Light integrated radio frequency contact body
By improving the structure of the RF jack, setting the jack protective sleeve and spring, and optimizing the component connection relationship, the space and weight limitations of existing RF coaxial connectors in terms of miniaturization and integration are solved, and the RF jack length is significantly reduced and the overall system is lightened.
Patent Information
- Application Number
- CN202411816455.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-11
- Publication Date
- 2025-04-25
AI Technical Summary
Existing RF coaxial connectors have space and weight limitations in miniaturization and integration, making it difficult to meet the needs of modern communication equipment and aerospace products for high-density installation and lightweight.
By improving the structure of the RF jack, the jack protective sleeve and spring sleeve are provided outside the front housing of the hole, and the connection and position relationships of each component are optimized, which significantly reduces the axial length of the RF jack.
The length of the RF jack is reduced by 1/3, from 31mm to 20.3mm, reducing the product length and weight, and improving the miniaturization and integration level of the entire machine system.
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Figure CN119890853A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of radio frequency signal transmission, and in particular relates to a lightweight integrated radio frequency contact body. Background Art
[0002] Since the advent of the UHF series connector in 1930, RF coaxial connectors have been developed for decades. Due to their good broadband transmission characteristics and a variety of convenient connection methods, they are increasingly used in communication equipment, weapon systems, instruments and home appliances. With the continuous development of the whole system and the continuous advancement of production technology, RF coaxial connectors are also developing continuously, and the product development trend is miniaturization, integration, and broadband.
[0003] The miniaturization and integration of the whole system can not only make the whole machine multifunctional and portable, but also greatly reduce the material cost, transportation cost and energy consumption, especially for aerospace products, it can also greatly reduce the launch cost. Miniaturization and integration are the premise of miniaturization of the whole system. Only by using miniaturized and integrated products can high-density installation be achieved, more space can be saved, or the weight can be lighter while achieving the same function. Summary of the invention
[0004] In view of this, the present invention provides a lightweight integrated RF contact body, which improves the RF jack, arranges the jack protective cover outside the front shell of the hole, and puts the spring inside the jack protective cover; at the same time, the present invention improves the connection relationship and position relationship of the various components of the RF jack, which can greatly reduce the axial length of the RF jack.
[0005] The technical solution of the present invention is:
[0006] A lightweight integrated radio frequency contact body, comprising a radio frequency jack and a radio frequency pin, wherein the radio frequency jack and the radio frequency pin can be plugged together;
[0007] The radio frequency jack includes a jack outer conductor and a jack inner conductor; the jack outer conductor includes a jack front shell, a jack protective cover, a jack rear shell and a first rear shell; the jack inner conductor includes a pin; the jack rear shell is sleeved on the outside of the jack front shell through a threaded structure and partially overlaps with the jack front shell in the axial direction;
[0008] The jack protective sleeve is sleeved on the outside of the hole front shell; the spring is sleeved outside the hole front shell and is located in the jack protective sleeve, one end of which acts on the blocking outer ring of the hole front shell away from the hole rear shell, and the other end acts on the inner folding ring of the jack protective sleeve; when the jack protective sleeve is at the end of a stroke, the end of the inner folding ring away from the spring contacts the hole rear shell;
[0009] One end of the hole rear housing away from the inner folding ring is connected to the first rear housing;
[0010] The pin is fixed in the hole front shell and is insulated from the first rear shell and the hole front shell;
[0011] One end of the hole rear shell extends to contact the hole front shell.
[0012] Furthermore, the RF jack also includes a jack insulator and an insulating pad; the jack insulator is a two-stage stepped cylindrical structure, and a boss structure is arranged at one end close to the insulating pad; the end of the first rear shell and the tail of the pin are axially separated based on the insulating pad; the front shell and the middle of the pin are radially separated based on the jack insulator.
[0013] Furthermore, the radio frequency pin includes a pin outer conductor and a pin inner conductor; the outer conductor includes a pin housing and a second rear housing; the inner conductor includes a socket;
[0014] A portion of the second rear housing is sleeved within the needle housing;
[0015] The jack is fixed in the needle housing and is insulated from the needle housing and the second rear housing; the jack is fixed in the needle housing through a pin insulator, and the jack partially overlaps with the needle housing in the axial direction.
