Production process and device for solid wood ceramic tile composite floor

Through the production device and method of solid wood tile composite flooring, the problems of low heat conduction efficiency, poor stability and complex installation in the prior art are solved, and the effects of efficient heat conduction, stability improvement and cost reduction are achieved.

CN119871627APending Publication Date: 2025-04-25朱兴林
View PDF 9 Cites 0 Cited by

Patent Information

Application Number
CN202510286330.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-12
Publication Date
2025-04-25

AI Technical Summary

Technical Problem

The existing solid wood tile composite floor has low heat conduction efficiency in home floor heating environments, poor stability in high temperature environments, complex installation process and high maintenance costs.

Method used

Provide a solid wood tile composite floor production device and method, including raw material treatment module, composite bonding module, press-synthesis molding module, surface treatment module, quality inspection module and packaging storage module. Through precisely controlled process flow, ensure the firm combination of the solid wood layer and the ceramic tile substrate and efficient heat conduction.

Benefits of technology

It improves the heat conduction efficiency of solid wood tile laminate flooring in home floor heating environments, enhances the stability and durability in high-temperature environments, simplifies the installation process and reduces maintenance costs.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119871627A_ABST
    Figure CN119871627A_ABST
Patent Text Reader

Abstract

The invention belongs to the technical field of building material production, and particularly relates to a solid wood ceramic tile composite floor production process and device. The related device comprises a raw material processing module (1), a composite bonding module (2), a press-fit forming module (3), a surface processing module (4), a quality detection module (5) and a packaging storage module (6), and the six templates are sequentially connected to form a complete production process. The production method of the solid wood ceramic tile composite floor adopts the production device of the solid wood ceramic tile composite floor, and comprises the following steps: S1, selecting and inspecting raw materials; s2, solid wood layer pretreatment; s3, preparing a ceramic tile base material; s4, compounding and bonding; s5, press-fit forming is carried out; s6, surface treatment; s7, quality detection; and S8, packaging and storing. The invention aims to provide a solution which is more intelligent, more efficient and adaptable to variable environments, so that the application effect of the solid wood ceramic tile composite floor in a household floor heating environment is effectively improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The invention belongs to the technical field of building material production, and specifically relates to a production process and device for a solid wood tile composite floor. Background Art

[0002] Existing solid wood composite flooring has concerns about excessive formaldehyde when used, and cannot meet the requirements of rapid heating. Ceramic tiles can meet the requirements of rapid heating, but they are not as beautiful and comfortable as solid wood floors. Solid wood ceramic tile composite flooring is a new type of floor decoration material that combines natural beauty and durability. Its unique structural design perfectly combines the natural texture of solid wood with the sturdy and durable characteristics of ceramic tiles, which not only meets consumers' pursuit of beauty, but also meets the needs of modern homes for durability and beauty.

[0003] At present, there are still some technical bottlenecks in the production process of ceramic tiles and solid wood composites, especially the actual use effect in home floor heating environments needs to be improved.

[0004] First, in terms of raw material selection, although the existing technology can ensure the quality of wood and tiles through strict inspection procedures, in actual applications, the thermal expansion coefficients of the solid wood layer and the tile substrate are quite different, which makes the solid wood layer prone to deformation, cracking and other problems in the floor heating environment. Secondly, in terms of composite bonding technology, although the existing technology uses environmentally friendly and high-strength adhesives, the stability and durability of the adhesives in high temperature environments still need to be further improved. In addition, in the precision pressing and molding process, although the existing technology can achieve a firm bond between the solid wood layer and the tile substrate through cold pressing or hot pressing, the overall stability and thermal conduction efficiency of the composite floor in a high temperature environment still need to be optimized. Especially in the home floor heating environment, the thermal conduction efficiency of the existing solid wood tile composite floor is lower than that of the tile, resulting in an increase in the energy consumption of the floor heating system. If conditions permit, the thickness of the solid wood floor can be reduced without affecting the comfort of walking and use, and the rapid conduction of the floor heating temperature can be improved.

