A detecting and sorting device for producing medium borosilicate glass bottles

Abstract

The application belongs to the technical field of medium borosilicate glass bottle production equipment, and particularly discloses a detection and sorting device for medium borosilicate glass bottle production, which comprises a shell, a supporting and moving assembly, a mounting plate, an adjusting assembly one, an electric cylinder, a lifting plate, a high-resolution imaging unit, a light supplementing lamp, an adjusting assembly two, two plane mirrors, two mounting boxes and an adjusting assembly three; the bottom of the shell is provided in an open manner; the supporting and moving assembly is arranged on the inner walls of the two sides of the shell and extends to below the shell; the application has reasonable design and is easy to operate, has good use flexibility, can well adapt to glass bottle detection and sorting operations of different sizes, can realize multi-angle synchronous detection operation through a single high-resolution imaging unit, and can adjust the imaging detection range according to actual needs to adapt to different detection requirements, so that efficient and accurate detection and sorting of medium borosilicate glass bottles can be realized.

Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of medium borosilicate glass bottle production equipment, in particular to a detection and sorting device for medium borosilicate glass bottle production, and especially relates to the related technology of efficient detection and accurate sorting of glass bottles in the production process of medium borosilicate glass bottles. BACKGROUND

[0002] The traditional medium borosilicate glass bottle detection and sorting method has many limitations. In terms of height adjustment, the detection equipment in the past cannot flexibly adapt to the shooting and detection needs of glass bottles of different sizes. For glass bottles of different heights, the position of the detection equipment often needs to be manually adjusted by artificial, which is tedious and inefficient, and seriously affects the production rhythm.

[0003] In terms of expanding the imaging angle, in the past, multiple high-resolution imaging units were often relied on to realize multi-angle imaging, which not only increased the cost of the equipment, but also made the installation and debugging of the equipment more complex, and at the same time, the collaborative work between multiple imaging units was prone to problems, resulting in that the detection efficiency could not meet the expectation.

[0004] In terms of light supplement, the traditional light supplement device cannot flexibly adjust the light supplement irradiation angle according to different detection needs, and the surface material of the glass bottle is special, so ordinary light supplement is easy to produce reflection and light spot, which affects the imaging clarity and in turn reduces the detection precision.

[0005] The movement and stability of the equipment is also a big problem. The early detection and sorting device is very inconvenient to move, and it is difficult to ensure stability after positioning, and is easily disturbed by factors such as vibration of the glass bottle conveying unit when working, so that the detection result is inaccurate, and the traditional equipment also has great difficulty in maintenance and repair, and once a fault occurs, the maintenance time is long, which seriously affects the production progress.

[0006] With the continuous growth of the market demand for medium borosilicate glass bottles and the increasing requirement for product quality, it is urgent to develop an efficient, flexible, stable and easy-to-maintain detection and sorting device. This not only helps to improve production efficiency and reduce production cost, but also greatly improves product quality and enhances the competitiveness of enterprises in the market. SUMMARY

[0007] The purpose of the present application is to solve the shortcomings of the prior art and provide a detection and sorting device for medium borosilicate glass bottle production.

[0008] The above technical purpose of the present application is realized by the following technical scheme: a detection and sorting device for medium borosilicate glass bottle production, comprising a shell, a support moving assembly, a mounting plate, an adjusting assembly one, an electric cylinder, a lifting plate, a high-resolution imaging unit, a light supplement lamp, an adjusting assembly two, two plane mirrors, two mounting boxes and an adjusting assembly three.

[0009] The bottom of the shell is provided with an opening, the support moving assembly is arranged on the inner wall of the two sides of the shell and extends to below the shell, a rectangular opening is formed in the top of the shell, a rotating shaft is rotatably installed on the inner wall of the two sides of the rectangular opening, the mounting plate is fixedly installed on one end of the two rotating shafts close to each other and is matched with the rectangular opening, the adjusting assembly one is arranged in the rectangular opening and is connected with one of the rotating shafts, the electric cylinder is fixedly installed on the mounting plate, the lifting plate is fixedly installed on the working end of the electric cylinder, and the high-resolution imaging unit is fixedly installed on the bottom side of the lifting plate.

