Automatic double-edge-sealing injection molding device for electrolytic cathode plate
By designing the double edge seal automatic injection molding device of electrolytic cathode plate, the problem of standardized injection molding and reducing raw material waste in the prior art is solved, and the efficient edge sealing and conductive efficiency of the cathode plate are improved.
Patent Information
- Application Number
- CN202510262966.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-04-25
AI Technical Summary
The prior art cannot achieve standardized injection molding of electrolytic cathode plates, and it is difficult to reduce waste of raw materials, resulting in uneven edge sealing and lax sealing, which affects the conductivity efficiency.
An electrolytic cathode plate double-edge automatic injection molding device is designed, including a main machine table, clamping mechanism, injection molding mechanism and moving mechanism. The cathode plate is stably clamped through the clamping mechanism, and the injection molding mechanism realizes double-edge injection molding, and quantitative feeding and reducing raw material waste by adjusting the inner block and feed control valve.
The standardized injection molding of the cathode plate and the efficient utilization of raw materials are achieved, which reduces the problems of uneven edge sealing and lax sealing, and improves the conductivity efficiency.
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Figure CN119871792A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of cathode plate edge sealing injection molding, in particular to an electrolytic cathode plate double edge sealing automatic injection molding device. Background Art
[0002] The quality of the electrolytic cathode plate plays a key role in the efficiency and product quality of electrolytic production. Among them, the edge sealing treatment of the cathode plate is an important link to ensure its stable performance. The traditional electrolytic cathode plate edge sealing process mostly adopts manual operation or semi-automatic injection molding. Manual edge sealing is not only inefficient and difficult to meet the needs of large-scale production, but also the edge sealing quality is greatly affected by the workers' technical level and working status, and is prone to problems such as uneven edge sealing and poor sealing.
[0003] The current cathode plate injection molding process for electrolysis has the following problems: in the cathode plate injection molding process, the semi-automatic injection molding method is to directly clamp the plate, embed it in the hot-melt plastic raw material, and then cool it to achieve edge-sealed injection molding. However, the thickness of the injection layer obtained in this way is different. Since the position of the cathode plate is difficult to standardize and fix, the life of the insulation layer of the subsequent cathode plate during use is also different, resulting in a faster loss of conductive efficiency. The current injection molding equipment cannot achieve standardized injection molding of the cathode plate and reduce the waste of raw materials. The existing technology is not easy to solve such problems. Therefore, there is an urgent need for an automatic double-edge-sealed injection molding device for electrolytic cathode plates to solve the above problems. Summary of the invention
[0004] Based on the technical problem that current injection molding equipment cannot realize standardized injection molding of cathode plates and reduce the waste of raw materials, the present invention proposes an automatic injection molding device for double-edge sealing of electrolytic cathode plates.
[0005] The present invention proposes an automatic injection molding device for double-edge sealing of electrolytic cathode plates, comprising a main machine platform, a clamping mechanism slide groove is provided at the middle position of the top of the main machine platform, a clamping mechanism slide seat is slidably installed on the top of the clamping mechanism slide groove, injection molding mechanisms are arranged on both sides of the top of the main machine platform, the injection molding mechanism comprises two injection molding mechanism slide grooves provided at the top of the main machine platform, injection molding mechanism slide seats are slidably installed inside the two injection molding mechanism slide grooves, an injection molding base is installed between the tops of the two injection molding mechanism slide seats by bolts, and a clamping plate mechanism is arranged on the top of the clamping mechanism slide seat.
[0006] Preferably, the clamping plate mechanism includes a bottom fixed clamping plate fixed by bolts on the top of the clamping mechanism slide, top adjustment clamping plates are hingedly installed on both sides of the top of the bottom fixed clamping plate, two servos are fixed by bolts at one end of the bottom fixed clamping plate, and the output shafts of the two servos are respectively connected to the fixed shafts of the two top adjustment clamping plates.
[0007] Preferably, a first push rod fixing frame is fixed to the other end of the top adjustment clamp plate, a first push rod is fixed to the top of the first push rod fixing frame, and the bottom of the first push rod extends out of the bottom position of the first push rod fixing frame, a locking block is fixed to the other end of the bottom fixing clamp plate, the bottom of the first push rod is clamped with the locking block, and a baffle is fixed to the bottom of the first push rod.
[0008] Preferably, the injection molding mechanism also includes an injection molding sealing top plate fixed by bolts on the top of the injection molding base, two first holes are provided at both ends of the injection molding base, second push rods are fixed in the two first holes, an adjusting inner block is provided inside the injection molding base, one end of the second push rod extends to the inside of the injection molding base and is fixed to the adjusting inner block.
