Corrosion-resistant leak-proof gas drainer
By setting up a leak-proof float inside the leak-proof gas drainer and using PPH material, the problem of large volume and easy corrosion of the leakage-proof device in the prior art is solved, and a smaller volume, higher corrosion resistance and lower maintenance frequency is achieved, and gas leakage is timely prevented through the micro-seismic detection unit.
Patent Information
- Application Number
- CN202510281535.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2025-04-25
AI Technical Summary
The leakage prevention device of the existing anti-leakage gas drainer is arranged outside the exhaust device, resulting in a large volume, easily corroded by the acidic components in the gas, and there is a risk of gas leakage.
A corrosion-resistant anti-leakage gas drainer was designed, with an anti-leakage float inside, and the structural materials of the inlet tank, booster chamber and drain tank were changed to PPH material to improve corrosion resistance. At the same time, in the setting of the micro-seismic detection unit, the micro-seismic detection unit was used to detect gas leakage in a timely manner.
It effectively reduces the volume of the drain, reduces the installation space requirement, improves corrosion resistance, reduces the frequency of maintenance and replacement, and promptly detects and prevents gas leakage.
Smart Images

Figure CN119879095A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to a corrosion-resistant and leak-proof gas drainer, and in particular to a corrosion-resistant and leak-proof gas drainer applied to the technical field related to gas drainers. Background Art
[0002] The leak-proof gas drainer is a device connected to the outlet pipe of the gas pipeline at a certain distance. The gas in the pipeline can be blast furnace gas, coke oven gas, converter gas, etc. There are a lot of condensed water and suspended solids in the gas medium. The leak-proof gas drainer is a device that uses the water seal height to seal the gas, collects and discharges the condensed water, and the solid particles are deposited on the bottom plate of the cylinder and cleaned regularly; reducing the corrosion of gas-using equipment and storage devices.
[0003] The main structure of the anti-leakage gas drainer is composed of a cylinder, a condensate inlet pipe, an exhaust vent pipe, a sewage cleaning hand hole, a liquid level gauge, an anti-leakage device, and heat insulation. The cylinder is a multi-compartment structure, and the compartments are filled with water to form a water seal with a certain water column height to prevent the breakdown of gas with a certain pressure. Once the breakdown occurs due to lack of water in the drainer (the sealing water column decreases) or the medium pressure in the pipeline suddenly increases, the gas can be sealed by the gas leakage prevention device, which can effectively prevent the leakage of gas and prevent the occurrence of gas leakage accidents. For example, the specification of Chinese patent CN101701666B discloses an anti-leakage gas drainer and the specification of Chinese patent CN107131427A discloses a gas drainer with anti-leakage function.
[0004] However, there are three problems with the above patents. First, the anti-leakage devices are all arranged outside the drainer, resulting in a large overall volume, which leads to a large space requirement for the equipment during installation; secondly, since the composition of the gas contains a certain amount of acidic components and acidic microparticles, it has a corrosive effect on the various components of the drainer; in particular, coke oven gas contains impurities such as tar, naphthalene, benzene, ammonia, hydrogen sulfide, etc., which are extremely corrosive to the drainer. Although stainless steel materials with strong corrosion resistance are used according to the type of gas, single key components still suffer from corrosion damage in a very short time and have to be stopped and replaced; finally, when the water seal height has not dropped significantly, when the gas pressure entering the drainer with the condensate is high, it is also easy to break down, and there is still a risk of gas leakage. Summary of the invention
[0005] In view of the above-mentioned prior art, the technical problem to be solved by the present invention is that the leakage-proof related structure in the prior art is arranged outside the exhauster, resulting in a large volume, and the internal structure is easily corroded by the acidic components in the coal gas, resulting in the need for frequent replacement and maintenance, and there is also a risk of gas leakage.
