Device and method for monitoring ratchet wheel of overhead line system in real time
By designing a real-time ratchet monitoring device for contact network, including compensation, deflection and tension monitoring mechanisms, the problems of bias grinding and stagnation and looseness in the ratchet compensation device are solved, and accurate monitoring of the ratchet state is achieved, ensuring the stable operation and safety of the compensation device.
Patent Information
- Application Number
- CN202510105103.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-23
- Publication Date
- 2025-04-25
AI Technical Summary
There are problems in the ratchet compensation device with biased grinding between the compensation rope, the ratchet body and the cable duct, and the problems of restricting the rack jamming and loosening, resulting in equipment damage, reduced compensation efficiency and increased risk of line breakage accidents, and real-time monitoring of the status of the ratchet compensation device cannot be achieved.
A contact network ratchet real-time monitoring device is designed, including a compensation monitoring mechanism, a deflection monitoring mechanism and a tension monitoring mechanism. The compensation monitoring mechanism monitors the movement of the weight and balance member in real time through the A-value and B-value monitoring components. The deflection monitoring mechanism uses the deflection distance measuring member to calculate the deflection angle of the large-diameter wheel. The tension monitoring mechanism monitors the tension of the contact network and the compensation amount of ratchet in real time through the tension monitoring member.
Accurate monitoring of the state of the ratchet compensation device is realized, and the deflection and compensation status of the ratchet can be accurately determined, ensuring the stable operation of ratchet compensation, and reducing the risk of disconnection accidents.
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Figure CN119880387A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of contact networks, and in particular relates to a device and method for real-time monitoring of a contact network ratchet. Background Art
[0002] The automatic tension compensation device of the contact network is an important part of the contact network. The compensation efficiency and effect are directly related to the size of the contact network tension and the wave propagation speed, thus affecting the performance and operational safety of the contact network. In addition to meeting the requirements of contact network tension compensation, the ratchet compensation device must also have good wire break stopping performance, which can effectively reduce the affected range of the equipment and reduce the accident level in the event of a fault (accident). In the design of new construction and modification of the contact network, the ratchet compensation device is also commonly used for the compensation device of the center anchor section installed in the form of anti-channeling but not anti-breakage, which makes up for the deficiency of the anti-channeling center anchor in the event of a wire break fault.
[0003] The main problems with the ratchet compensation device are the eccentric wear of the compensation rope of the ratchet compensation device and the ratchet body and the wire groove, and the jamming and loosening of the limit frame. The eccentric wear of the ratchet will seriously reduce the compensation efficiency and even cause wire breakage accidents while causing damage to the equipment. The jamming and loosening of the compensation device will directly lead to the deterioration of the contact network tension, and in severe cases directly cause traffic accidents. Therefore, real-time monitoring of the status of the ratchet compensation device is of critical significance for maintaining the actual status of the ratchet compensation device. However, in the related technology, real-time monitoring of the status of the ratchet compensation device cannot be achieved. Summary of the invention
[0004] In response to one or more of the above defects or improvement needs in the prior art, the present invention provides a real-time monitoring device and method for a contact network ratchet, which can realize accurate monitoring of the ratchet state of ratchet compensation, not only can accurately determine the deflection of the ratchet in spatial position, but also can monitor in real time the tension of the contact network and the compensation amount of the ratchet to the contact network during the ratchet compensation process, and then accurately judge the operating state of the ratchet based on the real-time ratchet compensation amount and the real-time acquired ratchet deflection amount, thereby ensuring the stable operation of the ratchet compensation.
[0005] To achieve the above object, the present invention provides a contact network ratchet real-time monitoring device, which is arranged on a ratchet compensation mechanism, wherein a first load-bearing cable with a weight connected to the end is arranged on the large-diameter wheel of the ratchet compensation mechanism, and a second load-bearing cable is arranged between the small-diameter wheel and the balance member, and the real-time monitoring device comprises: A compensation monitoring mechanism, the compensation monitoring mechanism comprises an A value monitoring component and a B value monitoring component, the A value monitoring component is arranged on the weight and / or the large diameter wheel, and is used to monitor the height A value of the weight relative to the horizontal plane; the B value monitoring component is arranged on the small diameter wheel and / or the balancing member, and is used to monitor the distance B value of the balancing member moving in the longitudinal direction, and judge the compensation state of the ratchet compensation mechanism in real time according to the A value and the B value; A deflection monitoring mechanism, the deflection monitoring mechanism comprising at least one deflection ranging component, the deflection ranging component comprising a first transmitting end and a first receiving end arranged in pair, the first transmitting end and the first receiving end being fixedly mounted on a support arm and the balancing component, respectively, for real-time monitoring of a second straight-line distance between the first transmitting end and the first receiving end; and calculating the deflection angle of the large-diameter wheel according to the B value, the second straight-line distance and the installation position of the first transmitting end; A tension monitoring mechanism, the tension monitoring mechanism includes a first tension monitoring component and a second tension monitoring component; the first tension monitoring component is arranged between the first load-bearing cable and the weight, and is used to monitor the tension between the first load-bearing cable and the weight in real time; the second tension monitoring component is arranged between the balance component and the contact network component, and is used to monitor the tension between the balance component and the contact network component in real time.
