Multi-layer amorphous ribbon laminating device based on up-down stacking feeding coating mode and process of multi-layer amorphous ribbon laminating device based on up-down stacking feeding coating mode

Abstract

The invention discloses a multilayer amorphous ribbon laminating device based on an up-down stacking feeding coating mode and a process thereof, and belongs to the technical field of multilayer amorphous ribbon laminating. The multilayer amorphous ribbon laminating device comprises a rack, a plurality of unwinding shafts, a plurality of winding shafts and a plurality of winding shafts, the amorphous ribbon wound on the circumferential side of the unwinding shaft is detected by the corresponding deviation rectifying detection mechanism, glued by the gluing mechanism and pressed by the pressing mechanism in sequence, and the pressed multiple layers of amorphous ribbons are wound by the winding mechanism; any amorphous ribbon is supported and tensioned by the material passing roller A, the material passing roller B, the material passing roller C and the material passing roller D in sequence before being pressed. According to the method, a plurality of amorphous ribbons extend upwards, and the stretching lengths of the amorphous ribbons before pressing are set to be close, namely Dmingt; 0.8 Dmax (Dmax); and meanwhile, any amorphous ribbon passes through the material passing rollers with the same number, so that the amorphous ribbon can be continuously drawn and is not easy to break, and the stacking and pressing efficiency and the yield of the amorphous ribbon are improved.

Description

Technical Field

[0001] The present invention relates to the technical field of multi-layer amorphous ribbon bonding, and in particular to a multi-layer amorphous ribbon bonding device and a process thereof based on an up-and-down stacking feeding and coating method. Background Art

[0002] When laminating multiple layers of amorphous tapes, it is necessary to pull out the amorphous tapes on multiple amorphous tape rolls, apply glue first, and then press the multiple layers of amorphous tapes. In the prior art, when pulling out the amorphous tapes on multiple amorphous tape rolls, due to the large difference in the pulling lengths of different amorphous tapes before pressing, the number of supporting tension rollers used is very different, resulting in a large difference in the tensions on different amorphous tapes, and thus multiple amorphous tapes are prone to breakage and unsustainable when pulled synchronously. In order to solve the above problems, the present invention provides a multi-layer amorphous tape laminating device and process based on an upper and lower stacking feeding and coating method. Summary of the invention

[0003] In view of the above-mentioned technical deficiencies, the purpose of the present invention is to provide a multi-layer amorphous tape bonding device and a process thereof based on an upper and lower stacked feeding and coating method, by extending multiple amorphous tapes upward and setting the stretching length of the amorphous tapes before pressing to be close, that is, Dmin>0.8Dmax; at the same time, any amorphous tape passes through the same number of feed rollers, so that the pulling of the amorphous tape can be sustainable and not easy to break; solving the technical problems raised in the background technology.

[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions: The present invention provides a multi-layer amorphous ribbon bonding device based on an upper and lower stacking feeding and coating method, comprising: a frame having double support rods A, double support rods B, double support rods C and double support rods D arranged in sequence from bottom to top, a plurality of unwinding shafts installed side by side on the double support rods A, a plurality of deviation correction and detection mechanisms installed side by side on the double support rods B, a plurality of glue coating mechanisms installed side by side on the double support rods C and a pressing mechanism installed side by side on the double support rods D;

[0005] The amorphous tape wound around the circumference of the unwinding shaft is sequentially detected by the corresponding deviation correction detection mechanism, glued by the gluing mechanism and laminated by the laminating mechanism, and the laminated multi-layer amorphous tape is rolled up by the winding mechanism; before any of the amorphous tapes is laminated, it is sequentially supported and tensioned by the feed roller A, feed roller B, feed roller C and feed roller D; the stretching length of any of the amorphous tapes from the unwinding shaft to the pre-stacking auxiliary roller of the laminating mechanism is D; wherein the maximum stretching length is Dmax, the minimum stretching length is Dmin, and Dmin>0.8Dmax.

