Multi-channel interconnection cable structure of control box in aircraft cabin
By adopting a multi-channel interconnected cable structure in the control box in the aircraft cabin and using the combination of soft wires and nylon wire ropes, the problem of insufficient stability of the cable structure is solved, and higher signal transmission reliability and cable life are achieved.
Patent Information
- Application Number
- CN202411972521.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-04-25
AI Technical Summary
The cable structure in the control box in the existing aircraft cabin is insufficient, and it is prone to breakage, resulting in signal transmission failure, and the wiring harness is messy and the wire is wound, which affects the service life of the cable.
It adopts a multi-channel interconnected cable structure, including termination connectors, rectangular electrical connectors, printed board electrical connectors, nylon wire ropes, identification sleeves and wires. It is tied into a bundle through soft wires, and uses nylon wire ropes to be the backbone of the cable, and the cable model is marked by the identification sleeves to enhance the stability and reliability of the cable.
It effectively improves the stability of the cable structure and the reliability of signal transmission, extends the service life of the cable, solves the problems of messy wire harnesses and wire entanglement, and improves assembly efficiency.
Smart Images

Figure CN119890828A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of aircraft cabin control devices, in particular to a multi-channel interconnected cable structure of an aircraft cabin control box. Background Art
[0002] The aircraft cabin control box is a device that controls other signal mechanisms in the cabin through a control system. During use, it needs to overcome the test of environmental tolerance. It must tolerate natural environments including high and low temperatures, temperature shock, salt spray, mold, acidic atmosphere, sand and dust, rain, solar radiation, and other environments. It must tolerate mechanical environments including impact, acceleration, and other aircraft environments. The cables in the box are used to interconnect the control system and the cabin signal mechanism. Cables play a very important role in the aircraft cabin control box. When designing them, it is necessary to ensure that they meet performance requirements, weight requirements, natural environment adaptability, mechanical environment adaptability, corrosion protection requirements, etc.
[0003] At the same time, the internal space of the control box is limited, and cable laying is difficult. Moreover, most of the cables transmit multi-terminal electrical signals. The most common method is to bundle the wires of multiple ports and directly weld them to the PCB (printed circuit board) in the control box. The advantage of this method is that no other electrical components are required, and the operation is time-saving and labor-saving, but the defects are also very obvious. The connection between the wires and the PCB board is not stable enough. During use, the wires will be broken at the connection with the PCB board after being subjected to force due to vibration or impact, resulting in failure of the electrical connection. In addition, when there are too many interconnected wires in the box, it is inevitable that the wire harness will be messy and the wires will be entangled, which will cause the wires to bear unnecessary external forces and weaken the stability and reliability of the cable structure. Therefore, there is an urgent need for a multi-channel interconnected cable structure for the control box in the aircraft cabin to solve the above-mentioned problems. Summary of the invention
[0004] In view of this, the present invention proposes a multi-channel interconnected cable structure for an aircraft cabin control box, which is applied to the technical field of aircraft cabin control devices to solve the technical problems of messy wiring harnesses, entangled wires, easy breakage, poor stability and short service life in existing aircraft cabin control boxes.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A multi-channel interconnected cable structure for a control box in an aircraft cabin comprises a termination connector, a rectangular electrical connector, a printed board electrical connector, a nylon silk rope, an identification sleeve and a wire. A termination branch wire harness is arranged in the termination connector, the termination connector comprises electrical connection components, a contact body and a square disc rubber pad, a pin contact body assembly, a guide pin and guide sleeve assembly, a limit nut and a limit nut are arranged between the rectangular electrical connector and the printed board electrical connector, the termination connector and the rectangular electrical connector are interconnected through a wire, a portion of the wire close to the termination connector is arranged as a termination branch line, a portion of the wire close to the rectangular electrical connector is arranged as a rectangular branch line, the termination branch line and the rectangular branch line are bundled into a cable trunk through a nylon silk rope, the rectangular electrical connector and the printed board electrical connector are interconnected after being plugged in through a contact component assembly, the printed board electrical connector and the control box circuit board are interconnected through pin welding, and finally multi-channel electrical signal transmission is completed.
