An O-ring installation device and a method for installing an O-ring

By designing O-ring installation equipment, the automatic installation of O-rings is achieved using vibration discs, conveying mechanisms and transfer mechanisms, the problem of low installation efficiency of O-rings in the prior art is solved and the installation efficiency is significantly improved.

CN119870959BActive Publication Date: 2025-06-17TIANKUN AUTOMATION TECH (SUZHOU) CO LTD
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Patent Information

Application Number
CN202510379393.X
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2025-06-17
Estimated Expiration
2045-03-28

AI Technical Summary

Technical Problem

The existing O-ring installation process is inefficient and requires manual operation of multiple links, resulting in low installation efficiency.

Method used

An O-ring installation device is designed, including a vibrating disk, a conveying mechanism and a transfer mechanism. The O-ring is transported to the conveying mechanism through the vibrating disk. The conveying mechanism moves the O-ring to a designated position, and the automatic installation of the O-ring is achieved through the transfer mechanism.

Benefits of technology

The automatic installation process of O-rings is realized, which greatly improves the installation efficiency of O-rings and reduces the steps of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention discloses an O-ring installation device and a method for installing an O-ring, belonging to the technical field of O-ring installation. The O-ring installation device includes a vibrating bowl, a conveying mechanism and a transfer mechanism; the O-ring is conveyed to the conveying mechanism by the vibrating bowl, and through the cooperation of the conveying mechanism and the transfer mechanism, the O-ring is pre-sleeved on the O-ring pre-sleeved inner cylinder of the transfer mechanism, and then through the ring-removing outer cylinder, the O-ring is transferred from the O-ring pre-sleeved inner cylinder to the component where the O-ring needs to be installed. Compared with the prior art, the O-ring installation device and the method for installing an O-ring of the present invention can realize the automatic installation process of the O-ring through this device, and greatly improve the installation efficiency of the O-ring.
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Description

Technical Field

[0001] The present invention belongs to the technical field of O-ring installation, and particularly relates to an O-ring installation device and a method for installing an O-ring. Background Art

[0002] The installation process of an O-ring involves multiple steps, including successively conveying the O-rings to a designated position, pre-sleeving the O-rings on a transfer mechanism, then using the transfer mechanism to move the O-rings to a designated position and perform ring removal, and finally transferring and installing the O-rings onto a designated component.

[0003] The above process needs to be operated by an assembly line device, which can effectively improve the installation efficiency of O-rings. Summary of the Invention

[0004] The purpose of the present invention is to provide an O-ring installation device and a method for installing an O-ring. Through this device, the automatic installation process of O-rings can be realized, and the installation efficiency of O-rings can be greatly improved.

[0005] To achieve the above purpose, the technical solution of the present invention is to design an O-ring installation device, including a vibrating bowl, a conveying mechanism, and a transfer mechanism;

[0006] The conveying mechanism includes a base plate. A feeding plate is provided on the base plate, and a conveying groove is provided in the center of the feeding plate. On the base plate, a transfer plate is provided at the inlet end of the conveying groove, and a transfer groove is provided on the transfer plate, and the transfer groove communicates with the conveying groove of the feeding plate. On the base plate, a ring-sleeving station is provided at the outlet end of the conveying groove, and a placement groove is provided at the ring-sleeving station. A conveying slide rail is provided on the base plate, a conveying slider is provided on the conveying slide rail, and a material-transferring gripper is provided on the conveying slider. The two ends of the material-transferring gripper are bent inward, and the bent ends of the material-transferring gripper can extend into the conveying groove and move along the conveying groove. The base plate is provided with a conveying mechanism cylinder, and the cylinder rod of the conveying mechanism cylinder is connected to the conveying slide rail. By the telescopic movement of the cylinder rod of the conveying mechanism cylinder, the conveying slide rail can move along a direction perpendicular to the base plate;

[0007] An expansion needle driving cylinder is provided on the base plate. The cylinder rod of the expansion needle driving cylinder is connected to an expansion needle mounting seat, and two O-ring expansion needles are provided on the expansion needle mounting seat. The O-ring expansion needles move up and down in the vertical direction in the placement groove at the ring-sleeving station;

