheet metal during the stamping process is insufficient, resulting in deviations in the stamping position of the sheet metal, affecting the quality of the finished product; second, the sheet metal after stamping needs to be transported manually or by simple machinery, which increases the complexity and time cost of the production process; third, the reversing and feeding mechanism design of the stamping equipment is unreasonable, resulting in low material utilization and serious waste of scrap; finally, the punching and bending operations of the forming components on the sheet metal are not accurate enough, making it difficult to ensure the consistency and reliability of the finished product. Summary of the Invention

[0004] In view of the above-mentioned shortcomings in the prior art, the purpose of the present invention is to provide a stamping processing equipment for copper noses, which has the advantages of high efficiency, precision, high degree of automation, high material utilization rate, stable operation, etc., and can meet the needs of modern industry for large-scale and high-quality production of copper noses, and has significant economic benefits and market application prospects.

[0005] The technical solution adopted by the present invention to achieve the above-mentioned purpose is: a copper nose stamping processing equipment, including a workbench and a combined stamping component, a vibrating loader, a transfer robot arm, and a forming component assembled on the workbench and maintained in a matching combination.

[0006] The combined stamping assembly is used to stamp the sheet material to form a sheet, the vibrating loader is used to receive the sheet material output by the combined stamping assembly and convey it to the forming loading assembly, the forming assembly is used to process the sheet material to form a finished part, and the transfer robot arm is used to clamp and transfer the sheet material or finished part.

[0007] The combined stamping assembly includes an assembly platform, a support platform, a lifting platform, a stamping seat, and a cushion seat. The support platform is fixedly installed on the assembly platform, the lifting platform is slidably installed on the support platform and moves up and down in the vertical direction, the stamping seat and the cushion seat are rotatably installed on the lifting platform and the assembly platform respectively, and the axes of the stamping seat and the cushion seat are arranged in the same vertical direction. A stamping head is fixedly connected to the bottom of the stamping seat, and a stamping hole is opened on the cushion seat to be nested and matched with the stamping head. The stamping head and the stamping hole are both consistent with the sheet.

[0008] The combined stamping assembly also includes a hydraulic telescopic cylinder, a feeding assembly, a reversing assembly, and a transmission assembly. The hydraulic telescopic cylinder is arranged in the vertical direction and is fixedly connected to the support platform and the lifting platform. The feeding assembly is assembled on the assembly platform and arranged on both sides of the cushion. The reversing assembly is matched with the stamping seat and the cushion. The transmission assembly maintains a linkage combination with the lifting platform, the feeding assembly, and the reversing assembly.

[0009] On the basis of the above technical solutions, in order to ensure that the combined stamping assembly can be stably assembled on the workbench and that the hydraulic telescopic cylinder can drive the lifting platform to stably rise and fall in a relative sliding manner on the support platform, the following technical solutions are provided.

[0010] The workbench is fixedly connected to the machine platform, the assembly platform is fixedly connected to the machine platform, a vertically arranged guide column A is fixedly connected between the top of the support platform and the assembly platform, the lifting platform is slidably connected to the guide column A, the cylinder barrel of the hydraulic telescopic cylinder is fixedly installed on the top of the support platform, and the movable end of the hydraulic telescopic cylinder is fixedly connected to the lifting platform.

[0011] On the basis of the above technical solutions, in order to ensure that the punching seat and the pad can be stably assembled on the lifting platform and the assembly platform respectively, and to realize the assembly combination of the punching seat, the pad and the corresponding reversing component, the following technical solutions are provided.

[0012] The reversing assembly includes a spline shaft A, an upper drive gear, a lower drive gear, and an upper transmission gear and a lower transmission gear respectively meshed with the upper drive gear and the lower drive gear. The upper drive gear and the lower drive gear are respectively rotatably installed in the lifting platform and the assembly platform. The upper transmission gear is fixed to the periphery of the stamping seat, and the lower transmission gear is fixed to the periphery of the pad. The spline shaft A is rotatably installed between the top of the support platform and the assembly platform. The axis of the lower drive gear is fixed to the spline shaft A, and the spline shaft A is slidably plugged into the axis of the upper drive gear.

[0013] On the basis of the above technical solutions, in order to ensure that the lifting platform can transmit power to the reversing assembly through the transmission assembly during the upward process, thereby driving the reversing assembly to operate stably and ensuring the stable installation of the transmission assembly, the following technical solutions are provided.

[0014] The transmission assembly includes a transmission rack, a rotating gear, an inner ratchet, a transmission shaft, a pawl, and a matching combination of a worm wheel and a worm. The transmission rack is fixedly mounted on the top of the support platform and arranged in a vertical direction. The rotating gear is rotatably mounted on the lifting platform and matched with the transmission rack. The inner ratchet is arranged on the inner side of the rotating gear. The transmission shaft is rotatably mounted on the lifting platform and arranged at the axis of the inner ratchet. A pawl that is engaged with the inner ratchet is rotatably mounted on the periphery of the transmission shaft. The worm is coaxially fixed to the transmission shaft. The worm wheel is fixed to the axis of the upper drive gear and maintains a sliding connection with the spline shaft A.

[0015] On the basis of the above technical solutions, in order to ensure that the feeding assembly can be stably assembled on the assembly table and that the feeding assembly can achieve power connection with the transmission assembly, the following technical solutions are provided.

[0016] The feeding assembly includes a lower transmission roller, a transmission bevel gear A, and a drive shaft rotatably mounted on the assembly table. The lower transmission rollers are distributed on both sides of the pad, and the material plate is carried on the lower transmission rollers. A transmission sprocket A is fixedly connected to the same side of the lower transmission rollers, and each group of transmission sprockets A arranged on the same side of the pad is powered by a chain.