[0005] After searching, a solid wood floor with a heat dissipation structure and its production process were disclosed with publication number CN111719809B, and the publication date is December 7, 2021. The process proposes that the upper panel and the lower base plate are bonded by glue, and the lower surface of the upper panel is connected with limit strips at equal distances, and the limit strips are snap-connected with the upper surface of the lower base plate. Although the first heat dissipation groove and the second heat dissipation groove can assist the lower base plate in heat dissipation, in the home floor heating environment, the heat conduction efficiency of this design is still low and cannot meet the needs of efficient heat dissipation. Moreover, under high temperature conditions, the stability of the glue may decrease, resulting in a weakening of the bonding effect between the upper panel and the lower base plate, affecting the overall performance of the floor.

[0006] After searching, the solid wood floor electric heating system and its installation method with the publication number CN110409751B were disclosed, and the publication date was May 24, 2024. The solid wood floor electric heating system includes solid wood floor, heating element, heating element slot, heat-conducting connecting strip, and heat-insulating material. The system needs to set the heating element slot and heat-conducting connecting strip under the floor. The installation process is relatively complicated, requiring a high level of technology and a long installation time, which is not convenient for large-scale production. Since the heating element and the heat-conducting connecting strip are located inside the floor, if a failure occurs, it is difficult to repair and replace, which increases the maintenance cost.

[0007] In summary, the existing solid wood tile composite floor still has many deficiencies in production process and technology, especially the application effect in the home floor heating environment needs to be improved. Therefore, it is of great practical significance and application value to develop a solid wood tile composite floor production device and method that can improve heat conduction efficiency and enhance stability and durability in high temperature environments. Summary of the invention

[0008] In view of the problems in the prior art, the present invention provides a device and method for producing solid wood tile composite flooring, which solves the problems existing in the production process of existing solid wood tile composite flooring, such as low heat conduction efficiency, poor stability in high temperature environment, complicated installation process and high maintenance cost. The present invention aims to provide a new solution that is more intelligent, efficient and adaptable to changing environments, so as to effectively improve the application effect of solid wood tile composite flooring in a household floor heating environment.

[0009] The first purpose of the present invention is to provide a solid wood tile composite floor production device, including a raw material processing module, a composite bonding module, a pressing and molding module, a surface treatment module, a quality inspection module and a packaging and storage module. The raw material processing module, the composite bonding module, the pressing and molding module, the surface treatment module, the quality inspection module and the packaging and storage module are connected in sequence to form a complete production process.

[0010] The raw material processing module is used to pre-process the solid wood and tile substrates, including solid wood drying equipment and tile cutting equipment. The solid wood drying equipment adjusts the moisture content of the solid wood board to an ideal range by accurately controlling the temperature and humidity; the tile cutting equipment cuts the tile substrate into a specified size through CNC technology and performs edge grinding.

[0011] The composite bonding module includes an adhesive coating device and an adhesive pressure control device. The adhesive coating device evenly coats the environmentally friendly high-strength adhesive on the surface of the tile substrate through a precisely controlled adhesive coating system; the adhesive pressure control device applies appropriate pressure through a hydraulic system to ensure a firm bond between the solid wood layer and the tile substrate.

[0012] The pressing and forming module is used to press and form the laminate floor after bonding, and includes a cold press and a hot press. The cold press applies constant pressure through a hydraulic system, and the hot press controls the temperature through an electric heating system to ensure that the adhesive is fully cured to achieve the best bonding effect.

[0013] The surface treatment module includes a coloring device and a protective layer coating device. The coloring device performs coloring treatment on the solid wood surface by spraying or dipping process; the protective layer coating device applies wear-resistant and scratch-resistant protective paint on the solid wood surface by UV curing technology;

[0014] The quality inspection module includes a physical performance testing device and an appearance inspection device. The physical performance testing device ensures that the floor meets the quality requirements by testing wear resistance, stain resistance, compressive strength, etc. The appearance inspection device detects defects on the floor surface through a visual inspection system.

