Detecting and sorting device for medium borosilicate glass bottle production

Abstract

The invention belongs to the technical field of medium borosilicate glass bottle production equipment, and particularly relates to a detecting and sorting device for medium borosilicate glass bottle production, which comprises a shell, a supporting and moving assembly, a mounting plate, an adjusting assembly I, an electric cylinder, a lifting plate, a high-resolution imaging unit, a light supplementing lamp, an adjusting assembly II, two plane reflectors, two mounting boxes and an adjusting assembly III, the bottom of the shell is open, and the supporting and moving assemblies are arranged on the inner walls of the two sides of the shell and extend to the position below the shell. The device is reasonable in design and easy and convenient to operate, has good use flexibility, can well adapt to detection and sorting operation of glass bottles of different sizes, can achieve multi-angle synchronous detection operation through the single high-resolution imaging unit, can adjust the imaging detection range according to actual needs so as to meet different detection requirements, and is high in practicability. Therefore, efficient and accurate detection and sorting of the medium borosilicate glass bottles can be realized.

Description

Technical Field

[0001] The present invention relates to the technical field of medium-borosilicate glass bottle production equipment, and specifically to a detection and sorting device for the production of medium-borosilicate glass bottles, and especially to related technologies for efficient detection and accurate sorting of glass bottles during the production of medium-borosilicate glass bottles. Background Art

[0002] The traditional detection and sorting methods for borosilicate glass bottles have many limitations. In terms of height adjustment, previous detection equipment is difficult to flexibly adapt to the shooting and detection needs of glass bottles of different sizes. For glass bottles of different heights, the position of the detection equipment is often required to be manually adjusted, which is cumbersome and inefficient, seriously affecting the production rhythm. In terms of expanding the imaging perspective, in the past, multiple high-resolution imaging units were often relied upon to achieve multi-angle imaging, which not only increased the cost of the equipment, but also made the installation and debugging of the equipment more complicated. At the same time, the collaborative work between multiple imaging units was also prone to problems, resulting in detection efficiency that could not meet expectations. In terms of fill light, traditional fill light devices are difficult to flexibly adjust the fill light irradiation angle according to different detection requirements. The surface material of glass bottles is special, and ordinary fill light is prone to produce reflections and light spots, which affect the image clarity and thus reduce the detection accuracy. The mobility and stability of the equipment is also a major problem. Early detection and sorting devices were extremely inconvenient to move, and it was difficult to ensure stability after positioning. They were easily disturbed by factors such as vibration when the glass bottle conveying unit was working, making the detection results inaccurate. In addition, traditional equipment also had great difficulties in maintenance and repair. Once a failure occurred, the repair time was long, which seriously affected the production progress. With the growing market demand for borosilicate glass bottles and the increasing requirements for product quality, it is urgent to develop an efficient, flexible, stable and easy-to-maintain detection and sorting device. This will not only help improve production efficiency and reduce production costs, but also greatly improve product quality and enhance the competitiveness of enterprises in the market. Summary of the invention

[0003] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a detection and sorting device for the production of medium-borosilicate glass bottles.

[0004] The above technical objectives of the present invention are achieved through the following technical solutions: A detection and sorting device for the production of medium borosilicate glass bottles, comprising a housing, a supporting and moving assembly, a mounting plate, an adjustment assembly 1, an electric cylinder, a lifting plate, a high-resolution imaging unit, a fill light, an adjustment assembly 2, two plane reflectors, two mounting boxes and an adjustment assembly 3; The bottom of the shell is open, the supporting moving assembly is arranged on the inner walls on both sides of the shell and extends to the bottom of the shell, the top of the shell is provided with a rectangular opening, and rotating shafts are rotatably installed on the inner walls on both sides of the rectangular opening, the mounting plate is fixedly installed at one end of the two rotating shafts close to each other and adapted to the rectangular opening, the adjusting assembly is arranged in the rectangular opening and connected to one of the rotating shafts, the electric cylinder is fixedly installed on the mounting plate, the lifting plate is fixedly installed on the working end of the electric cylinder, and the high-resolution imaging unit is fixedly installed on the bottom side of the lifting plate; A plurality of mounting posts are rotatably mounted on the inner walls of the front and rear sides of the housing, each of which is provided with a mounting slot, and a plurality of fill lights are fixedly mounted in the corresponding mounting slots, respectively. The second adjustment component is arranged at the front side of the housing and connected to the plurality of mounting posts; Two support shafts are rotatably installed on the inner walls on the front and rear sides of the shell, two installation boxes are fixedly installed on the corresponding support shafts and are symmetrically arranged with the high-resolution imaging unit as the center, two plane reflectors are respectively snap-fitted and installed in the corresponding installation boxes, and the adjustment component three is arranged on the front side of the shell and connected to the two support shafts.