[0009] Preferably, a coolant circulation chamber is opened inside the regulating inner block, and three vertically arranged circulation inner baffles are fixed inside the regulating inner block located inside the coolant circulation chamber. Two coolant circulation pipes are fixed on one side of the regulating inner block, and the two coolant circulation pipes are respectively connected to the two ends inside the coolant circulation chamber. A semiconductor refrigeration block is fixed inside the regulating inner block, and a heat dissipation tooth plate is provided at the heating end of the semiconductor refrigeration block, and the heat dissipation tooth plate is located inside the coolant circulation chamber.
[0010] Preferably, a moving mechanism is provided between the bottom of the clamping mechanism slide and the clamping mechanism slide groove, and between the bottom of the injection mechanism slide and the injection mechanism slide groove.
[0011] Preferably, the moving mechanism includes a driving motor fixed inside the clamping mechanism slide and the injection molding mechanism slide, the output shaft of the driving motor is fixed with a driving gear, the driving gear protrudes from the bottom of the clamping mechanism slide and the injection molding mechanism slide, the inner walls of the clamping mechanism slide and the injection molding mechanism slide are fixed with a fixed tooth plate, and the driving gear and the fixed tooth plate are meshed with each other.
[0012] Preferably, an injection molding chamber is formed between the adjusting inner block and the interior of the injection molding base, an overflow material feed port is provided on the inner side wall of the adjusting inner block, an overflow material discharge port is provided on the side wall of the adjusting inner block located at the coolant circulation pipe, and the overflow material feed port and the overflow material discharge port are connected to each other.
[0013] Preferably, the side wall of the injection molding base is fixed with an array-distributed feed control valve, the side wall of the feed control valve is fixed with a feed pipe, the feed pipe is connected to the interior of the feed control valve, and the feed control valve is connected to the internal injection molding chamber.
[0014] Preferably, a feed chamber is opened inside one side of the injection molding base, the feed chamber is connected to the middle position of the feed control valve, a feed screw is fixed to the middle position of the feed chamber through a bearing, a feed motor is installed at the rotating shaft position of the feed screw, and a sealing slide is slidably installed on the side wall position of the injection molding base at the feed chamber, a third push rod is fixed to one side of the sealing slide, and the third push rod is embedded and fixed inside the injection molding base.
[0015] The beneficial effects of the present invention are:
[0016] 1. The electrolytic cathode plate double-edge sealing automatic injection molding device adopts a quantitative feeding method. The injection molding mechanisms on both sides continue to move toward the middle, and the cathode plate is inserted into the internal injection molding chamber. The injection molding material is filled to wrap the cathode plate. During the injection molding process, the excess material enters the overflow discharge port through the overflow feed port to discharge the device, which can reduce the waste of raw materials. Compared with the sealed mold injection molding method, the feed amount can be controlled within the threshold of minimum waste of raw materials.
[0017] 2. The automatic double-edge-sealed injection molding device for the electrolytic cathode plate clamps the cathode plate stably and then moves the cathode plate to the middle position. The injection molding mechanisms on both sides begin to perform injection molding on both sides of the cathode plate to achieve insulation. The injection molding bases on both sides move to place the cathode plate into the injection molding chamber. The distance between the top of the top adjusting splint and the bottom of the bottom fixed splint is the same as the height of the injection molding chamber. When moving and embedding, the internal sealing of the injection molding chamber is ensured. The extension of the second push rods at both ends moves the adjusting inner blocks at both ends to contact the ends of the top adjusting splint and the bottom fixed splint and achieve sealing. In this way, the cathode plate can be fixed and stabilized and can also achieve double-edge-sealed injection molding on both sides. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 This is a schematic diagram of the overall structure of an automatic injection molding device for double-edge sealing of electrolytic cathode plates proposed by the present invention;
[0019] Figure 2 A schematic diagram of the structure of an injection molding chamber of an electrolytic cathode plate double-edge sealing automatic injection molding device proposed by the present invention;
[0020] Figure 3 A schematic diagram of the position of one end of a clamping plate mechanism of an electrolytic cathode plate double-edge sealing automatic injection molding device proposed by the present invention;
[0021] Figure 4 A schematic diagram of the position of the other end of the clamping mechanism of the electrolytic cathode plate double-edge sealing automatic injection molding device proposed by the present invention;
[0022] Figure 5 A schematic diagram of an adjusting inner block of an electrolytic cathode plate double-edge sealing automatic injection molding device proposed by the present invention;
[0023] Figure 6 A schematic diagram of a moving mechanism of an electrolytic cathode plate double-edge sealing automatic injection molding device proposed by the present invention;
[0024] Figure 7 The present invention provides a cross-sectional schematic diagram of the local position of an adjusting inner block of an automatic injection molding device for double-edge sealing of an electrolytic cathode plate.