[0015] The packaging and storage module is used to package and store qualified products, including the selection of environmentally friendly packaging materials and logistics optimization, and the use of environmentally friendly materials to design a reasonable packaging plan to protect the floor from damage during transportation and facilitate handling and stacking.

[0016] The second object of the present invention is to provide a method for producing a solid wood tile composite floor, using the solid wood tile composite floor production device, comprising the following steps:

[0017] S1: Raw material selection and inspection, select high-quality solid wood and tile substrates, and conduct strict quality inspection;

[0018] S2: Pretreatment of the solid wood layer, through drying and surface treatment, to ensure the moisture content and surface finish of the solid wood board;

[0019] S3: Preparation of ceramic tile substrate, through cutting and grinding, the ceramic tile substrate is processed into the specified size and reinforced;

[0020] S4: Composite bonding, using environmentally friendly high-strength adhesives, through a precisely controlled glue coating system and bonding pressure control equipment, the solid wood layer is firmly bonded to the tile substrate;

[0021] S5: Pressing and molding, through cold pressing or hot pressing process, ensure that the adhesive is fully cured to achieve the best bonding effect;

[0022] S6: Surface treatment, which improves the visual effect and durability of the floor through coloring and protective coating;

[0023] S7: Quality inspection, through physical performance testing and appearance inspection, to ensure that product quality meets the standards;

[0024] S8: Packaging and storage, using environmentally friendly packaging materials and optimizing logistics solutions to ensure that products are safely delivered to customers.

[0025] Furthermore, the S4 composite bonding step further comprises the following steps:

[0026] S41: Adhesive selection: use environmentally friendly, high-strength, water-resistant, high-temperature-resistant, and weather-resistant special adhesives;

[0027] S42: Bonding process, through the precisely controlled glue coating equipment, the adhesive is evenly coated on the surface of the tile substrate, and then quickly bonded with the solid wood layer, and appropriate pressure is applied through professional equipment to ensure uniform bonding and no bubbles.

[0028] Furthermore, the S5 pressing and forming step further comprises the following steps:

[0029] S51: Cold pressing or hot pressing, according to the characteristics of the adhesive, choose the appropriate pressing method, keep it at a certain temperature and pressure for a certain time to fully cure the adhesive;

[0030] S52: Forming correction: After pressing, the laminate floor is formed and corrected to ensure the floor size is accurate and the shape is regular.

[0031] Furthermore, the S6 surface treatment step further includes the following steps:

[0032] S61: Coloring treatment, through spraying or dipping process, the solid wood surface is colored to enhance the visual effect of the floor;

[0033] S62: Protective layer coating, applying wear-resistant, scratch-resistant, anti-fouling protective paint or UV paint on the solid wood surface to increase the durability and ease of cleaning of the floor.

[0034] Furthermore, the S7 quality inspection step also includes the following steps:

[0035] S71: Physical performance test, through wear resistance, stain resistance, compressive strength and other tests to ensure that the floor meets the quality requirements;

[0036] S72: Appearance inspection: Use the visual inspection system to detect defects on the floor surface to ensure that the appearance quality meets the standards.

[0037] Furthermore, the S8 packaging and storage step further includes the following steps:

[0038] S81: Packaging design, using environmentally friendly materials to design a reasonable packaging solution to protect the floor from damage during transportation, while facilitating handling and stacking;

[0039] S82: Logistics optimization, work closely with logistics companies to rationally plan transportation routes and warehousing layouts, reduce transportation time and costs, and ensure that products can be delivered to customers in a timely and safe manner. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 It is a schematic diagram of the overall structure of a solid wood tile composite floor production device provided in an embodiment of the present invention.

[0041] Figure 2 It is a structural schematic diagram of a raw material processing module provided in an embodiment of the present invention.

[0042] Figure 3 It is a schematic diagram of the structure of the composite bonding module provided in an embodiment of the present invention.

[0043] Figure 4 It is a schematic diagram of the structure of the compression molding module provided in an embodiment of the present invention.

[0044] Figure 5 It is a schematic diagram of the structure of a surface treatment module provided by an embodiment of the present invention.