[0006] As a further preferred embodiment of the present invention, the A-value monitoring component includes at least one group of first laser measurement components, each of which is arranged between the weight and the bottom end of the column to monitor the height of the weight relative to the horizontal plane in real time.
[0007] As a further preferred embodiment of the present invention, the A-value monitoring component includes at least one angular displacement measuring component, each of which is arranged on the large-diameter wheel for measuring the rotation angle of the large-diameter wheel in real time, so as to calculate the height of the weight relative to the horizontal plane in real time.
[0008] As a further preferred embodiment of the present invention, the B-value monitoring component includes at least one group of second laser measurement components, each of the second laser measurement components includes a third transmitting end installed on the column and a third receiving end arranged on the balancing member, for measuring in real time the distance moved by the balancing member along the longitudinal direction.
[0009] As a further preferred embodiment of the present invention, the deflection monitoring mechanism includes two deflection ranging components, and the two deflection ranging components are symmetrically arranged on the two supporting arms.
[0010] As a further preferred embodiment of the present invention, the two first transmitting ends of the two deflection ranging components are symmetrically arranged, and a line connecting the centers of the transmitting ports of the two first transmitting ends passes through the geometric center of the large diameter wheel.
[0011] As a further preferred embodiment of the present invention, the balancing member includes a balancing bracket and a horizontally arranged balancing wheel, the balancing wheel is rotatably connected to the balancing bracket, and the first receiving end is fixedly mounted on the bottom end surface of the balancing bracket corresponding to the center position of the balancing wheel.
[0012] As a further preferred embodiment of the present invention, the first tension monitoring component further includes at least one first tensile safety component, and two ends of each of the first tensile safety components are respectively fixedly connected to the first load-bearing cable and the weight.
[0013] As a further preferred embodiment of the present invention, the second tension monitoring component further includes at least one second anti-tension insurance component, and both ends of each second anti-tension insurance component are respectively fixedly connected to the balance component and the contact network component.
[0014] The present invention also discloses a real-time monitoring method for a contact network ratchet, which is used to accurately determine the state of the contact network ratchet, and comprises the following steps: Determine the displacement compensation interval, deflection compensation interval and tension compensation interval; Measure the actual vertical displacement of the weight relative to the horizontal plane, and measure the actual longitudinal displacement of the balance member in the longitudinal direction; Subtract the actual vertical displacement from the standard position height to obtain the vertical relative movement distance; Subtract the actual longitudinal displacement from the standard longitudinal position to obtain the longitudinal relative movement distance; Comparing the vertical relative movement distance with the longitudinal relative movement distance to obtain a displacement conversion ratio; Determine whether the displacement conversion ratio is within the displacement compensation interval; if so, output a displacement compensation normal signal; if not, output a displacement compensation abnormal signal; Measure the actual deflection angle of the ratchet; Determine whether the actual deflection angle is within the deflection compensation interval; if so, output the ratchet non-deflection signal; if not, output the ratchet deflection signal; collecting a first tension of the weight on the first load-bearing cable, and collecting a second tension of the balance component on the contact network component; Comparing the first tension and the second tension to obtain an actual tension conversion ratio; It is determined whether the actual tension conversion ratio is within the tension compensation interval; if so, a tension conversion ratio normal signal is output; if not, an tension conversion ratio abnormal signal is output.
[0015] In general, compared with the prior art, the above technical solution conceived by the present invention has the following beneficial effects: (1) The contact network ratchet real-time monitoring device of the present invention comprises a compensation monitoring mechanism, a deflection monitoring mechanism and a tension monitoring mechanism, wherein the compensation monitoring mechanism comprises an A value monitoring component and a B value monitoring component for monitoring the movement of the weight and the balance component. The deflection monitoring mechanism comprises a deflection ranging component, which is arranged on the support arm and the balance component. The tension monitoring mechanism comprises a first tension monitoring component and a second tension monitoring component, which respectively monitor the tension of the first load-bearing cable and the tension of the contact network component. The contact network ratchet real-time monitoring device can realize accurate monitoring of the ratchet state of the ratchet compensation, not only can accurately determine the deflection of the ratchet in the spatial position, but also can monitor in real time the tension of the contact network during the ratchet compensation process and the compensation amount of the ratchet to the contact network, and then accurately judge the running state of the ratchet based on the real-time ratchet compensation amount and the real-time acquired ratchet deflection amount.