[0008] The transfer mechanism includes a loop doffing mechanism and an actuator for moving the loop doffing mechanism in the vertical and horizontal directions; the loop doffing mechanism includes a loop doffing cylinder, a loop doffing cylinder mounting seat, an O-ring pre-sleeve inner cylinder mounting seat, a loop doffing outer cylinder, and an O-ring pre-sleeve inner cylinder; the loop doffing cylinder mounting seat and the O-ring pre-sleeve inner cylinder mounting seat are connected in parallel to the moving end of the actuator in any direction; the loop doffing cylinder is mounted on the loop doffing cylinder mounting seat; the O-ring pre-sleeve inner cylinder is fixed on the O-ring pre-sleeve inner cylinder mounting seat, the loop doffing outer cylinder is sleeved outside the O-ring pre-sleeve inner cylinder, and the cylinder rod of the loop doffing cylinder drives the inner wall of the loop doffing outer cylinder to move along the outer wall surface of the O-ring pre-sleeve inner cylinder; the height of the O-ring pre-sleeve inner cylinder is greater than the height of the loop doffing outer cylinder;

[0009] The transfer mechanism further includes a ferrule cylinder, the cylinder rod of the ferrule cylinder is connected to an O-ring pulling block, and a pulling groove is provided on the lower surface of the O-ring pulling block; the lower surface of the O-ring pulling block reciprocates above the placement groove at the ferrule station.

[0010] Furthermore, a fixed beam and a base are provided; the vibrating bowl, the conveying mechanism, and the transfer mechanism are all arranged on the base; the fixed beam reinforces the vibrating bowl on the base.

[0011] Furthermore, a conveying mechanism support is connected to the substrate of the conveying mechanism; a transfer mechanism support is connected to the actuator of the transfer mechanism.

[0012] Furthermore, on the substrate of the conveying mechanism, a ferrule lower support plate is provided on one side of the ferrule station, and the surface of the ferrule lower support plate is flush with the upper end surface of the ferrule station.

[0013] Furthermore, a ferrule cylinder mounting seat is further provided on the transfer mechanism support, and a ferrule cylinder is mounted on the ferrule cylinder mounting seat.

[0014] Furthermore, a conveying mechanism support is provided on the substrate, a rotary cylinder is provided on the conveying mechanism support, and the cylinder rod of the rotary cylinder is connected to a waste material stripping plate; the waste material stripping plate deflects in the clockwise or counterclockwise direction along a direction perpendicular to the transfer plate, and a notch for hooking the O-ring is provided on the edge of the waste material stripping plate facing the transfer plate.

[0015] A method for installing an O-ring using the above O-ring installation device includes the following steps:

[0016] Step 1: Pour a plurality of O-rings into the vibrating bowl, and convey the O-rings to the transfer plate of the conveying mechanism one by one through the vibrating bowl;

[0017] Step 2: If there are overlapping excess O-rings in the transfer groove of the transfer plate at the same horizontal height, the rotary cylinder drives the waste material stripping plate to rotate, and the notch on the edge of the waste material stripping plate hooks up the excess O-rings and finally falls back into the vibrating bowl;

[0018] Initially, the bend at one end of the material transfer gripper extends into an O-ring located at the bottom of the transfer groove of the transfer plate, and the bend at the other end of the material transfer gripper extends into the conveying groove of the feed plate;

[0019] The conveying slider drives the material moving gripper to move along the conveying groove toward the ring station. When the conveying slider moves to the limit position toward the ring station, one end of the material moving gripper enters the conveying groove of the conveying plate with an O-ring, and the other end of the material moving gripper moves to the placement groove of the ring station.

[0020] The conveying mechanism cylinder is extended, so that the conveying slide rail moves outward in a direction perpendicular to the substrate; both ends of the material moving gripper leave the conveying groove of the material conveying plate, and the material moving gripper is driven back to the starting position by the conveying slider, and then the conveying mechanism cylinder is retracted, so that the conveying slide rail returns to the surface of the substrate; the bend of one end of the material moving gripper extends into the circle of an O-ring located at the bottom of the transfer groove of the transfer plate, and the bend of the other end of the material moving gripper just extends into the middle of the O-ring located in the conveying groove of the material conveying plate;

[0021] The conveying slider drives the material transfer gripper to move a limit distance along the conveying trough to the ring station, and the first O-ring is moved to the placement groove of the ring station by the material transfer gripper, while the other end of the material transfer gripper also moves an O-ring to the conveying trough;