[0045] Figure 6 It is a structural diagram of a quality detection module provided in an embodiment of the present invention.

[0046] Figure 7 It is a schematic diagram of the structure of a packaging storage module provided by an embodiment of the present invention.

[0047] Figure 8 The present invention provides a flow chart of a method for producing a solid wood tile composite floor.

[0048] In the figure:

[0049] 1. Raw material processing module; 11. Solid wood drying equipment; 12. Tile cutting equipment;

[0050] 2. Composite bonding module; 21. Adhesive coating equipment; 22. Bonding pressure control equipment;

[0051] 3. Pressing molding module; 31. Cold press; 32. Hot press;

[0052] 4. Surface treatment module; 41. Coloring equipment; 42. Protective layer coating equipment;

[0053] 5. Quality inspection module; 51. Physical performance testing equipment; 52. Appearance inspection equipment;

[0054] 6. Packaging storage module; 61. Packaging equipment; 62. Storage equipment. DETAILED DESCRIPTION

[0055] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0056] In the present invention, unless otherwise clearly specified and limited, the terms "connected", "connected", and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0057] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may include that the first and second features are in direct contact, or may include that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, a first feature being "above", "above" and "above" a second feature includes that the first feature is directly above and obliquely above the second feature, or simply indicates that the first feature is higher in level than the second feature. A first feature being "below", "below" and "below" a second feature includes that the first feature is directly below and obliquely below the second feature, or simply indicates that the first feature is lower in level than the second feature.

[0058] The embodiments of the present invention provide a device and method for producing a solid wood tile composite floor, thereby solving the problems of low heat conduction efficiency, poor stability in a high temperature environment, complex installation process, and high maintenance cost in the existing production process of solid wood tile composite floor. The present invention aims to provide a new solution that is more intelligent, efficient, and adaptable to changing environments, so as to effectively improve the application effect of solid wood tile composite floor in a household floor heating environment.

[0059] See also Figures 1 to 8 A solid wood tile composite floor production device includes a raw material processing module 1, a composite bonding module 2, a pressing and molding module 3, a surface treatment module 4, a quality inspection module 5 and a packaging and storage module 6. The raw material processing module 1, the composite bonding module 2, the pressing and molding module 3, the surface treatment module 4, the quality inspection module 5 and the packaging and storage module 6 are connected in sequence to form a complete production process.

[0060] The raw material processing module 1 is used to pre-treat solid wood and tile substrates, including a solid wood drying device 11 and a tile cutting device 12. The solid wood drying device 11 adjusts the moisture content of the solid wood board to an ideal range by precisely controlling the temperature and humidity; the tile cutting device 12 cuts the tile substrate into specified sizes and performs edge grinding through numerical control technology. During specific work, the solid wood board is first fed into the solid wood drying device 11, and the moisture content of the solid wood board is adjusted to about 5% through precise control of temperature and humidity to ensure its stability and durability in subsequent processing. Subsequently, the tile substrate is fed into the tile cutting device 12, and is precisely cut into the required size through numerical control technology, and the edge is grinded to ensure that its surface is flat and smooth.

[0061] The composite bonding module 2 includes an adhesive coating device 21 and an adhesive pressure control device 22. The adhesive coating device 21 evenly coats the environmentally friendly high-strength adhesive on the surface of the tile substrate through a precisely controlled glue coating system; the adhesive pressure control device 22 applies appropriate pressure through a hydraulic system to ensure a firm bond between the solid wood layer and the tile substrate. During specific operation, the pretreated solid wood board and the tile substrate are fed into the composite bonding module 2, and the environmentally friendly high-strength adhesive is first evenly coated on the surface of the tile substrate through the adhesive coating device 21. Then, appropriate pressure is applied through the adhesive pressure control device 22 to ensure a firm bond between the solid wood layer and the tile substrate. The adhesive is a special adhesive that is environmentally friendly, high-strength, water-resistant, high-temperature-resistant, and has excellent weather resistance. The adhesive is evenly coated on the surface of the tile substrate through the precisely controlled glue coating device 21, and then quickly bonded to the solid wood layer. Appropriate pressure is applied through the professional equipment 22 to ensure uniform bonding and no bubbles.