[0010] A plurality of mounting columns are rotatably installed on the inner walls of the front and rear sides of the shell, mounting grooves are formed in the mounting columns, and a plurality of light supplement lamps are fixedly installed in the corresponding mounting grooves.

[0011] Two support shafts are rotatably installed on the inner walls of the front and rear sides of the shell, two mounting boxes are fixedly installed on the corresponding support shafts and are symmetrically arranged based on the high-resolution imaging unit, and two plane mirrors are clampedly installed in the corresponding mounting boxes.

[0012] Preferably, the adjusting assembly one comprises a motor one, a worm and a worm wheel, the motor one is fixedly installed on the top of the shell, the output shaft of the motor one is axially fixedly connected with the worm, and the worm wheel is fixedly sleeved on the rotating shaft close to the motor one.

[0013] Preferably, the adjusting assembly two comprises a plurality of motors two, the plurality of motors two are fixedly installed on the front side of the shell, the output shafts of the plurality of motors two extend into the shell and are axially fixedly connected with the corresponding mounting columns.

[0014] Preferably, the adjusting assembly three comprises a motor three, a driving gear, a double-sided tooth plate and two driven gears, the motor three is fixedly installed on the rear side of the shell, the output shaft of the motor three is fixedly sleeved with the driving gear, the two support shafts extend to the rear side of the shell and are fixedly sleeved with the driven gears, respectively, the double-sided tooth plate is slidably installed on the rear side of the shell, the driving gear and the two driven gears are meshed with the double-sided tooth plate, and the two driven gears are located on the two sides of the double-sided tooth plate, respectively.

[0015] Preferably, two guide blocks are fixedly installed on the rear side of the shell, the double-sided tooth plate is slidably connected with the two guide blocks, limit blocks are fixedly installed on the two ends of the double-sided tooth plate, and the two limit blocks are in sliding contact with the rear side of the shell.

[0016] Preferably, the supporting and moving assembly comprises four moving wheels, four limiting bolts and a plurality of limiting holes, two moving wheels are rotatably installed at lower positions of the inner walls of the two sides of the shell, two limiting bolts are threadedly installed on the two sides of the shell, and a plurality of limiting holes are formed in the side of the plurality of moving wheels close to the inner side wall of the shell, and one end of the four limiting bolts close to the moving wheels is respectively inserted into the corresponding limiting hole.

[0017] Preferably, a maintenance opening is formed in the inner wall of each of the two sides of the shell, a sealing plate extending to the front side of the shell is slidably installed in each of the two maintenance openings, and a handle is fixedly installed on the front side of each of the two sealing plates.

[0018] Preferably, two guide rods are fixedly installed on the top side of the lifting plate, and the two guide rods are slidably connected with the mounting plate.

[0019] Preferably, the top side of the plane mirror extends above the mounting box and is fixedly installed with a blocking strip movably abutting against the top side of the mounting box, and a handle is fixedly installed on the top side of the blocking strip.

[0020] Preferably, the motor two and the motor three are both servo motors.

[0021] The beneficial effects of the present application are:

[0022] The shell, the supporting and moving assembly, the mounting plate, the adjusting assembly one, the electric cylinder, the lifting plate, the high-resolution imaging unit, the light supplementing lamp, the adjusting assembly two, the two plane mirrors, the two mounting boxes and the adjusting assembly three are cooperated with each other, the height of the high-resolution imaging unit can be adjusted as needed, so that it can be well adapted to the shooting and detection operation of glass bottles of different sizes, the inclination angles of the two plane mirrors can be synchronously and reversely adjusted, so that the viewing angle of the high-resolution imaging unit can be well adjusted and widened as needed, the detection efficiency is effectively improved, multiple-angle imaging can be realized without setting multiple high-resolution imaging units, the input cost is effectively reduced, the light supplementing and irradiating angle of the light supplementing lamp can be adjusted as needed, the device is convenient to move and limit, the device has good use flexibility, in addition, the device is not affected by the vibration of the glass bottle conveying unit during work, and the functionality and practicability of the device are greatly improved. BRIEF DESCRIPTION OF DRAWINGS

[0023] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed in the embodiment description will be briefly introduced. Obviously, the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creating labor.

