Hydraulic integrated dismounting device for rotary guiding system

By designing a hydraulic integrated disassembly device that integrates hydraulic control and disassembly pressure monitoring, the problem of disassembly in high-temperature and high-pressure environments of the inner sleeve of the hot-mounted bearing and the inner magnetic steel in the rotary guide system is solved, and an efficient and automated disassembly process is achieved.

CN119871292APending Publication Date: 2025-04-25四川天石和创科技有限公司

Patent Information

Application Number
CN202510092813.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

It is difficult for the prior art to efficiently disassemble the inner sleeve and inner magnetic steel of the hot-installed bearing in the rotary guide system, and the conventional disassembly technology is cumbersome, time-consuming and limited pressure, and cannot meet the disassembly needs in high temperature and high pressure environments.

Method used

A hydraulic integrated disassembly device is designed, integrating hydraulic control and disassembly pressure monitoring, including an integrated base, main support seat, auxiliary support seat, hydraulic controller, main hydraulic cylinder, hydraulic drive-control integrated table, replaceable top block and force sensor. The automatic control and intuitive display of the disassembly process are achieved through the hydraulic drive-control integrated table.

Benefits of technology

It realizes efficient disassembly of the inner sleeve and inner magnetic steel of the hot-mounted bearing in the rotary guide system, which is convenient to operate, short time consuming, high disassembly efficiency, and can intuitively observe the disassembly pressure and stroke, avoiding damage to the workpiece to be removed.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119871292A_ABST
    Figure CN119871292A_ABST
Patent Text Reader

Abstract

The invention discloses a hydraulic integrated dismounting device for a rotary guide system, which relates to the technical field of petroleum instrument dismounting, and comprises an integrated base, a main support seat, an auxiliary support seat, a hydraulic controller, a main hydraulic cylinder, a hydraulic drive-control integrated table, a replaceable top block and a force sensor, the main supporting base and the auxiliary supporting base are both installed on the integrated base. A locking plate and a hydraulic assembly are arranged on the auxiliary supporting seat, and the hydraulic controller can control the locking plate to ascend and descend through the hydraulic assembly and achieve unlocking and locking of the auxiliary supporting seat. The main hydraulic cylinder is fixed at the end part of the integrated base; the replaceable top block and the force sensor are sequentially fixed at the plunger end part of the main hydraulic cylinder; the hydraulic drive-control integrated table is connected with the hydraulic controller, the main hydraulic cylinder and the force sensor. The device integrates hydraulic control and dismounting pressure monitoring, is convenient to operate, short in time consumption and high in dismounting efficiency, and can meet effective dismounting of similar mounting structures such as hot-charging bearing inner sleeves and inner magnetic steel.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention relates to the technical field of petroleum instrument disassembly, and in particular to a hydraulic integrated disassembly device for a rotary guide system. Background Art

[0002] The bearing inner sleeve and inner magnetic steel components of the rotary guide system are assembled at the outer circle installation position of the upper spindle by the hot-installation process. The instrument is affected by environmental factors such as high temperature, high pressure, and drilling fluid erosion during downhole operation, and the solid particles of the drilling fluid are deposited in the assembly gap between the upper spindle and the mounting parts, which makes the mounting parts and the outer wall of the upper spindle have a very large contact force, making it very difficult to disassemble the bearing inner sleeve and inner magnetic steel. Conventional disassembly technology is cumbersome, time-consuming, and has limited disassembly pressure. In special circumstances, it cannot be disassembled and can only be disassembled destructively, resulting in damage to the upper spindle, bearing inner sleeve and inner magnetic steel, causing serious economic losses.

[0003] The patent document with publication number CN118024175A discloses a disassembly device for internal components of drill collar instruments, which includes a linear slide, a drill collar support frame, a drill collar connection seat, a disassembly screw assembly, a hydraulic connector and a hydraulic drive device; the disassembly screw assembly includes a connecting screw and a bearing disc seat; two drill collar support frames are installed on the linear slide, and the drill collar to be disassembled is supported on the two drill collar support frames; the drill collar connection seat is connected to the drill collar to be disassembled; one end of the connecting screw is connected to the internal component to be disassembled; the hydraulic connector is sleeved on the middle outer periphery of the connecting screw, the bearing disc seat is screwed on the connecting screw, and the hydraulic connector is located between the drill collar connection seat and the bearing disc seat, and the hydraulic drive device is connected to the cavity of the hydraulic connector. The device meets the disassembly requirements of internal components, and is easy to operate, time-saving and efficient. However, after careful analysis, it was found that the device can only meet the disassembly needs of the internal components of the drill collar, and can only meet the installation needs of the components to be disassembled with a threaded structure. In addition, the mechanical intelligence level of the device is insufficient, and the disassembly force and disassembly stroke cannot be intuitively observed, resulting in it being unable to meet the effective disassembly and assembly of hot-mounted bearing inner sleeves, internal magnetic steel, etc. on the upper spindle. Summary of the invention