[0006] Preferably, a plurality of feed rollers A corresponding one-to-one to the amorphous strips are arranged side by side on the double support rod A; a plurality of feed rollers B corresponding one-to-one to the amorphous strips are arranged side by side on the double support rod B; a plurality of feed rollers C corresponding one-to-one to the amorphous strips are arranged side by side on the double support rod C; a plurality of feed rollers D corresponding one-to-one to the amorphous strips are arranged side by side on the double support rod D.

[0007] Preferably, the deviation correction detection mechanism includes an ultrasonic photoelectric sensor slidably mounted on a slide rod, the slide rod is fixedly mounted between the double support rods B, the ultrasonic photoelectric sensor is slidably mounted on the slide rod, and the ultrasonic photoelectric sensor is used to detect the position deviation of the corresponding amorphous strip.

[0008] Preferably, the feed roller A is rotatably installed on the side of the vertical plate of the L-shaped support plate, a number of slide rails corresponding to the L-shaped support plate are installed side by side between the double support rods A, and a number of sliders are installed at the bottom of the horizontal plate of the L-shaped support plate, and the sliders are correspondingly slidably installed on the slide rails.

[0009] Preferably, a plurality of correcting actuators are installed side by side on the double support rod A, and the correcting actuator includes an electric telescopic rod, one end of which is installed on one support rod of the double support rod A, and the other end is connected to the corresponding cross plate of the L-shaped support plate.

[0010] Preferably, a vertical plate is installed on the top of the vertical plate of the L-shaped support plate, and the roller shaft of the feed roller A is installed on the side of the vertical plate.

[0011] Preferably, the roller shaft of the feed roller B is installed between the two struts of the double strut B, and the ultrasonic photoelectric sensor is located below the feed roller B.

[0012] Preferably, the roller shaft of the feed roller C is installed between the two struts of the double strut C, the roller shaft of the feed roller D is installed between the two struts of the double strut D, and the glue coating mechanism is located between the feed roller C and the feed roller D.

[0013] Preferably, the pressing mechanism is installed on the top of the frame, and a plurality of the amorphous ribbons are stacked and wound on the outside of the pre-stacking auxiliary roller.

[0014] The multi-layer amorphous ribbon bonding process based on the upper and lower stacking feeding coating method includes the following processes:

[0015] A0: several unwinding shafts with amorphous ribbons are installed side by side on the double support rod A, and one end of the amorphous ribbon is pulled to pass through the corresponding feeding rollers A, B, C and D in sequence. Several amorphous ribbons pass through the pre-lamination auxiliary rollers at the same time and then enter the lamination mechanism for lamination. After lamination, the multi-layer amorphous ribbons enter the winding mechanism;

[0016] A1: using a corresponding deviation correction detection mechanism to perform deviation correction detection on the amorphous ribbon, and using a deviation correction execution mechanism to correct and align the amorphous ribbon;

[0017] A2: applying glue to the amorphous ribbon using a corresponding glue applying mechanism;

[0018] A3: The pre-stacked multi-layer amorphous ribbon is pressed by a pressing mechanism, and the pressed multi-layer amorphous ribbon is rolled up by a rolling mechanism.

[0019] The beneficial effects of the present invention are:

[0020] The present invention extends multiple amorphous ribbons upward to provide a reasonable operating space for amorphous ribbon gluing and deviation correction, while saving the space occupied by the device; by setting the stretching length of the amorphous ribbon before pressing to be close, that is, Dmin>0.8Dmax; and at the same time, any amorphous ribbon passes through the same number of feed rollers, so that the pulling of the amorphous ribbon can be sustainable and not easy to break, thereby improving the stacking and pressing efficiency and the yield rate of the amorphous ribbons. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0022] Figure 1 This is a schematic structural diagram of a multi-layer amorphous ribbon bonding device based on an up and down stacking feeding and coating method provided by the present invention.

[0023] Figure 2 for Figure 1 Enlarged view of part B in the middle.

[0024] Figure 3 A schematic structural diagram of an inclined viewing angle of a multi-layer amorphous ribbon bonding device based on an up-and-down stacking feeding and coating method provided by the present invention.

[0025] Figure 4 for Figure 3 A is an enlarged view of the middle image.

[0026] Figure 5 The figure is a flow chart of the multi-layer amorphous ribbon bonding process based on the upper and lower stacking feeding and coating method in the present invention.