[0016] (2) The contact network ratchet real-time monitoring device of the present invention provides at least one first anti-tensile safety component and at least one second anti-tensile safety component corresponding to the first tension monitoring component and the second tension monitoring component, respectively, to avoid the weight from falling or the contact network component from falling off due to the breakage of the tension monitoring component, thereby improving the operating safety of the contact network ratchet real-time monitoring device.
[0017] (3) The contact network ratchet real-time monitoring device and method of the present invention has a simple structure, stable operation, and accurate measurement. It realizes accurate monitoring of the movement of the weight and the movement of the balance member by setting a first laser measurement component for real-time and accurate measurement between the weight and the column and a second laser measurement component set on the column and the balance member, so as to complete the real-time and accurate monitoring of the contact network compensation amount. At the same time, by aligning the position of at least one deflection distance measuring component and the first transmitting end set on the support arm with the center of the large-diameter wheel of the ratchet, and using the actual position of the balance member measured by the second laser measurement component, the deflection angle of the large-diameter wheel is accurately measured, thereby realizing real-time monitoring of the deflection angle of the large-diameter wheel, and further ensuring the stability of the operation of the ratchet compensation mechanism. In addition, by corresponding to the first tension monitoring component arranged between the weight and the first load-bearing cable and the second tension monitoring component arranged between the balance component and the contact network component, the tension in the contact component and the force acting between the weight and the first load-bearing cable can be accurately measured, and then the conversion ratio of the ratchet to the load can be accurately judged, thereby further improving the accuracy of monitoring the ratchet operating status, providing guarantee for the accurate operation of the ratchet compensation mechanism, and having good promotion value and application prospects. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 1 is a schematic diagram of the overall structure of a real-time monitoring device for a contact network ratchet in an embodiment of the present invention; Figure 2 Schematic diagram of a ratchet compensation mechanism of a contact network ratchet real-time monitoring device in an embodiment of the present invention; Figure 3 Schematic diagram of the ratchet compensation mechanism of the contact network ratchet real-time monitoring device in a normal state in an embodiment of the present invention; Figure 4 Schematic diagram of the ratchet compensation mechanism of the contact network ratchet real-time monitoring device in the deflection state in the embodiment of the present invention; Figure 5 It is a flow chart of the contact network ratchet real-time monitoring method in an embodiment of the present invention.
[0019] In all the drawings, the same reference numerals represent the same technical features, specifically: 1. Deflection monitoring mechanism; 101. First transmitting end; 102. First receiving end; 2. Compensation monitoring mechanism; 201. Second transmitting end; 202. Second receiving end; 203. Third transmitting end; 204. Third receiving end; 205. Angular displacement measurement component; 3. Tension monitoring mechanism; 301. First tension monitoring component; 302. First tensile insurance component; 303. Second tension monitoring component; 304. Second tensile insurance component; 4. Column; 5. Base; 6. Support arm; 7. Large diameter wheel; 8. Small diameter wheel; 9. First load-bearing cable; 10. Second load-bearing cable; 11. Weight; 12. Balance wheel; 13. Balance bracket; 14. Contact network component; 15. Limit bracket; 16. First straight-line distance; 17. Second straight-line distance; 18. Third straight-line distance; 19. First angle. DETAILED DESCRIPTION
[0020] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention and are not intended to limit the present invention. In addition, the technical features involved in the various embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0021] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0022] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0023] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0024] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0025] Example: See also Figures 1 to 5The contact network ratchet real-time monitoring device and method in the preferred embodiment of the present invention can realize accurate monitoring of the ratchet state of the ratchet compensation. It can not only accurately determine the deflection of the ratchet in the spatial position, but also monitor in real time the tension of the contact network during the ratchet compensation process and the compensation amount of the ratchet to the contact network, and then accurately judge the operating state of the ratchet based on the real-time ratchet compensation amount and the real-time acquired ratchet deflection amount, thereby ensuring the stable operation of the ratchet compensation.