[0004] The purpose of the present invention is to overcome the above-mentioned problems existing in the prior art and to provide a hydraulic integrated disassembly device for a rotary guide system. The device integrates hydraulic control and disassembly pressure monitoring, is easy to operate, saves time, and has high disassembly efficiency, and can meet the effective disassembly of the above-mentioned hot-mounted bearing inner sleeve, internal magnetic steel and other similar installation structures.

[0005] To achieve the above purpose, the technical solution adopted by the present invention is as follows: A hydraulic integrated disassembly device for a rotary guide system, comprising an integrated base, a main support base, an auxiliary support base, a hydraulic controller, a main hydraulic cylinder, a hydraulic drive-control integrated platform, a replaceable top block and a force sensor, wherein the integrated base is arranged horizontally, the main support base is fixed at the middle of the integrated base, and the position of the main support base on the integrated base is adjustable; the auxiliary support base is slidably mounted on the integrated base and is respectively located on both sides of the main support base, and the auxiliary support base cooperates with the main support base to lock the workpiece to be disassembled; the auxiliary support base is provided with a locking plate for locking the workpiece to be disassembled and a hydraulic component for controlling the lifting of the locking plate, the hydraulic controller is fixed at one side of the integrated base and connected to the hydraulic component, and the hydraulic controller can control the lifting of the locking plate through the hydraulic component and realize the unlocking and locking of the auxiliary support base; the main hydraulic cylinder is fixed at the end of the integrated base, and the replaceable top block and the force sensor are fixed at the plunger end of the main hydraulic cylinder in sequence; the hydraulic drive-control integrated platform is respectively connected to the hydraulic controller, the main hydraulic cylinder and the force sensor, and the hydraulic drive-control integrated platform can observe the disassembly pressure and disassembly stroke.

[0006] The integrated base is a frame structure including a bottom bracket and two channel steels. The two channel steels are symmetrically fixed on the bottom bracket. An axial guide groove is formed between the two channel steels. A plurality of through holes are respectively provided on the two channel steels. The main support seat can be detachably mounted on the channel steels through the through holes, and the main support seat can adjust the installation position through different through holes. The main support seat and the auxiliary support seat are both arranged in the axial guide groove, the hydraulic controller is fixed on one of the channel steels, and the main hydraulic cylinder is fixed at the end of the axial guide groove.

[0007] The auxiliary support seat includes an auxiliary bracket, axial rollers are respectively fixed on both sides of the auxiliary bracket, and the auxiliary support seat is slidably arranged on two channel steels through the axial rollers; a groove body is opened in the middle of the auxiliary bracket, and radial rollers for supporting the workpiece to be disassembled are fixed at the bottom of the groove body; a locking plate is installed above the radial rollers, and hydraulic components are respectively fixed on both sides of the auxiliary bracket for controlling the lifting and lowering action of the locking plate.

[0008] The locking plate includes an integrally formed plate body and a rod body, the rod body is fixed to the hydraulic components on both sides of the auxiliary bracket, the upper end of the plate body is integrally formed on the rod body, and the lower end of the plate body is provided with an arc-shaped locking portion adapted to the workpiece to be disassembled.

[0009] An arc-shaped base frame adapted to the workpiece to be disassembled is symmetrically fixed at the bottom of the trough body, and radial rollers are symmetrically fixed on the arc-shaped base frame for supporting the workpiece to be disassembled.

[0010] The main support seat includes a main bracket, and clamping plates for clamping channel steel are symmetrically fixed on both sides of the main bracket. Disassembly holes matching the through holes are opened on the clamping plates. The main support seat is installed on the channel steel through the clamping plates, and is fixed to the integrated base through pins passing through the disassembly holes and the through holes. A symmetrical slot is provided on the main bracket, and an upper fixing plate and a lower fixing plate are provided in the slot. The workpiece to be disassembled can be fixed by cooperating with the upper fixing plate and the lower fixing plate.