[0006] In order to solve the above problems, the present invention provides a corrosion-resistant and leak-proof gas drainer, comprising an outer cylinder with a controller, a gas sound and light alarm is installed on the top of the outer cylinder, a liquid inlet tank, two pressurized tanks and a liquid discharge tank are arranged inside the outer cylinder, the liquid inlet tank and the liquid discharge tank are fixedly penetrated through the upper end of the outer cylinder and extend to the top of the outer cylinder, the bottoms of the liquid inlet tank, the two pressurized tanks and the liquid discharge tank are commonly connected with a chassis, and connecting pipes are fixedly connected between the liquid inlet tank and the adjacent pressurized tank, the two pressurized tanks, and the liquid discharge tank and the adjacent pressurized tank, and multiple Each connecting pipe is located near the top of the outer cylinder, the chassis is fixedly connected to the bottom of the outer cylinder, the bottoms of the liquid inlet tank, the two pressurized tanks and the liquid discharge tank that are far away from each other are fixedly connected with hand holes, and the tops of the four are fixedly connected with exhaust pipes, the upper ends of the four exhaust pipes extend to the top of the outer cylinder and are fixedly connected to the exhaust main pipe, the mouth of the hand hole is fixedly penetrated through the outer cylinder and extends outside the outer cylinder, and a solenoid valve is installed on the overflow pipe, and a liquid level indicator is also installed on the upper end of the outer cylinder, and the detection end of the liquid level indicator extends into the liquid inlet tank; The liquid inlet tank includes a liquid inlet tank cylinder, an inner water guide pipe fixedly connected to the inside of the liquid inlet tank cylinder, and a liquid guide port fixedly connected to the outer end of the liquid inlet tank cylinder, the liquid guide port is fixedly connected to an adjacent connecting pipe, the liquid guide port is close to the upper end of the liquid inlet tank cylinder, the pressurized tank includes a pressurized tank cylinder and a liquid guide pipe in the liquid guide pipe fixedly connected to the inside of the pressurized tank cylinder, the upper end of the liquid guide pipe is fixedly passed through the pressurized tank cylinder and extends to the outside of the pressurized tank cylinder, the first connecting pipe is connected between the liquid guide port and the adjacent pressurized tank cylinder, the second connecting pipe is connected between the liquid guide pipe and the pressurized tank cylinder of another pressurized tank, the anti-leakage buoy includes a liquid discharge tank cylinder, a liquid discharge tank cylinder fixedly connected to the liquid discharge tank cylinder, and the liquid discharge port is fixedly connected to the liquid discharge tank cylinder. The anti-leakage cylinder at the inner top, the connecting ring plate with holes fixedly connected to the inner wall of the bottom of the anti-leakage cylinder, and the reducing pipe fixedly connected to the lower end of the connecting ring plate, the anti-leakage buoy is placed in the anti-leakage cylinder, the outer end of the liquid discharge tank cylinder is opened with an inlet, the third connecting pipe is connected between the inlet and the mouth of the adjacent liquid guide pipe, the liquid inlet tank cylinder, the two pressurized tank cylinders and the outer end of the liquid discharge tank cylinder are all fixedly connected with connecting plates, and the two adjacent connecting plates are connected by bolts, the outer end of the liquid discharge tank cylinder is fixedly connected with an overflow pipe, the overflow pipe is fixedly passed through the outer cylinder and extends to the outside of the outer cylinder, and a solenoid valve is installed on the overflow pipe, and the heights of multiple connecting pipes and the exhaust main pipe are kept consistent; A microseismic detection unit is fixedly connected to the middle of the reduced diameter pipe, and the microseismic detection unit includes a lining plate and a bottom plate fixedly connected to the inner wall of the reduced diameter pipe, and a back plate fixedly connected between the lining plate and the bottom plate. The bottom plate is located below the lining plate, and a plurality of straight holes distributed in a circular array are drilled on the lining plate. An expanded hole is also drilled on the lining plate, and the expanded hole is located in the middle of the plurality of straight holes. A gas sensing string is connected between the lower mouth of the expanded hole and the back plate.
[0007] In the above-mentioned corrosion-resistant and leak-proof gas drainer, on the one hand, the leak-proof float is arranged inside the outer cylinder, thereby effectively reducing the volume of the entire drainer and reducing the space requirement during installation; on the other hand, the structure inside the drainer that is directly in contact with the sealing medium is made of PPH material, thereby replacing stainless steel and other materials in the prior art, greatly improving the corrosion resistance, thereby effectively reducing the frequency of replacement and maintenance of the drainer.
[0008] As a further improvement of the present application, the liquid inlet tank cylinder has a double-layer structure, and the inner layer of the liquid inlet tank cylinder, the inner water pipe, the pressurized tank cylinder, the liquid guide pipe, the liquid discharge tank cylinder, the anti-leakage cylinder and the reducer are all made of PPH pipe materials, and the outer layer of the liquid inlet tank cylinder and the chassis are all made of carbon steel materials.
[0009] As a further improvement of the present application, the anti-leakage float is made of a hollow, lightweight, corrosion-resistant material, and when the bottom of the anti-leakage float contacts the connection between the anti-leakage cylinder and the reducer, from top to bottom, the first five-point point of the anti-leakage float is not higher than the center axis of the connecting pipe.