[0022] Step 3: When there is an O-ring in the placement groove, the lower part of the O-ring is in the placement groove of the ring station, and the upper part of the O-ring is stuck in the pulling groove of the O-ring pulling block; the cylinder rod of the ring cylinder retracts, and the O-ring pulling block pulls the O-ring backward to deform it; two O-ring expansion needles are pressed against the left and right sides of the O-ring to ensure that the two sides of the O-ring will not shrink inward during the pulling process of the O-ring; through the action of the first cylinder and the second cylinder, the O-ring pre-sleeve inner cylinder moves to the top of the ring lower support plate, and as the O-ring pulling block pulls the O-ring backward, the O-ring is finally inserted into the O-ring pre-sleeve inner cylinder;

[0023] Step 4: The O-ring pre-sleeved inner cylinder is moved to the designated component with the O-ring through the action of the first cylinder and the second cylinder, and then the cylinder rod of the unsleeving cylinder pushes the unsleeving outer cylinder to move along the outer wall surface of the O-ring pre-sleeved inner cylinder, thereby realizing the unsleeving of the O-ring, and the O-ring is squeezed out of the O-ring pre-sleeved inner cylinder and transferred to the designated component;

[0024] Step 5: Repeat the above process to install the O-rings on the designated parts one by one.

[0025] The advantages and beneficial effects of the present invention are:

[0026] 1) The transfer mechanism can transfer the O-ring pre-sleeved on it, remove the ring at the appropriate position, and transfer the O-ring to the designated component for installation.

[0027] 2) The conveying mechanism realizes the purpose of efficiently moving O-rings one by one to the ferrule station.

[0028] 3) Through the cooperation of the vibrating bowl, the conveying mechanism and the transfer mechanism, the automatic installation process of O-rings can be realized, greatly improving the installation efficiency of O-rings. Brief Description of the Drawings

[0029] Figure 1 It is a schematic structural diagram of the present invention.

[0030] Figure 2 It is a schematic diagram of the conveying mechanism and the transfer mechanism.

[0031] Figure 3 It is a schematic diagram of the transfer mechanism.

[0032] Figure 4 It is a schematic diagram of a part I of the transfer mechanism.

[0033] Figure 5 It is a schematic diagram of a part II of the transfer mechanism.

[0034] Figure 6 It is a partial sectional schematic diagram of the transfer mechanism.

[0035] Figure 7 It is a schematic diagram of the front side of the conveying mechanism.

[0036] Figure 8 It is a schematic diagram of the rear side of the conveying mechanism.

[0037] Figure 9 It is a partial sectional schematic diagram of the conveying mechanism.

[0038] Among them, the vibrating bowl 1, the conveying mechanism 2, the substrate 2-1, the conveying slide rail 2-2, the conveying slider 2-3, the material transfer gripper 2-4, the ferrule station 2-5, the feeding plate 2-6, the transfer plate 2-7, the light curtain sensor 2-8, the conveying mechanism support 2-9, the rotary cylinder 2-10, the surplus material stripping plate 2-11, the conveying mechanism support seat 2-12, the conveying mechanism cylinder 2-13, the conveying mechanism guide seat 2-14, the conveying mechanism guide post 2-15, the ferrule lower support plate 2-16, the O-ring expansion needle 2-17, the expansion needle mounting seat 2-18, the expansion needle driving cylinder 2-19, the transfer mechanism 3, the transfer mechanism mounting seat 3-1, the first cylinder 3-2, the first sliding seat 3-3, the first slide rail 3-4, the first conveying slider 3-5, the first mounting seat 3-6, the first adapter seat 3-7, the second cylinder seat 3-8, the second cylinder connecting seat 3-9, the second adapter seat 3-10, the second sliding seat 3-11, the second cylinder 3-12, the second slide rail 3-13, the ferrule removing cylinder 3-14, the ferrule removing cylinder mounting seat 3-15, the O-ring pre-sleeve inner cylinder mounting seat 3-16, the transfer mechanism guide post 3-17, the transfer mechanism guide seat 3-18, the ferrule removing outer cylinder 3-19, the O-ring pre-sleeve inner cylinder 3-20, the second slider 3-21, the ferrule cylinder mounting seat 3-22, the ferrule cylinder 3-23, the O-ring pulling block 3-24, the transfer mechanism support seat 3-25, the fixed beam 4, and the base 5. Detailed implementation manners

[0039] The following combines the accompanying drawings and embodiments to further describe the detailed implementation manners of the present invention. The following embodiments are only used to more clearly illustrate the technical solutions of the present invention and cannot be used to limit the protection scope of the present invention. Embodiment

[0040] As Figures 1 to 9 shown, the O-ring installation device includes a vibrating bowl 1, a conveying mechanism 2, a transfer mechanism 3, a fixed beam 4, and a base 5; the vibrating bowl 1, the conveying mechanism 2, and the transfer mechanism 3 are all arranged on the base 5; the fixed beam 4 reinforces the vibrating bowl 1 on the base 5.