[0016] Furthermore, the RF pin also includes a pin insulator and an insulating gasket; the pin insulator is a two-stage stepped cylindrical structure, and an inner ring groove structure is provided at one end away from the insulating gasket; the tail of the socket is axially separated from the second rear shell body based on the distance from the insulating gasket; the middle part of the socket is radially separated from the pin shell body based on the pin insulator.
[0017] Furthermore, a first circular hole split groove structure is provided on the front shell body of the hole of the RF jack, and a second circular hole split groove structure is provided on the jack of the RF pin; the RF jack and the RF pin are plugged together based on the first circular hole split groove structure and the second circular hole split groove structure in the plugged state; when the RF jack and the RF pin are in the plugged state, the inner conductor and the outer conductor are plugged together.
[0018] Furthermore, the outer ring of the jack protective sleeve is provided with a first positioning ring, and the outer ring of the needle housing is provided with a second positioning ring; when the RF jack and the RF pin are in an engaged state, they are positioned and fixed to each other based on the first positioning ring and the second positioning ring.
[0019] Furthermore, one end of the front hole shell is an external thread structure, and the other end is a circular hole split groove structure; one end of the rear hole shell is an internal thread structure, and the other end is a two-stage stepped cylindrical structure, and the middle part is a double-sided milled flat structure; one end of the needle shell is a three-stage stepped cylindrical structure, and the other end is a double-sided milled flat structure.
[0020] Furthermore, the first rear shell is connected to the secondary stepped cylindrical structure end of the hole rear shell, and the second rear shell is connected to the double-sided milled flat structure end of the needle shell.
[0021] Furthermore, the plug pin and the plug socket are respectively provided with a first observation hole and a second observation hole for observing whether the wire is installed in place.
[0022] Furthermore, the surfaces of the hole rear shell, the first rear shell, the needle shell and the second rear shell are respectively provided with a first welding hole, a second welding hole, a third welding hole and a fourth welding hole for solder injection.
[0023] The beneficial effects of the present invention are:
[0024] The present invention improves the radio frequency jack, arranges a jack protection cover outside the front shell of the hole, and sleeves a spring inside the jack protection cover; at the same time, the present invention improves the connection relationship and position relationship of various components of the radio frequency jack, and can greatly reduce the axial length of the radio frequency jack. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present disclosure. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0026] Figure 1 It is a schematic diagram of the structure and compensation structure of a lightweight integrated radio frequency jack;
[0027] Figure 2 It is a schematic diagram of the structure and compensation structure of a lightweight integrated RF pin;
[0028] Figure 3 It is a schematic diagram of a state where the RF jack and the RF pin are connected and floating;
[0029] Figure 4 This is another state diagram of the RF jack and RF pin being connected and floating;
[0030] Figure 5 It is a schematic diagram of the structure of the radio frequency jack in the prior art;
[0031] Among them: 1, pin; 1-1, first chamfer; 1-2, first compensation point; 1-3, first observation hole; 1-4, second compensation point; 2, hole front shell; 2-1, first round hole split groove structure; 3, hole insulator; 3-1, first boss structure; 4, spring; 5, hole protective cover; 5-1, first positioning ring; 6, insulating pad; 7, hole rear shell; 7-1, first welding hole; 8, first rear shell; 8-1, third compensation point; 8-2, second welding hole; 9, pin insulator Edge body; 9-1, annular groove structure; 9-2, second boss structure; 10, jack; 10-1, second circular hole splitting groove structure; 10-2, fifth compensation point; 10-3, second observation hole; 10-4, sixth compensation point; 11, insulating gasket; 12, needle housing; 12-1, second chamfered corner; 12-2, fourth compensation point; 12-3, second positioning ring; 12-4, third welding hole; 13, second rear housing; 13-1, seventh compensation point; 13-2, fourth welding hole. DETAILED DESCRIPTION
[0032] The embodiments of the present disclosure are described in detail below with reference to the accompanying drawings.