[0007] Furthermore, there are four terminating connectors, each of which is bundled to the cable trunk through a corresponding terminating branch line, and is connected to the rectangular electrical connector through a rectangular branch line.
[0008] Furthermore, the identification sleeve is sleeved on the conductor and is arranged between the termination branch line and the rectangular branch line.
[0009] Furthermore, the rectangular electrical connector and the printed circuit board electrical connector are positioned by a guide pin and guide sleeve assembly and fixed by a limit nut and a limit nut. The limit nut is arranged on the printed circuit board electrical connector, and the limit nut is arranged on the rectangular electrical connector.
[0010] Furthermore, the guide pin and guide sleeve assembly includes a positioning guide pin and a positioning guide sleeve, the positioning guide pin is arranged on the rectangular electrical connector, and the positioning guide sleeve is arranged on the printed circuit board electrical connector. When the rectangular electrical connector and the printed circuit board electrical connector are docked, the positioning guide pin and the positioning guide sleeve are inserted and positioned to prevent the rectangular electrical connector and the printed circuit board electrical connector from being inserted incorrectly.
[0011] Furthermore, the jack contact assembly is arranged on an end of the printed circuit board electrical connector away from the rectangular electrical connector, and the jack contact assembly is welded and interconnected with the PCB board in the control box during use.
[0012] Furthermore, a terminal code is provided on the terminating electrical connector, and a cable model identification is provided on the identification sleeve.
[0013] Furthermore, the cable model identification is marked on the identification sleeve by laser engraving.
[0014] The present invention has the following beneficial effects:
[0015] 1. The multi-channel interconnection cable structure of a control box in an aircraft cabin mentioned in the present invention uses soft wires, and after multiple cores are bundled into a bundle, they are bent with a small radius for use. It has a long service life and good signal transmission effect. When the wire bundle contains different wire diameters, different colors can be used to distinguish them, which is easy to identify. The structure of the printed circuit board electrical connector connected to the control box PCB board is designed, which is not easy to break and has strong stability.
[0016] 2. The multi-channel interconnected cable structure of the aircraft cabin control box mentioned in the present invention integrates the required transmitted electrical signals under the premise of meeting the needs of the cabin interconnected control system, completes the signal transmission between the interconnected control system and the cabin signal mechanism, shortens the cable assembly time and improves the assembly efficiency. At the same time, it solves the problem of loose connection between the cable and the control PCB board and easy breakage of the wire welding point. It effectively improves the stability of the cable structure, increases the reliability of signal transmission, and extends the cable life cycle. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0018] Figure 1 A schematic diagram of a multi-channel interconnection cable structure of a control box in an aircraft cabin provided by the present invention;
[0019] Figure 2 It is a schematic diagram of the connection between a rectangular branch line and a rectangular electrical connector in a specific embodiment of the present invention;
[0020] Figure 3 It is a schematic diagram of the connection structure of the rectangular electrical connector and the printed circuit board electrical connector in a plug-in state in a specific embodiment of the present invention;
[0021] Among them: 1. Termination electrical connector; 2. Rectangular electrical connector; 3. Printed circuit board electrical connector; 4. Nylon wire rope; 5. Identification sleeve; 6. Wire; 7. Termination branch line; 9. Rectangular branch line; 10. Socket contact assembly; 11. Limit nut; 12. Limit nut; 13. Guide pin and guide sleeve assembly. DETAILED DESCRIPTION
[0022] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0023] The following describes the embodiments of the present invention through specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. The present invention can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work belong to the scope of protection of the present invention.