[0017] The axis center of the lower driving gear is fixedly connected to a driving bevel gear A that is meshed with the transmission bevel gear A. The axis center of the transmission bevel gear A is fixedly connected to a transmission sprocket B. The driving shaft includes two groups and is respectively arranged on both sides of the pad. The two ends of the driving shaft are respectively fixed with a transmission sprocket C and a transmission sprocket D. The transmission sprocket C and the transmission sprocket B are dynamically connected through a chain. The transmission sprocket D is dynamically connected to one group of transmission sprockets A on the same side through a chain.

[0018] On the basis of the above technical solutions, in order to improve the stability of the material sheet transmission on the feeding assembly and ensure that the material sheet can be stably supplied between the stamping seat and the pad seat, the following technical solutions are provided.

[0019] The feeding assembly also includes an adjusting bracket, an upper transmission roller, and a spline shaft B. The adjusting bracket includes two groups and is respectively arranged on both sides of the pad. A vertically arranged guide column B is fixedly connected to the assembly table. The adjusting bracket is slidably installed on the guide column B and is arranged above the assembly table. The guide column B is provided with a support spring A that maintains contact with the adjusting bracket. Multiple groups of upper transmission rollers are rotatably installed on the adjusting bracket. The same end of each group of upper transmission rollers is fixed with a transmission sprocket E. The transmission sprockets E matched with two adjacent groups of upper transmission rollers are dynamically connected through a chain. The upper transmission roller maintains contact with the upper surface of the material plate.

[0020] The spline shaft B is rotatably mounted on the assembly table and arranged in the vertical direction. The end of some of the lower transmission rollers is fixedly connected to the driving bevel gear B, and the axis center of the spline shaft B is fixedly connected to the transmission bevel gear B that is meshed with the driving bevel gear B. The driving bevel gear C that is slidably connected to the spline shaft B is rotatably mounted on the adjustment bracket, and the axis center of some of the upper transmission rollers is fixedly connected to the transmission bevel gear C that is meshed with the driving bevel gear C.

[0021] On the basis of the above technical solutions, in order to further accurately position the transmitted material sheet to ensure stable transmission and feeding of the material sheet, the following technical solutions are provided.

[0022] The feeding assembly also includes a sliding seat and a longitudinal guide roller. A horizontally arranged guide column C is fixed on the adjusting bracket. The sliding seat is slidably installed on the adjusting bracket and maintains a sliding connection with the guide column C. The guide column C is provided with a support spring B that maintains contact with the sliding seat. The bottom of the sliding seat is rotatably installed with a longitudinal guide roller arranged in the vertical direction. The longitudinal guide rollers are distributed on both sides of the material plate.

[0023] On the basis of the above technical solutions, in order to ensure that the forming assembly can be stably assembled on the workbench and that the forming assembly can perform punching and bending operations on the stamped sheet, the following technical solutions are provided.

[0024] The forming assembly includes a mounting seat, a pad, a lifting bracket, a pressure seat, a punching head, a telescopic cylinder A, and a telescopic cylinder B. The mounting seat is fixedly connected to the machine platform, the mounting seat is provided with a pressure groove, and the bottom of the pressure groove is provided with a sink groove. The bottom of the pad is fixedly connected to a guide column D that is slidably plugged with the mounting seat and arranged in the vertical direction. The guide column D is sleeved with a support spring C that maintains contact with the mounting seat. The telescopic cylinder A is fixedly installed on the mounting seat, the lifting bracket is fixedly installed on the movable end of the telescopic cylinder A, the pressure seat is fixedly installed on the lifting bracket and is arranged directly above the pad, the punching head is slidably installed on the pressure seat and moves up and down in the vertical direction, the telescopic cylinder B is fixedly installed on the lifting bracket, and the movable end of the telescopic cylinder B is fixedly connected to the punching head.

[0025] On the basis of the above technical solutions, in order to ensure that the wings on both sides of the sheet are accurately bent to produce high-quality finished products, the following technical solutions are provided.

[0026] The forming assembly also includes a telescopic cylinder C and a bending seat. The mounting seat is provided with guide grooves arranged on both sides of the pressing groove. The bending seat is slidably installed in the guide groove. The telescopic cylinder C is fixedly installed on the mounting seat, and the movable end of the telescopic cylinder C is fixedly connected to the bending seat.

[0027] Beneficial effects of the present invention:

[0028] 1. Improve production efficiency. Through the coordinated work of the stamping assembly, vibrating loader, transfer robot arm and forming assembly, a fully automated production process from sheet stamping and sheet transfer to finished product forming is achieved, which significantly reduces manual intervention and the complexity of the production process, and greatly improves production efficiency.

[0029] 2. Improve processing accuracy. The design of the stamping seat, pad seat and reversing assembly in the combined stamping assembly ensures the accuracy and consistency of the sheet stamping position; the feeding assembly achieves precise positioning and stable transmission of the sheet through the cooperation of the upper and lower transmission rollers and the longitudinal guide rollers; the coordinated work of the press seat, punching head and bending seat in the forming assembly ensures the punching and bending accuracy of the finished product, effectively improving product quality.

[0030] 3. Reduce material waste. Through the design of the reversing component, the reverse arrangement and stamping of the sheet on the material plate is realized, which maximizes the use of the sheet material, reduces the generation of scrap materials, and reduces production costs.

[0031] 4. High degree of automation. The automated design of the vibration loader, transfer robot and forming components realizes automatic loading, transfer and forming of the sheets, reduces manual operation, reduces labor intensity, and improves production stability and reliability.