[0005] Preferably, the adjustment component 1 includes a motor 1, a worm and a worm wheel. The motor 1 is fixedly mounted on the top of the shell, the worm is axially fixedly connected to the output shaft of the motor 1, and a worm wheel is fixedly sleeved on the rotating shaft close to the motor 1, and the worm is meshed with the worm wheel.

[0006] Preferably, the adjustment component 2 includes a plurality of motors 2, and the plurality of motors 2 are fixedly mounted on the front side of the shell, and the output shafts of the plurality of motors 2 all extend into the shell and are axially fixedly connected to the corresponding mounting columns respectively.

[0007] Preferably, the adjustment component three includes a motor three, a driving gear, a double-sided toothed plate and two driven gears. The motor three is fixedly installed on the rear side of the shell, and the driving gear is fixedly sleeved on the output shaft of the motor three. The two support shafts extend to the rear side of the shell and are respectively fixedly sleeved with driven gears. A double-sided toothed plate is slidably installed on the rear side of the shell, and the driving gear and the two driven gears are meshed with the double-sided toothed plate, and the two driven gears are respectively located on both sides of the double-sided toothed plate.

[0008] Preferably, two guide blocks are fixedly installed on the rear side of the shell, the double-sided toothed plate is slidably connected to the two guide blocks, and limit blocks are fixedly installed on both ends of the double-sided toothed plate, and the two limit blocks are in sliding contact with the rear side of the shell.

[0009] Preferably, the supporting moving assembly includes four moving wheels, four limiting bolts and multiple limiting holes. Two moving wheels are rotatably installed at the lower position of the inner walls on both sides of the shell, two limiting bolts are threadedly installed on both sides of the shell, and multiple limiting holes are opened on one side of the multiple moving wheels close to the inner wall of the shell, and the ends of the four limiting bolts close to the moving wheels are respectively inserted into the corresponding limiting holes.

[0010] Preferably, inspection openings are provided on both inner walls of the shell, and sealing plates extending to the front side of the shell are slidably installed in the two inspection openings, and handles are fixedly installed on the front sides of the two sealing plates.

[0011] Preferably, two guide rods are fixedly mounted on the top side of the lifting plate, and both guide rods are slidably connected to the mounting plate.

[0012] Preferably, the top side of the plane reflector extends to above the installation box and is fixedly mounted with a blocking bar that movably abuts against the top side of the installation box, and a handle is fixedly mounted on the top side of the blocking bar.

[0013] Preferably, the second motor and the third motor are both servo motors.

[0014] The beneficial effects of the present invention are: By cooperating with the shell, the supporting moving component, the mounting plate, the adjusting component 1, the electric cylinder, the lifting plate, the high-resolution imaging unit, the fill light, the adjusting component 2, the two plane reflectors, the two mounting boxes and the adjusting component 3, the height of the high-resolution imaging unit can be adjusted according to the need, so that it can well adapt to the shooting and detection operations of glass bottles of different sizes, and at the same time, the inclination angles of the two plane reflectors can be adjusted synchronously and reversely, so that the viewing angle of the high-resolution imaging unit can be well adjusted and widened according to the need, thereby effectively improving the detection efficiency, and multi-angle imaging can be achieved without setting up multiple high-resolution imaging units, thereby effectively reducing the investment cost, and the fill light irradiation angle of the fill light can be adjusted according to the need, and it is also convenient to move and limit the device, so that the device has good flexibility in use, and can also avoid being affected by vibrations of the glass bottle conveying unit when working, which greatly improves the functionality and practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the description of the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.