[0062] The pressing and molding module 3 is used to press and mold the composite floor after bonding, and includes a cold press 31 and a hot press 32. The cold press 31 applies constant pressure through the hydraulic system, and the hot press 32 controls the temperature through the electric heating system to ensure that the adhesive is fully cured and achieve the best bonding effect. During specific operation, the composite bonded floor is sent to the cold press 31 and kept at a certain pressure for a certain time to allow the adhesive to be initially cured. Subsequently, the floor is sent to the hot press 32 and kept at a certain temperature and pressure for a certain time to allow the adhesive to be fully cured, thereby ensuring the stability and durability of the floor. Cold pressing or hot pressing selects a suitable pressing method according to the characteristics of the adhesive, and keeps at a certain temperature and pressure for a certain time to allow the adhesive to be fully cured. After pressing, the composite floor is corrected to ensure that the floor is accurate in size and regular in shape.

[0063] The surface treatment module 4 includes a coloring device 41 and a protective layer coating device 42. The coloring device 41 performs coloring treatment on the solid wood surface by a spraying or dipping process; the protective layer coating device 42 applies a wear-resistant and scratch-resistant protective paint on the solid wood surface by UV curing technology. In specific operation, the pressed and formed floor is sent to the surface treatment module 4, and the solid wood surface is firstly colored by the coloring device 41 to enhance the visual effect of the floor. Then, the protective layer coating device 42 applies a wear-resistant, scratch-resistant, and anti-fouling protective paint or UV paint on the solid wood surface to increase the durability and easy cleaning of the floor. The coloring treatment performs coloring treatment on the solid wood surface by a spraying or dipping process to enhance the visual effect of the floor; the protective layer is applied to the solid wood surface with a wear-resistant, scratch-resistant, and anti-fouling protective paint or UV paint to increase the durability and easy cleaning of the floor.

[0064] The quality inspection module 5 includes a physical property testing device 51 and an appearance inspection device 52. The physical property testing device 51 ensures that the floor meets the quality requirements through tests such as wear resistance, stain resistance, and compressive strength; the appearance inspection device 52 detects defects on the floor surface through a visual inspection system. During specific work, the surface-treated floor is sent to the quality inspection module 5, and firstly, the physical property testing device 51 is used to perform tests such as wear resistance, stain resistance, and compressive strength to ensure that the floor meets the quality requirements. Then, the appearance inspection device 52 detects defects on the floor surface to ensure that the appearance quality meets the standards. The physical property test ensures that the floor meets the quality requirements through tests such as wear resistance, stain resistance, and compressive strength; the appearance inspection detects defects on the floor surface through a visual inspection system to ensure that the appearance quality meets the standards.

[0065] The packaging and storage module 6 is used to package and store qualified products, including packaging equipment 61 and storage equipment 62. A reasonable packaging solution is designed using environmentally friendly materials to protect the floor from damage during transportation and facilitate handling and stacking; close cooperation is carried out with logistics companies to reasonably plan transportation routes and storage layouts to reduce transportation time and costs. In specific work, the floor that has passed the quality inspection is sent to the packaging and storage module 6. First, a reasonable packaging solution is designed using environmentally friendly materials through the packaging equipment 61 to protect the floor from damage during transportation and facilitate handling and stacking. Then, the transportation route and storage layout are reasonably planned through the storage device 62 to reduce transportation time and costs, ensuring that the products can be delivered to customers in a timely and safe manner.