[0032] 5. The equipment operates stably. The linkage design of the transmission assembly and the reversing assembly ensures the coordination and stability of the stamping, reversing and feeding actions. The application of the worm gear structure realizes the one-way transmission of power and the self-locking function, avoids invalid operation, and further improves the reliability of the equipment operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] Figure 1 It is a structural schematic diagram of the present invention;

[0034] Figure 2 It is a structural diagram of the joint stamping assembly;

[0035] Figure 3 A structural diagram of the joint stamping assembly from another perspective;

[0036] Figure 4 This is a structural diagram of the assembly table, support table, lifting table and hydraulic telescopic cylinder;

[0037] Figure 5 This is a structural diagram of the combination of the reversing component, transmission component, lifting platform, and punching seat;

[0038] Figure 6 It is a structural diagram of the combination of the reversing component, the transmission component and the stamping seat;

[0039] Figure 7 A detailed schematic diagram of the cutaway and disassembled transmission assembly;

[0040] Figure 8 This is a schematic diagram of the structure of the assembly table, pad, feeding component, and reversing component;

[0041] Figure 9 A detailed schematic diagram of the assembly of the pad, feeding assembly, and reversing assembly;

[0042] Figure 10 This is a structural diagram of the upper and lower transport rollers.

[0043] Figure 11 is a structural diagram of the molding component;

[0044] Figure 12 This is a schematic diagram of the structure of the molding component in the disassembled state;

[0045] Figure 13 Schematic diagram of the structure when processing the finished part from the molded component.

[0046] In the figure: 1 workbench, 11 machine, 2 joint stamping assembly, 21 assembly table, 211 guide column A, 212 guide column B, 2121 support spring A, 22 support table, 23 lifting table, 24 stamping seat, 241 stamping head, 25 cushion seat, 251 stamping hole, 26 hydraulic telescopic cylinder, 27 feeding assembly, 271 lower transmission roller, 2711 transmission sprocket A, 2712 driving bevel gear B, 272 transmission bevel gear A, 2721 transmission sprocket B, 273 driving shaft, 2731 transmission sprocket C, 2732 transmission sprocket D, 274 adjusting bracket, 2741 driving bevel gear C, 2742 guide column C, 2743 support spring B, 275 upper transmission roller, 2751 transmission sprocket E, 2752 transmission bevel gear C, 276 spline shaft B, 2761 transmission bevel gear B, 2 77 sliding seat, 278 longitudinal guide roller, 28 reversing assembly, 281 spline shaft A, 282 upper drive gear, 283 lower drive gear, 2831 drive bevel gear A, 284 upper transmission gear, 285 lower transmission gear, 29 transmission assembly, 291 transmission rack, 292 rotating gear, 293 inner ratchet, 294 transmission shaft, 295 pawl, 296 worm gear, 297 worm, 298 reed, 3 vibration loader, 4 transfer robot arm, 5 forming assembly, 51 mounting seat, 511 pressing groove, 512 sinking groove, 513 guide groove, 52 pad, 521 guide column D, 522 support spring C, 53 lifting bracket, 54 pressing seat, 55 punching head, 56 telescopic cylinder A, 57 telescopic cylinder B, 58 telescopic cylinder C, 59 bending seat, 61 material plate, 62 material sheet, 63 finished part. DETAILED DESCRIPTION

[0047] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.

[0048] Example 1

[0049] See also Figure 1-Figure 3 A copper nose stamping processing equipment includes a workbench 1 and a combined stamping component 2, a vibrating loader 3, a transfer robot arm 4, and a forming component 5 assembled on the workbench 1 and maintained in a matching combination.

[0050] The combined stamping assembly 2 is used to stamp the material sheet 61 to form a sheet 62, the vibration loader 3 is used to receive the sheet 62 output by the combined stamping assembly 2 and transport it to the forming loading assembly, the forming assembly 5 is used to process the sheet 62 to form a finished part 63, and the transfer robot 4 is used to clamp and transfer the sheet 62 or the finished part 63.

[0051] The combined stamping assembly 2 includes an assembly platform 21, a support platform 22, a lifting platform 23, a stamping seat 24, and a cushion seat 25. The support platform 22 is fixedly installed on the assembly platform 21, and the lifting platform 23 is slidably installed on the support platform 22 and moves up and down in the vertical direction. The stamping seat 24 and the cushion seat 25 are respectively rotatably installed on the lifting platform 23 and the assembly platform 21. The axes of the stamping seat 24 and the cushion seat 25 are arranged in the same vertical direction. A stamping head 241 is fixedly connected to the bottom of the stamping seat 24, and a stamping hole 251 is opened on the cushion seat 25, which is nested and matched with the stamping head 241. The stamping head 241 and the stamping hole 251 are both consistent with the sheet 62.

[0052] The combined stamping assembly 2 also includes a hydraulic telescopic cylinder 26, a feeding assembly 27, a reversing assembly 28, and a transmission assembly 29. The hydraulic telescopic cylinder 26 is arranged in the vertical direction and is fixedly connected to the support platform 22 and the lifting platform 23. The feeding assembly 27 is assembled on the assembly platform 21 and arranged on both sides of the pad 25. The reversing assembly 28 is matched with the stamping seat 24 and the pad 25. The transmission assembly 29 maintains a linkage combination with the lifting platform 23, the feeding assembly 27, and the reversing assembly 28.

[0053] The workbench 1 can be horizontally mounted on the frame, thereby ensuring that the joint stamping assembly 2, the vibrating loader 3, the transfer robot arm 4, and the forming assembly 5 are stably combined thereon and realizing the matching combination between the components, thereby realizing efficient processing of the finished product 63 of the copper nose.