[0024] It should be noted that various aspects of the embodiments within the scope of the appended claims are described below. It should be apparent that the aspects described herein can be embodied in a wide variety of forms, and any specific structure and / or function described herein is merely illustrative. Based on the present invention, it should be understood by those skilled in the art that an aspect described herein can be implemented independently of any other aspect, and two or more of these aspects can be combined in various ways. For example, any number of aspects described herein can be used to implement the device and / or practice the method. In addition, other structures and / or functionalities other than one or more of the aspects described herein can be used to implement this device and / or practice this method.
[0025] It should also be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present invention. The drawings only show components related to the present invention rather than being drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component may be changed arbitrarily, and the component layout may also be more complicated.
[0026] Additionally, in the following description, specific details are provided to facilitate a thorough understanding of the examples. However, it will be understood by those skilled in the art that the aspects described may be practiced without these specific details.
[0027] Example 1
[0028] like Figures 1 to 3As shown, a multi-channel interconnected cable structure of a control box in an aircraft cabin comprises a termination connector, a rectangular electrical connector 2, a printed board electrical connector 3, a nylon silk rope 4, an identification sleeve 5 and a wire 6, wherein the termination connector comprises electrical connection components, a contact body and a square disc rubber pad, a pin contact body assembly, a guide pin and guide sleeve assembly 13, a limit nut 12 and a limit nut 11 are arranged between the rectangular electrical connector 2 and the printed board electrical connector 3, the termination connector and the rectangular electrical connector 2 are interconnected through the wire 6, a portion of the wire 6 close to the termination connector is arranged as a termination branch line 7, a portion of the wire 6 close to the rectangular electrical connector 2 is arranged as a rectangular branch line 9, the termination branch line 7 and the rectangular branch line 9 are bundled into a cable trunk through the nylon silk rope 4, the rectangular electrical connector 2 and the printed board electrical connector 3 are interconnected after being plugged in through the contact assembly, the printed board electrical connector 3 and the control box circuit board are interconnected through pin welding, and finally the multi-channel electrical signal transmission is completed.
[0029] There are four terminating connectors, each of which is bundled to the cable trunk through the corresponding terminating branch line 7 and communicated with the rectangular electrical connector 2 through the rectangular branch line 9. The identification sleeve 5 is sleeved on the conductor 6 and is arranged between the terminating branch line 7 and the rectangular branch line 9.
[0030] The rectangular electrical connector 2 and the printed circuit board electrical connector 3 are positioned by a guide pin and guide sleeve assembly 13 and fixed by a limit nut 11 and a limit nut 12. The limit nut 11 is arranged on the printed circuit board electrical connector 3, and the limit nut 12 is arranged on the rectangular electrical connector 2.
[0031] The guide pin and guide sleeve assembly 13 includes a positioning guide pin and a positioning guide sleeve, wherein the positioning guide pin is arranged on the rectangular connector 2, and the positioning guide sleeve is arranged on the printed board electrical connector 3. When the rectangular connector 2 and the printed board electrical connector 3 are docked, the positioning guide pin and the positioning guide sleeve are used for insertion and positioning to prevent the rectangular electrical connector 2 and the printed board electrical connector 3 from being plugged in incorrectly. The socket contact assembly 10 is arranged on the printed board electrical connector 3 at one end away from the rectangular electrical connector 2, and the socket contact assembly 10 is soldered and interconnected with the PCB board in the control box during use.
[0032] The wire 6 of the present invention is a soft wire 6, and multiple cores are bundled into a bundle and bent with a small radius for use. When the wire 6 bundle contains different wire diameters, different colors are selected for distinction to facilitate identification. The terminal connector branch is interconnected with the outside of the control box through the terminal connector to realize external electrical signal transmission. The terminal electrical connector 1 is provided with a terminal code, and the identification sleeve 5 is provided with a cable model identification. The cable model identification is marked on the identification sleeve 5 by laser engraving.