[0010] As a further improvement of the present application, two groups of triangular limit blocks distributed in a ring array are fixedly connected to the outer end of the leakage-proof float, and the vertices of the two groups of triangular limit blocks are in contact with the inner wall of the reducing tube. A sealing gasket is also fixedly connected to the lower end of the leakage-proof float, and the diameter of the sealing gasket is larger than the inner diameter of the connection between the leakage-proof cylinder and the reducing tube.
[0011] As a further improvement of the present application, the expanded hole has a conical cross-section, and the large-diameter side of the expanded hole faces upward, and the maximum inner diameter of the expanded hole is 5-10 times the inner diameter of the straight hole.
[0012] As a further improvement of the present application, a spherical groove and a detection groove are opened inside the back plate. The detection groove is located below the spherical groove, and the two are interconnected. A sealing groove plate is fixedly connected to the upper mouth of the detection groove, and a laser rangefinder is fixedly installed on the inner bottom of the detection groove. A follower tube is fixedly connected to the top of the sealing groove plate, and the follower tube is fixedly connected to the bottom of the gas sensing string. The follower tube is an elastic non-transparent structure, the sealing groove plate is a hard transparent structure, and the follower tube and the laser rangefinder are coaxially arranged.
[0013] As a further improvement of the present application, the air sensing string includes an air guide tube fixedly connected to the mouth below the expanded hole, a limiting ball fixedly connected to the end of the air guide tube away from the expanded hole, and a hollow floating ball fixedly wrapped around the outer end of the air guide tube close to the limiting ball. An open ball shell is placed in the spherical groove, a lower vertical rod is fixedly connected to the lower end of the open ball shell, the lower vertical rod is fixedly connected to the follower tube, and the limiting ball is located in the open ball shell and fits against the inner wall of the open ball shell.
[0014] As a further improvement of the present application, the cross-section of the open spherical shell is a fan-shaped structure greater than 180°, and the mouth edge of the open spherical shell conflicts with the step of the inner wall of the spherical groove, and the middle of the open spherical shell conflicts with the inner wall of the spherical groove.
[0015] In summary, on the one hand, the anti-leakage float is arranged inside the outer cylinder, thereby effectively reducing the volume of the entire drainer and reducing the space requirement during installation; on the other hand, the structures inside the drainer that are directly in contact with the sealing medium are made of PPH material, replacing the stainless steel and other materials in the prior art, thereby greatly improving the corrosion resistance and effectively reducing the frequency of replacement and maintenance of the drainer; in addition, with the setting of the microseismic detection unit, when the water seal height is at a high level and gas leakage occurs, it can be detected in time, and the drainer can be closed in time, thereby further reducing the occurrence of gas leakage. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a front schematic diagram of the first embodiment of the present application; Figure 2 A top view of the first embodiment of the present application; Figure 3 It is a top cross-sectional view of the first embodiment of the present application; Figure 4 This is a front cross-sectional schematic diagram of the liquid inlet tank of the first embodiment of the present application; Figure 5 This is a schematic front cross-sectional view of a pressurized cabin according to a first embodiment of the present application; Figure 6 This is a front cross-sectional schematic diagram of a liquid outlet tank according to a first embodiment of the present application; Figure 7 This is a schematic diagram of a top cross-section of a liquid outlet tank according to a first embodiment of the present application; Figure 8 This is a cross-sectional view of the liquid outlet tank portion when the water seal height is normal according to the first embodiment of the present application; Fig. 9 This is a schematic diagram of the first embodiment of the present application when the water seal height is low and the anti-leakage device blocks the gas overflow path; Fig.10 This is a front schematic diagram of a microseismic detection unit according to a second embodiment of the present application; Fig.11 This is a schematic diagram of the microseismic detection unit when gas breakdown occurs in the second embodiment of the present application; Fig.12 This is a partial cross-sectional schematic diagram of a microseismic detection unit according to a second embodiment of the present application; Fig.13This is a partial cross-sectional diagram of a microseismic detection unit when a gas breakdown phenomenon occurs in the second embodiment of the present application; Fig.14 This is a schematic diagram of a part of a microseismic detection unit in a second embodiment of the present application when viewed from above; Fig.15 A schematic diagram of an open spherical shell portion of a second embodiment of the present application; Description of the numbers in the figure: 1 outer cylinder, 101 hand hole, 102 overflow pipe, 103 exhaust main pipe, 104 liquid level indicator, 105 chassis, 2 liquid inlet tank, 201 connecting plate, 21 liquid inlet tank cylinder, 22 internal water guide pipe, 23 liquid guide port, 3 pressurized tank, 301 exhaust pipe, 31 pressurized tank cylinder, 32 liquid guide pipe, 4 liquid discharge tank, 41 liquid discharge tank cylinder, 42 anti-leakage cylinder, 43 reducing pipe, 44 connecting ring plate, 5 anti-leakage buoy, 51 triangular limit block, 52 sealing gasket, 6 connecting pipe, 71 lining plate, 72 back plate, 73 bottom plate, 701 expansion hole, 702 straight hole, 703 spherical groove, 704 detection groove, 81 air guide pipe, 82 hollow floating ball, 83 limit ball, 801 lower vertical rod, 802 open ball shell, 91 laser rangefinder, 92 sealing groove plate, 93 follower pipe. DETAILED DESCRIPTION
[0017] Two implementation modes of the present application are described in detail below with reference to the accompanying drawings.