[0027] Explanation of the accompanying drawings: 1-frame, 11-double support rod A, 12-double support rod B, 13-double support rod C, 14-double support rod D, 2-unwinding shaft, 3-correction detection mechanism, 31-ultrasonic photoelectric sensor, 32-sliding rod, 4-gluing mechanism, 5-pressing mechanism, 51-pre-stacking and pressing auxiliary roller, 61-feeding roller A, 611-L-shaped support plate, 612-slide rail, 613-sliding block, 614-vertical plate, 615-electric telescopic rod, 62-feeding roller B, 63-feeding roller C, 64-feeding roller D. DETAILED DESCRIPTION

[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0029] Embodiment 1:

[0030] like Figures 1 to 4 As shown, the present invention provides a multi-layer amorphous tape bonding device based on an upper and lower stacked feeding and coating method, comprising: a frame on which double support rods A, double support rods B, double support rods C and double support rods D are arranged in sequence from bottom to top, a plurality of unwinding shafts installed side by side on the double support rod A, a plurality of deviation correction detection mechanisms installed side by side on the double support rod B, a plurality of gluing mechanisms installed side by side on the double support rod C and a pressing mechanism installed side by side on the double support rod D; the amorphous tape wound around the circumference of the unwinding shaft is sequentially detected by the corresponding deviation correction detection mechanism, glued by the gluing mechanism and pressed by the pressing mechanism, and the pressed multi-layer amorphous tape is wound by the winding mechanism; before any amorphous tape is pressed, it is sequentially supported and tensioned by the feed roller A, feed roller B, feed roller C and feed roller D; the stretching length of any amorphous tape from the unwinding shaft to the pre-stacked auxiliary roller of the pressing mechanism is D; wherein the maximum stretching length is Dmax, the minimum stretching length is Dmin, and Dmin>0.8Dmax.

[0031] This embodiment extends multiple amorphous ribbons upward to provide reasonable operating space for amorphous ribbon gluing and deviation correction, while saving the space occupied by the device; by setting the stretching length of the amorphous ribbon before pressing to be close, that is, Dmin>0.8Dmax; and at the same time, any amorphous ribbon passes through the same number of feed rollers, so that the pulling of the amorphous ribbon is sustainable and not easy to break, thereby improving the stacking and pressing efficiency of the amorphous ribbons and the yield rate.

[0032] In this embodiment, a plurality of feed rollers A corresponding to the amorphous tapes are arranged side by side on the double support rod A; a plurality of feed rollers B corresponding to the amorphous tapes are arranged side by side on the double support rod B; a plurality of feed rollers C corresponding to the amorphous tapes are arranged side by side on the double support rod C; a plurality of feed rollers D corresponding to the amorphous tapes are arranged side by side on the double support rod D; the feed rollers A, B, C and D are close to each other in the positions corresponding to the amorphous tapes, and the positions will not be excessively offset.

[0033] In this embodiment, the correction detection mechanism includes an ultrasonic photoelectric sensor slidably mounted on a sliding rod, the sliding rod is fixedly mounted between double support rods B, the ultrasonic photoelectric sensor is slidably mounted on the sliding rod, the position of the ultrasonic photoelectric sensor on the sliding rod is adjustable and can be fixed by screws, and the ultrasonic photoelectric sensor is used to detect the position deviation of the corresponding amorphous strip.

[0034] In this embodiment, the feed roller A is rotatably mounted on the side of the vertical plate of the L-shaped support plate, a number of slide rails corresponding to the L-shaped support plate are installed side by side between the double support rods A, a number of sliders are installed at the bottom of the horizontal plate of the L-shaped support plate, and the sliders are correspondingly slidably mounted on the slide rails. Specifically, a number of deviation correction actuators are installed side by side on the double support rods A, and the deviation correction actuators include an electric telescopic rod, one end of which is installed on one of the support rods of the double support rods A, and the other end is connected to the horizontal plate of the corresponding L-shaped support plate; when the ultrasonic photoelectric sensor detects that the amorphous belt is offset, the offset information is transmitted to the controller, and the controller controls the corresponding electric telescopic rod, which pushes the L-shaped support plate to slide to adjust the position of the unwinding shaft of the amorphous belt, which is convenient and practical.