[0011] An axial support wheel is fixed on the clamping plate located at the upper part of the main bracket, and the main support seat is installed on the channel steel through the support wheel.

[0012] A plurality of reinforcing ribs are welded on the main bracket.

[0013] The replaceable top block is assembled in the mounting hole of the main hydraulic cylinder plunger head by an insertion mounting process.

[0014] The hydraulic drive-control integrated platform includes a hydraulic electromagnetic pump, a circuit controller, operating buttons and a display screen; the hydraulic electromagnetic pump is connected to the main hydraulic cylinder and the hydraulic controller through high-pressure oil pipes, the circuit controller is connected to the hydraulic electromagnetic pump, the force sensor and the display screen, and the operating buttons are connected to the display screen.

[0015] The advantages of adopting the present invention are: 1. The present invention integrates hydraulic control and disassembly pressure monitoring, which is easy to operate, saves time, and has high disassembly efficiency. It can not only meet the effective disassembly of the above-mentioned hot-mounted bearing inner sleeve, inner magnetic steel and other similar installation structures, but also can intuitively observe the disassembly pressure and disassembly stroke, which is conducive to providing experience and technical support for subsequent successful disassembly.

[0016] 2. The present invention can effectively lock the workpiece to be disassembled through the cooperation of the auxiliary support seat and the main support seat, and can control the automatic lifting of the locking plate through the cooperation of the hydraulic controller and the hydraulic assembly, thereby realizing the automatic locking and unlocking of the auxiliary support seat. It can not only realize the effective disassembly of the parts of the rotary guide system, but also make the disassembly process more intelligent, which is conducive to improving the disassembly effect on the basis of shortening the disassembly time, reducing the labor intensity and improving the disassembly efficiency.

[0017] 3. In the present invention, the positions of the main support seat and the auxiliary support seat on the integrated base can be adjusted as needed, and the upper fixing plate and the lower fixing plate can be replaced according to the actual working conditions, so it can be suitable for the effective disassembly of workpieces of different specifications to be disassembled, and is more practical.

[0018] 4. The present invention is beneficial to improving the overall structural strength of the main support seat through a plurality of reinforcing ribs, thereby providing better support and positioning for the workpiece to be disassembled during disassembly.

[0019] 5. The present invention can realize automatic control of the disassembly process and intuitive display of the disassembly pressure and the disassembly process through the hydraulic drive-control integrated platform, which is conducive to ensuring the success rate of disassembly and effectively preventing damage to the workpiece to be disassembled. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 It is a schematic diagram of the top view of the integrated base in the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the integrated base in the present invention; Figure 4 It is a schematic diagram of the three-dimensional structure of the auxiliary support seat in the present invention; Figure 5 It is a schematic diagram of the three-dimensional structure of the main support seat in the present invention; Figure 6 It is a structural schematic diagram of the pin shaft in the present invention; Figure 7 It is a schematic diagram of the structure of the replaceable top block in the present invention; Figure 8 It is a structural schematic diagram of the hydraulic drive-control integrated platform in the present invention; Fig. 9 for Figure 1 Schematic diagram of the disassembly operation after installing the workpiece to be disassembled.

[0021] Marked in the figure: 1. integrated base, 2. main support seat, 3. auxiliary support seat, 4. hydraulic controller, 5. main hydraulic cylinder, 6. replaceable top block, 7. high-pressure oil pipe, 8. hydraulic drive-control integrated platform, 9. force sensor, 10. axial guide groove, 11. through hole, 12. auxiliary bracket, 13. axial roller, 14. radial roller, 15. locking plate, 16. hydraulic assembly, 17. main bracket, 18. clamping plate, 19. disassembly hole, 20. pin shaft, 21. upper clamping plate, 22. lower clamping plate, 23. axial support wheel, 24. reinforcing rib, 25. hydraulic electromagnetic pump, 26. circuit controller, 27. operation button, 28. display screen, 29. bottom bracket, 30. workpiece to be disassembled. DETAILED DESCRIPTION

[0022] The present invention provides a hydraulic integrated disassembly device for a rotary guide system, which is mainly used for disassembling a bearing inner sleeve and an inner magnetic steel component hot-mounted on an upper spindle in a rotary guide system. The workpiece to be disassembled mentioned in the present invention refers to the upper spindle and the bearing inner sleeve and the inner magnetic steel component hot-mounted on the upper spindle as an integral workpiece. The present invention is described in detail below in conjunction with specific embodiments.