[0024] Figure 1A three-dimensional structural schematic diagram of a detection and sorting device for borosilicate glass bottle production is provided in the present application;

[0025] Figure 2 For Figure 1 A structural schematic diagram from another perspective;

[0026] Figure 3 For Figure 1 A sectional view structural schematic diagram;

[0027] Figure 4 A structural schematic diagram of the shell, rectangular opening, access opening, sealing plate, handle, moving wheel and limiting bolt part is provided in the present application;

[0028] Figure 5 A three-dimensional structural schematic diagram of the mounting plate, lifting plate, electric cylinder, guide rod, rotating shaft, adjusting assembly one and high-resolution imaging unit part is provided in the present application;

[0029] Figure 6 A structural schematic diagram of the plane mirror, mounting box, support shaft and adjusting assembly two part is provided in the present application;

[0030] Figure 7 A structural schematic diagram of the mounting column, motor two and light supplementing lamp part is provided in the present application;

[0031] Figure 8 A structural schematic diagram of the moving wheel, limiting bolt and screw hole part is provided in the present application.

[0032] In the figure: 1, shell; 11, moving wheel; 111, limiting bolt; 12, access opening; 121, sealing plate; 13, rectangular opening; 2, mounting plate; 201, rotating shaft; 202, worm gear; 203, motor one; 204, worm; 21, electric cylinder; 22, lifting plate; 23, guide rod; 3, high-resolution imaging unit; 4, light supplementing lamp; 41, mounting column; 42, motor two; 5, plane mirror; 51, mounting box; 52, support shaft; 6, motor three; 61, driving gear; 62, driven gear; 63, double-sided toothed plate; 631, limiting block; 632, guide block. DETAILED DESCRIPTION

[0033] The technical solutions of the present application will be described clearly and completely below in combination with specific embodiments. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments of the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0034] Reference Figures 1-8The utility model relates to a kind of detection sorting device for producing middle borosilicate glass bottle, including shell 1, mounting plate 2, electric cylinder 21, lifting plate 22, high-resolution imaging unit 3, fill light 4, two plane mirrors 5 and two installation boxes 51, the bottom of shell 1 is set as opening, two moving wheels 11 are rotatably installed in the lower position of the two side inner walls of shell 1, two limiting bolts 111 are threadedly installed in the two sides of shell 1, multiple moving wheels 11 are close to the side of inner side wall of shell 1 It is set with multiple limiting holes, and the end of four limiting bolts 111 close to moving wheel 11 is respectively inserted in the corresponding limiting hole, to facilitate the movement of the device, and it is convenient to limit after being moved to the required position, greatly improve the use flexibility of the device;

[0035] The top of shell 1 is provided with a rectangular opening 13, and a rotating shaft 201 is rotatably installed on the inner wall of both sides of the rectangular opening 13. The mounting plate 2 is fixedly installed on one end of the two rotating shafts 201 close to each other and matched with the rectangular opening 13. A motor 203 is fixedly installed on the top of the shell 1. The output shaft of the motor 203 is axially fixedly connected with a worm 204. The rotating shaft 201 close to the motor 203 is fixedly sleeved with a worm wheel 202. The worm 204 is engaged with the worm wheel 202. The mounting plate 2 can be controlled to flip as needed, so that the high-resolution imaging unit 3 can be conveniently maintained, disassembled and maintained, and the stability after adjustment can be guaranteed.