[0033] The following describes the embodiments of the present disclosure through specific examples, and those skilled in the art can easily understand other advantages and effects of the present disclosure from the contents disclosed in this specification. Obviously, the described embodiments are only a part of the embodiments of the present disclosure, rather than all of the embodiments. The present disclosure can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present disclosure. It should be noted that the following embodiments and features in the embodiments can be combined with each other without conflict. Based on the embodiments in the present disclosure, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the present disclosure.
[0034] It should be noted that various aspects of the embodiments within the scope of the appended claims are described below. It should be apparent that the aspects described herein can be embodied in a wide variety of forms, and any specific structure and / or function described herein is merely illustrative. Based on the present disclosure, it should be understood by those skilled in the art that an aspect described herein can be implemented independently of any other aspect, and two or more of these aspects can be combined in various ways. For example, any number of aspects described herein can be used to implement the device and / or practice the method. In addition, other structures and / or functionalities other than one or more of the aspects described herein can be used to implement this device and / or practice this method.
[0035] It should also be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present disclosure. The illustrations only show components related to the present disclosure rather than being drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component may be changed arbitrarily, and the component layout may also be more complicated.
[0036] Additionally, in the following description, specific details are provided to facilitate a thorough understanding of the examples. However, it will be understood by those skilled in the art that the aspects described may be practiced without these specific details.
[0037] In one embodiment of the present invention, a lightweight integrated radio frequency contact body is provided, comprising a radio frequency jack and a radio frequency pin, wherein the radio frequency jack and the radio frequency pin can be plugged together;
[0038] The radio frequency jack includes a jack outer conductor and a jack inner conductor; the jack outer conductor includes a jack front shell 2, a jack protective cover 5, a jack rear shell 7 and a first rear shell 8; the jack inner conductor includes a pin 1; the jack rear shell 7 is sleeved on the outside of the jack front shell 2 through a threaded structure, and partially overlaps with the jack front shell 2 in the axial direction;
[0039] The jack protective sleeve 5 is sleeved on the outside of the hole front shell 2; the spring 4 is sleeved outside the hole front shell 2 and is located in the jack protective sleeve 5, with one end acting on the blocking outer ring of the hole front shell 2 away from the hole rear shell 7, and the other end acting on the inner folding ring of the jack protective sleeve 5; when the jack protective sleeve 5 is at the end of a stroke, the end of the inner folding ring away from the spring 4 contacts the hole rear shell 7;
[0040] One end of the hole rear shell 7 away from the inner folding ring is connected to the first rear shell 8; after the first rear shell 8 is sleeved in the hole rear shell 7, it is positioned and connected to the hole rear shell 7 based on soldering;
[0041] The plug pin 1 is fixed in the hole front shell 2 and is insulated from the first rear shell 8 and the hole front shell 2;
[0042] One end of the hole rear shell 7 extends to contact the hole front shell 2 .
[0043] In this embodiment, the RF jack also includes a jack insulator 3 and an insulating pad 6; the jack insulator 3 is a two-stage stepped cylindrical structure, and a boss structure is provided at one end close to the insulating pad 6; the end of the first rear shell 8 and the tail of the pin 1 are axially separated based on the insulating pad 6; the front shell 2 and the middle of the pin 1 are radially separated based on the jack insulator 3.
[0044] In this embodiment, the radio frequency pin includes a pin outer conductor and a pin inner conductor; the outer conductor includes a pin housing 12 and a second rear housing 13; the inner conductor includes a socket 10;
[0045] A portion of the second rear housing 13 is sleeved inside the needle housing 12;
[0046] The plug hole 10 is fixed in the needle housing 12 and is insulated from the needle housing 12 and the second rear housing 13 ; the plug hole 10 is fixed in the needle housing 12 through the pin insulator 9 , and the plug hole 10 and the needle housing 12 partially overlap axially.
[0047] In this embodiment, the RF pin also includes a pin insulator 9 and an insulating gasket 11; the pin insulator 9 is a two-stage stepped cylindrical structure, and an inner ring groove structure is provided at one end away from the insulating gasket 11; the tail of the socket 10 is axially separated from the second rear shell 13 based on being away from the insulating gasket 11; the middle part of the socket 10 is radially separated from the pin shell 12 based on the pin insulator 9.