[0023] Example 1 As a basic embodiment of the present invention, Figure 1-3 As shown, this embodiment provides a hydraulic integrated disassembly device for a rotary steering system, including an integrated base 1, a main support base 2, an auxiliary support base 3, a hydraulic controller 4, a main hydraulic cylinder 5, a hydraulic drive-control integrated platform 8, a replaceable top block 6 and a force sensor 9. Among them, The integrated base 1 is arranged horizontally, and includes a bottom bracket 29, two channel steels and two end plates. The two channel steels are symmetrically fixed to the bottom bracket 29 by bolts, so that the integrated base 1 forms a high-strength frame structure. An axial guide groove 10 is formed between the two channel steels, and the main support seat 2 and the auxiliary support seat 3 can be installed through the axial guide groove 10. A plurality of through holes 11 are evenly opened on the two channel steels, for example, there can be four through holes 11 on each side, so as to facilitate the installation and position adjustment of the main support seat 2. The two end plates are fixed at both ends of the two channel steels, and one of the end plates is used for the installation of the main hydraulic cylinder 5.

[0024] The main support seat 2 is fixed in the middle of the integrated base 1, and the position of the main support seat 2 on the integrated base 1 is adjustable. The main support seat 2 is used to position the hot-installed parts such as the inner sleeve of the bearing and the inner magnetic steel parts. Specifically, the main support seat 2 is detachably mounted on the channel steel through the through hole 11, the main support seat 2 is located in the axial guide groove 10, and the main support seat 2 can adjust the installation position through different through holes 11 to facilitate matching with the workpiece 30 to be disassembled.

[0025] The number of the auxiliary support seats 3 is at least two sets, and the function of the auxiliary support seats 3 is to lock the upper spindle. Taking two sets of auxiliary support seats 3 as an example, the two sets of auxiliary support seats 3 are slidably installed on the integrated base 1, which is convenient for adjusting the position of the auxiliary support seats 3 on the integrated base 1. The auxiliary support seats 3 are located in the axial guide groove 10 and are respectively located on both sides of the main support seat 2. The two sets of auxiliary support seats 3 can lock the upper spindle from both ends. Accordingly, the workpiece 30 to be disassembled can be locked by cooperating with the main support seat 2, and then the disassembly thrust of the main hydraulic cylinder 5 can be used to realize the disassembly of the upper spindle and the hot-mounted components.

[0026] The auxiliary support seat 3 is provided with a locking plate 15 and a hydraulic component 16 for locking the workpiece 30 to be disassembled. The hydraulic component 16 can be a hydraulic cylinder fixed on the auxiliary support seat 3. Its function is to control the locking plate 15 to automatically rise and fall, so as to realize the opening and closing of the auxiliary support seat 3, and further realize the unlocking and locking of the workpiece 30 to be disassembled by the auxiliary support seat 3.

[0027] It should be noted that, since the outer diameters of the workpieces 30 to be disassembled are different, the size of the locking plate 15 in each auxiliary support seat 3 can be set accordingly according to actual conditions.

[0028] The hydraulic controller 4 is fixed on one of the channel steels on one side of the integrated base 1 and is connected to the hydraulic component 16. The hydraulic controller 4 can control the locking plate 15 to rise through the hydraulic component 16 to unlock the auxiliary support seat 3, and can control the locking plate 15 to descend through the hydraulic component 16 to lock the auxiliary support seat 3.

[0029] The master hydraulic cylinder 5 is fixed to the end of the integrated base 1 through an end plate, and the master hydraulic cylinder 5 plays a role in transmitting the disassembly thrust.

[0030] The replaceable top block 6 and the force sensor 9 are fixed to the plunger end of the master hydraulic cylinder 5 in sequence.

[0031] Specifically, Figure 2 , 7 As shown, a mounting hole is provided on the plunger of the hydraulic cylinder, and the replaceable top block 6 is assembled in the mounting hole of the plunger head of the main hydraulic cylinder 5 through an insertion installation process. The force sensor 9 is installed on the replaceable top block 6 to record the plunger force of the main hydraulic cylinder 5 and transmit the value to the hydraulic drive-control integrated platform 8.