[0033] In short, the present invention integrates the electrical signals to be transmitted, completes the signal transmission between the interconnected control system and the signal mechanism in the cabin, shortens the cable assembly time, improves the assembly efficiency, and solves the problem of loose connection between the cable and the control PCB board and easy breakage at the welding point of the wire 6, effectively improves the stability of the cable structure, the reliability of signal transmission and extends the life cycle of the cable, and has the advantages of overall beauty, stable structure, soft wiring harness, easy laying, high reliability and long life cycle.
[0034] The above is only a specific embodiment of the present invention, but the protection scope of the present invention is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed by the present invention should be included in the protection scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims.
Claims
1. A multi-channel interconnection cable structure for a control box in an aircraft cabin, characterized in that: The invention comprises a terminal connector, a rectangular electrical connector (2), a printed circuit board electrical connector (3), a nylon wire rope (4), an identification sleeve (5) and a wire (6); the terminal connector comprises electrical connection components, a contact body and a square rubber pad; a pin contact body assembly, a guide pin and guide sleeve assembly (13), a limit nut (12) and a limit nut (11) are arranged between the rectangular electrical connector (2) and the printed circuit board electrical connector (3); the terminal connector and the rectangular electrical connector (2) are interconnected through a wire (6); the wire (6) The portion on the upper side close to the termination connector is configured as a termination branch line (7), the portion on the conductor (6) close to the rectangular electrical connector (2) is configured as a rectangular branch line (9), the termination branch line (7) and the rectangular branch line (9) are bundled into a cable trunk through a nylon wire rope (4), the rectangular electrical connector (2) and the printed circuit board electrical connector (3) are interconnected after being plugged in through a contact component assembly, and the printed circuit board electrical connector (3) and the control box circuit board are interconnected through pin welding, thereby finally completing multi-channel electrical signal transmission.
2. A multi-channel interconnection cable structure for an aircraft cabin control box according to claim 1, characterized in that: There are four terminating connectors, each of which is bundled onto the cable trunk via a corresponding terminating branch line (7) and is connected to the rectangular electrical connector (2) via a rectangular branch line (9).
3. The multi-channel interconnection cable structure of the aircraft cabin control box according to claim 2, characterized in that: The marking sleeve (5) is sleeved on the conductor (6) and is arranged between the terminal branch line (7) and the rectangular branch line (9).
4. The multi-channel interconnection cable structure of the aircraft cabin control box according to claim 3, characterized in that: The rectangular electrical connector (2) and the printed circuit board electrical connector (3) are positioned by means of a guide pin and guide sleeve assembly (13), and are fixed by means of a limit nut (11) and a limit nut (12); the limit nut (11) is arranged on the printed circuit board electrical connector (3), and the limit nut (12) is arranged on the rectangular electrical connector (2).
5. The multi-channel interconnection cable structure of the aircraft cabin control box according to claim 4, characterized in that: The guide pin and guide sleeve assembly (13) comprises a positioning guide pin and a positioning guide sleeve, wherein the positioning guide pin is arranged on the rectangular electrical connector (2), and the positioning guide sleeve is arranged on the printed circuit board electrical connector (3). When the rectangular electrical connector (2) and the printed circuit board electrical connector (3) are butt-jointed, the positioning guide pin and the positioning guide sleeve are used for positioning, thereby preventing the rectangular electrical connector (2) and the printed circuit board electrical connector (3) from being mis-jointed.
6. The multi-channel interconnection cable structure of the aircraft cabin control box according to claim 5, characterized in that: The socket contact assembly (10) is arranged on an end of the printed circuit board electrical connector (3) away from the rectangular electrical connector (2), and the socket contact assembly (10) is welded and interconnected with the PCB board in the control box during use.
7. A multi-channel interconnection cable structure for an aircraft cabin control box according to claim 6, characterized in that: The terminating electrical connector (1) is provided with a terminal code, and the identification sleeve (5) is provided with a cable model identification.
8. The multi-channel interconnection cable structure of the aircraft cabin control box according to claim 7, characterized in that: The cable model identification is marked on the identification sleeve (5) by laser engraving.