[0048] In this embodiment, a first circular hole split groove structure 2-1 is provided on the hole front shell body 2 of the RF jack, and a second circular hole split groove structure 10-1 is provided on the jack 10 of the RF pin; the RF jack and the RF pin are plugged together based on the first circular hole split groove structure 2-1 and the second circular hole split groove structure 10-1 in the plugged state; when the RF jack and the RF pin are in the plugged state, the inner conductor and the outer conductor are plugged together.
[0049] In this embodiment, the outer ring of the jack protective sleeve 5 is provided with a first positioning ring 5-1, and the outer ring of the needle housing 12 is provided with a second positioning ring 12-3; when the RF jack and the RF pin are in the plugged state, they are positioned and fixed to each other based on the first positioning ring 5-1 and the second positioning ring 12-3.
[0050] In this embodiment, one end of the front hole shell body 2 is an external thread structure, and the other end is a circular hole split groove structure; one end of the rear hole shell body 7 is an internal thread structure, and the other end is a two-stage stepped cylindrical structure, and the middle part is a double-sided milled flat structure; one end of the needle shell body 12 is a three-stage stepped cylindrical structure, and the other end is a double-sided milled flat structure.
[0051] In this embodiment, the first rear housing 8 is connected to the secondary stepped cylindrical structure end of the hole rear housing 7 , and the second rear housing 13 is connected to the double-sided milled flat structure end of the needle housing 12 .
[0052] In this embodiment, the RF pin and the RF socket are respectively provided with a first observation hole 1-3 and a second observation hole 10-3 for observing whether the wire is installed in place.
[0053] In this embodiment, the surfaces of the hole rear shell 7, the first rear shell 8, the needle shell 12 and the second rear shell 13 are respectively provided with a first welding hole 7-1, a second welding hole 8-2, a third welding hole 12-4 and a fourth welding hole 13-2 for solder injection.
[0054] On the basis of meeting the signal transmission capability, this embodiment improves the structure of the RF jack, reduces its length by 1 / 3, from 31mm to 20.3mm, and reduces the length and weight of the product. The front shell 2 of the RF jack is connected to the rear shell 7 of the hole by threads, and the jack protective cover 5 and the spring 4 are fixed outside the front shell 2 of the hole. The jack insulator 3, the pin 1, the insulating pad 6, and the first rear shell 8 are sequentially installed in the cavity through clearance fit, and the parts are ensured to be coaxial with each other; the pin insulator 9, the jack 10, the insulating pad 11, and the second rear shell 13 of the RF pin are sequentially installed in the cavity through clearance fit, and the parts are ensured to be coaxial with each other.
[0055] The jack protective cover 5 is connected to the hole front shell body 2, and a spring 4 is provided at the connection part between the jack protective cover 5 and the hole front shell body 2 to form a floating structure, which compensates for the positioning surface accuracy deviation when the RF jack and the RF pin are plugged in.
[0056] The front housing 2 and the jack 10 are provided with a circular hole splitting groove structure, and when the RF jack and the RF pin are plugged in, the inner and outer conductors are connected.
[0057] An insulating pad 6 is provided between the pin 1 of the RF jack and the first rear shell 8 to compensate for the sharp point capacitance and improve the electrical performance; an insulating pad 11 is provided between the RF pin jack 10 and the second rear shell 13 to compensate for the sharp point capacitance and improve the electrical performance.
[0058] The length of the RF jack of this embodiment can be greatly reduced, and the size of the corresponding matching connector will also be reduced accordingly, which can reduce the weight of the product; this embodiment also increases the anti-scratch performance during docking by setting a first chamfer 1-1 and a second chamfer 12-1 on the pin 1 and the pin housing 12; a spring 4 is installed on the RF jack, and when the integrated docking is in use, the floating structure is used to compensate for the positioning surface accuracy deviation, thereby ensuring that the electrical performance of each contact unit is consistent.