[0026] Specifically, if Figures 1 to 4 As shown in , in a preferred embodiment of the present application, the contact network ratchet real-time monitoring device is arranged on a ratchet compensation mechanism, and the ratchet compensation mechanism includes a base 5 arranged on a column 4, a pair of support arms 6 rotatably connected to the base 5, and a ratchet rotatably connected between the two support arms 6. Among them, the ratchet includes a large diameter wheel 7 and a small diameter wheel 8 symmetrically arranged on both sides of the large diameter wheel 7, and the outer wall of the large diameter wheel 7 is provided with a first wire groove and at least one row of ratchets arranged along the circumferential direction. A first load-bearing cable 9 is wound in the first wire groove, one end of the first load-bearing cable 9 is wound and fixed in the first wire groove, and the other end of the first load-bearing cable 9 extends vertically and is fixedly connected to the weight 11. The second load-bearing cable 10 is fixed and wound on the two small diameter wheels 8, and at the same time, a balance member longitudinally spaced from the small diameter wheel 8 is arranged at the center position of the second load-bearing cable 10, and a contact network member 14 is arranged on the side of the balance member away from the second load-bearing cable 10. The real-time monitoring device includes a compensation monitoring mechanism 2, a deflection monitoring mechanism 1 and a tension monitoring mechanism 3.
[0027] Wherein, the compensation monitoring mechanism 2 includes an A-value monitoring component and a B-value monitoring component. The A-value monitoring component is arranged on the weight 11 and / or the ratchet, and is used to monitor the height of the weight 11 relative to the horizontal plane, that is, the A-value, in real time. Correspondingly, the B-value monitoring component is arranged on the ratchet and / or the balance component, and is used to monitor the distance moved in the longitudinal direction of the balance component, that is, the B-value, in real time. In actual use, the operating status of the compensation device is judged by measuring the rate of change of the A-value and the rate of change of the B-value, and by the ratio of the two.
[0028] Furthermore, the deflection monitoring mechanism 1 includes at least one deflection ranging component, and the deflection ranging component includes a first transmitting end 101 and a first receiving end 102 arranged in pair, and the first transmitting end 101 and the first receiving end 102 are fixedly mounted on the support arm 6 and the balancing component respectively.
[0029] During actual use, the first transmitting end 101 transmits a ranging signal to the first receiving end 102 in real time, and accurately determines the real-time distance between the first transmitting end 101 and the first receiving end 102 according to the time when the first receiving end 102 receives the signal and the time when the first transmitting end 101 transmits the signal, thereby accurately obtaining the actual distance from the support arm 6 to the balancing mechanism, and because the setting position of the first transmitting end 101 is fixed, combined with the B-value monitoring component, the actual distance from the balancing component to the ratchet is calculated, and then the above three distances form a triangle with known side lengths, and then the actual deflection angle of the ratchet can be accurately calculated through the cosine theorem, thereby completing the accurate monitoring of the ratchet deflection.
[0030] Furthermore, the tension monitoring mechanism 3 includes a first tension monitoring component 301 and a second tension monitoring component 303. The first tension monitoring component 301 is arranged between the first load-bearing cable 9 and the weight 11, so as to monitor the tension of the weight 11 borne by the first load-bearing cable 9 in real time. Correspondingly, the second tension monitoring component 303 is arranged between the balance component and the contact network component 14, so as to monitor the tension of the balance component borne by the contact network component 14 in real time. In actual use, the performance of the contact network ratchet compensation mechanism for tension conversion is judged by the tension of the weight 11 borne by the first load-bearing cable 9 and the tension carried by the contact network component 14, so as to accurately judge the actual state of the contact network component 14.
[0031] It is worth noting that in the preferred embodiment of the present application, the column 4 is perpendicular to the horizontal plane, and the extension direction of the column 4 is the vertical direction. At the same time, the column 4 is arranged on one side of the track, and the direction in which the track extends is the longitudinal direction. Moreover, the direction perpendicular to the longitudinal direction in the horizontal plane is the transverse direction.
[0032] Furthermore, in a preferred embodiment of the present application, the A-value monitoring component includes at least one group of first laser measurement components, each of which is arranged between the weight 11 and the bottom end of the column 4, and is used to monitor the height of the weight 11 relative to the horizontal plane in real time, and then during the movement of the weight 11, the movement distance of the weight 11 can be monitored in real time. Preferably, the A-value monitoring component includes several groups of first laser measurement components, each of which is arranged in an array in the area between the weight 11 and the bottom end surface of the column 4, while improving the accuracy of the position measurement of the weight 11, it can also accurately judge the movement posture of the weight 11 by comparing the deviation between the data measured by different laser distance measurement components, and further improve the accuracy of the real-time monitoring of the state of the ratchet compensation mechanism.