[0016] Figure 1This is a schematic diagram of the three-dimensional structure of a detection and sorting device for producing medium-borosilicate glass bottles proposed by the present invention; Figure 2 for Figure 1 A schematic diagram of the structure from another perspective; Figure 3 for Figure 1 Schematic diagram of the cross-sectional structure; Figure 4 This is a schematic diagram of the structure of the housing, rectangular opening, inspection opening, sealing plate, handle, moving wheel and limiting bolt part proposed by the present invention; Figure 5 It is a three-dimensional structural schematic diagram of the mounting plate, lifting plate, electric cylinder, guide rod, rotating shaft, adjustment component 1 and high-resolution imaging unit part proposed by the present invention; Figure 6 This is a schematic diagram of the structure of the plane mirror, the mounting box, the support shaft and the adjustment assembly proposed in the present invention; Figure 7 This is a schematic diagram of the structure of the mounting column, motor 2 and fill light part proposed by the present invention; Figure 8 This is a schematic structural diagram of the moving wheel, limiting bolt and screw hole part proposed in the present invention.

[0017] In the figure: 1. Shell; 11. Moving wheel; 111. Limit bolt; 12. Inspection port; 121. Closing plate; 13. Rectangular port; 2. Mounting plate; 201. Rotating shaft; 202. Worm gear; 203. Motor 1; 204. Worm; 21. Electric cylinder; 22. Lifting plate; 23. Guide rod; 3. High-resolution imaging unit; 4. Fill light; 41. Mounting column; 42. Motor 2; 5. Plane reflector; 51. Mounting box; 52. Support shaft; 6. Motor 3; 61. Driving gear; 62. Driven gear; 63. Double-sided gear plate; 631. Limit block; 632. Guide block. DETAILED DESCRIPTION