[0059] Reference Figure 1 to Figure 2As shown, the lightweight integrated RF contact body of this embodiment includes an RF jack and an RF pin. The front shell 2 and the rear shell 7 of the RF jack are connected by threads, and the jack protective cover 5 and the spring 4 are fixed outside the front shell 2. The jack insulator 3, the pin 1, the insulating pad 6, and the first rear shell 8 are sequentially installed in the cavity through clearance fit, and the parts are ensured to be coaxial with each other; the pin insulator 9, the jack 10, the insulating pad 11, and the second rear shell 13 of the RF pin are sequentially installed in the cavity through clearance fit, and the parts are ensured to be coaxial with each other.
[0060] The accumulated charge at the tip of the first compensation point 1-2 affects the electrical performance of the product. By setting a first boss structure 3-1 on the socket insulator 3, coplanar compensation is formed to optimize the electrical performance; the impedance discontinuity is caused between the second compensation point 1-4 and the third compensation point 8-1, which is compensated by adding an insulating pad 6; the accumulated charge at the tip of the fourth compensation point 12-2 affects the electrical performance of the product. By setting a ring groove structure 9-1 on the pin insulator 9, coplanar compensation is formed to optimize the electrical performance; the accumulated charge at the tip of the fifth compensation point 10-2 is formed by setting a second boss structure 9-2 on the pin insulator 9 to coplanar compensation to optimize the electrical performance; the impedance discontinuity is caused between the sixth compensation point 10-4 and the seventh compensation point 13-1, which is compensated by adding an insulating gasket 11.
[0061] The front housing 2 and the jack 10 are provided with a first circular hole splitting groove structure 2-1 and a second circular hole splitting groove structure 10-1 respectively. When the RF jack and the RF pin are connected, the inner and outer conductors are connected.
[0062] The insertion pin 1 and the pin housing 12 are respectively provided with a first rounded corner 1 - 1 and a second rounded corner 12 - 1 to enhance the guiding function and the anti-scratch performance during docking.
[0063] The surfaces of the plug pin 1 and the plug hole 10 are provided with a first observation hole 1-3 and a second observation hole 10-3 for observing whether the wire is installed in place, and welding is performed after the wire core is installed in place.
[0064] The surfaces of the hole rear shell 7, the first rear shell 8, the needle shell 12 and the second rear shell 13 are respectively provided with a first welding hole 7-1, a second welding hole 8-2, a third welding hole 12-4 and a fourth welding hole 13-2 for solder injection; the second welding hole 8-2 and the fourth welding hole 13-2 respectively weld the first rear shell 8 and the second rear shell 13 to the outer conductor of the adapter wire; the first welding hole 7-1 welds the hole rear shell 7 and the first rear shell 8 together; the third welding hole 12-4 welds the needle shell 12 and the second rear shell 13 together.
[0065] The jack protection sleeve 5 and the needle housing 12 are respectively provided with a first positioning ring 5-1 and a second positioning ring 12-3, which play a positioning role when installed in the connector. Figure 3 and Figure 4 As shown, the RF jack and the RF pin are fixed in the connector by a positioning ring. In the integrated docking state, the floating structure formed by the spring 4 compensates for the positioning surface accuracy deviation and ensures the consistency of the electrical performance of each contact unit.
[0066] like Figure 1 and Figure 5 The length of the existing RF jack with the same function is about 31 mm. The length of the RF jack in this embodiment can be reduced by 1 / 3, from 31 mm to 20.3 mm. The size of the corresponding matching connector will also be reduced accordingly, which can reduce the weight of the product.
[0067] The above is only a specific implementation of the present disclosure, but the protection scope of the present disclosure is not limited thereto. Any changes or substitutions that can be easily thought of by a person skilled in the art within the technical scope disclosed in the present disclosure should be included in the protection scope of the present disclosure. Therefore, the protection scope of the present disclosure should be based on the protection scope of the claims.