[0066] The present invention also provides a method for producing a solid wood tile composite floor, using the solid wood tile composite floor production device, comprising the following steps:

[0067] S1: Raw material selection and inspection, select high-quality solid wood and tile substrates, and conduct strict quality inspection;

[0068] S2: Pretreatment of the solid wood layer, through drying and surface treatment, to ensure the moisture content and surface finish of the solid wood board;

[0069] S3: Preparation of ceramic tile substrate, through cutting and grinding, the ceramic tile substrate is processed into the specified size and reinforced;

[0070] S4: Composite bonding, using environmentally friendly high-strength adhesives, through a precisely controlled glue coating system and bonding pressure control equipment, the solid wood layer is firmly bonded to the tile substrate;

[0071] S5: Pressing and molding, through cold pressing or hot pressing process, ensure that the adhesive is fully cured to achieve the best bonding effect;

[0072] S6: Surface treatment, which improves the visual effect and durability of the floor through coloring and protective coating;

[0073] S7: Quality inspection, through physical performance testing and appearance inspection, to ensure that product quality meets the standards;

[0074] S8: Packaging and storage, using environmentally friendly packaging materials and optimizing logistics solutions to ensure that products are safely delivered to customers.

[0075] Furthermore, the S4 composite bonding step further comprises the following steps:

[0076] S41: Adhesive selection: use environmentally friendly, high-strength, water-resistant, high-temperature-resistant, and weather-resistant special adhesives;

[0077] S42: Bonding process, through the precisely controlled glue coating equipment, the adhesive is evenly coated on the surface of the tile substrate, and then quickly bonded with the solid wood layer, and appropriate pressure is applied through professional equipment to ensure uniform bonding and no bubbles.

[0078] Furthermore, the S5 pressing and forming step further comprises the following steps:

[0079] S51: Cold pressing or hot pressing, according to the characteristics of the adhesive, choose the appropriate pressing method, keep it at a certain temperature and pressure for a certain time to fully cure the adhesive;

[0080] S52: Forming correction: After pressing, the laminate floor is formed and corrected to ensure the floor size is accurate and the shape is regular.

[0081] Furthermore, the S6 surface treatment step further includes the following steps:

[0082] S61: Coloring treatment, through spraying or dipping process, the solid wood surface is colored to enhance the visual effect of the floor;

[0083] S62: Protective layer coating, applying wear-resistant, scratch-resistant, anti-fouling protective paint or UV paint on the solid wood surface to increase the durability and ease of cleaning of the floor.

[0084] Furthermore, the S7 quality inspection step also includes the following steps:

[0085] S71: Physical performance test, through wear resistance, stain resistance, compressive strength and other tests to ensure that the floor meets the quality requirements;

[0086] S72: Appearance inspection: Use the visual inspection system to detect defects on the floor surface to ensure that the appearance quality meets the standards.

[0087] Furthermore, the S8 packaging and storage step further includes the following steps:

[0088] S81: Packaging design, using environmentally friendly materials to design a reasonable packaging solution to protect the floor from damage during transportation, while facilitating handling and stacking;

[0089] S82: Logistics optimization, work closely with logistics companies to rationally plan transportation routes and warehousing layouts, reduce transportation time and costs, and ensure that products can be delivered to customers in a timely and safe manner.

Claims

1. A solid wood tile composite floor production device, characterized in that: include: A raw material processing module (1) for pre-processing solid wood and tile substrates, including solid wood drying equipment (11) and tile cutting equipment (12); A composite bonding module (2), comprising an adhesive coating device (21) and a bonding pressure control device (22); A pressing and molding module (3), used for pressing and molding the bonded composite floor, comprising a cold press (31) and a hot press (32); A surface treatment module (4), comprising a coloring device (41) and a protective layer coating device (42); A quality inspection module (5), comprising a physical property testing device (51) and an appearance inspection device (52); A packaging and storage module (6), used for packaging and storing qualified products, comprising a packaging device (61) and a storage device (62); The raw material processing module (1), composite bonding module (2), pressing and forming module (3), surface treatment module (4), quality inspection module (5) and packaging and storage module (6) are connected in sequence to form a complete production process.

2. The solid wood tile composite floor production device according to claim 1, characterized in that: The solid wood drying equipment (11) adjusts the moisture content of the solid wood board to an ideal range by precisely controlling the temperature and humidity; the tile cutting equipment (12) cuts the tile substrate into a specified size and performs edge grinding through numerical control technology.