[0041] As Figure 7 、 Figure 8 、 Figure 9 shown, the conveying mechanism 2 includes a substrate 2-1, a conveying slide rail 2-2, a conveying slider 2-3, a material transfer gripper 2-4, a ferrule station 2-5, a feeding plate 2-6, a transfer plate 2-7, a light curtain sensor 2-8, a conveying mechanism support 2-9, a rotary cylinder 2-10, a surplus material stripping plate 2-11, a conveying mechanism support seat 2-12, a conveying mechanism cylinder 2-13, a conveying mechanism guide seat 2-14, a conveying mechanism guide post 2-15, a ferrule lower support plate 2-16, an O-ring expansion needle 2-17, an expansion needle mounting seat 2-18, and an expansion needle driving cylinder 2-19.

[0042] The surface of the substrate 2-1 is perpendicular to the horizontal plane. The rear side of the surface of the substrate 2-1 is connected to the conveying mechanism support 2-12. A feeding plate 2-6 is provided on the front side of the surface of the substrate 2-1. A conveying groove for the O-ring to pass through is provided in the center of the feeding plate 2-6, and the conveying groove is parallel to the horizontal plane. On the substrate 2-1, a transfer plate 2-7 is provided at the inlet end of the conveying groove. A transfer groove is provided on the transfer plate 2-7, and the transfer groove communicates with the conveying groove of the feeding plate 2-6. On the substrate 2-1, a ferrule station 2-5 is provided at the outlet end of the conveying groove. The ferrule station 2-5 is provided with a placement groove allowing one O-ring to enter. On the substrate 2-1, a conveying slide rail 2-2 parallel to the conveying groove is provided below the feeding plate 2-6. A conveying slider 2-3 is provided on the conveying slide rail 2-2. A material transfer gripper 2-4 is provided on the conveying slider 2-3. The material transfer gripper 2-4 is in a "C" shape (i.e., the two ends of the material transfer gripper 2-4 are bent inward), and the bent ends of the material transfer gripper 2-4 extend into the conveying groove, and the bent ends of the material transfer gripper 2-4 move in the conveying groove by the sliding of the conveying slider 2-3.

[0043] A conveying mechanism cylinder 2-13 is provided on the rear side of the surface of the substrate 2-1. The cylinder rod of the conveying mechanism cylinder 2-13 passes through the substrate 2-1 and is connected to the conveying slide rail 2-2. The conveying slide rail 2-2 can move along the direction perpendicular to the substrate 2-1 by the telescopic movement of the cylinder rod of the conveying mechanism cylinder 2-13.

[0044] A conveying mechanism guide seat 2-14 is provided on the rear side of the surface of the substrate 2-1. A conveying mechanism guide post 2-15 passes through the conveying mechanism guide seat 2-14 and the substrate 2-1 and is connected to the conveying slide rail 2-2.

[0045] On the substrate 2-1, a conveying mechanism support 2-9 is provided on one side of the transfer plate 2-7. A light curtain sensor 2-8 for monitoring whether the O-ring is in place and a surplus material stripping mechanism for stripping the surplus O-rings on the transfer plate 2-7 are provided on the conveying mechanism support 2-9. The surplus material stripping mechanism includes a surplus material stripping plate 2-11 and a rotary cylinder 2-10. The cylinder body of the rotary cylinder 2-10 is fixed on the conveying mechanism support 2-9. The cylinder rod of the rotary cylinder 2-10 is connected to the surplus material stripping plate 2-11. The surplus material stripping plate 2-11 deflects in the clockwise or counterclockwise direction along the direction perpendicular to the transfer plate 2-7. A notch for hooking the O-ring is provided on the edge of the surplus material stripping plate 2-11 facing the transfer plate 2-7.