[0036] The electric cylinder 21 is fixedly installed on the mounting plate 2. The lifting plate 22 is fixedly installed on the working end of the electric cylinder 21. The high-resolution imaging unit 3 is fixedly installed on the bottom side of the lifting plate 22. In order to provide stable guiding effect for the lifting plate 22 during lifting, two guide rods 23 are fixedly installed on the top side of the lifting plate 22, and the two guide rods 23 are slidably connected with the mounting plate 2.

[0037] A plurality of mounting columns 41 are rotatably installed on the inner walls of the front and rear sides of the shell 1. A mounting groove is formed in each of the mounting columns 41. The plurality of fill light 4 are fixedly installed in the corresponding mounting grooves. A plurality of motor 42 are fixedly installed on the front side of the shell 1. The output shafts of the plurality of motor 42 extend into the shell 1 and are axially fixedly connected with the corresponding mounting columns 41. The fill light 4 can be adjusted in different light irradiation angles as needed, so as to assist the high-resolution imaging unit 3 in detecting the glass bottle.

[0038] Two support shafts 52 are rotatably installed on the inner walls of the front and rear sides of the shell 1, two mounting boxes 51 are fixedly installed on the corresponding support shafts 52 and symmetrically arranged based on the high-resolution imaging unit 3, two plane mirrors 5 are respectively clamped and installed in the corresponding mounting boxes 51, a motor three 6 is fixedly installed on the rear side of the shell 1, a drive gear 61 is fixedly sleeved on the output shaft of the motor three 6, the two support shafts 52 are extended to the rear side of the shell 1 and respectively fixedly sleeved with driven gears 62, a double-sided toothed plate 63 is slidingly installed on the rear side of the shell 1, the drive gear 61 and the two driven gears 62 are engaged with the double-sided toothed plate 63, and the two driven gears 62 are respectively located on the two sides of the double-sided toothed plate 63, which can realize synchronous reverse adjustment of the inclination angles of the two plane mirrors 5, so that the viewing angle of the high-resolution imaging unit 3 can be adjusted and widened as needed, wherein, in order to ensure the working stability of the double-sided toothed plate 63 and avoid the disengagement of the double-sided toothed plate 63 and any driven gear 62, two guide blocks 632 are fixedly installed on the rear side of the shell 1, the double-sided toothed plate 63 is slidingly connected with the two guide blocks 632, and the two ends of the double-sided toothed plate 63 are fixedly installed with limit blocks 631, and the two limit blocks 631 are in sliding contact with the rear side of the shell 1.

[0039] The high-resolution imaging unit 3 comprises an ultra-high-resolution camera and a high-magnification, low-aberration optical lens matched with the camera.

[0040] The light supplement lamp 4 adopts a fiber-optic lighting lamp, that is, the light source is separated from the lighting end, and light is transmitted through an optical fiber. This kind of lamp can provide uniform and shadowless lighting effect, effectively reduces the reflection and light spot on the surface of the glass bottle, and makes the imaging clearer. Moreover, the light source of the fiber-optic lighting can be placed centrally, which is convenient for control and maintenance.

[0041] In the embodiment, in order to facilitate the disassembly, replacement, maintenance and maintenance operation of the plane mirror 5 in the mounting box 51, and to facilitate the taking and disassembling operation of the plane mirror 5, maintenance openings 12 are formed on the inner walls of the two sides of the shell 1, two sealing plates 121 extending to the front side of the shell 1 are slidingly installed in the two maintenance openings 12, and a handle is fixedly installed on the front side of each sealing plate 121. The top side of the plane mirror 5 extends above the mounting box 51 and is fixedly installed with a stop bar which is movably abutted with the top side of the mounting box 51, and a handle is fixedly installed on the top side of the stop bar.

[0042] In the embodiment, in order to ensure the working stability of the light supplement lamp 4 and the plane mirror 5 after adjustment, and to effectively ensure the adjustment accuracy of the light supplement lamp 4 and the plane mirror 5, the motor two 42 and the motor three 6 are both servo motors.