[0025] In the figure: 1. main machine; 2. clamping mechanism slide; 3. injection mechanism slide; 4. injection mechanism slide; 5. injection molding base; 6. second push rod; 7. injection molding sealing top plate; 8. clamping mechanism slide; 9. feed control valve; 10. top adjustment clamp; 11. bottom fixed clamp; 12. feed pipe; 13. adjustment inner block; 14. coolant circulation pipe; 15. injection molding chamber; 16. steering gear; 17. first push rod; 18. first push rod fixing frame; 19. locking block; 20. semiconductor refrigeration block; 21. circulation inner partition; 22. coolant circulation chamber; 23. driving gear; 24. driving motor; 25. fixed gear plate; 26. feed screw; 27. feed chamber; 28. sealing slide plate; 29. third push rod; 30. overflow feed port; 31. overflow discharge port. DETAILED DESCRIPTION
[0026] Reference Figure 1-Figure 7 A double-edge-sealed automatic injection molding device for an electrolytic cathode plate comprises a mainframe 1, a clamping mechanism slide groove 2 is provided at the middle position of the top of the mainframe 1, a clamping mechanism slide seat 8 is slidably installed on the top of the clamping mechanism slide groove 2, injection molding mechanisms are provided on both sides of the top of the mainframe 1, the injection molding mechanism comprises two injection molding mechanism slide grooves 3 provided on the top of the mainframe 1, injection molding mechanism slide seats 4 are slidably installed inside the two injection molding mechanism slide grooves 3, an injection molding base 5 is installed between the tops of the two injection molding mechanism slide seats 4 by bolts, and a clamping plate mechanism is provided on the top of the clamping mechanism slide seat 8.
[0027] Furthermore, the clamping mechanism includes a bottom fixed clamping plate 11 fixed by bolts on the top of the clamping mechanism slide 8, and top adjusting clamping plates 10 are hingedly installed on both sides of the top of the bottom fixed clamping plate 11. Two servos 16 are fixed by bolts at one end of the bottom fixed clamping plate 11, and the output shafts of the two servos 16 are respectively connected to the fixed shafts of the two top adjusting clamping plates 10.
[0028] Furthermore, a first push rod fixing frame 18 is fixed to the other end of the top adjusting clamp plate 10, a first push rod 17 is fixed to the top of the first push rod fixing frame 18, and the bottom of the first push rod 17 extends out of the bottom position of the first push rod fixing frame 18, and a locking block 19 is fixed to the other end of the bottom fixing clamp plate 11, the bottom of the first push rod 17 is clamped with the locking block 19, and a baffle is fixed to the bottom of the first push rod 17.
[0029] Furthermore, the injection molding mechanism also includes an injection molding sealing top plate 7 fixed by bolts on the top of the injection molding base 5, two first holes are provided at both ends of the injection molding base 5, second push rods 6 are fixed in the two first holes, an adjusting inner block 13 is provided inside the injection molding base 5, one end of the second push rod 6 extends to the inside of the injection molding base 5, and is fixed to the adjusting inner block 13.
[0030] Furthermore, a coolant circulation chamber 22 is opened inside the regulating inner block 13, and three vertically arranged circulation inner partitions 21 are fixed inside the regulating inner block 13 located inside the coolant circulation chamber 22. Two coolant circulation pipes 14 are fixed on one side of the regulating inner block 13, and the two coolant circulation pipes 14 are respectively connected to the two ends of the coolant circulation chamber 22. A semiconductor refrigeration block 20 is fixed inside the regulating inner block 13, and a heat dissipation tooth plate is provided at the heating end of the semiconductor refrigeration block 20, and the heat dissipation tooth plate is located inside the coolant circulation chamber 22.
[0031] Furthermore, a moving mechanism is provided between the bottom of the clamping mechanism slide 8 and the clamping mechanism slide groove 2 and between the bottom of the injection mechanism slide 4 and the injection mechanism slide groove 3 .
[0032] Furthermore, the moving mechanism includes a driving motor 24 fixed inside the clamping mechanism slide 8 and the injection molding mechanism slide 4, the output shaft of the driving motor 24 is fixed with a driving gear 23, the driving gear 23 protrudes from the bottom of the clamping mechanism slide 8 and the injection molding mechanism slide 4, and the inner walls of the clamping mechanism slide 2 and the injection molding mechanism slide 3 are fixed with a fixed tooth plate 25, and the driving gear 23 and the fixed tooth plate 25 are meshed with each other.