[0054] For the combined stamping assembly 2, the assembly platform 21 and the support platform 22 are fixedly combined to ensure that the remaining components are stably assembled and operated in the corresponding positions. With the help of the hydraulic telescopic cylinder 26, the lifting platform 23 can stably operate in a relative lifting manner on the support platform 22 to achieve reasonable adjustment of the distance between the stamping seat 24 and the cushion seat 25.

[0055] In the process of the lifting platform 23 driving the stamping seat 24 to rise, the feeding assembly 27 and the reversing assembly 28 can be driven to operate stably through the transmission assembly 29. When the feeding assembly 27 is running, the material plate 61 in the feeding assembly 27 can be stably transported forward to push out the part of the material sheet 62 that has been stamped, and push the new continuous material plate 61 between the stamping head 241 and the stamping hole 251.

[0056] Since the blank 62 has a T-shaped structure, in order to fully utilize the blank 61, the blank 62 punched out on the blank 61 next time is arranged in the opposite direction of the blank 62 punched out on the blank 61, which can maximize the material and reduce the generation of scrap. Therefore, when the reversing assembly 28 is in operation, it can drive the punching seat 24, the pad 25, and the punching head 241 and punching hole 251 respectively provided thereon to rotate synchronously by 180 degrees to achieve the reversal of the punched blank 62.

[0057] When the lifting platform 23 is driven to descend by the hydraulic telescopic cylinder 26, the punch head 241 can cooperate with the punch hole 251 to cut the sheet 62 from the sheet 61 between them. The sheet 62 finally falls through the bottom of the punch hole 251 and into the vibrating feeder 3. During this process, the transmission assembly 29 is in a disconnected state, and the descending lifting platform 23 cannot transmit power to the reversing assembly 28 and the feeding assembly 27, so as to ensure that the reversing assembly 28 and the feeding assembly 27 are in a stationary state, thereby achieving stable punching of the sheet 62.

[0058] The vibrating loader 3 can arrange the collected sheets 62 neatly and transport them stably in the direction of the forming component 5. The sheet 62 transmitted from the vibrating loader 3 is transferred to the forming component 5 with the help of the transfer robot arm 4. The forming component 5 punches and bends the sheet 62 to form a qualified finished product 63. The finished product 63 is then further clamped with the help of the transfer robot arm 4 and transferred to a nearby material box for storage.

[0059] Example 2

[0060] See also Figures 1-6 、 Figure 8-Figure 9 In order to ensure that the combined stamping assembly 2 can be stably assembled on the workbench 1 and that the hydraulic telescopic cylinder 26 can drive the lifting platform 23 to stably rise and fall on the support platform 22 in a relatively sliding manner, the following technical solutions are provided.

[0061] The workbench 1 is fixedly connected to the machine platform 11, the assembly platform 21 is fixedly connected to the machine platform 11, a vertically arranged guide column A211 is fixedly connected between the top of the support platform 22 and the assembly platform 21, the lifting platform 23 is slidably connected to the guide column A211, the cylinder barrel of the hydraulic telescopic cylinder 26 is fixedly installed on the top of the support platform 22, and the movable end of the hydraulic telescopic cylinder 26 is fixedly connected to the lifting platform 23.

[0062] The setting of the machine platform 11 can ensure that the assembly table 21 is stably installed at a specific height position, and the guide column A211 arranged in the vertical direction cooperates with the lifting platform 23. When the hydraulic telescopic cylinder 26 telescopically moves, it can drive the lifting platform 23 to rise and fall stably in the vertical direction.

[0063] In order to ensure that the punching seat 24 and the cushion seat 25 can be stably assembled on the lifting platform 23 and the assembly platform 21 respectively, and realize the assembly combination of the punching seat 24, the cushion seat 25 and the corresponding reversing component 28, the following technical solution is provided.

[0064] The reversing assembly 28 includes a spline shaft A281, an upper drive gear 282, a lower drive gear 283, and an upper transmission gear 284 and a lower transmission gear 285 that are respectively engaged with the upper drive gear 282 and the lower drive gear 283. The upper drive gear 282 and the lower drive gear 283 are respectively rotatably installed in the lifting platform 23 and the assembly platform 21. The upper transmission gear 284 is fixed to the periphery of the stamping seat 24, and the lower transmission gear 285 is fixed to the periphery of the pad 25. The spline shaft A281 is rotatably installed between the top of the support platform 22 and the assembly platform 21. The axis of the lower drive gear 283 is fixed to the spline shaft A281, and the spline shaft A281 is slidably plugged into the axis of the upper drive gear 282.

[0065] Since the spline shaft A281 and the upper drive gear 282 maintain sliding connection at the axis center, when the lifting platform 23 and the stamping seat 24 and the upper drive gear 282 assembled therein are lifted and lowered, power can always be stably transmitted between the spline shaft A281 and the upper drive gear 282, thereby ensuring that the upper drive gear 282 and the lower drive gear 283 always maintain synchronous operation.

[0066] Furthermore, when the upper driving gear 282 and the lower driving gear 283 are in synchronous operation, they can always drive the upper transmission gear 284 and the lower transmission gear 285 to maintain synchronous operation, thereby achieving synchronous operation of the stamping seat 24 and the pad seat 25.

[0067] When the lifting platform 23 moves from the bottom end to the top end of the stroke, the transmission component 29 can drive the reversing component 28 to operate, just driving the punching seat 24 and the cushion seat 25 to operate 180 degrees.