Claims
1. A lightweight integrated radio frequency contact body, characterized in that: It includes a radio frequency jack and a radio frequency pin, and the radio frequency jack and the radio frequency pin can be plugged together; The radio frequency jack includes a jack outer conductor and a jack inner conductor; the jack outer conductor includes a jack front shell, a jack protective cover, a jack rear shell and a first rear shell; the jack inner conductor includes a pin; the jack rear shell is sleeved on the outside of the jack front shell through a threaded structure and partially overlaps with the jack front shell in the axial direction; The jack protection cover is sleeved on the outside of the front shell of the hole; The spring is sleeved outside the hole front housing and is located inside the jack protective cover, one end of the spring acts on the blocking outer ring of the hole front housing away from the end of the hole rear housing, and the other end acts on the inner folding ring of the jack protective cover; When the jack protection sleeve is at an end of a stroke, the end of the inner folding ring away from the spring contacts the rear housing of the hole; One end of the hole rear housing away from the inner folding ring is connected to the first rear housing; The pin is fixed in the hole front shell and is insulated from the first rear shell and the hole front shell; One end of the hole rear shell extends to contact the hole front shell.
2. The lightweight integrated radio frequency contact according to claim 1, characterized in that: The RF jack also includes a jack insulator and an insulating pad; the jack insulator is a two-stage stepped cylindrical structure, and a boss structure is arranged at one end close to the insulating pad; the end of the first rear shell and the tail of the pin are axially separated based on the insulating pad; the front shell and the middle of the pin are radially separated based on the jack insulator.
3. The lightweight integrated radio frequency contact according to claim 2, characterized in that: The radio frequency pin includes a pin outer conductor and a pin inner conductor; the outer conductor includes a pin housing and a second rear housing; the inner conductor includes a socket; A portion of the second rear housing is sleeved within the needle housing; The jack is fixed in the needle housing and is insulated from the needle housing and the second rear housing; the jack is fixed in the needle housing through a pin insulator, and the jack partially overlaps with the needle housing in the axial direction.
4. The lightweight integrated radio frequency contact according to claim 3, characterized in that: The RF pin also includes a pin insulator and an insulating gasket; the pin insulator is a two-stage stepped cylindrical structure, and an inner ring groove structure is arranged at one end away from the insulating gasket; the tail of the socket is axially separated from the second rear shell body based on being away from the insulating gasket; the middle part of the socket is radially separated from the pin shell body based on the pin insulator.
5. The lightweight integrated radio frequency contact according to claim 4, characterized in that: A first circular hole split groove structure is provided on the hole front shell of the RF jack, and a second circular hole split groove structure is provided on the jack of the RF pin; the RF jack and the RF pin are plugged together based on the first circular hole split groove structure and the second circular hole split groove structure in the plugged state; when the RF jack and the RF pin are plugged together, the inner conductor and the outer conductor are plugged together.
6. The lightweight integrated radio frequency contact according to claim 5, characterized in that: The outer ring of the jack protective sleeve is provided with a first positioning ring, and the outer ring of the needle housing is provided with a second positioning ring; when the RF jack and the RF pin are in an inserted state, they are positioned and fixed to each other based on the first positioning ring and the second positioning ring.
7. The lightweight integrated radio frequency contact according to claim 6, characterized in that: One end of the front hole shell is an external thread structure, and the other end is a circular hole split groove structure; one end of the rear hole shell is an internal thread structure, and the other end is a two-stage stepped cylindrical structure, and the middle part is a double-sided milled flat structure; one end of the needle shell is a three-stage stepped cylindrical structure, and the other end is a double-sided milled flat structure.
8. The lightweight integrated radio frequency contact according to claim 7, characterized in that: The first rear shell is connected to the secondary stepped cylindrical structure end of the hole rear shell, and the second rear shell is connected to the double-sided milled flat structure end of the needle shell.
9. The lightweight integrated radio frequency contact according to claim 8, characterized in that: The plug pin and the plug socket are respectively provided with a first observation hole and a second observation hole for observing whether the wire is installed in place.
10. The lightweight integrated radio frequency contact according to claim 9, characterized in that: The surfaces of the hole rear housing, the first rear housing, the needle housing and the second rear housing are respectively provided with a first welding hole, a second welding hole, a third welding hole and a fourth welding hole for solder injection.