Aluminum sheet scrap removing mechanism based on aluminum fire extinguisher shell
Patent Information
- Application Number
- CN202510255596.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-05
- Publication Date
- 2025-04-29
AI Technical Summary
The aluminum sheet produces irregular burrs during the cutting process, affecting the welding quality. The existing technology mainly relies on manual grinding, which leads to the splash of waste chips and floating ash, increasing the cleaning workload.
An aluminum chip removal mechanism is designed, including two sets of frames, U-shaped rods, rail frames, sliders, hydraulic cylinders, rotary parts and connecting dustproof parts. The fixed seat is driven down through the hydraulic cylinder to drive the rotary parts and multi-sided razors to remove the burrs, and the suction part and arc-shaped collection shell are used to prevent waste chips from splashing.
Efficient hair removal and dust cleaning of the edges of aluminum sheets is achieved, which reduces the subsequent cleaning workload, improves welding quality, and improves the cleanliness of the surface of aluminum sheets by rotating edge scraping and erosion.
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Figure CN119897305A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field related to aluminum sheet processing, and specifically discloses an aluminum sheet chip removal mechanism for an aluminum fire extinguisher shell. Background Art
[0002] The aluminum fire extinguisher shell is made by welding the cut aluminum sheets end to end to form a shell. However, when the aluminum sheets are cut, there will be irregular burrs on the outer edges, so they need to be processed, otherwise it will affect the welding. Currently, the edges of aluminum sheets are mostly polished manually. During the polishing process, waste chips and dust will splash, and workers are required to clean the workbench later, which is time-consuming and labor-intensive. Therefore, we need to make improvements to this. Summary of the Invention
[0003] The purpose of the present invention is to solve the problems existing in the background technology, and to propose an aluminum chip removal mechanism based on an aluminum fire extinguisher shell, comprising two groups of frames, the upper surfaces of the two groups of frames are fixedly provided with U-shaped rods, and the inner surfaces of the two U-shaped rods are fixedly provided with rail frames, the outer sides of the two rail frames are slidably provided with sliders, a driving member is provided between the two sliders, a reciprocating member is provided on the outer wall of one end of the two sliders, two groups of first hydraulic cylinders are fixedly provided at the lower end of the driving member, and a fixed seat is jointly installed at the telescopic ends of the two first hydraulic cylinders, a chip removal member is connected to the interior of the fixed seat through a rotating member, and connecting dustproof members are provided on the outer walls on both sides of the fixed seat, a box is fixedly provided between the two groups of frames, a suction member is provided inside the box, and a stand is fixedly installed above the interior of the box.
[0004] Preferably, the driving member includes a screw rod rotatably installed between the two sliders and a sliding rod fixedly arranged between the two sliders and located above the screw rod, one end of the screw rod passes through the outer wall of one of the sliders and the end is connected to a No. 1 motor, the No. 1 motor is fixedly arranged on the outside of the slider at the corresponding position, a sliding seat is commonly provided on the outside of the sliding rod and the screw rod, and the sliding seat and the sliding rod are in sliding fit, the sliding seat and the screw rod are in threaded fit, and one end of the two first hydraulic cylinders are respectively fixedly mounted on the lower surface of the slide seat.
[0005] Preferably, the reciprocating member includes a second hydraulic cylinder arranged inside one end of the U-shaped rod, and the telescopic end of the second hydraulic cylinder is connected to the outer wall of one side of the slider.
[0006] Preferably, the rotating member includes a No. 2 motor fixedly mounted inside the fixing seat, a rotating shaft is fixedly mounted on the output end of the No. 2 motor, and the bottom end of the rotating shaft is connected to the chip removing member.
[0007] Preferably, the dandruff remover includes a fixed plate fixedly mounted at the bottom end of the rotating shaft, branch tubes are interspersed inside the fixed plate at equal distances along the annular direction, a plurality of branch tubes are connected to each other at the upper ends thereof and an annular tube is installed, the annular tube is located above the fixed plate, nozzles are installed at equal distances on the inner sides of the plurality of branch tubes along the annular direction, mounting rods are fixedly mounted at the bottom ends of the plurality of branch tubes, brush heads are installed at equal distances on the outer sides of the mounting rods along the annular direction, and a multi-sided razor is provided at the bottom end of the mounting rod.