[0068] Example 3

[0069] See also Figure 2-Figure 7 In order to ensure that the lifting platform 23 can transmit power to the reversing component 28 through the transmission component 29 during the upward process, thereby driving the reversing component 28 to operate stably and ensuring the stable installation of the transmission component 29, the following technical solutions are provided.

[0070] The transmission assembly 29 includes a transmission rack 291, a rotating gear 292, an inner ratchet 293, a transmission shaft 294, a pawl 295 and a matching combination of a worm wheel 296 and a worm 297. The transmission rack 291 is fixedly mounted on the top of the support platform 22 and arranged in the vertical direction. The rotating gear 292 is rotatably mounted on the lifting platform 23 and is matched with the transmission rack 291. The inner ratchet 293 is arranged on the inner side of the rotating gear 292. The transmission shaft 294 is rotatably mounted on the lifting platform 23 and arranged at the axis center of the inner ratchet 293. The outer periphery of the transmission shaft 294 is rotatably mounted with a pawl 295 that remains engaged with the inner ratchet 293. The worm 297 is coaxially fixed to the transmission shaft 294. The worm wheel 296 is fixed to the axis center of the upper drive gear 282 and maintains a sliding connection with the spline shaft A281.

[0071] To ensure that the pawl 295 can always expand outward and engage with the ratchet teeth of the inner ratchet 293, a spring 298 is installed between the transmission shaft 294 and the pawl 295. When the lifting platform 23 and its rotating gear 292 and other components are descending, the rotating gear 292 cooperates with the transmission rack 291 and drives the inner ratchet 293 to maintain synchronous reverse rotation. During this process, the operation of the inner ratchet 293 cannot transmit power through the pawl 295 to drive the transmission shaft 294 and the worm 297 to operate, and the power transmission is in a disconnected state.

[0072] When the lifting platform 23 is rising, the rotating gear 292 cooperates with the transmission rack 291 to drive the inner ratchet 293 to rotate synchronously in the forward direction. During this process, the operation of the inner ratchet 293 can drive the transmission shaft 294 and the worm 297 to operate through the pawl 295, and then the worm 297 drives the worm wheel 296 and the upper drive gear 282 to operate stably, so that the power can be stably transmitted to the reversing component 28 through the transmission component 29.

[0073] Since the combination of the worm wheel 296 and the worm 297 has the characteristics of deceleration and torque increase and one-way self-locking, the worm 297 can drive the worm wheel 296 to operate stably, and then drive the reversing component 28 and the feeding component 27 to operate stably. The power can only be transmitted to the worm wheel 296 in one direction through the worm 297. When the worm 297 is in a stationary state, it can ensure that the worm wheel 296 and the feeding component 27 and the reversing component 28 associated with the worm wheel 296 are in a locked state without invalid operation, thereby ensuring the stability of the processing of the copper nose finished product 63.

[0074] When the lifting platform 23 is at the bottom of its travel, the punch head 241 passes through the sheet 61 and is inserted into the punch hole 251, pushing the punched sheet 62 downward into the vibrating feeder 3. At this time, the punch head 241 is in a mating connection with the punch hole 251 and the sheet 61. To prevent the lifting platform 23 from directly triggering the transmission assembly 29, the reversing assembly 28, and the feeding assembly 27 to directly operate during the upward movement, thereby interfering with the transmitted sheet 61, the length of the transmission rack 291 is smaller than the travel design of the lifting platform 23. That is, when the lifting platform 23 is at the bottom of its travel, the rotating gear 292 is separated from the bottom end of the transmission rack 291, preventing the lifting platform 23 from being directly acted upon by the transmission rack 291 in the initial stage of its upward movement. Only when the lifting platform 23 rises and causes the punch head 241 to be completely separated from the punch hole 251 and the sheet 61, do the rotating gear 292 and the transmission rack 291 come into play.

[0075] Example 4

[0076] See also Figure 2-5 、 Figures 8-10 In order to ensure that the feeding assembly 27 can be stably assembled on the assembly table 21 and that the feeding assembly 27 can achieve power connection with the transmission assembly 29, the following technical solutions are provided.

[0077] The feeding assembly 27 includes a lower transmission roller 271, a transmission bevel gear A272, and a drive shaft 273 rotatably mounted on the assembly table 21. The lower transmission roller 271 is distributed on both sides of the pad 25. The material plate 61 is carried on the lower transmission roller 271. A transmission sprocket A2711 is fixed on the same side of the lower transmission roller 271. The groups of transmission sprockets A2711 arranged on the same side of the pad 25 are powered by chains.

[0078] The axis center of the lower driving gear 283 is fixed with a driving bevel gear A2831 that is meshed with the driving bevel gear A272. The axis center of the driving bevel gear A272 is fixed with a driving sprocket B2721. The driving shaft 273 includes two groups and is respectively arranged on both sides of the pad 25. The two ends of the driving shaft 273 are respectively fixed with a driving sprocket C2731 and a driving sprocket D2732. The driving sprocket C2731 and the driving sprocket B2721 are dynamically connected through a chain. The driving sprocket D2732 is dynamically connected to a group of driving sprockets A2711 on the same side through a chain.

[0079] The lower transmission roller 271 is provided with one or two sets of transmission sprockets A2711. The transmission sprockets A2711 on two adjacent sets of lower transmission rollers 271 are connected by a chain to ensure stable power transmission. There are also two sets of transmission sprockets B2721, which are connected to the corresponding transmission sprockets C2731 on both sides.