[0033] Furthermore, an injection molding chamber 15 is formed between the inner block 13 and the inside of the injection molding base 5, an overflow material feed port 30 is opened on the inner side wall of the inner block 13, and an overflow material discharge port 31 is opened on the side wall of the coolant circulation pipe 14 of the inner block 13, and the overflow material feed port 30 and the overflow material discharge port 31 are connected to each other.
[0034] Furthermore, an array-distributed feed control valve 9 is fixed to the side wall of the injection molding base 5 , a feed pipe 12 is fixed to the side wall of the feed control valve 9 , the feed pipe 12 is connected to the interior of the feed control valve 9 , and the feed control valve 9 is connected to the internal injection molding chamber 15 .
[0035] Furthermore, a feed chamber 27 is opened inside one side of the injection molding base 5, and the feed chamber 27 is connected to the middle position of the feed control valve 9. A feed screw 26 is fixed to the middle position of the feed chamber 27 through a bearing, and a feed motor is installed at the rotating shaft position of the feed screw 26. A sealing slide 28 is slidably installed on the side wall position of the injection molding base 5 located at the feed chamber 27, and a third push rod 29 is fixed to one side of the sealing slide 28, and the third push rod 29 is embedded and fixed inside the injection molding base 5.
[0036] When the present invention is used: the entire injection molding device includes three steps of feeding, injection molding and discharging during the process of injection molding of the cathode plate:
[0037] Feeding: The feeding process is the process of placing and clamping the cathode plate. The servo 16 controls the two top adjusting clamps 10 to rise. The operator places the cathode plate in the middle of the bottom fixed clamp 11. The servo 16 controls the top adjusting clamp 10 to descend and cover and clamp the cathode plate. The bottom of the first push rod 17 is clamped into the inside of the locking block 19. The top adjusting clamp 10 is clamped and tightened through the contraction process of the first push rod 17.
[0038] Injection molding: After the cathode plate is clamped and stabilized, it is moved to the middle position. The injection molding mechanisms on both sides begin to perform injection molding on both sides of the cathode plate to achieve insulation. The injection molding bases 5 on both sides are moved to place the cathode plate into the injection molding chamber 15. The distance between the top of the top adjusting clamping plate 10 and the bottom of the bottom fixing clamping plate 11 is the same as the height of the injection molding chamber 15. When moving and embedding, the internal sealing of the injection molding chamber 15 is ensured. The second push rods 6 at both ends are extended to move the adjusting inner blocks 13 at both ends to contact the ends of the top adjusting clamping plate 10 and the bottom fixing clamping plate 11 and achieve sealing. After sealing, injection molding begins. During the process, the corresponding feed control valve 9 is opened, and the feed motor rotates to drive the feed screw 26 to feed material, so as to realize quantitative feeding. After feeding, the third push rod 29 is extended, and the feed chamber 27 is sealed by the sealing slide plate 28. The injection molding mechanisms at both sides continue to move toward the middle, and the cathode plate is inserted into the internal injection molding chamber 15. The injection molding material is filled to wrap the cathode plate. During the injection molding process, the excess material enters the overflow discharge port 31 through the overflow feed port 30 to be discharged from the discharge device. The refrigeration end of the semiconductor refrigeration block 20 quickly shapes the position after injection molding, and the coolant circulates to quickly discharge the heat generated by the semiconductor refrigeration block 20.
[0039] Material discharging: The injection molding mechanisms at both sides are moved out, and the steering gear 16 controls the top adjusting clamping plate 10 to open and take out the cathode plate after injection molding, thus completing the material discharging work after the double-edge sealed cathode plate is injected.
[0040] The above description is only a preferred specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical scheme and inventive concept of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An automatic injection molding device for double-edge sealing of electrolytic cathode plates, comprising a main machine (1), characterized in that: A clamping mechanism slide groove (2) is provided in the middle of the top of the main platform (1), a clamping mechanism slide seat (8) is slidably installed on the top of the clamping mechanism slide groove (2), injection molding mechanisms are provided on both sides of the top of the main platform (1), the injection molding mechanisms include two injection molding mechanism slide grooves (3) provided on the top of the main platform (1), injection molding mechanism slide seats (4) are slidably installed inside the two injection molding mechanism slide grooves (3), an injection molding base (5) is installed between the tops of the two injection molding mechanism slide seats (4) by bolts, and a clamping plate mechanism is provided on the top of the clamping mechanism slide seat (8).