[0035] In this embodiment, a vertical plate is installed at the top of the vertical plate of the L-shaped support plate, and the roller shaft of the feed roller A is installed on the side of the vertical plate. The roller shaft of the feed roller B is installed between the two struts of the double strut B, and the ultrasonic photoelectric sensor is located below the feed roller B so that the ultrasonic photoelectric sensor can detect whether the amorphous ribbon is offset. The roller shaft of the feed roller C is installed between the two struts of the double strut C, the roller shaft of the feed roller D is installed between the two struts of the double strut D, and the glue coating mechanism is located between the feed roller C and the feed roller D. Specifically, the pressing mechanism is installed at the top of the frame, and a plurality of amorphous ribbons are stacked and wound on the outside of the pre-stacked pressing auxiliary roller.

[0036] See also Figure 5 As shown in the figure, the multi-layer amorphous ribbon bonding process based on the upper and lower stacking feeding coating method includes the following processes:

[0037] A0: Install several unwinding shafts with amorphous tapes side by side on the double support rod A, pull one end of the amorphous tape around the corresponding feeding rollers A, B, C and D in sequence, and several amorphous tapes pass through the pre-lamination auxiliary rollers at the same time and then enter the lamination mechanism for lamination. After lamination, the multi-layer amorphous tapes enter the winding mechanism;

[0038] A1: Use the corresponding correction detection mechanism to perform correction detection on the amorphous ribbon, and use the correction actuator to correct and align the amorphous ribbon;

[0039] A2: Use the corresponding glue coating mechanism to coat the amorphous ribbon;

[0040] A3: The pre-stacked multi-layer amorphous ribbon is pressed by a pressing mechanism, and the pressed multi-layer amorphous ribbon is rolled up by a rolling mechanism.

[0041] In this embodiment, multiple amorphous ribbons are extended upward, and the stretching lengths of the amorphous ribbons before lamination are set to be close, that is, Dmin>0.8Dmax; at the same time, any amorphous ribbon passes through the same number of feed rollers, so that the pulling of the amorphous ribbon can be sustainable and not easy to break, thereby improving the stacking and lamination efficiency and yield rate of the amorphous ribbons.

[0042] Obviously, those skilled in the art can make various changes and modifications to the present invention without departing from the spirit and scope of the present invention. Thus, if these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims

1. A multi-layer amorphous ribbon bonding device based on an upper and lower stacking feeding and coating method, characterized in that: include: A frame (1) is provided with a double support rod A (11), a double support rod B (12), a double support rod C (13) and a double support rod D (14) in order from bottom to top, a plurality of unwinding shafts (2) installed side by side on the double support rod A (11), a plurality of deviation correction detection mechanisms (3) installed side by side on the double support rod B (12), a plurality of gluing mechanisms (4) installed side by side on the double support rod C (13) and a pressing mechanism installed side by side on the double support rod D (14); The amorphous ribbon wound around the unwinding shaft (2) is sequentially detected by the corresponding deviation correction detection mechanism (3), glued by the glue coating mechanism (4), and laminated by the laminating mechanism (5), and the laminated multi-layer amorphous ribbon is rolled up by the winding mechanism; Before any of the amorphous ribbons are pressed, they are supported and tensioned by a feeding roller A (61), a feeding roller B (62), a feeding roller C (63) and a feeding roller D (64) in sequence; the stretching length of any of the amorphous ribbons from the unwinding shaft (2) to the pre-stacked auxiliary roller (51) of the pressing mechanism is D; wherein the maximum stretching length is D max , the minimum stretch length is D min , D min >0.8D max .

2. The multi-layer amorphous ribbon bonding device based on the upper and lower stacking feeding and coating method as claimed in claim 1 is characterized in that: The double support rod A (11) is provided with a plurality of feed rollers A (61) corresponding to the amorphous ribbons one by one; the double support rod B (12) is provided with a plurality of feed rollers B (62) corresponding to the amorphous ribbons one by one; the double support rod C (13) is provided with a plurality of feed rollers C (63) corresponding to the amorphous ribbons one by one; the double support rod D (14) is provided with a plurality of feed rollers D (64) corresponding to the amorphous ribbons one by one.