[0043] Working principle: in use, first rotate the limiting bolt 111 and make it from the limiting hole, then the device is moved to the glass bottle conveying line on the detection position under the cooperation of the moving wheel 11, and then the limiting bolt 111 is used to limit the moving wheel 11, the power is turned on, the electric cylinder 21 is started, the electric cylinder 21 controls the lifting plate 22 to drive the high-resolution imaging unit 3 to adjust to the appropriate height, then the motor three 6 controls the driving gear 61 to drive the double-sided tooth plate 63 to slide along the two guide blocks 632, and under the cooperation of the two driven gears 62, the two support shafts 52 can drive the corresponding installation box 51 to reverse synchronously, so that the high-resolution imaging unit 3 can image the required detection position in the range of both sides of the glass bottle through the plane mirror 5, so that a single high-resolution imaging unit 3 can realize synchronous imaging of multiple positions of the glass bottle, which not only effectively reduces the investment cost, but also effectively improves the detection efficiency, and then the motor two 42 controls the installation column 41 to deflect, so that the light supplementing angle of the light supplementing lamp 4 can be adjusted, which can well meet the light supplementing needs of the high-resolution imaging unit 3, and can avoid the light interference of the light supplementing lamp 4 when supplementing light. The effect of the high-resolution imaging unit 3 imaging through the plane mirror 5, and the detection operation of the glass bottle conveying unit can be carried out after adjustment.

[0044] When the plane mirror 5 needs to be overhauled, disassembled or replaced, pull the handle to pull the sealing plate 121 out of the maintenance opening 12, then adjust the plane mirror top side to the position facing the corresponding maintenance opening 12 through the cooperation of the motor three 6, the driving gear 61, the double-sided tooth plate 63 and the two driven gears 62, and then the operator can take out the plane mirror 5 and overhaul or replace it.

[0045] When the high-resolution imaging unit 3 needs to be overhauled, maintained or replaced, the motor one 203 controls the worm 204 to drive the worm gear 202 to rotate, so that the mounting plate 2 can drive the high-resolution imaging unit 3 to flip to the upper side of the shell 1 from the rectangular opening 13 position, so as to facilitate the overhauling, maintenance or replacement of the high-resolution imaging unit 3.

[0046] The above describes in detail the detection and sorting device for producing middle borosilicate glass bottles. The principles and implementation methods of the present application are described in the above examples, which are only used to help understand the method and core idea of the present application. It should be pointed out that for ordinary skilled persons in the art, without departing from the principles of the present application, the present application can be improved and modified, and these improvements and modifications also fall within the protection scope of the claims of the present application.

Claims

1. A detection and sorting device for the production of borosilicate glass bottles, characterized in that, It includes a housing (1), a support and movement assembly, a mounting plate (2), an adjustment assembly one, an electric cylinder (21), a lifting plate (22), a high-resolution imaging unit (3), a supplementary light (4), an adjustment assembly two, two plane mirrors (5), two mounting boxes (51), and an adjustment assembly three; The bottom of the housing (1) is open. The supporting moving component is set on the inner walls of both sides of the housing (1) and extends to the bottom of the housing (1). The top of the housing (1) has a rectangular opening (13). Rotating shafts (201) are rotatably installed on the inner walls of both sides of the rectangular opening (13). The mounting plate (2) is fixedly installed at one end of the two rotating shafts (201) that are close to each other and is adapted to the rectangular opening (13). The adjusting component is set in the rectangular opening (13) and connected to one of the rotating shafts (201). The electric cylinder (21) is fixedly installed on the mounting plate (2). The lifting plate (22) is fixedly installed at the working end of the electric cylinder (21). The high-resolution imaging unit (3) is fixedly installed on the bottom side of the lifting plate (22). Multiple mounting posts (41) are rotatably mounted on the inner walls of the front and rear sides of the housing (1). Each mounting post (41) has a mounting groove. Multiple supplementary lights (4) are fixedly installed in the corresponding mounting grooves. The adjustment component 2 is located on the front side of the housing (1) and connected to the multiple mounting posts (41). Two support shafts (52) are rotatably mounted on the inner walls of the front and rear sides of the housing (1). Two mounting boxes (51) are fixedly mounted on the corresponding support shafts (52) and arranged symmetrically with the high-resolution imaging unit (3) as the center. Two planar reflectors (5) are respectively snapped into the corresponding mounting boxes (51). The adjustment assembly is located on the front side of the housing (1) and connected to the two support shafts (52).