[0018] The technical solution of the present invention will be clearly and completely described below in conjunction with specific embodiments. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0019] Reference Figure 1-8, a detection and sorting device for the production of medium-borosilicate glass bottles, comprising a shell 1, a mounting plate 2, an electric cylinder 21, a lifting plate 22, a high-resolution imaging unit 3, a fill light 4, two plane reflectors 5 and two mounting boxes 51, the bottom of the shell 1 is open, two moving wheels 11 are rotatably installed at the lower position of the inner walls on both sides of the shell 1, two limiting bolts 111 are threadedly installed on both sides of the shell 1, and multiple moving wheels 11 are provided with multiple limiting holes on one side close to the inner wall of the shell 1, and the ends of the four limiting bolts 111 close to the moving wheels 11 are respectively inserted into the corresponding limiting holes, so that the device can be moved easily and limited after being moved to the desired position, which greatly improves the use flexibility of the device; A rectangular opening 13 is provided on the top of the shell 1, and rotating shafts 201 are rotatably installed on the inner walls on both sides of the rectangular opening 13. The mounting plate 2 is fixedly installed at one end of the two rotating shafts 201 close to each other and adapted to the rectangular opening 13. A motor 203 is fixedly installed on the top of the shell 1, and a worm 204 is axially fixedly connected to the output shaft of the motor 203. A worm gear 202 is fixedly sleeved on the rotating shaft 201 close to the motor 203. The worm gear 204 is meshed with the worm gear 202, and the mounting plate 2 can be controlled to flip as needed, so as to facilitate the inspection, disassembly and maintenance of the high-resolution imaging unit 3, and at the same time ensure the stability after adjustment; The electric cylinder 21 is fixedly mounted on the mounting plate 2, the lifting plate 22 is fixedly mounted on the working end of the electric cylinder 21, and the high-resolution imaging unit 3 is fixedly mounted on the bottom side of the lifting plate 22. In order to provide a stable guiding effect for the lifting plate 22 when it is lifted, two guide rods 23 are fixedly mounted on the top side of the lifting plate 22, and the two guide rods 23 are both slidably connected to the mounting plate 2. A plurality of mounting posts 41 are rotatably mounted on the inner walls of the front and rear sides of the housing 1, and mounting grooves are provided on the plurality of mounting posts 41. The plurality of fill-in lights 4 are respectively fixedly mounted in the corresponding mounting grooves. A plurality of motors 42 are fixedly mounted on the front side of the housing 1, and the output shafts of the plurality of motors 42 extend into the housing 1 and are respectively axially fixedly connected to the corresponding mounting posts 41. The fill-in light irradiation angles of the fill-in lights 4 can be adjusted as needed, so as to well assist the high-resolution imaging unit 3 in performing the detection operation on the glass bottles. Two support shafts 52 are rotatably installed on the inner walls of the front and rear sides of the shell 1, and two installation boxes 51 are respectively fixedly installed on the corresponding support shafts 52 and are symmetrically arranged based on the high-resolution imaging unit 3 as the center. The two plane reflectors 5 are respectively snap-fitted and installed in the corresponding installation boxes 51. A motor 3 6 is fixedly installed on the rear side of the shell 1, and a driving gear 61 is fixedly sleeved on the output shaft of the motor 3 6. The two support shafts 52 extend to the rear side of the shell 1 and are respectively fixedly sleeved with driven gears 62. A double-sided gear plate 63 is slidably installed on the rear side of the shell 1, and the driving gear 61 and the two driven gears 62 are meshed with the double-sided gear plate 63, and The two driven gears 62 are respectively located on both sides of the double-sided gear plate 63, and can realize synchronous and reverse adjustment of the inclination angles of the two plane reflectors 5, so that the viewing angle of the high-resolution imaging unit 3 can be well adjusted and widened as needed. In order to ensure the working stability of the double-sided gear plate 63 and avoid the situation where the double-sided gear plate 63 is disengaged from any driven gear 62, two guide blocks 632 are fixedly installed on the rear side of the shell 1, and the double-sided gear plate 63 is slidably connected to the two guide blocks 632. Limit blocks 631 are fixedly installed at both ends of the double-sided gear plate 63, and the two limit blocks 631 are in sliding contact with the rear side of the shell 1.

[0020] The high-resolution imaging unit 3 includes an ultra-high-resolution camera and a matching high-magnification, low-aberration optical lens.

[0021] The fill light 4 adopts a fiber optic lighting fixture, that is, the light source is separated from the lighting end, and the light is transmitted through the optical fiber. This lamp can provide uniform, shadow-free lighting effects, can effectively reduce reflections and light spots on the surface of the glass bottle, and make the imaging clearer. Moreover, the light source of the fiber optic lighting can be placed centrally for easy control and maintenance.

[0022] In the present embodiment, in order to facilitate the disassembly, replacement, inspection and maintenance of the plane reflector 5 in the installation box 51, and at the same time to facilitate the taking, disassembly and other operations on the plane reflector 5, inspection openings 12 are opened on the inner walls on both sides of the shell 1, and the two inspection openings 12 are slidably installed with sealing plates 121 extending to the front side of the shell 1, and the front sides of the two sealing plates 121 are fixedly installed with handles, the top side of the plane reflector 5 extends to the top of the installation box 51 and is fixedly installed with a baffle that movably abuts against the top side of the installation box 51, and a handle is fixedly installed on the top side of the baffle.

[0023] In this embodiment, in order to ensure the working stability of the fill light 4 and the plane reflector 5 after the adjustment is completed, and to effectively ensure the adjustment accuracy of the fill light 4 and the plane reflector 5, the motor 2 42 and the motor 3 6 are both servo motors.