[0008] Preferably, the connecting dustproof part includes a support seat fixedly arranged on the outer wall of one side of the fixed seat, a stop seat is fixedly arranged at the bottom end of the support seat, slides are slidably installed at both ends of the outer side of the stop seat, and a stop member is provided at both ends of the outer side of the stop seat, an arc-shaped ring cover is fixedly arranged at the bottom end of the slide, and an arc-shaped collection shell is provided inside the arc-shaped ring cover.
[0009] Preferably, the locking member includes a fixing buckle fixedly mounted on the outer wall of one end of the locking seat, a clamping plate is slidably inserted into the fixing buckle, and the clamping plate is movably fitted with the slide.
[0010] Preferably, the suction part includes a water pump installed on the inner bottom wall of the box body, one end of the water pump is connected to a connecting pipe through a water supply pipe installed in a connecting manner, the end of the connecting pipe away from the water supply pipe passes through the interior of one group of arc-shaped ring covers and is connected to the ring pipe, and a drain pipe is installed in the box body near the lower corner.
[0011] Preferably, a fixing block is fixedly installed on the outer edge of the arc-shaped ring cover, a nut is fixedly installed on the outer edge of the arc-shaped collection shell and corresponding to the fixing block, a bolt is inserted through the internal thread of the fixing block, and the lower end of the bolt extends to the inside of the nut.
[0012] Compared with the prior art, the present invention has the following beneficial effects: By arranging a polygonal razor and multiple groups of brush heads at the lower end of the fixed disk, the edges of the cut aluminum sheets can be rotated to remove burrs and dust. In addition, with the ring tube and the suction tube connected, the surface of the aluminum sheet can be flushed when processing the burrs. In addition, with the connection of the dust-proof part, the waste chips and dust are circled to prevent the waste chips from being splashed outside the working area by centrifugal force during the rotating scraping, thereby saving a lot of subsequent cleaning work. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a structural schematic diagram of the present invention from another angle; Figure 3 This is a schematic diagram of the structural connection of the inner part of the box body of the present invention; Figure 4This is a schematic diagram of the connection structure between the arc-shaped ring cover and the fixing seat of the present invention; Figure 5 This is a schematic diagram of the disassembled connection structure between the arc-shaped ring cover and the fixing seat of the present invention; Figure 6 Schematic diagram of the connection structure between the ring tube and the chip remover of the present invention; Figure 7 This is a schematic diagram of the connection structure between the arc-shaped ring cover and the arc-shaped collecting shell of the present invention; Figure 8 For the present invention Figure 5 Schematic diagram of the structure at point A in the middle.
[0014] In the figure: 1. frame; 2. box; 3. rail frame; 4. No. 1 motor; 5. slide rod; 6. slide seat; 7. screw rod; 8. first hydraulic cylinder; 9. second hydraulic cylinder; 10. stand; 11. U-shaped rod; 12. water supply pipe; 13. slide block; 14. No. 2 motor; 15. fixed seat; 16. arc-shaped collecting shell; 17. water pump; 18. support seat; 19. stop seat; 20. slide; 21. connecting pipe; 22. arc-shaped ring cover; 23. fixed plate; 24. branch pipe; 25. ring pipe; 26. nozzle; 27. brush head; 28. polygonal razor; 29. fixing block; 30. nut; 31. bolt; 32. clamping plate; 33. fixing buckle; 34. drain pipe; 35. rotating shaft; 36. mounting rod. DETAILED DESCRIPTION
[0015] In order to more clearly understand the above-mentioned objects, features and advantages of the present invention, the present invention is further described in detail below with reference to the accompanying drawings and specific embodiments.