[0046] On the substrate 2-1, a ferrule lower support plate 2-16 is provided on one side of the ferrule station 2-5, and the surface of the ferrule lower support plate 2-16 is flush with the upper end surface of the ferrule station 2-5; an expansion needle driving cylinder 2-19 is provided on the substrate 2-1; the cylinder rod of the expansion needle driving cylinder 2-19 is connected to the expansion needle mounting seat 2-18, and two O-ring expansion needles 2-17 are provided on the expansion needle mounting seat 2-18, and the O-ring expansion needles 2-17 move up and down in the vertical direction in the placement groove of the ferrule station 2-5.

[0047] As Figure 3 , Figure 4 , Figure 5 , Figure 6 shown, the transfer mechanism 3 includes a transfer mechanism mounting seat 3-1, a first cylinder 3-2, a first sliding seat 3-3, a first slide rail 3-4, a first slider 3-5, a first mounting seat 3-6, a first adapter seat 3-7, a second cylinder seat 3-8, a second cylinder connecting seat 3-9, a second adapter seat 3-10, a second sliding seat 3-11, a second cylinder 3-12, a second slide rail 3-13, a ferrule removing cylinder 3-14, a ferrule removing cylinder mounting seat 3-15, an O-ring pre-sleeve inner cylinder mounting seat 3-16, a transfer mechanism guide post 3-17, a transfer mechanism guide seat 3-18, a ferrule removing outer cylinder 3-19, an O-ring pre-sleeve inner cylinder 3-20, a second slider 3-21, a ferrule cylinder mounting seat 3-22, a ferrule cylinder 3-23, an O-ring pulling block 3-24, and a transfer mechanism support 3-25.

[0048] A first slider 3-5 is provided on the transfer mechanism mounting seat 3-1, a first slide rail 3-4 is provided on the first sliding seat 3-3, the first slider 3-5 and the first slide rail 3-4 are movably combined, and the first slide rail 3-4 moves relative to the first slider 3-5 in the front-rear direction; the cylinder block of the first cylinder 3-2 is mounted on the transfer mechanism mounting seat 3-1, and the first cylinder 3-2 is parallel to the first sliding seat 3-3. The cylinder rod of the first cylinder 3-2 is connected to the front end of the first sliding seat 3-3, and the first sliding seat 3-3 is driven to move along the moving direction of the first slide rail 3-4 by the expansion and contraction of the cylinder rod of the first cylinder 3-2.

[0049] The first mounting seat 3-6 is mounted on the first sliding seat 3-3, a first adapter seat 3-7 is connected to the front end face of the first mounting seat 3-6 facing forward, and a second slider 3-21 is provided on the front end face of the first adapter seat 3-7.

[0050] A second slide rail 3-13 is provided on the rear end face of the second sliding seat 3-11, the second slider 3-21 and the second slide rail 3-13 are movably combined, and the second slide rail 3-13 moves relative to the second slider 3-21 in the vertical direction.

[0051] The lower end face of the first adapter base 3-7 is connected to the second cylinder base 3-8. The cylinder block of the second cylinder 3-12 is installed on the second cylinder base 3-8. The lower end face of the second slide base 3-11 is connected to the second cylinder connecting base 3-9. The cylinder rod of the second cylinder 3-12 is connected to the second cylinder rod connecting base 3-9. The second cylinder 3-12 is parallel to the second slide base 3-11. The telescopic movement of the cylinder rod of the second cylinder 3-12 drives the second slide base 3-11 to move in the vertical direction.

[0052] On the front end face of the second slide base 3-11, there is a second adapter base 3-10. The upper end face of the second adapter base 3-10 is connected to the ring stripping cylinder mounting base 3-15. The ring stripping cylinder 3-14 is placed on the ring stripping cylinder mounting base 3-15. The cylinder rod of the ring stripping cylinder 3-14 is vertically downward. The end of the cylinder rod of the ring stripping cylinder 3-14 is connected to a cross beam. On both ends of the cross beam, there are respectively vertically downward transfer mechanism guide columns 3-17.

[0053] The lower end face of the second adapter base 3-10 is connected to the O-ring pre-sleeve inner cylinder mounting base 3-16. There are through holes at both ends of the O-ring pre-sleeve inner cylinder mounting base 3-16. At the position where the through holes are located, there is a transfer mechanism guide seat 3-18. The transfer mechanism guide column 3-17 passes through the transfer mechanism guide seat 3-18 and the through holes of the O-ring pre-sleeve inner cylinder mounting base 3-16. And the lowermost end of the transfer mechanism guide column 3-17 is connected to the ring stripping outer cylinder 3-19. The ring stripping outer cylinder 3-19 is located below the O-ring pre-sleeve inner cylinder mounting base 3-16.