[0024] Working principle: When in use, first rotate the limiting bolt 111 and disengage it from the limiting hole, then move the device to the position to be detected on the glass bottle conveyor line with the cooperation of the moving wheel 11, and then limit the moving wheel 11 with the limiting bolt 111, start the electric cylinder 21 after turning on the power, the electric cylinder 21 controls the lifting plate 22 to drive the high-resolution imaging unit 3 to adjust to a suitable height, and then control the driving gear 61 through the motor three 6 to drive the double-sided toothed plate 63 to slide along the two guide blocks 632, and with the cooperation of the two driven gears 62, the two support shafts 52 can be controlled to drive the corresponding installation boxes 51 to deflect in the opposite direction synchronously, so that the high-resolution imaging unit Element 3 uses the plane reflector 5 to image the required detection positions on both sides of the glass bottle, so that a single high-resolution imaging unit 3 can be used to achieve synchronous imaging of multiple positions of the glass bottle, which not only effectively reduces the investment cost, but also effectively improves the detection efficiency. The motor 2 42 controls the mounting column 41 to deflect, so that the fill light inclination angle of the fill light 4 can be adjusted, which can not only well meet the fill light needs of the high-resolution imaging unit 3, but also avoid the light interference during the fill light. The high-resolution imaging unit 3 performs imaging through the plane reflector 5. After the adjustment is completed, it can be used to detect the glass bottles transported by the glass bottle conveying unit.

[0025] When it is necessary to inspect, disassemble or replace the plane reflector 5, the cover plate 121 is pulled forward from the inspection port 12 by the handle, and then the top side of the plane mirror is adjusted to a position facing the corresponding inspection port 12 by the cooperation of the motor 3 6, the driving gear 61, the double-sided gear plate 63 and the two driven gears 62. Then the operator can take out the plane reflector 5 by the handle and inspect or replace it.

[0026] When the high-resolution imaging unit 3 needs to be inspected, maintained or replaced, the worm 204 is controlled by the motor 203 to drive the worm wheel 202 to rotate, so that the mounting plate 2 can drive the high-resolution imaging unit 3 to flip from the rectangular opening 13 to the top of the shell 1, thereby facilitating the inspection, maintenance or replacement of the high-resolution imaging unit 3.

[0027] The above is a detailed introduction to the detection and sorting device for the production of medium-borosilicate glass bottles provided by the present invention. Specific embodiments are used herein to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is only used to help understand the method of the present invention and its core idea. It should be pointed out that for ordinary technicians in this technical field, without departing from the principles of the present invention, several improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the scope of protection of the claims of the present invention.

Claims

1. A detection and sorting device for the production of medium borosilicate glass bottles, characterized in that: It comprises a housing (1), a supporting moving component, a mounting plate (2), an adjusting component 1, an electric cylinder (21), a lifting plate (22), a high-resolution imaging unit (3), a fill light (4), an adjusting component 2, two plane reflectors (5), two mounting boxes (51) and an adjusting component 3; The bottom of the shell (1) is open, the supporting moving assembly is arranged on the inner walls on both sides of the shell (1) and extends to the bottom of the shell (1), the top of the shell (1) is provided with a rectangular opening (13), and rotating shafts (201) are rotatably mounted on the inner walls on both sides of the rectangular opening (13), the mounting plate (2) is fixedly mounted on one end of the two rotating shafts (201) close to each other and adapted to the rectangular opening (13), the adjusting assembly is arranged in the rectangular opening (13) and connected to one of the rotating shafts (201), the electric cylinder (21) is fixedly mounted on the mounting plate (2), the lifting plate (22) is fixedly mounted on the working end of the electric cylinder (21), and the high-resolution imaging unit (3) is fixedly mounted on the bottom side of the lifting plate (22); A plurality of mounting posts (41) are rotatably mounted on the inner walls of the front and rear sides of the housing (1); the plurality of mounting posts (41) are each provided with a mounting slot; the plurality of fill lights (4) are respectively fixedly mounted in the corresponding mounting slots; the second adjustment component is arranged on the front side of the housing (1) and connected to the plurality of mounting posts (41); Two support shafts (52) are rotatably mounted on the inner walls of the front and rear sides of the shell (1); two mounting boxes (51) are respectively fixedly mounted on the corresponding support shafts (52) and are symmetrically arranged with the high-resolution imaging unit (3) as the center; two plane reflectors (5) are respectively snap-fitted and mounted in the corresponding mounting boxes (51); and the adjustment component 3 is arranged on the front side of the shell (1) and connected to the two support shafts (52).