2. The detection and sorting device for the production of borosilicate glass bottles according to claim 1, characterized in that: The adjustment assembly includes a motor (203), a worm (204), and a worm wheel (202). The motor (203) is fixedly installed on the top of the housing (1). The worm (204) is axially fixedly connected to the output shaft of the motor (203). The worm wheel (202) is fixedly sleeved on the rotating shaft (201) near the motor (203). The worm (204) meshes with the worm wheel (202).

3. The detection and sorting device for the production of borosilicate glass bottles according to claim 1, characterized in that: The adjustment component 2 includes multiple motors 2 (42). Multiple motors 2 (42) are fixedly installed on the front side of the housing (1). The output shafts of multiple motors 2 (42) extend into the housing (1) and are axially fixedly connected to the corresponding mounting column (41).

4. The detection and sorting device for the production of borosilicate glass bottles according to claim 1, characterized in that: The adjustment assembly three includes a motor three (6), a drive gear (61), a double-sided gear plate (63), and two driven gears (62). The motor three (6) is fixedly installed on the rear side of the housing (1). The drive gear (61) is fixedly sleeved on the output shaft of the motor three (6). Two support shafts (52) extend to the rear side of the housing (1) and are respectively fixedly sleeved with driven gears (62). The double-sided gear plate (63) is slidably installed on the rear side of the housing (1). The drive gear (61) and the two driven gears (62) mesh with the double-sided gear plate (63), and the two driven gears (62) are located on both sides of the double-sided gear plate (63).

5. The detection and sorting device for the production of borosilicate glass bottles according to claim 4, characterized in that: Two guide blocks (632) are fixedly installed on the rear side of the housing (1). The double-sided toothed plate (63) is slidably connected to the two guide blocks (632). Limiting blocks (631) are fixedly installed at both ends of the double-sided toothed plate (63). The two limiting blocks (631) are slidably in contact with the rear side of the housing (1).

6. The detection and sorting device for the production of borosilicate glass bottles according to claim 1, characterized in that: The supporting moving assembly includes four moving wheels (11), four limiting bolts (111) and multiple limiting holes. Two moving wheels (11) are rotatably installed on the lower part of the inner wall of both sides of the housing (1). Two limiting bolts (111) are threaded on both sides of the housing (1). Multiple limiting holes are opened on the side of the multiple moving wheels (11) near the inner wall of the housing (1). The end of the four limiting bolts (111) near the moving wheels (11) is respectively inserted into the corresponding limiting holes.

7. The detection and sorting device for the production of borosilicate glass bottles according to claim 1, characterized in that: Inspection ports (12) are provided on both inner walls of the housing (1). A sealing plate (121) extending to the front side of the housing (1) is slidably installed in both inspection ports (12), and a handle is fixedly installed on the front side of both sealing plates (121).

8. The detection and sorting device for the production of borosilicate glass bottles according to claim 1, characterized in that: Two guide rods (23) are fixedly installed on the top side of the lifting plate (22), and both guide rods (23) are slidably connected to the mounting plate (2).

9. The detection and sorting device for the production of borosilicate glass bottles according to claim 1, characterized in that: The top side of the plane reflector (5) extends above the mounting box (51) and is fixedly installed with a baffle that movably abuts against the top side of the mounting box (51), and a handle is fixedly installed on the top side of the baffle.

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