[0054] The lower surface of the O-ring pre-sleeve inner cylinder mounting base 3-16 is provided with an O-ring pre-sleeve inner cylinder 3-20, and it is located inside the ring stripping outer cylinder 3-19. The inner wall of the ring stripping outer cylinder 3-19 can move along the outer wall surface of the O-ring pre-sleeve inner cylinder 3-20. The foremost end of the O-ring pre-sleeve inner cylinder 3-20 protrudes from the foremost end of the ring stripping outer cylinder 3-19.

[0055] The transfer mechanism mounting base 3-1 is fixed on the transfer mechanism support 3-25. On the transfer mechanism support 3-25, there is also a ferrule cylinder mounting base 3-22. The ferrule cylinder 3-23 is installed on the ferrule cylinder mounting base 3-22. The cylinder rod of the ferrule cylinder 3-23 is connected to the O-ring pulling block 3-24. The lower surface of the O-ring pulling block 3-24 is provided with a pulling groove; the lower surface of the O-ring pulling block 3-24 reciprocates above the placement groove of the ferrule station 2-5 and the ferrule lower support plate 2-16.

[0056] Usage method:

[0057] 1) Pour a plurality of O-rings into the vibrating bowl 1. Through the vibrating bowl 1, the O-rings are conveyed to the transfer plate 2-7 of the conveying mechanism 2 one by one.

[0058] 2) If there are overlapping excess O-rings in the transfer groove of the transfer plate 2-7 at the same horizontal height, the rotary cylinder 2-10 drives the surplus material stripping plate 2-11 to rotate, and the notch on the edge of the surplus material stripping plate 2-11 hooks up the excess O-rings and finally drops them back into the vibrating disk 1.

[0059] The initial position state of the material transfer gripper 2-4 is that the bend at one end of the material transfer gripper 2-4 extends into the inner circle of an O-ring at the lowest part of the transfer groove of the transfer plate 2-7, and the bend at the other end of the material transfer gripper 2-4 extends into the conveying groove of the material conveying plate 2-6.

[0060] Driven by the conveying slider 2-3, the material transfer gripper 2-4 is driven to move along the conveying groove in the direction of the ferrule station 2-5. When the conveying slider 2-3 moves to the limit position towards the ferrule station 2-5, exactly one end of the material transfer gripper 2-4 brings an O-ring into the conveying groove of the material conveying plate 2-6, while the other end of the material transfer gripper 2-4 moves to the placement groove of the ferrule station 2-5.

[0061] When the conveying mechanism cylinder 2-13 extends, the conveying slide rail 2-2 moves outward along the direction perpendicular to the substrate 2-1. At this time, both ends of the material transfer gripper 2-4 leave the conveying groove of the material conveying plate 2-6. The material transfer gripper 2-4 is driven by the conveying slider 2-3 to return to the starting position, and then when the conveying mechanism cylinder 2-13 retracts, the conveying slide rail 2-2 returns to the surface of the substrate 2-1. At this time, the bend at one end of the material transfer gripper 2-4 extends into the inner circle of an O-ring at the lowest part of the transfer groove of the transfer plate 2-7 (the previous lowest O-ring has moved into the conveying groove, and at this time the lowest O-ring is the next one that has fallen from above the transfer groove), and the bend at the other end of the material transfer gripper 2-4 just extends into the middle of the O-ring in the conveying groove of the material conveying plate 2-6.

[0062] After the material transfer gripper 2-4 is again driven by the conveying slider 2-3 to move along the conveying groove towards the ferrule station 2-5 for a limit distance, at this time, the first O-ring is moved by the material transfer gripper 2-4 into the placement groove of the ferrule station 2-5, and the other end of the material transfer gripper 2-4 also moves an O-ring into the conveying groove.

[0063] After removing the O-ring in the placement groove, repeating the above process can achieve the purpose of moving the O-rings one by one into the placement groove.

[0064] 3) When there is an O-ring in the placement groove, the lower part of the O-ring is in the placement groove of the ferrule station 2-5, and the upper part of the O-ring is stuck in the pulling groove of the O-ring pulling block 3-24; when the cylinder rod of the ferrule cylinder 3-23 retracts, the O-ring pulling block 3-24 pulls the O-ring backward and deforms it.