[0033] Further preferably, in the preferred embodiment of the present application, the first laser measurement component includes a second transmitting end 201 and a second receiving end 202, wherein the second transmitting end 201 is fixedly mounted on the ground near the bottom end of the column 4, and the second receiving end 202 is fixedly mounted on the bottom end surface of the weight 11, and the vertical height of the weight 11 relative to the ground is determined by emitting laser from the second transmitting end 201 toward the second receiving end 202. Of course, the second transmitting end 201 can also be arranged on the bottom end surface of the weight 11, and correspondingly, the second receiving end 202 is fixedly mounted on the ground near the bottom end of the column 4.
[0034] Of course, the first laser measurement component is not limited to the above-mentioned structural form. In a preferred embodiment of the present application, the first laser measurement component includes a transceiver and a reflector. The transceiver first transmits laser to the reflector, and the reflector reflects laser to the transceiver. The transceiver measures the time interval between the initial laser emission and the secondary laser reception to accurately measure the distance between the weight 11 and the horizontal plane. Preferably, the transceiver is fixedly mounted on the bottom surface of the weight 11, and the transmitter is fixedly mounted on the ground near the bottom end of the column 4; or, the transceiver is fixedly mounted on the ground near the bottom end of the column 4, and the transmitter is fixedly mounted on the bottom surface of the weight 11.
[0035] Furthermore, the A-value monitoring component is not limited to the above-mentioned structural form. In another preferred embodiment of the present application, the A-value monitoring component includes at least one angular displacement measuring component 205. Preferably, each angular displacement measuring component 205 is arranged on the large-diameter wheel 7. In actual use, the large-diameter wheel 7 drives the angular displacement measuring component 205 to rotate during rotation, and the angular displacement measuring component 205 measures the rotation angle of the large-diameter wheel 7 in real time. Since the radius of the large-diameter wheel 7 is fixed, the rotation angle of the large-diameter wheel 7 measured by the angular displacement measuring component 205 can accurately calculate the movement length of the first load-bearing cable 9 for lifting the weight 11, and then accurately measure the height of the weight 11 relative to the horizontal plane. Further preferably, a plurality of weight-reducing holes are arranged circumferentially on the side wall surface of the large-diameter wheel 7, and the angular displacement measuring component 205 is fixedly installed in the weight-reducing hole.
[0036] Furthermore, in another preferred embodiment of the present application, the A-value monitoring component includes at least one first laser measurement component and at least one angular displacement measurement component 205, which are used to accurately measure the actual height of the weight 11 in real time. Moreover, the ratchet state can also be comprehensively judged by the difference between the height of the weight 11 measured by the first laser measurement component and the height of the weight 11 measured by the angular displacement measurement component 205. Preferably, at least one limit bracket 15 is also provided on the column 4, and the limit bracket 15 extends longitudinally and is provided with a vertical rod extending vertically, and a limit ring is provided on the vertical rod, and the weight 11 is embedded in the limit ring to facilitate forming a limit on the movement of the weight 11.
[0037] Further preferably, in the preferred embodiment of the present application, the B-value monitoring component includes at least one second laser measurement component, which also includes a third transmitting end 203 and a third receiving end 204, wherein the third transmitting end 203 is fixed on the column 4, and correspondingly, the third receiving end 204 is fixedly installed on the balancing member, so as to accurately measure the longitudinal movement distance of the balancing member in real time through the laser transmission and reception between the third transmitting end 203 and the third receiving end 204. Of course, the third transmitting end 203 is fixed on the balancing member, and the third receiving end 204 is arranged on the column 4.
[0038] In more detail, in the preferred embodiment of the present application, at least one base 5 is disposed on the column 4, and the supporting arms 6 disposed in pairs are hinged on the base 5. Preferably, the third transmitting end 203 can be fixed on the base 5 accordingly.
[0039] Furthermore, in a preferred embodiment of the present application, the deflection monitoring mechanism 1 includes two deflection distance measuring components, and the two deflection distance measuring components are symmetrically arranged on the two arms 6 .
[0040] Further preferably, in the preferred embodiment of the present application, the balancing component includes a balancing wheel 12 and a balancing bracket 13 arranged in a horizontal direction, and the balancing wheel 12 is rotatably set on the balancing bracket 13. At the same time, a third wire groove is set on the balancing bracket 13, and the second load-bearing cable 10 bypasses the third wire groove, thereby transferring the load of the weight 11 to the balancing bracket 13 through the second load-bearing cable 10 to tighten the contact network component 14.