[0018] The first implementation method: Figure 1-3 The figure shows a corrosion-resistant and leak-proof gas drainer, comprising an outer cylinder 1 with a controller, a gas sound and light alarm installed on the top of the outer cylinder 1, an inlet tank 2, two pressurized tanks 3 and a drain tank 4 are arranged inside the outer cylinder 1, the inlet tank 2 and the drain tank 4 are fixedly passed through the upper end of the outer cylinder 1 and extend to the top of the outer cylinder 1, the bottoms of the inlet tank 2, the two pressurized tanks 3 and the drain tank 4 are commonly connected with a chassis 105, and connecting pipes 6 are fixedly connected between the inlet tank 2 and the adjacent pressurized tank 3, the two pressurized tanks 3, and the drain tank 4 and the adjacent pressurized tank 3, and multiple connecting pipes 6 are all located near the top of the outer cylinder 1. The chassis 105 is fixedly connected to the bottom of the outer cylinder 1, and the bottoms of the liquid inlet tank 2, the two pressurized tanks 3, and the liquid discharge tank 4, which are far away from each other, are fixedly connected with hand holes 101, and the tops of the four are fixedly connected with exhaust pipes 301. The upper ends of the four exhaust pipes 301 extend to the top of the outer cylinder 1 and are fixedly connected to the exhaust main pipe 103. The exhaust main pipe 103 is in a normally closed state and can be opened for exhaust at regular intervals. The mouth of the hand hole 101 is fixedly passed through the outer cylinder 1 and extends to the outside of the outer cylinder 1. A liquid level indicator 104 is also installed on the upper end of the outer cylinder 1, and the detection end of the liquid level indicator 104 extends into the liquid inlet tank 2; The gas sound and light alarm, the liquid level indicator 104 and the solenoid valve are all connected to the controller signal. When the liquid level indicator 104 detects abnormal liquid level, it can directly feedback to the controller, and then the controller can control the gas sound and light alarm to alarm, so that the workers can perform maintenance in time and reduce the safety hazard of gas leakage.
[0019] like Figure 4-6 The liquid inlet tank 2 includes a liquid inlet tank cylinder 21, an inner water conduit 22 fixedly connected to the inside of the liquid inlet tank cylinder 21, and a liquid conduit port 23 fixedly connected to the outer end of the liquid inlet tank cylinder 21. The liquid conduit port 23 is fixedly connected to the adjacent connecting pipe 6. The liquid conduit port 23 is close to the upper end of the liquid inlet tank cylinder 21. The pressurized tank 3 includes a pressurized tank cylinder 31 and a liquid conduit 32 fixedly connected to the liquid conduit 32 inside the pressurized tank cylinder 31. The upper end of the liquid conduit 32 is fixedly penetrated through the pressurized tank cylinder 31. The tank cylinder 31 extends to the outside of the pressurized tank cylinder 31, the first connecting pipe 6 is connected between the liquid guide port 23 and the adjacent pressurized tank cylinder 31, the second connecting pipe 6 is connected between the liquid guide pipe 32 and the pressurized tank cylinder 31 of another pressurized tank 3, the anti-leakage buoy 5 includes a liquid discharge tank cylinder 41, an anti-leakage cylinder 42 fixedly connected to the top of the liquid discharge tank cylinder 41, a connecting ring plate 44 with holes fixedly connected to the inner wall of the bottom of the anti-leakage cylinder 42, and a connecting ring plate fixedly connected to the connecting ring plate The reduced diameter pipe 43 at the lower end of 44, the anti-leakage buoy 5 is placed in the anti-leakage cylinder 42, the outer end of the liquid discharge tank cylinder 41 is opened with an inlet, and the third connecting pipe 6 is connected between the inlet and the mouth of the adjacent liquid guide pipe 32. The outer ends of the liquid inlet tank cylinder 21, the two pressurized tank cylinders 31 and the liquid discharge tank cylinder 41 are fixedly connected with a connecting plate 201, and the two adjacent connecting plates 201 are connected by bolts. The outer end of the liquid discharge tank cylinder 41 is fixedly connected with an overflow pipe 102, and the overflow pipe 102 It is fixed through the outer cylinder 1 and extends outside the outer cylinder 1, and a solenoid valve is installed on the overflow pipe 102. When the water seal height is not reduced below the warning line and a breakdown phenomenon occurs, the controller can close the overflow pipe 102 through the solenoid valve, thereby achieving a leakage prevention effect. The heights of the multiple connecting pipes 6 and the exhaust manifold 103 are kept consistent, so that the liquid levels used for water seals in the inlet tank 2, the booster tank 3 and the drain tank 