3. The solid wood tile composite floor production device according to claim 1, characterized in that: The adhesive coating device (21) uniformly coats the environmentally friendly high-strength adhesive on the surface of the tile substrate through a precisely controlled adhesive coating system; the adhesive pressure control device (22) applies appropriate pressure through a hydraulic system to ensure a firm bond between the solid wood layer and the tile substrate.

4. The solid wood tile composite floor production device according to claim 1, characterized in that: The cold press (31) applies constant pressure through a hydraulic system, and the hot press (32) controls the temperature through an electric heating system to ensure that the adhesive is fully cured.

5. The solid wood tile composite floor production device according to claim 1, characterized in that: The coloring device (41) performs coloring treatment on the solid wood surface through a spraying or dipping process, and the protective layer coating device (42) coats a wear-resistant and scratch-resistant protective paint on the solid wood surface through UV curing technology.

6. A method for producing a solid wood tile composite floor, using the solid wood tile composite floor production device according to any one of claims 1 to 5, comprising the following steps: S1: Raw material selection and inspection, select high-quality solid wood and tile substrates, and conduct strict quality inspection; S2: Pretreatment of the solid wood layer, through drying and surface treatment, to ensure the moisture content and surface finish of the solid wood board; S3: Preparation of ceramic tile substrate, through cutting and grinding, the ceramic tile substrate is processed into the specified size and reinforced; S4: Composite bonding, using environmentally friendly high-strength adhesives, through a precisely controlled glue coating system and bonding pressure control equipment, the solid wood layer is firmly bonded to the tile substrate; S5: Pressing and molding, through cold pressing or hot pressing process, ensure that the adhesive is fully cured to achieve the best bonding effect; S6: Surface treatment, which improves the visual effect and durability of the floor through coloring and protective coating; S7: Quality inspection, through physical performance testing and appearance inspection, to ensure that product quality meets the standards; S8: Packaging and storage, using environmentally friendly packaging materials and optimizing logistics solutions to ensure that products are safely delivered to customers.

7. The method for producing a solid wood tile composite floor according to claim 6, characterized in that: The S4 composite bonding step also includes the following steps: S41: Adhesive selection: use environmentally friendly, high-strength, water-resistant, high-temperature-resistant, and weather-resistant special adhesives; S42: Bonding process, through the precisely controlled glue coating equipment, the adhesive is evenly coated on the surface of the tile substrate, and then quickly bonded with the solid wood layer, and appropriate pressure is applied through professional equipment to ensure uniform bonding and no bubbles.

8. The method for producing a solid wood tile composite floor according to claim 6, characterized in that: The S5 pressing and forming step also includes the following steps: S51: Cold pressing or hot pressing, according to the characteristics of the adhesive, choose the appropriate pressing method, keep it at a certain temperature and pressure for a certain time to fully cure the adhesive; S52: Forming correction: After pressing, the laminate floor is formed and corrected to ensure the floor size is accurate and the shape is regular.

9. The method for producing a solid wood tile composite floor according to claim 6, characterized in that: The S6 surface treatment step also includes the following steps: S61: Coloring treatment, through spraying or dipping process, the solid wood surface is colored to enhance the visual effect of the floor; S62: Protective layer coating, applying wear-resistant, scratch-resistant, anti-fouling protective paint or UV paint on the solid wood surface to increase the durability and ease of cleaning of the floor.

10. The method for producing a solid wood tile composite floor according to claim 6, characterized in that: The S7 quality inspection step also includes the following steps: S71: Physical performance test, through wear resistance, stain resistance, compressive strength and other tests to ensure that the floor meets the quality requirements; S72: Appearance inspection: Use the visual inspection system to detect defects on the floor surface to ensure that the appearance quality meets the standards.

Citation Information

Patent Citations

  • Solid wood floor electric heating system and installation method thereof

    CN110409751B

  • A solid wood floor with a heat dissipation structure and its manufacturing process

    CN111719809B

  • Solid wood composite floor production process

    CN106182222A

  • Rapid board veneering production line

    CN112776101A

  • Automatic paving production line and production method for adding composite board on back surface of ceramic plate

    CN117141093A