[0032] The hydraulic drive-control integrated platform 8 is connected to the hydraulic controller 4, the master hydraulic cylinder 5 and the force sensor 9 respectively, and the hydraulic drive-control integrated platform 8 can observe the disassembly pressure and disassembly stroke.

[0033] Specifically, Figure 8 As shown, the hydraulic drive-control integrated platform 8 includes a hydraulic electromagnetic pump 25, a circuit controller 26, an operation button 27 and a display screen 28; the hydraulic electromagnetic pump 25 is connected to the main hydraulic cylinder 5 and the hydraulic controller 4 through a high-pressure oil pipe 7, respectively, the circuit controller 26 is connected to the hydraulic electromagnetic pump 25, the force sensor 9 and the display screen 28, and the operation button 27 is connected to the display screen 28.

[0034] Specifically, the hydraulic electromagnetic pump 25 provides driving force; the circuit controller 26 controls the lifting and lowering of the locking plate 15 on the auxiliary support seat 3 and the extension and retraction of the plunger of the main hydraulic cylinder 5; the operation button 27 makes the opening and closing of the locking plate 15 on the auxiliary support seat 3 and the extension and retraction of the plunger of the main hydraulic cylinder 5 operable, and realizes specific control through the button; the display screen 28 displays the disassembly size and disassembly stroke size, and the display screen 28 can display the pressure size and changes at the plunger in real time, and feedback the plunger stroke data; The present embodiment does not limit the structures of the main support seat 2 and the auxiliary support seat 3, and any existing conventional structure having the above functions may be adopted.

[0035] Taking the disassembly of the inner sleeve of the bearing that is heat-fitted on the upper spindle in the rotary guide system as an example, the disassembly principle of this embodiment is as follows: like Fig. 9As shown, when disassembling, first press the operation button 27, and control the locking plate 15 on the auxiliary support seat 3 to rise through the hydraulic controller 4 and the hydraulic assembly 16, so that the auxiliary support seat 3 is in an unlocked state, and the workpiece 30 to be disassembled can enter the auxiliary support seat 3. Place the upper spindle into the integrated base 1, with the male thread end facing the main hydraulic cylinder 5, and the slender shaft with a smaller outer diameter at the end of the upper spindle is placed on the auxiliary support seat 3 close to the main hydraulic cylinder 5, supported by the radial roller 14, and the end with a larger outer diameter is placed on the other auxiliary support seat 3, supported by the radial roller 14; press the operation button 27 to control the locking plate 15 on the auxiliary support seat 3 to move downward to lock the upper spindle to be disassembled. At the same time, use the main support seat 2 to fix the inner sleeve of the bearing to be disassembled on the upper spindle; install the replaceable top block 6 in the front mounting hole of the plunger of the main hydraulic cylinder 5, and install the force sensor 9 at the front end of the replaceable top block 6.

[0036] The main hydraulic cylinder 5 is connected to the hydraulic electromagnetic pump 25 through the high-pressure oil pipe 7, and the operation button 27 is pressed to control the hydraulic electromagnetic pump 25 to pump out the hydraulic oil, so that the plunger of the main hydraulic cylinder 5 extends out, and the hydraulic driving force is initiated by the hydraulic electromagnetic pump 25, and is transmitted to the inner sleeve of the bearing of the upper spindle to be disassembled through the high-pressure oil pipe 7, the main hydraulic cylinder 5, the replaceable top block 6, the force sensor 9, the integrated base 1, and the main support seat 2. The inner sleeve of the bearing to be disassembled and the upper spindle are relatively displaced; the display screen 28 on the hydraulic drive-control integrated platform 8 is observed to display the disassembly force and disassembly stroke, and the disassembly force is ensured to be within a controllable range during the operation; when the disassembly stroke is reached, the disassembly is completed; the operation button 27 is pressed to control the plunger of the main hydraulic cylinder 5 to be retracted, and the locking plate 15 on the auxiliary support seat 3 is controlled to move upward to release the lock, loosen the main support seat 2, take out the upper spindle and the disassembled inner sleeve of the bearing, and the disassembly process is completed.

[0037] The hydraulic integrated disassembly device for the rotary guide system provided in this embodiment integrates hydraulic and control technologies, can observe the disassembly stress and disassembly stroke, can set a self-use pressure relief threshold, and has extremely high safety and operability.