[0041] In more detail, in a preferred embodiment of the present application, the two first transmitting ends 101 of the two deflection ranging components are symmetrically arranged, and at the same time, the line connecting the centers of the transmitting ports of the two first transmitting ends 101 passes through the geometric center of the large-diameter wheel 7.
[0042] Further, in a preferred embodiment of the present application, the first receiving end 102 is fixedly mounted at a position corresponding to the center of the balance wheel 12 on the bottom surface of the balance bracket 13, so that the deflection distance measuring component can accurately measure the position from the first transmitting end 101 to the center of the balance wheel 12. Preferably, the third receiving end 204 is also fixedly mounted at the center of the balance wheel 12 to ensure the accuracy of the B-value monitoring component in monitoring the longitudinal displacement of the balance wheel 12. In another preferred embodiment of the present application, the first receiving end 102 and the third receiving end 204 use the same receiving end.
[0043] In actual use, Figure 4 and Figure 5As shown in , the first straight-line distance 16 from the center of the large-diameter wheel 7 to the center of the balance wheel 12 can be calculated according to the B-value monitoring component. At the same time, the second straight-line distance 17 between the first launch port and the center of the balance wheel 12 can be accurately calculated according to the deflection distance measuring component. In addition, since the lateral distance from the first launch port to the center point bracket of the large-diameter wheel 7 is known, that is, the third straight-line distance 18 is known, the three sides of the triangle formed by the center of the large-diameter wheel 7, the center of the balance wheel 12 and the first launch port are all known, and then according to the cosine law, the angle of the first angle 19 with the center of the large-diameter wheel 7 as the vertex can be calculated, and then the deflection angle of the large-diameter wheel 7 can be accurately calculated.
[0044] Further preferably, in the preferred embodiment of the present application, in order to prevent the first tension monitoring component 301 from failing and causing the weight 11 and the first load-bearing cable 9 to loosen, the first tension monitoring component 301 also includes at least one first anti-tensile safety component 302. At the same time, the two ends of each first anti-tensile safety component 302 are respectively fixedly connected to the first load-bearing cable 9 and the weight 11. When the first tension monitoring component 301 fails, the first load-bearing cable 9 and the weight 11 can be reconnected with the help of the first anti-tensile safety component 302, thereby reducing the probability of the weight 11 accidentally falling.
[0045] In more detail, in a preferred embodiment of the present application, the second tension monitoring component 303 also includes at least one second anti-tensile safety component 304. At the same time, the two ends of each second anti-tensile safety component 304 are respectively fixedly connected to the balance component and the contact network component 14, so as to prevent the contact network component 14 from falling when the second tension monitoring component 303 fails.
[0046] Furthermore, in a preferred embodiment of the present application, the first tensile safety component 302 and the second tensile safety component 304 are metal ropes formed by twisting a plurality of metal wires.
[0047] Further preferably, in the preferred embodiment of the present application, the first tension monitoring component 301 includes a shell, an elastic member, a connecting rod and a measuring circuit. Among them, a first connection area is provided on the bottom end surface of the shell, and a housing space is provided inside the shell, and the elastic body and the measuring circuit are both provided in the housing space. At the same time, a through hole extending in the longitudinal direction is provided on the shell, and the through hole passes through the top end surface of the shell and connects to the housing space. The connecting rod is a step rod structure, and its large diameter section is provided in the housing space. The elastic body extends in the longitudinal direction, and one end thereof is fixedly connected to the bottom end surface of the housing space, and the other end thereof is fixedly connected to the large diameter section of the connecting rod. The small diameter section of the connecting rod extends from the through hole, and a second connection area is provided on the extended end. The measuring circuit is fixedly connected to the large diameter section of the connecting rod, and is used to measure and calculate the tension carried in the first load-bearing cable 9 according to the displacement of the large diameter section. Preferably, the measuring circuit is a measuring sliding rheostat.
[0048] In more detail, in a preferred embodiment of the present application, the diameter of the large diameter section of the connecting rod is larger than the diameter of the through hole. Furthermore, the housing and the connecting rod are both made of metal with strong tensile strength. In actual use, if the two ends of the elastic member fall off or the elastic member breaks, the large diameter section of the connecting rod can be clamped on the inner wall surface of the accommodating space, thereby preventing the first tension monitoring component 301 from breaking. Preferably, the second tension monitoring component 303 has the same structure as the first tension monitoring component 301.
[0049] Furthermore, in a preferred embodiment of the present application, the first transmitting end 101, the first receiving end 102, the second transmitting end 201, the second receiving end 202, the third transmitting end 203, the third receiving end 204, the angular displacement measurement component 205, the first tension monitoring component 301, and the second tension monitoring component 303 are all provided with communication components for transmitting real-time monitoring data.