[0016] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0017] like Figures 1-8The shown aluminum sheet chip removal mechanism for an aluminum fire extinguisher shell includes two groups of frames 1, the upper surfaces of the two groups of frames 1 are fixedly provided with U-shaped rods 11, and the inner surfaces of the two U-shaped rods 11 are fixedly provided with rail frames 3, the outer sides of the two rail frames 3 are slidably provided with sliders 13, a driving member is provided between the two sliders 13, and a reciprocating member is provided on the outer wall of one end of the two sliders 13, and two groups of first hydraulic cylinders 8 are fixedly provided at the lower end of the driving member, and the telescopic ends of the two first hydraulic cylinders 8 are jointly provided with a fixed seat 15, the interior of the fixed seat 15 is connected with a chip removing member through a rotating member, and the outer walls on both sides of the fixed seat 15 are provided with connecting dust-proof members, a box body 2 is fixedly provided between the two groups of frames 1, a suction member is provided inside the box body 2, and a stand 10 is fixedly provided above the interior of the box body 2, and the inner surface of the stand 10 is provided with a protrusion for positioning the cut aluminum sheet, so that the aluminum sheet can be positioned when processing the aluminum sheet.
[0018] The driving member includes a screw rod 7 rotatably installed between the two sliders 13 and a slide rod 5 fixedly arranged between the two sliders 13 and located above the screw rod 7. One end of the screw rod 7 passes through the outer wall of one of the sliders 13 and the end is connected to the No. 1 motor 4. The No. 1 motor 4 is fixedly arranged on the outside of the slider 13 at the corresponding position. A slide seat 6 is commonly provided on the outside of the slide rod 5 and the screw rod 7, and the slide seat 6 and the slide rod 5 are in sliding fit, and the slide seat 6 and the screw rod 7 are threadedly fitted. One end of the two first hydraulic cylinders 8 is respectively fixedly mounted on the lower surface of the slide seat 6. Under the sliding limit of the slide rod 5, when the No. 1 motor 4 drives the screw rod 7 to rotate, the slide seat 6 threadedly fitted with the screw rod 7 can move back and forth on the outside of the slide rod 5, thereby driving the structure of the lower end of the slide seat 6 to be flexibly used.
[0019] The reciprocating member includes a second hydraulic cylinder 9 arranged inside one end of the U-shaped rod 11. The telescopic end of the second hydraulic cylinder 9 is connected to the outer wall of one side of the slider 13. Under the reciprocating push of the second hydraulic cylinder 9, the slider 13 can be driven to move back and forth outside the rail frame 3.
[0020] The rotating part includes a No. 2 motor 14 fixedly installed inside the fixed seat 15. A rotating shaft 35 is fixedly installed at the output end of the No. 2 motor 14. The bottom end of the rotating shaft 35 is connected to the chip remover. After the No. 2 motor 14 is connected to the power supply, it can drive the rotating shaft 35 to rotate, thereby allowing the chip remover to rotate and clean the surface of the aluminum sheet.
[0021] The dandruff remover includes a fixed disk 23 fixedly mounted at the bottom end of the rotating shaft 35, and branch tubes 24 are interspersed at equal distances along the annular direction inside the fixed disk 23, and the upper ends of multiple branch tubes 24 are connected to each other and an annular tube 25 is installed. The annular tube 25 is located above the fixed disk 23, and nozzles 26 are installed at equal distances along the annular direction on the inner sides of multiple branch tubes 24. The bottom ends of multiple branch tubes 24 are fixedly mounted with mounting rods 36, and brush heads 27 are installed at equal distances along the annular direction on the outer sides of the mounting rods 36, and a polygonal razor 28 is provided at the bottom end of the mounting rods 36. Multiple branch tubes 24 are interspersed inside the fixed disk 23, which is not only convenient for the subsequent flushing of the nozzles 26, but can also be connected to the mounting rods 36, so that the brush heads 27 and polygonal razors 28 outside the mounting rods 36 can rotary cut the burrs.
[0022] The connecting dust-proof parts include a support seat 18 fixedly set on the outer wall of one side of the fixed seat 15, and a stop seat 19 is fixedly set at the bottom end of the support seat 18. Slides 20 are slidably installed at both ends of the outer side of the stop seat 19. The slide 20 can be installed from the outside of one end of the stop seat 19, and then the arc-shaped ring cover 22 can be spliced to form an integral ring shell to block waste chips. A stop piece is set at both ends of the outer side of the stop seat 19, and an arc-shaped ring cover 22 is fixedly set at the bottom end of the slide 20, and an arc-shaped collection shell 16 is set inside the arc-shaped ring cover 22.