[0065] Two O-ring expansion needles 2-17 abut against the left and right sides of the O-ring to ensure that the two sides of the O-ring do not contract inward during the pulling process of the O-ring.

[0066] Under the action of the first cylinder 3-2 and the second cylinder 3-12, the O-ring pre-sleeve inner cylinder 3-20 moves above the ferrule lower support plate 2-16 (the distance between the two O-ring expansion needles 2-17 is greater than the diameter of the O-ring pre-sleeve inner cylinder 3-20 to ensure that the two O-ring expansion needles 2-17 do not hinder the movement of the O-ring pre-sleeve inner cylinder 3-20). As the O-ring pulling block 3-24 pulls the O-ring backward, finally the O-ring is sleeved on the O-ring pre-sleeve inner cylinder 3-20.

[0067] 4) Under the action of the first cylinder 3-2 and the second cylinder 3-12, the O-ring pre-sleeve inner cylinder 3-20 drives the O-ring to move to the specified position (that is, the position where the O-ring needs to be installed on the specified component). Then, the cylinder rod of the ring-removing cylinder 3-14 pushes the ring-removing outer cylinder 3-19 to move along the outer wall surface of the O-ring pre-sleeve inner cylinder 3-20, so as to realize the ring removal of the O-ring. The O-ring is extruded away from the O-ring pre-sleeve inner cylinder 3-20 and transferred to the specified component.

[0068] 5) Repeat the above process to install the O-rings on the specified components one by one.

[0069] The above is only the preferred embodiment of the present invention. It should be noted that for those of ordinary skill in the art, without departing from the technical principle of the present invention, several improvements and refinements can be made, and these improvements and refinements should also be regarded as the protection scope of the present invention.

Claims

1. An O-ring installation device, characterized in that: It includes a vibrating plate, a conveying mechanism and a transfer mechanism; The conveying mechanism includes a base plate, a feed plate is provided on the base plate, and a conveying trough is provided in the center of the feed plate; a transfer plate is provided on the base plate at the entrance end of the conveying trough, a transfer trough is provided on the transfer plate, and the transfer trough is connected to the conveying trough of the feed plate; a ring station is provided on the base plate at the output end of the conveying trough, and a placement slot is provided at the ring station; a conveying slide rail is provided on the base plate, a conveying slider is provided on the conveying slide rail, and a material moving grab is provided on the conveying slider; both ends of the material moving grab are bent inward, and the bent ends of the material moving grab can extend into the conveying trough and move along the conveying trough; the base plate is provided with a conveying mechanism cylinder, and the cylinder rod of the conveying mechanism cylinder is connected to the conveying slide rail, and the conveying slide rail can be moved in a direction perpendicular to the base plate through the extension and retraction of the cylinder rod of the conveying mechanism cylinder; An expansion needle driving cylinder is arranged on the substrate, a cylinder rod of the expansion needle driving cylinder is connected to an expansion needle mounting seat, two O-ring expansion needles are arranged on the expansion needle mounting seat, and the O-ring expansion needles move up and down in a vertical direction in a placement groove of the ferrule station; The transfer mechanism includes a knockout mechanism and an actuator for moving the knockout mechanism in vertical and horizontal directions; The unhooking mechanism comprises an unhooking cylinder, an unhooking cylinder mounting seat, an O-ring pre-sleeve inner cylinder mounting seat, an unhooking outer cylinder and an O-ring pre-sleeve inner cylinder; the unhooking cylinder mounting seat and the O-ring pre-sleeve inner cylinder mounting seat are parallelly connected to the movable end of the actuator in any direction; the unhooking cylinder is mounted on the unhooking cylinder mounting seat; the O-ring pre-sleeve inner cylinder is fixed on the O-ring pre-sleeve inner cylinder mounting seat, the unhooking outer cylinder is sleeved on the outside of the O-ring pre-sleeve inner cylinder, and the cylinder rod of the unhooking cylinder drives the inner wall of the unhooking outer cylinder to move along the outer wall surface of the O-ring pre-sleeve inner cylinder; the height of the O-ring pre-sleeve inner cylinder is greater than the height of the unhooking outer cylinder; the transfer mechanism also comprises a ring cylinder, the cylinder rod of the ring cylinder is connected to the O-ring pulling block, and the lower surface of the O-ring pulling block is provided with a pulling groove; the lower surface of the O-ring pulling block reciprocates above the placement groove of the ring station; A conveying mechanism bracket is provided on the base plate, and a rotating cylinder is provided on the conveying mechanism bracket. The cylinder rod of the rotating cylinder is connected to the residual material stripping plate; the residual material stripping plate is deflected clockwise or counterclockwise along a direction perpendicular to the transfer plate, and a notch for hooking the O-ring is provided on the edge of the residual material stripping plate facing the transfer plate.