[0080] When the transmission component 29 runs and drives the lower driving gear 283 in the reversing component 28 to operate, it can drive the driving bevel gear A2831 to operate stably, and then drive the driving bevel gear A272 and the transmission sprocket B2721 to operate stably. The combination of the transmission sprocket B2721 and the transmission sprocket C2731 drives the driving shaft 273 and the transmission sprocket D2732 to operate stably, and the combination of the transmission sprocket D2732 and the transmission sprocket A2711 and the combination between the transmission sprockets A2711 drive each group of lower transmission rollers 271 to maintain synchronous and stable operation, thereby stably feeding the material plate 61 carried thereon.

[0081] In order to improve the stability of the material sheet 61 in the transmission on the feeding assembly 27 and ensure that the material sheet 61 can be stably supplied between the punching seat 24 and the cushion seat 25, the following technical solution is provided.

[0082] The feeding assembly 27 also includes an adjusting bracket 274, an upper transmission roller 275, and a spline shaft B276. The adjusting bracket 274 includes two groups and is respectively arranged on both sides of the pad 25. A vertically arranged guide column B212 is fixedly connected to the assembly table 21. The adjusting bracket 274 is slidably installed on the guide column B212 and is arranged above the assembly table 21. The guide column B212 is provided with a support spring A2121 that maintains contact with the adjusting bracket 274. Multiple groups of upper transmission rollers 275 are rotatably installed on the adjusting bracket 274. The same end of each group of upper transmission rollers 275 is fixed with a transmission sprocket E2751. The transmission sprockets E2751 matching the two adjacent groups of upper transmission rollers 275 are powered by a chain, and the upper transmission roller 275 maintains contact with the upper surface of the material plate 61.

[0083] The spline shaft B276 is rotatably installed on the assembly table 21 and arranged in the vertical direction. The end of the lower transmission roller 271 is fixedly connected to the driving bevel gear B2712, and the axis center of the spline shaft B276 is fixedly connected to the transmission bevel gear B2761 which is meshed with the driving bevel gear B2712. The driving bevel gear C2741 which is slidably connected with the spline shaft B276 is rotatably installed on the adjustment bracket 274, and the axis center of the upper transmission roller 275 is fixedly connected to the transmission bevel gear C2752 which is meshed with the driving bevel gear C2741.

[0084] The adjusting bracket 274 can be stably raised and lowered in the vertical direction under the guidance of the guide column B212. Under the action of the support spring A2121, the adjusting bracket 274 and the upper transmission roller 275 provided thereon can be pushed down stably and achieve a close fit with the material sheet 61. The cooperation between the upper transmission roller 275 and the lower transmission roller 271 can achieve stable transmission of the material sheet 61.

[0085] During the operation of the lower transmission roller 271, the combination of the driving bevel gear B2712 and the transmission bevel gear B2761 can drive the spline shaft B276 to operate stably, and then the spline shaft B276 drives the driving bevel gear C2741 assembled on the adjustment bracket 274 to operate stably, and then through the combination of the transmission bevel gear C2752 and the transmission sprocket E2751, each group of upper transmission rollers 275 can always maintain synchronous operation.

[0086] It should also be noted that the combination of the driving bevel gear B2712 and the transmission bevel gear B2761 is arranged symmetrically with the combination of the driving bevel gear B2712 and the transmission bevel gear B2761, so that the upper transmission roller 275 and the lower transmission roller 271 maintain reverse and constant speed operation, thereby achieving stable transmission of the material plate 61.

[0087] In order to further accurately position the transported material sheet 61 to ensure stable transport and feeding of the material sheet 61 , the following technical solution is provided.

[0088] The feeding assembly 27 also includes a sliding seat 277 and a longitudinal guide roller 278. A horizontally arranged guide column C2742 is fixedly connected to the adjusting bracket 274. The sliding seat 277 is slidably installed on the adjusting bracket 274 and maintains a sliding connection with the guide column C2742. The guide column C2742 is provided with a support spring B2743 that maintains contact with the sliding seat 277. The bottom of the sliding seat 277 is rotatably installed with a longitudinal guide roller 278 arranged in the vertical direction. The longitudinal guide rollers 278 are distributed on both sides of the material plate 61.

[0089] The longitudinal guide roller 278 is arranged between the adjacent upper transmission roller 275 and the lower transmission roller 271. Under the action of the support spring B2743, it can drive the sliding seat 277 and the longitudinal guide roller 278 to run along the axial direction of the upper transmission roller 275 and the lower transmission roller 271, thereby positioning the two sides of the material sheet 61 to achieve stable transmission of the material sheet 61.

[0090] Example 5

[0091] See also Figure 11-13 In order to ensure that the forming assembly 5 can be stably assembled on the workbench 1 and that the forming assembly 5 can perform punching and bending operations on the stamped sheet 62, the following technical solution is provided.

[0092] The forming assembly 5 includes a mounting seat 51, a pad 52, a lifting bracket 53, a pressure seat 54, a punching head 55, a telescopic cylinder A56, and a telescopic cylinder B57. The mounting seat 51 is fixedly connected to the machine platform 11. The mounting seat 51 is provided with a pressing groove 511. The bottom of the pressing groove 511 is provided with a sinking groove 512. The bottom of the pad 52 is fixedly connected to a guide column D521 which is slidably plugged into the mounting seat 51 and arranged in the vertical direction. The guide column D521 is provided with a support spring C522 which maintains contact with the mounting seat 51. The telescopic cylinder A56 is fixedly installed on the mounting seat 51. The lifting bracket 53 is fixedly installed on the movable end of the telescopic cylinder A56. The pressure seat 54 is fixedly installed on the lifting bracket 53 and is arranged directly above the pad 52. The punching head 55 is slidably installed on the pressure seat 54 and moves up and down in the vertical direction. The telescopic cylinder B57 is fixedly installed on the lifting bracket 53, and the movable end of the telescopic cylinder B57 is fixedly connected to the punching head 55.