4 can be kept consistent and are all at a high level, thereby effectively ensuring the water seal effect; like Figure 6-7The anti-leakage float 5 is made of a hollow, lightweight, corrosion-resistant material, such as PPH material, and when the bottom of the anti-leakage float 5 contacts the connection between the anti-leakage cylinder 42 and the reduced diameter pipe 43, from top to bottom, the first five-point point of the anti-leakage float 5 is not higher than the central axis of the connecting pipe 6, and the outer end of the anti-leakage float 5 is fixedly connected with two groups of triangular limit blocks 51 distributed in a ring array, and the vertices of the two groups of triangular limit blocks 51 are in contact with the inner wall of the reduced diameter pipe 43, so that multiple triangular limit blocks 51 can limit the anti-leakage float 5, so that it is always in a coaxial state with the anti-leakage cylinder 42 and is not easy to deviate, so that it can stably block the mouth of the reduced diameter pipe 43 when it moves downward, and the lower end of the anti-leakage float 5 is also fixedly connected with a sealing gasket 52, which is a fluororubber gasket with a skeleton. The diameter of the sealing gasket 52 is larger than the inner diameter of the connection between the anti-leakage cylinder 42 and the reduced diameter pipe 43, so that it can effectively block the connection between the two.
[0020] When in use, water is poured into the liquid inlet tank 2, the booster tank 3 and the liquid discharge tank 4 in advance until water overflows from the overflow pipe 102, so that a water seal is formed in the outer cylinder 1, and the condensate and impurities in the gas pipeline enter the inner water pipe 22 from the upper end of the liquid inlet tank 2, and pass through the inner water pipe 22 to reach the bottom of the liquid inlet tank cylinder 21, so that the liquid in the liquid inlet tank 2 increases, and then enters the booster tank cylinder 31 along the connecting pipe 6, and then along the liquid pipe 32 and another connecting pipe 6 to reach another booster tank 3, and then along the third connecting pipe 6 to enter the anti-leakage cylinder 42, as shown in FIG. Figure 8 At this time, the liquid level is relatively high, so that the anti-leakage float 5 floats up under the action of buoyancy and presses on the top of the anti-leakage cylinder 42. At this time, the connection between the anti-leakage cylinder 42 and the reducing pipe 43 is in an open state. The excess water enters the drainage tank cylinder 41 along the connection and is discharged from the overflow pipe 102. The gas contained in the condensate will be blocked by the water in the above-mentioned entire flow channel, which will produce great resistance to it, making it difficult for it to reach the overflow pipe 102, thereby achieving a water seal.
[0021] like Fig. 9 When the water seal height is lowered to a level that is not high enough to float the anti-leakage float 5, the anti-leakage float 5 falls back to just seal the connection between the anti-leakage cylinder 42 and the reduced diameter pipe 43. At this time, if the gas that enters the drainer along with the condensate reaches the anti-leakage cylinder 42, it will be difficult to continue to be discharged. Under the action of the gas pressure, the anti-leakage float 5 will be in closer contact with the connection between the anti-leakage cylinder 42 and the reduced diameter pipe 43, thereby achieving a better sealing effect and preventing gas leakage.
[0022] The liquid inlet tank cylinder 21 is a double-layer structure, and the inner layer of the liquid inlet tank cylinder 21, the inner water pipe 22, the pressurized tank cylinder 31, the liquid pipe 32, the liquid discharge tank cylinder 41, the anti-leakage cylinder 42 and the reduced diameter pipe 43 are all made of PPH pipe materials, and the outer layer of the liquid inlet tank cylinder 21 and the chassis 105 are all made of carbon steel materials. The PPH pipe has the physical properties of light weight and stability to water; good mechanical properties of resistance to tensile and bending fatigue; good heat resistance and chemical stability, so it is widely used in the metallurgical industry for pickling, wastewater treatment, oxidation tanks, pickling tanks, light chemical industry papermaking wastewater treatment, pharmaceutical chemical waste gas and wastewater treatment, various chemical wastewater treatment and purification, chemical reaction transportation of acid and alkali liquids, hypochlorous acid, saline-alkali chemical media, etc. The introduction of this material in the drainer can greatly improve the corrosion resistance of the part of the structure inside the drainer that is directly in contact with the sealing medium, extend the service life, and reduce the frequency of maintenance and replacement.