2. An O-ring installation device according to claim 1, characterized in that: A fixed beam and a base are also provided; the vibration plate, the conveying mechanism and the transfer mechanism are all arranged on the base; the fixed beam reinforces the vibration plate on the base.

3. The O-ring installation device according to claim 1, characterized in that: The base plate of the conveying mechanism is connected to a conveying mechanism support; the actuator of the transfer mechanism is connected to a transfer mechanism support.

4. The O-ring installation device according to claim 1, characterized in that: On the base plate of the conveying mechanism, a ferrule lower supporting plate is arranged at one side of the ferrule station, and the surface of the ferrule lower supporting plate is flush with the upper end surface of the ferrule station.

5. The O-ring installation device according to claim 3, characterized in that: A ferrule cylinder mounting seat is also provided on the transfer mechanism support, and a ferrule cylinder is mounted on the ferrule cylinder mounting seat.

6. A method for installing an O-ring using any one of the O-ring installation devices of claims 1 to 5, characterized in that: The following steps are involved: Step 1: Pour multiple O-rings into the vibration plate, and transport the O-rings one by one to the transfer plate of the conveying mechanism through the vibration plate; Step 2: If there are redundant O-rings overlapping in the transfer groove of the transfer plate at the same horizontal height, the rotary cylinder drives the residual material stripping plate to rotate, and the notch at the edge of the residual material stripping plate hooks up the redundant O-rings and finally drops them back to the vibration plate; Initially, the bend at one end of the material transfer gripper extends into an O-ring located at the bottom of the transfer groove of the transfer plate, and the bend at the other end of the material transfer gripper extends into the conveying groove of the feed plate; The conveying slider drives the material moving gripper to move along the conveying groove toward the ring station. When the conveying slider moves to the limit position toward the ring station, one end of the material moving gripper enters the conveying groove of the conveying plate with an O-ring, and the other end of the material moving gripper moves to the placement groove of the ring station. The conveying mechanism cylinder is extended, so that the conveying slide rail moves outward in a direction perpendicular to the substrate; both ends of the material moving gripper leave the conveying groove of the material conveying plate, and the material moving gripper is driven back to the starting position by the conveying slider, and then the conveying mechanism cylinder is retracted, so that the conveying slide rail returns to the surface of the substrate; the bend of one end of the material moving gripper extends into the circle of an O-ring located at the bottom of the transfer groove of the transfer plate, and the bend of the other end of the material moving gripper just extends into the middle of the O-ring located in the conveying groove of the material conveying plate; The conveying slider drives the material transfer gripper to move a limit distance along the conveying trough to the ring station, and the first O-ring is moved to the placement groove of the ring station by the material transfer gripper, while the other end of the material transfer gripper also moves an O-ring to the conveying trough; Step 3: When there is an O-ring in the placement groove, the lower part of the O-ring is in the placement groove of the ring station, and the upper part of the O-ring is stuck in the pulling groove of the O-ring pulling block; the cylinder rod of the ring cylinder retracts, and the O-ring pulling block pulls the O-ring backward to deform it; two O-ring expansion needles are pressed against the left and right sides of the O-ring to ensure that the two sides of the O-ring will not shrink inward during the pulling process of the O-ring; through the action of the first cylinder and the second cylinder, the O-ring pre-sleeve inner cylinder moves to the top of the ring lower support plate, and as the O-ring pulling block pulls the O-ring backward, the O-ring is finally inserted into the O-ring pre-sleeve inner cylinder; Step 4: The O-ring pre-sleeved inner cylinder is moved to the designated component with the O-ring through the action of the first cylinder and the second cylinder, and then the cylinder rod of the unsleeving cylinder pushes the unsleeving outer cylinder to move along the outer wall surface of the O-ring pre-sleeved inner cylinder, thereby realizing the unsleeving of the O-ring, and the O-ring is squeezed out of the O-ring pre-sleeved inner cylinder and transferred to the designated component; Step 5: Repeat the above process to install the O-rings on the designated parts one by one.

Citation Information

Patent Citations

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