[0038] Example 2 As a preferred embodiment of the present invention, this embodiment further optimizes the structures of the auxiliary support seat 3 and the main support seat 2 based on the embodiment 1.

[0039] like Figure 4As shown, the auxiliary support seat 3 includes an auxiliary bracket 12, and axial rollers 13 are respectively fixed on both sides of the auxiliary bracket 12, and the auxiliary support seat 3 is slidably set on two channel steels through the axial rollers 13; a groove body is opened in the middle of the auxiliary bracket 12, and the groove body is roughly U-shaped, and radial rollers 14 are fixed at the bottom of the groove body. The radial rollers 14 support the workpiece 30 to be disassembled and roll the workpiece 30 to be disassembled; the locking plate 15 is installed above the radial roller 14, and the hydraulic components 16 are respectively fixed on both sides of the auxiliary bracket 12, which are used to control the lifting action of the locking plate 15.

[0040] Furthermore, the locking plate 15 includes an integrally formed plate body and a rod body, the rod body is fixed to the hydraulic assembly 16 on both sides of the auxiliary bracket 12, the plate body is roughly an isosceles trapezoidal structure, the upper end of the plate body (the longer bottom end) is integrally formed on the rod body, and the lower end of the plate body (the shorter bottom end) is provided with an arc-shaped locking portion adapted to the workpiece 30 to be disassembled.

[0041] In actual application, the hydraulic assembly 16 can increase or decrease the distance between the arc-shaped locking portion at the lower end of the locking plate 15 and the radial roller 14 by controlling the locking plate 15 to rise or fall, thereby achieving unlocking and locking of the auxiliary support seat 3.

[0042] Furthermore, an arc-shaped base frame adapted to the workpiece 30 to be disassembled is symmetrically fixed at the bottom of the trough body, and the number of radial rollers 14 is two, and the two radial rollers 14 are symmetrically fixed on the arc-shaped base frame for supporting the workpiece 30 to be disassembled.

[0043] like Figure 5-6 As shown, the main support seat 2 includes a main bracket 17, which specifically includes a bottom plate and two vertical plates symmetrically fixed on the bottom plate. A number of reinforcing ribs 24 are also welded on the main bracket 17 to strengthen the structural strength of the main bracket 17. On the two vertical plates on both sides of the main bracket 17, clamping plates 18 for clamping channel steel are symmetrically fixed on the upper and lower sides of the vertical plates. Correspondingly, three disassembly holes 19 that are compatible with the through holes 11 are opened on the clamping plate 18. The main support seat 2 is installed on the channel steel through the clamping plate 18, and is fixed to the integrated base 1 through the pin 20 that passes through the disassembly holes 19 and the through holes 11.

[0044] Furthermore, the two vertical plates of the main bracket 17 are also provided with symmetrical vertical slots, in which an upper clamping plate 21 and a lower clamping plate 22 are provided, and the upper clamping plate 21 and the lower clamping plate 22 are directly inserted into the slots for easy access. A clamping ring adapted to the workpiece 30 to be disassembled is provided between the upper clamping plate 21 and the lower clamping plate 22, and the outer diameter of the clamping ring is larger than the outer diameter of the spindle on the workpiece 30 to be disassembled, and the inner diameter is smaller than the outer diameter of the inner sleeve of the bearing on the workpiece 30 to be disassembled. The clamping ring formed by the upper clamping plate 21 and the lower clamping plate 22 can realize the clamping of the inner sleeve of the bearing to be disassembled, thereby facilitating the effective disassembly of the upper spindle and the inner sleeve of the bearing.

[0045] Furthermore, an axial support wheel 23 is fixed on the clamping plate 18 located above the main bracket 17, and the main support seat 2 is installed on the channel steel through the support wheel. After the pin shaft 20 is removed from the main support seat 2, the main support seat 2 can slide on the integrated base 1 through the axial support wheel 23, so as to facilitate the adjustment of the position of the main support seat 2.