2. The detection and sorting device for producing medium borosilicate glass bottles according to claim 1 is characterized in that: The adjustment component 1 comprises a motor 1 (203), a worm (204) and a worm wheel (202); the motor 1 (203) is fixedly mounted on the top of the housing (1); the worm (204) is axially fixedly connected to the output shaft of the motor 1 (203); the worm wheel (202) is fixedly sleeved on the rotating shaft (201) close to the motor 1 (203); and the worm (204) is meshed with the worm wheel (202).

3. The detection and sorting device for producing medium borosilicate glass bottles according to claim 1 is characterized in that: The adjustment assembly 2 comprises a plurality of motors 2 (42), the front side of the housing (1) being fixedly mounted with the plurality of motors 2 (42), the output shafts of the plurality of motors 2 (42) all extending into the housing (1) and being axially fixedly connected to corresponding mounting posts (41) respectively.

4. The detection and sorting device for producing medium borosilicate glass bottles according to claim 1 is characterized in that: The regulating assembly three comprises a motor three (6), a driving gear (61), a double-sided toothed plate (63) and two driven gears (62); the motor three (6) is fixedly mounted on the rear side of the housing (1); the driving gear (61) is fixedly sleeved on the output shaft of the motor three (6); the two supporting shafts (52) both extend to the rear side of the housing (1) and are respectively fixedly sleeved with driven gears (62); the double-sided toothed plate (63) is slidably mounted on the rear side of the housing (1); the driving gear (61) and the two driven gears (62) are both meshed with the double-sided toothed plate (63), and the two driven gears (62) are respectively located on both sides of the double-sided toothed plate (63).

5. The detection and sorting device for producing medium borosilicate glass bottles according to claim 4, characterized in that: Two guide blocks (632) are fixedly mounted on the rear side of the shell (1); the double-sided toothed plate (63) is slidably connected to the two guide blocks (632); both ends of the double-sided toothed plate (63) are fixedly mounted with limit blocks (631); and the two limit blocks (631) are in slidable contact with the rear side of the shell (1).

6. The detection and sorting device for producing medium borosilicate glass bottles according to claim 1, characterized in that: The supporting moving assembly comprises four moving wheels (11), four limiting bolts (111) and a plurality of limiting holes. Two moving wheels (11) are rotatably mounted at the lower positions of the inner walls on both sides of the shell (1). Two limiting bolts (111) are threadedly mounted on both sides of the shell (1). A plurality of limiting holes are provided on one side of the moving wheels (11) close to the inner wall of the shell (1). One end of the four limiting bolts (111) close to the moving wheels (11) is respectively inserted into the corresponding limiting holes.

7. The detection and sorting device for producing medium borosilicate glass bottles according to claim 1 is characterized in that: Inspection openings (12) are provided on both inner walls of the shell (1), and sealing plates (121) extending to the front side of the shell (1) are slidably installed in the two inspection openings (12), and handles are fixedly installed on the front sides of the two sealing plates (121).

8. The detection and sorting device for producing medium borosilicate glass bottles according to claim 1, characterized in that: Two guide rods (23) are fixedly mounted on the top side of the lifting plate (22), and the two guide rods (23) are both slidably connected to the mounting plate (2).

9. The detection and sorting device for producing medium borosilicate glass bottles according to claim 1, characterized in that: The top side of the plane reflector (5) extends to above the installation box (51) and is fixedly mounted with a blocking bar that movably abuts against the top side of the installation box (51), and a handle is fixedly mounted on the top side of the blocking bar.

10. A detection and sorting device for producing medium borosilicate glass bottles according to any one of claims 3 and 4, characterized in that: The motor 2 (42) and the motor 3 (6) are both servo motors.

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