[0093] The pad 52 has a guide column D521 and a support spring C522 and is located at the top of the pressure groove 511. When the material 62 to be processed is placed on it, the material 62 can remain in contact with the pressure groove 511 and the pad 52. When the telescopic cylinder A56 drives the lifting bracket 53 and the pressure seat 54 to move downward, the pad 52 is in the sinking groove 512, and the cooperation between the pressure seat 54 and the pressure groove 511 can bend the wings on both sides of the material 62 upward. Then the telescopic cylinder B57 drives the punching head 55 to move downward, punching out a wiring hole on the head of the material 62. The punched waste can be discharged downward from the leakage hole opened on the pad 52 and the mounting seat 51 under the push of the punching head 55.

[0094] In order to ensure that the wings on both sides of the sheet 62 are precisely bent to produce a high-quality finished product 63, the following technical solution is provided.

[0095] The forming assembly 5 also includes a telescopic cylinder C58 and a bending seat 59. The mounting seat 51 is provided with guide grooves 513 arranged on both sides of the pressing groove 511. The bending seat 59 is slidably installed in the guide grooves 513. The telescopic cylinder C58 is fixedly installed on the mounting seat 51, and the movable end of the telescopic cylinder C58 is fixedly connected to the bending seat 59.

[0096] After the pressing seat 54 moves downward and presses the sheet 62 into shape, the wings on both sides are bent upward and tilted. Then, the telescopic cylinders C58 on both sides are controlled to drive the bending seat 59 to move along the guide groove 513, and the bending seat 59 further bends the wings to achieve precise bending of the wings.

[0097] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0098] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A copper nose stamping equipment, characterized by: It comprises a workbench (1), and a combined stamping assembly (2), a vibrating loader (3), a transfer robot arm (4), and a forming assembly (5) which are assembled on the workbench (1) and maintain a matching combination; The combined stamping assembly (2) is used for stamping the material plate (61) to form a material sheet (62); the vibrating feeder (3) is used for receiving the material sheet (62) output by the combined stamping assembly (2) and conveying it to the forming feeder assembly; the forming assembly (5) is used for processing the material sheet (62) to form a finished part (63); and the transfer robot arm (4) is used for clamping and transferring the material sheet (62) or the finished part (63); The combined stamping assembly (2) includes an assembly platform (21), a support platform (22), a lifting platform (23), a stamping seat (24), and a cushion seat (25); the support platform (22) is fixedly mounted on the assembly platform (21); the lifting platform (23) is slidably mounted on the support platform (22) and moves up and down in the vertical direction; the stamping seat (24) and the cushion seat (25) are rotatably mounted on the lifting platform (23) and the assembly platform (21), respectively; the axes of the stamping seat (24) and the cushion seat (25) are arranged in the same vertical direction; a stamping head (241) is fixedly connected to the bottom of the stamping seat (24); a stamping hole (251) is provided on the cushion seat (25) and is nested and matched with the stamping head (241); the stamping head (241) and the stamping hole (251) are both matched with the sheet (62); The combined stamping assembly (2) further comprises a hydraulic telescopic cylinder (26), a feeding assembly (27), a reversing assembly (28), and a transmission assembly (29); the hydraulic telescopic cylinder (26) is arranged in a vertical direction; the hydraulic telescopic cylinder (26) is fixedly connected to the support platform (22) and the lifting platform (23); the feeding assembly (27) is assembled on the assembly platform (21) and arranged on both sides of the cushion seat (25); the reversing assembly (28) is matched with the stamping seat (24) and the cushion seat (25); the transmission assembly (29) maintains a linkage combination with the lifting platform (23), the feeding assembly (27), and the reversing assembly (28); The reversing assembly (28) includes a spline shaft A (281), an upper driving gear (282), a lower driving gear (283), and an upper transmission gear (284) and a lower transmission gear (285) respectively meshed with the upper driving gear (282) and the lower driving gear (283). The upper driving gear (282) and the lower driving gear (283) are respectively rotatably mounted in the lifting platform (23) and the assembly platform (21). The upper transmission gear (284) is fixed to the periphery of the punching seat (24), and the lower transmission gear (285) is fixed to the periphery of the cushion seat (25). The spline shaft A (281) is rotatably mounted between the top of the support platform (22) and the assembly platform (21). The axis of the lower driving gear (283) is fixed to the spline shaft A (281), and the spline shaft A (281) and the axis of the upper driving gear (282) are kept in sliding connection.

2. The copper nose stamping equipment according to claim 1, characterized in that: The workbench (1) is fixedly connected to a machine platform (11), the assembly platform (21) is fixedly connected to the machine platform (11), a vertically arranged guide column A (211) is fixedly connected between the top of the support platform (22) and the assembly platform (21), the lifting platform (23) and the guide column A (211) are kept in sliding connection, the cylinder barrel of the hydraulic telescopic cylinder (26) is fixedly installed on the top of the support platform (22), and the movable end of the hydraulic telescopic cylinder (26) is fixedly connected to the lifting platform (23).

3. The copper nose stamping equipment according to claim 1, characterized in that: The transmission assembly (29) includes a transmission rack (291), a rotating gear (292), an inner ratchet (293), a transmission shaft (294), a pawl (295), and a matching combination of a worm wheel (296) and a worm (297). The transmission rack (291) is fixedly mounted on the top of the support platform (22) and arranged in a vertical direction. The rotating gear (292) is rotatably mounted on the lifting platform (23) and matched with the transmission rack (291). The inner ratchet (293) is arranged The transmission shaft (294) is rotatably mounted on the lifting platform (23) and arranged at the axis of the inner ratchet (293). A pawl (295) is rotatably mounted on the periphery of the transmission shaft (294) and is engaged with the inner ratchet (293). The worm (297) is coaxially fixed to the transmission shaft (294). The worm wheel (296) is fixed to the axis of the upper drive gear (282) and is slidably connected to the spline shaft A (281).