[0050] Further preferably, in the preferred embodiment of the present application, the first transmitting end 101, the first receiving end 102, the second transmitting end 201, the second receiving end 202, the third transmitting end 203, the third receiving end 204, the angular displacement measurement component 205, the first tension monitoring component 301, and the second tension monitoring component 303 are all provided with a power supply component. Preferably, the power supply component includes one or more of a solar cell, a storage battery, or a power supply cable to ensure the continuous and stable operation of each monitoring mechanism.
[0051] In more detail, in a preferred embodiment of the present application, the contact network ratchet real-time monitoring device also includes a processor and a storage component, wherein the processor is respectively communicated with the compensation monitoring mechanism, the deflection monitoring mechanism, the tension monitoring mechanism and the storage component, for receiving real-time monitoring data and determining the status of the ratchet compensation mechanism.
[0052] Furthermore, if Figure 5 As shown in , in another preferred embodiment of the present application, a real-time monitoring method for a contact network ratchet is also disclosed, which is used to accurately determine the state of the contact network ratchet, and includes the following steps: S1. Determine a displacement compensation interval, a deflection compensation interval, and a tension compensation interval.
[0053] S2. Measure the actual vertical displacement of the weight 11 relative to the horizontal plane, and measure the actual longitudinal displacement of the balance member in the longitudinal direction.
[0054] S3. Subtract the actual vertical displacement from the standard position height to obtain the vertical relative movement distance.
[0055] S4. Subtract the actual longitudinal displacement from the standard longitudinal position to obtain the longitudinal relative movement distance.
[0056] S5. Compare the vertical relative movement distance with the longitudinal relative movement distance to obtain the displacement conversion ratio.
[0057] S6. Determine whether the displacement conversion ratio is within the displacement compensation interval. If so, output a normal displacement compensation signal. If not, output an abnormal displacement compensation signal.
[0058] S7. Measure the actual deflection angle of the ratchet.
[0059] S8, judging whether the actual deflection angle is within the deflection compensation interval. If so, outputting a ratchet non-deflection signal. If not, outputting a ratchet deflection signal.
[0060] S9, collecting the first tension of the weight 11 on the first load-bearing cable 9, and collecting the second tension of the balance component on the contact network component 14.
[0061] S10, comparing the first tension and the second tension to obtain an actual tension conversion ratio.
[0062] S11, judging whether the actual tension conversion ratio is within the tension compensation range. If so, outputting a tension conversion ratio normal signal. If not, outputting a tension conversion ratio abnormal signal.
[0063] The contact network ratchet real-time monitoring device and method of the present invention has a simple structure, stable operation, and accurate measurement. It realizes accurate monitoring of the movement of the weight 11 and the movement of the balance member by setting a first laser measurement component for real-time and accurate measurement between the weight 11 and the column 4 and a second laser measurement component set on the column 4 and the balance member, so as to complete the real-time and accurate monitoring of the contact network compensation amount. At the same time, by aligning the position of at least one deflection distance measuring component set on the support arm 6 and the first transmitting end 101 with the center of the large diameter wheel 7 of the ratchet, and using the actual position of the balance member measured by the second laser measurement component, the deflection angle of the large diameter wheel 7 is accurately calculated, thereby realizing real-time monitoring of the deflection angle of the large diameter wheel 7, and further ensuring the stability of the operation of the ratchet compensation mechanism. In addition, by corresponding to the first tension monitoring component 301 arranged between the weight 11 and the first load-bearing cable 9 and the second tension monitoring component 303 arranged between the balance component and the contact network component 14, the tension in the contact component and the force of the weight 11 on the first load-bearing cable 9 are accurately measured, and then the conversion ratio of the ratchet to the load is accurately judged, thereby further improving the accuracy of monitoring the ratchet operating status, providing guarantee for the accurate operation of the ratchet compensation mechanism, and having good promotion value and application prospects.