[0046] Taking the disassembly of the inner sleeve of the bearing that is heat-fitted on the upper spindle in the rotary guide system as an example, the disassembly principle of this embodiment is as follows: like Fig. 9 As shown, when disassembling, first press the operation button 27, and control the locking plate 15 on the auxiliary support seat 3 to rise through the hydraulic controller 4 and the hydraulic assembly 16, so that the auxiliary support seat 3 is in an unlocked state, and the workpiece 30 to be disassembled can enter the auxiliary support seat 3. Place the upper spindle into the integrated base 1, with the male thread end facing the main hydraulic cylinder 5, and the slender shaft with a smaller outer diameter end of the upper spindle is placed on the auxiliary support seat 3 close to the main hydraulic cylinder 5, supported by the radial roller 14, and the end with a larger outer diameter is placed on the other auxiliary support seat 3, supported by the radial roller 14; press the operation button 27 to control the locking plate 15 on the auxiliary support seat 3 to move downward to lock the upper spindle to be disassembled. At the same time, use the upper clamping plate 21 and the lower clamping plate 22 to clamp the inner sleeve of the bearing to be disassembled on the upper spindle; install the replaceable top block 6 in the front mounting hole of the plunger of the main hydraulic cylinder 5, and install the force sensor 9 at the front end of the replaceable top block 6.

[0047] The main hydraulic cylinder 5 is connected to the hydraulic electromagnetic pump 25 through the high-pressure oil pipe 7, and the operation button 27 is pressed to control the hydraulic electromagnetic pump 25 to pump out the hydraulic oil, so that the plunger of the main hydraulic cylinder 5 extends out, and the hydraulic driving force is initiated by the hydraulic electromagnetic pump 25, and is transmitted to the inner sleeve of the bearing of the upper spindle to be disassembled through the high-pressure oil pipe 7, the main hydraulic cylinder 5, the replaceable top block 6, the force sensor 9, the integrated base 1, and the main support seat 2. The inner sleeve of the bearing to be disassembled and the upper spindle are relatively displaced; the display screen 28 on the hydraulic drive-control integrated platform 8 is observed to display the disassembly force and disassembly stroke, and the disassembly force is ensured to be within a controllable range during the operation; when the disassembly stroke is reached, the disassembly is completed; the operation button 27 is pressed to control the plunger of the main hydraulic cylinder 5 to be retracted, and the locking plate 15 on the auxiliary support seat 3 is controlled to move upward to release the lock, loosen the main support seat 2, take out the upper spindle and the disassembled inner sleeve of the bearing, and the disassembly process is completed.

[0048] The hydraulic integrated disassembly device for the rotary guide system provided in this embodiment integrates hydraulic and control technologies, can observe the disassembly stress and disassembly stroke, can set a self-use pressure relief threshold, and has extremely high safety and operability.

[0049] The above description is only a specific implementation mode of the present invention. Any feature disclosed in this specification, unless otherwise stated, can be replaced by other alternative features that are equivalent or have similar purposes; all the disclosed features, or all the steps in the methods or processes, except for mutually exclusive features and / or steps, can be combined in any way.

Claims

1. A hydraulic integrated disassembly device for a rotary steerable system, characterized in that: The invention comprises an integrated base (1), a main support base (2), an auxiliary support base (3), a hydraulic controller (4), a main hydraulic cylinder (5), a hydraulic drive-control integrated platform (8), a replaceable top block (6) and a force sensor (9), wherein the integrated base (1) is arranged horizontally, the main support base (2) is fixed to the middle of the integrated base (1), and the position of the main support base (2) on the integrated base (1) is adjustable; the auxiliary support base (3) is slidably mounted on the integrated base (1) and is respectively located on both sides of the main support base (2); the auxiliary support base (3) cooperates with the main support base (2) to lock the workpiece to be disassembled (30); a locking plate (6) for locking the workpiece to be disassembled (30) is provided on the auxiliary support base (3). The integrated base (1) is provided with a hydraulic control unit (4) and a hydraulic assembly (16) for controlling the lifting and lowering of the locking plate (15); the hydraulic controller (4) is fixed to one side of the integrated base (1) and is connected to the hydraulic assembly (16); the hydraulic controller (4) can control the lifting and lowering of the locking plate (15) and realize the unlocking and locking of the auxiliary support seat (3) through the hydraulic assembly (16); the main hydraulic cylinder (5) is fixed to the end of the integrated base (1); the replaceable top block (6) and the force sensor (9) are fixed to the end of the plunger of the main hydraulic cylinder (5) in sequence; the hydraulic drive-control integrated platform (8) is connected to the hydraulic controller (4), the main hydraulic cylinder (5) and the force sensor (9) respectively; the hydraulic drive-control integrated platform (8) can observe the disassembly pressure and disassembly stroke.