[0023] In summary, on the one hand, the anti-leakage float 5 is arranged inside the outer cylinder 1, thereby effectively reducing the volume of the entire drainer and reducing the space requirement during installation; on the other hand, the structures inside the drainer that are directly in contact with the sealing medium are made of PPH material, which replaces the stainless steel and other materials in the prior art, greatly improving the corrosion resistance and effectively reducing the frequency of replacement and maintenance of the drainer; in addition, in the setting of the microseismic detection unit, when the water seal height is at a high level, when gas leakage occurs, it can be detected in time, and then the drainer can be closed in time, thereby further reducing the occurrence of gas leakage.
[0024] The second implementation method: Based on the first embodiment, this embodiment adds a microseismic detection unit, and the rest of the parts are consistent with the first embodiment.
[0025] Fig.10As shown, a microseismic detection unit is fixedly connected to the middle of the reduced diameter tube 43, and the microseismic detection unit includes a lining plate 71 and a bottom plate 73 fixedly connected to the inner wall of the reduced diameter tube 43, and a back plate 72 fixedly connected between the lining plate 71 and the bottom plate 73, the bottom plate 73 is located below the lining plate 71, and a plurality of straight holes 702 distributed in a circular array are drilled on the lining plate 71, and a flared hole 701 is also drilled on the lining plate 71, and the flared hole 701 is located in the middle of the plurality of straight holes 702, and a gas sensing string is connected between the lower mouth of the flared hole 701 and the back plate 72, and the cross-section of the flared hole 701 is conical, and the large-diameter side of the flared hole 701 faces upward The maximum inner diameter of the expanded hole 701 is 5-10 times the inner diameter of the straight hole 702. A spherical groove 703 and a detection groove 704 are excavated inside the back plate 72. The detection groove 704 is located below the spherical groove 703, and the two are interconnected. A sealing plate 92 is fixedly connected to the upper mouth of the detection groove 704, and a laser rangefinder 91 is fixedly installed on the inner bottom of the detection groove 704. A follower tube 93 is fixedly connected to the upper part of the sealing plate 92. The follower tube 93 is fixedly connected to the bottom of the gas sensing string. The follower tube 93 is an elastic non-transparent structure, and the sealing plate 92 is a hard transparent structure. The follower tube 93 and the laser rangefinder 91 are coaxially arranged.
[0026] like Fig.12 The air sensing string includes an air guide tube 81 fixedly connected to the lower mouth of the expanded hole 701, a limiting ball 83 fixedly connected to the end of the air guide tube 81 away from the expanded hole 701, and a hollow floating ball 82 fixedly wrapped around the outer end of the air guide tube 81 close to the limiting ball 83. An open ball shell 802 is placed in the spherical groove 703. A lower vertical rod 801 is fixedly connected to the lower end of the open ball shell 802. The lower vertical rod 801 is fixedly connected to the follower tube 93. The limiting ball 83 is located in the open ball shell 802 and fits against the inner wall of the open ball shell 802.
[0027] When the water seal height is high, the anti-leakage buoy 5 is still in the floating state, and the upper opening of the reducing pipe 43 is not closed, when the gas breakdown phenomenon occurs, the gas reaches the lining plate 71 and partially moves downward along the straight hole 702 and passes through it, such as Fig.11 , and most of them will enter the gas sensing string along the larger flared hole 701. Driven by the gas pressure, Fig.13 , causing the gas sensing string to move downward, thereby bending the follower tube 93. At this time, the laser beam emitted by the follower tube 93 will be blocked by the bent follower tube 93, resulting in relatively small data. At this time, the signal can be fed back to the controller, and the controller can control the solenoid valve to close, thereby also achieving the prevention of gas breakdown and further reducing the possibility of gas leakage. Compared with the existing technology, the anti-leakage effect can be further improved on the basis of water seal.