[0064] It will be easily understood by those skilled in the art that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A real-time monitoring device for a ratchet of a contact network, which is arranged on a ratchet compensation mechanism, wherein a first load-bearing cable with a weight connected to the end is arranged on the large-diameter wheel of the ratchet compensation mechanism, and a second load-bearing cable is arranged between the small-diameter wheel and the balance member, characterized in that: The real-time monitoring device includes: A compensation monitoring mechanism, the compensation monitoring mechanism comprises an A value monitoring component and a B value monitoring component, the A value monitoring component is arranged on the weight and / or the large diameter wheel, and is used to monitor the height A value of the weight relative to the horizontal plane; the B value monitoring component is arranged on the small diameter wheel and / or the balancing member, and is used to monitor the distance B value of the balancing member moving in the longitudinal direction, and judge the compensation state of the ratchet compensation mechanism in real time according to the A value and the B value; A deflection monitoring mechanism, the deflection monitoring mechanism comprising at least one deflection ranging component, the deflection ranging component comprising a first transmitting end and a first receiving end arranged in pair, the first transmitting end and the first receiving end being fixedly mounted on a support arm and the balancing component, respectively, for real-time monitoring of a second straight-line distance between the first transmitting end and the first receiving end; and calculating the deflection angle of the large-diameter wheel according to the B value, the second straight-line distance and the installation position of the first transmitting end; A tension monitoring mechanism, the tension monitoring mechanism includes a first tension monitoring component and a second tension monitoring component; the first tension monitoring component is arranged between the first load-bearing cable and the weight, and is used to monitor the tension between the first load-bearing cable and the weight in real time; the second tension monitoring component is arranged between the balance component and the contact network component, and is used to monitor the tension between the balance component and the contact network component in real time.
2. The contact network ratchet real-time monitoring device according to claim 1, wherein: The A-value monitoring component includes at least one group of first laser measurement components, each of which is arranged between the weight and the bottom end of the column to monitor the height of the weight relative to the horizontal plane in real time.
3. The contact network ratchet real-time monitoring device according to claim 2, wherein: The A-value monitoring component includes at least one angular displacement measuring component, each of which is arranged on the large-diameter wheel and is used to measure the rotation angle of the large-diameter wheel in real time, so as to measure the height of the weight relative to the horizontal plane in real time.
4. The contact network ratchet real-time monitoring device according to claim 1, wherein: The B-value monitoring component includes at least one set of second laser measurement components, each of which includes a third transmitting end installed on the column and a third receiving end arranged on the balancing component, for real-time measurement of the distance moved by the balancing component in the longitudinal direction.
5. The contact network ratchet real-time monitoring device according to any one of claims 1 to 4, wherein: The deflection monitoring mechanism comprises two deflection distance measuring components, and the two deflection distance measuring components are symmetrically arranged on the two supporting arms.
6. The contact network ratchet real-time monitoring device according to claim 5, wherein: The two first transmitting ends of the two deflection ranging components are symmetrically arranged, and a line connecting the centers of the transmitting ports of the two first transmitting ends passes through the geometric center of the large-diameter wheel.
7. The contact network ratchet real-time monitoring device according to any one of claims 1 to 4, wherein: The balancing member comprises a balancing bracket and a horizontally arranged balancing wheel, the balancing wheel is rotatably connected to the balancing bracket, and the first receiving end is fixedly mounted on the bottom end surface of the balancing bracket corresponding to the center position of the balancing wheel.
8. The contact network ratchet real-time monitoring device according to any one of claims 1 to 4, wherein: The first tension monitoring component also includes at least one first tensile safety component, and two ends of each of the first tensile safety components are respectively fixedly connected to the first load-bearing cable and the weight.
9. The contact network ratchet real-time monitoring device according to claim 8, wherein: The second tension monitoring component also includes at least one second anti-tension insurance component, and two ends of each second anti-tension insurance component are respectively fixedly connected to the balance component and the contact network component.
10. A method for real-time monitoring of a contact network ratchet, used to accurately determine the state of the contact network ratchet, characterized in that: The following steps are involved: Determine the displacement compensation interval, deflection compensation interval and tension compensation interval; Measure the actual vertical displacement of the weight relative to the horizontal plane, and measure the actual longitudinal displacement of the balance member in the longitudinal direction; Subtract the actual vertical displacement from the standard position height to obtain the vertical relative movement distance; Subtract the actual longitudinal displacement from the standard longitudinal position to obtain the longitudinal relative movement distance; Comparing the vertical relative movement distance with the longitudinal relative movement distance to obtain a displacement conversion ratio; Determine whether the displacement conversion ratio is within the displacement compensation interval; if so, output a displacement compensation normal signal; if not, output a displacement compensation abnormal signal; Measure the actual deflection angle of the ratchet; Determine whether the actual deflection angle is within the deflection compensation interval; if so, output the ratchet non-deflection signal; if not, output the ratchet deflection signal; collecting a first tension of the weight on the first load-bearing cable, and collecting a second tension of the balance component on the contact network component; Comparing the first tension and the second tension to obtain an actual tension conversion ratio; It is determined whether the actual tension conversion ratio is within the tension compensation interval; if so, a tension conversion ratio normal signal is output; if not, an tension conversion ratio abnormal signal is output.