2. The hydraulic integrated disassembly device for a rotary steerable system according to claim 1, characterized in that: The integrated base (1) is a frame structure including a bottom bracket (29) and two channel steels, the two channel steels are symmetrically fixed on the bottom bracket (29), an axial guide groove (10) is formed between the two channel steels, a plurality of through holes (11) are respectively provided on the two channel steels, the main support seat (2) is detachably mounted on the channel steels via the through holes (11), and the main support seat (2) can adjust the mounting position via different through holes (11); the main support seat (2) and the auxiliary support seat (3) are both arranged in the axial guide groove (10), the hydraulic controller (4) is fixed on one of the channel steels, and the main hydraulic cylinder (5) is fixed at the end of the axial guide groove (10).

3. The hydraulic integrated disassembly device for a rotary steerable system according to claim 2, characterized in that: The auxiliary support seat (3) comprises an auxiliary bracket (12), axial rollers (13) are respectively fixed on both sides of the auxiliary bracket (12), and the auxiliary support seat (3) is slidably arranged on two channel steels through the axial rollers (13); a groove body is opened in the middle of the auxiliary bracket (12), and radial rollers (14) for supporting the workpiece (30) to be disassembled are fixed at the bottom of the groove body; a locking plate (15) is installed above the radial rollers (14), and hydraulic components (16) are respectively fixed on both sides of the auxiliary bracket (12) for controlling the lifting action of the locking plate (15).

4. The hydraulic integrated disassembly device for a rotary steerable system according to claim 3, characterized in that: The locking plate (15) comprises an integrally formed plate body and a rod body, the rod body being fixed to the hydraulic components (16) on both sides of the auxiliary bracket (12), the upper end of the plate body being integrally formed on the rod body, and the lower end of the plate body being provided with an arc-shaped locking portion adapted to the workpiece (30) to be disassembled.

5. The hydraulic integrated disassembly device for a rotary steering system according to claim 3, characterized in that: An arc-shaped base frame adapted to the workpiece (30) to be disassembled is symmetrically fixed at the bottom of the trough body, and radial rollers (14) are symmetrically fixed on the arc-shaped base frame for supporting the workpiece (30) to be disassembled.

6. A hydraulic integrated disassembly device for a rotary steerable system according to any one of claims 2 to 5, characterized in that: The main support seat (2) comprises a main bracket (17), and clamping plates (18) for clamping the channel steel are symmetrically fixed on both sides of the main bracket (17), and a disassembly hole (19) matching the through hole (11) is opened on the clamping plate (18). The main support seat (2) is installed on the channel steel through the clamping plate (18), and is fixed to the integrated base (1) through a pin shaft (20) penetrating the disassembly hole (19) and the through hole (11); the main bracket (17) is provided with a symmetrical slot, and an upper fixing plate (21) and a lower fixing plate (22) are provided in the slot, and the workpiece (30) to be disassembled can be fixed by the cooperation of the upper fixing plate (21) and the lower fixing plate (22).

7. The hydraulic integrated disassembly device for a rotary steering system according to claim 6, characterized in that: An axial support wheel (23) is fixed on the clamping plate (18) located above the main bracket (17), and the main support seat (2) is installed on the channel steel via the support wheel.

8. The hydraulic integrated disassembly device for a rotary steerable system according to claim 6, characterized in that: A plurality of reinforcing ribs (24) are welded to the main bracket (17).

9. The hydraulic integrated disassembly device for a rotary steerable system according to claim 1, characterized in that: The replaceable top block (6) is assembled in the mounting hole of the plunger head of the master hydraulic cylinder (5) through an insertion installation process.

10. The hydraulic integrated disassembly device for a rotary steerable system according to claim 1, characterized in that: The hydraulic drive-control integrated platform (8) comprises a hydraulic electromagnetic pump (25), a circuit controller (26), an operating button (27) and a display screen (28); the hydraulic electromagnetic pump (25) is connected to the main hydraulic cylinder (5) and the hydraulic controller (4) via a high-pressure oil pipe (7), the circuit controller (26) is connected to the hydraulic electromagnetic pump (25), the force sensor (9) and the display screen (28), and the operating button (27) is connected to the display screen (28).

Citation Information

Patent Citations

  • Dismounting device for internal components of drill collar type instrument

    CN118024175A

Cited By

  • Permanent magnet thrust bearing self-centering assembly device and design method

    CN121594101A

  • Self-centering assembly device and design method for permanent magnetic thrust bearing

    CN121594101B