2. The electrolytic cathode plate double-edge sealing automatic injection molding device according to claim 1, characterized in that: The clamping plate mechanism comprises a bottom fixing clamping plate (11) fixed to the top of the clamping mechanism slide seat (8) by bolts, top adjusting clamping plates (10) are hingedly installed at both sides of the top of the bottom fixing clamping plate (11), two steering gears (16) are fixed to one end of the bottom fixing clamping plate (11) by bolts, and the output shafts of the two steering gears (16) are respectively connected to the fixed shafts of the two top adjusting clamping plates (10).
3. The electrolytic cathode plate double-edge sealing automatic injection molding device according to claim 2, characterized in that: A first push rod fixing frame (18) is fixed to the other end of the top adjustment clamp (10), a first push rod (17) is fixed to the top of the first push rod fixing frame (18), and the bottom of the first push rod (17) extends out of the bottom position of the first push rod fixing frame (18), a locking block (19) is fixed to the other end of the bottom fixing clamp (11), the bottom of the first push rod (17) is clamped with the locking block (19), and a baffle is fixed to the bottom of the first push rod (17).
4. The electrolytic cathode plate double-edge sealing automatic injection molding device according to claim 1, characterized in that: The injection molding mechanism also includes an injection molding sealing top plate (7) fixed to the top of the injection molding base (5) by bolts, two first holes are provided at both ends of the injection molding base (5), second push rods (6) are fixed in the two first holes, an adjusting inner block (13) is provided inside the injection molding base (5), one end of the second push rod (6) extends to the inside of the injection molding base (5) and is fixed to the adjusting inner block (13).
5. The electrolytic cathode plate double-edge sealing automatic injection molding device according to claim 4, characterized in that: A cooling liquid circulation chamber (22) is provided inside the regulating inner block (13), and three vertically arranged internal circulation baffles (21) are fixed inside the regulating inner block (13) located inside the cooling liquid circulation chamber (22). Two cooling liquid circulation pipes (14) are fixed on one side of the regulating inner block (13), and the two cooling liquid circulation pipes (14) are respectively connected to the two ends of the cooling liquid circulation chamber (22). A semiconductor refrigeration block (20) is fixed inside the regulating inner block (13), and a heat dissipation tooth plate is provided at the heating end of the semiconductor refrigeration block (20), and the heat dissipation tooth plate is located inside the cooling liquid circulation chamber (22).
6. The electrolytic cathode plate double-edge automatic injection molding device according to claim 1, characterized in that: A moving mechanism is provided between the bottom of the clamping mechanism slide seat (8) and the clamping mechanism slide groove (2) and between the bottom of the injection mechanism slide seat (4) and the injection mechanism slide groove (3).
7. The electrolytic cathode plate double-edge sealing automatic injection molding device according to claim 6, characterized in that: The moving mechanism comprises a driving motor (24) fixed inside the clamping mechanism slide (8) and the injection molding mechanism slide (4); a driving gear (23) is fixed to the output shaft of the driving motor (24); the driving gear (23) protrudes from the bottom of the clamping mechanism slide (8) and the injection molding mechanism slide (4); a fixed tooth plate (25) is fixed to the inner wall of the clamping mechanism slide groove (2) and the injection molding mechanism slide groove (3); the driving gear (23) and the fixed tooth plate (25) are meshed with each other.
8. The electrolytic cathode plate double-edge sealing automatic injection molding device according to claim 1, characterized in that: An injection molding chamber (15) is formed between the regulating inner block (13) and the interior of the injection molding base (5); an overflow material feed port (30) is provided on the inner side wall of the regulating inner block (13); an overflow material discharge port (31) is provided on the side wall of the regulating inner block (13) located on the coolant circulation pipe (14); and the overflow material feed port (30) and the overflow material discharge port (31) are connected to each other.
9. The electrolytic cathode plate double-edge sealing automatic injection molding device according to claim 8, characterized in that: The side wall of the injection molding base (5) is fixed with an array-distributed feed control valve (9), and the side wall of the feed control valve (9) is fixed with a feed pipe (12), the feed pipe (12) is connected to the inside of the feed control valve (9), and the feed control valve (9) is connected to the internal injection molding chamber (15).
10. The electrolytic cathode plate double-edge sealing automatic injection molding device according to claim 9, characterized in that: A feed chamber (27) is provided inside one side of the injection molding base (5), and the feed chamber (27) is connected to the middle position of the feed control valve (9). A feed screw (26) is fixed to the middle position of the feed chamber (27) through a bearing, and a feed motor is installed at the rotating shaft position of the feed screw (26). A sealing slide plate (28) is slidably installed at the side wall position of the injection molding base (5) located at the feed chamber (27), and a third push rod (29) is fixed to one side of the sealing slide plate (28), and the third push rod (29) is embedded and fixed inside the injection molding base (5).