[0028] like Fig.12When there is no gas breakdown, the limit ball 83 is always at the top under the buoyancy of the hollow float 82. At this time, the follower tube 93 is in a vertical state, so that the laser energy of the follower tube 93 can directly irradiate the lower vertical rod 801, making the data larger. like Figure 14-15 The cross-section of the open spherical shell 802 is a fan-shaped structure greater than 180°, and the edge of the mouth of the open spherical shell 802 conflicts with the step of the inner wall of the spherical groove 703, and the middle part of the open spherical shell 802 conflicts with the inner wall of the spherical groove 703, so that the open spherical shell 802 can only move up and down along the spherical groove 703 in the spherical groove 703, and cannot rotate radially, thereby effectively ensuring that the follower tube 93 can always be coaxial with the follower tube 93 when vertical, thereby effectively ensuring the accuracy of the data detected by the follower tube 93, and effectively improving the accuracy of the detection of gas breakdown phenomenon.
[0029] In view of current practical needs, the above-mentioned implementation mode adopted in this application is not limited to the scope of protection. Various changes made within the knowledge scope of technical personnel in this field without departing from the concept of this application still fall within the scope of protection of the present invention.
Claims
1. A corrosion-resistant and leak-proof gas drainer, characterized in that: The invention comprises an outer cylinder (1) with a controller, a gas sound and light alarm is installed on the top of the outer cylinder (1), a liquid inlet tank (2), two pressure tanks (3) and a liquid discharge tank (4) are arranged inside the outer cylinder (1), the liquid inlet tank (2) and the liquid discharge tank (4) are fixedly passed through the upper end of the outer cylinder (1) and extend to the top of the outer cylinder (1), the bottoms of the liquid inlet tank (2), the two pressure tanks (3) and the liquid discharge tank (4) are commonly connected to a chassis (105), and connecting pipes (6) are fixedly connected between the liquid inlet tank (2) and the adjacent pressure tank (3), the two pressure tanks (3) and the liquid discharge tank (4) and the adjacent pressure tank (3), and the plurality of connecting pipes (6) are all located near the top of the outer cylinder (1), so that the liquid inlet tank (2) and the adjacent pressure tank (3) are connected to each other. The chassis (105) is fixedly connected to the bottom of the outer cylinder (1); the bottoms of the liquid inlet tank (2), the two pressurized tanks (3) and the liquid discharge tank (4) which are separated from each other are fixedly connected with hand holes (101); the tops of the four are fixedly connected with exhaust pipes (301); the upper ends of the four exhaust pipes (301) extend to the top of the outer cylinder (1) and are fixedly connected to an exhaust main pipe (103); the mouths of the hand holes (101) are fixedly passed through the outer cylinder (1) and extend to the outside of the outer cylinder (1); an electromagnetic valve is installed on the overflow pipe (102); a liquid level indicator (104) is also installed on the upper end of the outer cylinder (1); the detection end of the liquid level indicator (104) extends into the liquid inlet tank (2); The liquid inlet tank (2) comprises a liquid inlet tank cylinder (21), an internal water conduit (22) fixedly connected to the inside of the liquid inlet tank cylinder (21), and a liquid conduit port (23) fixedly connected to the outer end of the liquid inlet tank cylinder (21), wherein the liquid conduit port (23) is fixedly connected to an adjacent connecting pipe (6), and the liquid conduit port (23) is close to the upper end of the liquid inlet tank cylinder (21). The pressurized tank (3) comprises a pressurized tank cylinder (31) and a liquid conduit port (23) fixedly connected to the inside of the pressurized tank cylinder (31). The upper end of the liquid guide tube (32) is fixedly connected to the pressurized tank cylinder (31) and extends to the outside of the pressurized tank cylinder (31). The first connecting tube (6) is connected between the liquid guide port (23) and the adjacent pressurized tank cylinder (31). The second connecting tube (6) is connected between the liquid guide tube (32) and the pressurized tank cylinder (31) of another pressurized tank (3). The anti-leakage buoy (5) includes a liquid discharge tank cylinder (41), a liquid discharge tank cylinder (41) fixedly connected to the liquid discharge tank cylinder (41). ), a connection ring plate (44) with holes fixedly connected to the inner wall of the bottom of the leakage-proof cylinder (42), and a reducing pipe (43) fixedly connected to the lower end of the connection ring plate (44), a leakage-proof buoy (5) is placed in the leakage-proof cylinder (42), an inlet is cut at the outer end of the liquid discharge tank cylinder (41), and the third connecting pipe (6) is connected between the inlet and the mouth of the adjacent liquid guide pipe (32), the liquid inlet tank cylinder (21), the two booster The outer ends of the tank cylinder (31) and the drain tank cylinder (41) are both fixedly connected to a connecting plate (201), and two adjacent connecting plates (201) are connected by bolts. The outer end of the drain tank cylinder (41) is fixedly connected to an overflow pipe (102), and the overflow pipe (102) is fixedly passed through the outer cylinder (1) and extends outside the outer cylinder (1), and a solenoid valve is installed on the overflow pipe (102). The heights of the plurality of connecting pipes (6) and the exhaust main pipe (103) are kept consistent; A microseismic detection unit is fixedly connected to the middle of the reduced diameter tube (43), and the microseismic detection unit comprises a lining plate (71) and a bottom plate (73) fixedly connected to the inner wall of the reduced diameter tube (43), and a back plate (72) fixedly connected between the lining plate (71) and the bottom plate (73), wherein the bottom plate (73) is located below the lining plate (71), and a plurality of straight holes (702) distributed in a circular array are bored on the lining plate (71), and a flared hole (701) is also bored on the lining plate (71), and the flared hole (701) is located in the middle of the plurality of straight holes (702), and a gas sensing string is connected between the lower mouth of the flared hole (701) and the back plate (72).