3. The multi-layer amorphous ribbon bonding device and process based on the upper and lower stacking feeding coating method as claimed in claim 2 is characterized in that: The deviation correction detection mechanism (3) comprises an ultrasonic photoelectric sensor (31) slidably mounted on a slide bar (32), the slide bar (32) being fixedly mounted between the double support rods B (12), the ultrasonic photoelectric sensor (31) being slidably mounted on the slide bar (32), and the ultrasonic photoelectric sensor (31) being used to detect the position deviation of the corresponding amorphous strip.

4. The multi-layer amorphous ribbon bonding device and process based on the upper and lower stacking feeding coating method as claimed in claim 3 is characterized in that: The feeding roller A (61) is rotatably mounted on the side of the vertical plate of the L-shaped support plate (611); a plurality of slide rails (612) corresponding to the L-shaped support plate (611) are installed side by side between the double support rods A (11); a plurality of sliders (613) are installed at the bottom of the horizontal plate of the L-shaped support plate (611); and the sliders (613) are slidably mounted on the slide rails (612) accordingly.

5. The multi-layer amorphous ribbon bonding device and process based on the upper and lower stacking feeding coating method as claimed in claim 4 is characterized in that: A plurality of correcting actuators are installed side by side on the double support rod A (11), wherein the correcting actuators include an electric telescopic rod (615), one end of which is installed on a support rod of the double support rod A (11), and the other end is connected to the corresponding horizontal plate of the L-shaped support plate (611).

6. The multi-layer amorphous ribbon bonding device and process based on the upper and lower stacking feeding coating method as claimed in claim 5, characterized in that: A vertical plate (614) is installed at the top end of the vertical plate of the L-shaped support plate (611), and a roller shaft of the feed roller A (61) is installed on the side of the vertical plate (614).

7. The multi-layer amorphous ribbon bonding device and process based on the upper and lower stacking feeding coating method as claimed in claim 6 is characterized in that: The roller shaft of the feed roller B (62) is installed between the two support rods of the double support rod B (12), and the ultrasonic photoelectric sensor (31) is located below the feed roller B (62).

8. The multi-layer amorphous ribbon bonding device and process based on the upper and lower stacking feeding coating method as claimed in claim 7 is characterized in that: The roller shaft of the feed roller C (63) is installed between the two supporting rods of the double supporting rod C (13), the roller shaft of the feed roller D (64) is installed between the two supporting rods of the double supporting rod D (14), and the glue coating mechanism (4) is located between the feed roller C (63) and the feed roller D (64).

9. The multi-layer amorphous ribbon bonding device and process based on the upper and lower stacking feeding coating method as claimed in claim 8, characterized in that: The pressing mechanism (5) is installed on the top of the frame (1), and a plurality of the amorphous ribbons are stacked and wound around the outside of the pre-stacked auxiliary roller (51).

10. The multi-layer amorphous ribbon bonding process based on the upper and lower stacking feeding coating method according to any one of claims 1 to 9, characterized in that: The process includes the following: A0: several unwinding shafts (2) for winding amorphous ribbons are installed side by side on a double support rod A (11), and one end of the amorphous ribbon is pulled to pass through the corresponding feed roller A (61), feed roller B (62), feed roller C (63) and feed roller D (64) in sequence. Several amorphous ribbons pass through the pre-lamination auxiliary roller (51) at the same time and then enter the lamination mechanism for lamination. After lamination, the multi-layer amorphous ribbons enter the winding mechanism; A1: using a corresponding deviation correction detection mechanism (3) to perform deviation correction detection on the amorphous ribbon, and using a deviation correction execution mechanism to correct and align the amorphous ribbon; A2: using a corresponding glue coating mechanism (4) to coat the amorphous ribbon with glue; A3: The pre-stacked multi-layer amorphous ribbon is pressed by a pressing mechanism (5), and the pressed multi-layer amorphous ribbon is rolled up by a rolling mechanism.

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