4. The copper nose stamping equipment according to claim 1, characterized in that: The feeding assembly (27) includes a lower transmission roller (271) rotatably mounted on the assembly table (21), a transmission bevel gear A (272), and a drive shaft (273); the lower transmission roller (271) is distributed on both sides of the cushion seat (25); the material plate (61) is carried on the lower transmission roller (271); a transmission sprocket A (2711) is fixedly connected to the same side of the lower transmission roller (271); and each group of transmission sprockets A (2711) arranged on the same side of the cushion seat (25) are connected to each other by a chain. The axis of the lower driving gear (283) is fixedly connected to a driving bevel gear A (2831) that is in mesh with the driving bevel gear A (272). The axis of the driving bevel gear A (272) is fixedly connected to a driving sprocket B (2721). The driving shaft (273) includes two groups and is respectively arranged on both sides of the cushion seat (25). The two ends of the driving shaft (273) are respectively fixedly connected to a driving sprocket C (2731) and a driving sprocket D (2732). The driving sprocket C (2731) and the driving sprocket B (2721) are connected to each other through a chain for power, and the driving sprocket D (2732) and one of the groups of driving sprockets A (2711) on the same side are connected to each other for power through a chain.

5. The copper nose stamping equipment according to claim 4, characterized in that: The feeding assembly (27) further includes an adjusting bracket (274), an upper transmission roller (275), and a spline shaft B (276). The adjusting bracket (274) includes two groups and is respectively arranged on both sides of the cushion seat (25). A vertically arranged guide column B (212) is fixedly connected to the assembly table (21). The adjusting bracket (274) is slidably mounted on the guide column B (212) and is arranged above the assembly table (21). A support spring A (2121) is sleeved and maintained in contact with the adjustment bracket (274); a plurality of groups of upper transmission rollers (275) are rotatably mounted on the adjustment bracket (274); a transmission sprocket E (2751) is fixedly connected to the same end of each group of upper transmission rollers (275); the transmission sprockets E (2751) matched with two adjacent groups of upper transmission rollers (275) are dynamically connected via a chain; the upper transmission rollers (275) are maintained in contact with the upper surface of the material plate (61); The spline shaft B (276) is rotatably mounted on the assembly table (21) and arranged in a vertical direction. The end of a portion of the lower transmission roller (271) is fixedly connected to a driving bevel gear B (2712). The axis of the spline shaft B (276) is fixedly connected to a transmission bevel gear B (2761) that is in meshing engagement with the driving bevel gear B (2712). The adjusting bracket (274) is rotatably mounted with a driving bevel gear C (2741) that is in sliding engagement with the spline shaft B (276). The axis of a portion of the upper transmission roller (275) is fixedly connected to a transmission bevel gear C (2752) that is in meshing engagement with the driving bevel gear C (2741).

6. The copper nose stamping equipment according to claim 5, characterized in that: The feeding assembly (27) further includes a sliding seat (277) and a longitudinal guide roller (278). A horizontally arranged guide column C (2742) is fixedly connected to the adjusting bracket (274). The sliding seat (277) is slidably mounted on the adjusting bracket (274) and maintains a sliding connection with the guide column C (2742). The guide column C (2742) is provided with a support spring B (2743) that maintains contact with the sliding seat (277). A longitudinal guide roller (278) arranged in a vertical direction is rotatably mounted on the bottom of the sliding seat (277). The longitudinal guide roller (278) is distributed on both sides of the material plate (61).

7. The copper nose stamping equipment according to claim 2, characterized in that: The forming assembly (5) comprises a mounting seat (51), a backing plate (52), a lifting bracket (53), a pressing seat (54), a punching head (55), a telescopic cylinder A (56), and a telescopic cylinder B (57). The mounting seat (51) is fixedly connected to the machine platform (11). The mounting seat (51) is provided with a pressing groove (511). The bottom of the pressing groove (511) is provided with a sinking groove (512). The bottom of the backing plate (52) is fixedly connected to a guide column D (521) which is slidably plugged with the mounting seat (51) and arranged in a vertical direction. The guide column D (521) is sleeved with a guide column that is connected to the mounting seat (51). 1) Maintaining the supporting spring C (522) in contact, the telescopic cylinder A (56) is fixedly mounted on the mounting seat (51), the lifting bracket (53) is fixedly mounted on the movable end of the telescopic cylinder A (56), the pressure seat (54) is fixedly mounted on the lifting bracket (53) and arranged directly above the pad (52), the punching head (55) is slidably mounted on the pressure seat (54) and moves up and down in the vertical direction, the telescopic cylinder B (57) is fixedly mounted on the lifting bracket (53), and the movable end of the telescopic cylinder B (57) is fixedly connected to the punching head (55).

8. The copper nose stamping equipment according to claim 7, characterized in that: The forming assembly (5) further comprises a telescopic cylinder C (58) and a bending seat (59). The mounting seat (51) is provided with guide grooves (513) arranged on both sides of the pressing groove (511). The bending seat (59) is slidably mounted in the guide grooves (513). The telescopic cylinder C (58) is fixedly mounted on the mounting seat (51), and the movable end of the telescopic cylinder C (58) is fixedly connected to the bending seat (59).

Citation Information

Patent Citations

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