2. The corrosion-resistant and leak-proof gas drainer according to claim 1, characterized in that: The liquid inlet tank cylinder (21) is a double-layer structure, and the inner layer of the liquid inlet tank cylinder (21), the inner water conduit (22), the pressurized tank cylinder (31), the liquid conduit (32), the liquid discharge tank cylinder (41), the anti-leakage cylinder (42) and the reduced diameter pipe (43) are all made of PPH pipe materials, and the outer layer of the liquid inlet tank cylinder (21) and the bottom plate (105) are all made of carbon steel materials.
3. The corrosion-resistant and leak-proof gas drainer according to claim 1, characterized in that: The anti-leakage float (5) is made of a hollow, lightweight, corrosion-resistant material, and when the bottom of the anti-leakage float (5) contacts the connection between the anti-leakage cylinder (42) and the reduced diameter pipe (43), the first five-point point of the anti-leakage float (5) from top to bottom is not higher than the center axis of the connecting pipe (6).
4. The corrosion-resistant and leak-proof gas drainer according to claim 3, characterized in that: The outer end of the anti-leakage float (5) is fixedly connected to two groups of triangular limit blocks (51) distributed in a ring array, and the vertices of the two groups of triangular limit blocks (51) are in contact with the inner wall of the reducing tube (43). The lower end of the anti-leakage float (5) is also fixedly connected to a sealing gasket (52), and the diameter of the sealing gasket (52) is larger than the hole diameter of the connecting ring plate (44) with holes.
5. The corrosion-resistant and leak-proof gas drainer according to claim 1, characterized in that: The expanded hole (701) has a conical cross section, and the large-diameter side of the expanded hole (701) faces upward. The maximum inner diameter of the expanded hole (701) is 5 to 10 times the inner diameter of the straight hole (702).
6. The corrosion-resistant and leak-proof gas drainer according to claim 5, characterized in that: A spherical groove (703) and a detection groove (704) are bored inside the back plate (72); the detection groove (704) is located below the spherical groove (703), and the two are interconnected; a groove sealing plate (92) is fixedly connected to the upper opening of the detection groove (704); a laser rangefinder (91) is fixedly installed on the inner bottom of the detection groove (704); a follower tube (93) is fixedly connected to the upper part of the groove sealing plate (92); the follower tube (93) is fixedly connected to the bottom of the gas sensing string; the follower tube (93) is an elastic non-transparent structure; the groove sealing plate (92) is a hard transparent structure; and the follower tube (93) and the laser rangefinder (91) are coaxially arranged.
7. The corrosion-resistant and leak-proof gas drainer according to claim 6, characterized in that: The gas sensing string comprises an air guide tube (81) fixedly connected to the lower opening of the flared hole (701), a limiting ball (83) fixedly connected to the end of the air guide tube (81) away from the flared hole (701), and a hollow floating ball (82) fixedly wrapped around the outer end of the air guide tube (81) close to the limiting ball (83); an open ball shell (802) is placed in the spherical groove (703); a lower vertical rod (801) is fixedly connected to the lower end of the open ball shell (802); the lower vertical rod (801) is fixedly connected to the follower tube (93); the limiting ball (83) is located in the open ball shell (802) and fits with the inner wall of the open ball shell (802).
8. The corrosion-resistant and leak-proof gas drainer according to claim 7, characterized in that: The cross section of the open spherical shell (802) is a fan-shaped structure with an angle greater than 180°, and the edge of the mouth of the open spherical shell (802) and the step of the inner wall of the spherical groove (703) are in conflict with each other, and the middle of the open spherical shell (802) and the inner wall of the spherical groove (703) are in conflict with each other.
Citation Information
Patent Citations
Anti-leakage gas drainage device
CN101701666B
Coal gas drainer with anti-leakage function
CN107131427A