[0023] The latching member includes a fixing buckle 33 fixedly mounted on the outer wall of one end of the retaining seat 19, and a clamping plate 32 is slidably inserted inside the fixing buckle 33. The clamping plate 32 is movably fitted with the slide 20. The fitting clamping plate 32 is arranged on one side of the slide 20 to position the slide 20 outside the retaining seat 19, and then the arc-shaped ring cover 22 can be installed on the outside of the fixed plate 23 for use. This method can facilitate subsequent disassembly.
[0024] The suction device includes a water pump 17 installed on the inner bottom wall of the box body 2. One end of the water pump 17 is connected to a connecting pipe 21 through a connected water supply pipe 12. The connecting pipe 21 can be used as a hose. Then the water pump 17 sucks the water inside the box body 2, guides it into the inside of the connecting pipe 21, and finally transports it to the inside of the annular pipe 25. The annular pipe 25 then diverts the internal water to the inside of each branch pipe 24. The branch pipe 24 can spray water on the cleaned area through multiple groups of nozzles 26. The end of the connecting pipe 21 away from the water supply pipe 12 passes through the inside of one group of arc-shaped ring covers 22 and is connected to the annular pipe 25. A drain pipe 34 is installed inside the box body 2 and near the lower corner.
[0025] A fixing block 29 is fixedly installed on the outer edge of the arc-shaped ring cover 22, and a nut 30 is fixedly installed on the outer edge of the arc-shaped collection shell 16 corresponding to the fixing block 29. A bolt 31 is inserted through the internal thread of the fixing block 29, and the lower end of the bolt 31 extends into the interior of the nut 30; When installing the arc-shaped collecting shell 16, you only need to insert it into the arc-shaped ring cover 22 from the outside, and then screw the bolt 31 from the top of the fixing block 29 into the nut 30 at the arc-shaped ring cover 22. In this way, the arc-shaped collecting shell 16 can be stably installed inside the arc-shaped ring cover 22 for use, and the water and dirt brought out by centrifugation can be blocked and temporarily stored inside the arc-shaped collecting shell 16.
[0026] Working principle: When in use, the cut aluminum sheet is placed on the inner surface of the stand 10, and then the two first hydraulic cylinders 8 drive the fixed seat 15 to move downward, causing the polygonal razor 28 to fit the surface of the aluminum sheet, and then start the second motor 14 to drive the rotating shaft 35 and the fixed disk 23 to rotate, so that the multiple branch pipes 24 and multiple groups of brush heads 27 at the lower end of the fixed disk 23 can perform burr removal and dust cleaning operations on the surface of the aluminum sheet. The polygonal razor 28 can scrape the burrs on the edge of the aluminum sheet, and then the brush head 27 can brush and grind the scraped burrs to help improve the quality of the later welding of the aluminum sheet. The connection of 12 enables the connecting pipe 21 and the ring pipe 25 to supply water to multiple branch pipes 24, which can then rinse the surface while removing the burrs and brushing the dirt, further improving the efficiency of aluminum sheet processing, and in the chip removal and cleaning process, the two arc-shaped ring covers 22 and the arc-shaped collecting shell 16 mounted on the outside of the seat 19 through the slide 20 and the clamping plate 32 can be installed on the outside of the fixed disk 23. As a result, when the waste chips with water are driven by centrifugal force, the waste chips and sewage will gather inside the arc-shaped collecting shell 16, so the waste chips will not splash excessively outside the working area, thereby saving a lot of cleaning work in the later stage.
[0027] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only describe the principles of the present invention. Various changes and improvements are possible without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the invention as claimed.
Claims
1. An aluminum chip removal mechanism for an aluminum fire extinguisher housing, comprising two sets of frames (1), characterized in that: U-shaped rods (11) are fixedly arranged on the upper surfaces of the two groups of the frames (1), and rail frames (3) are fixedly installed on the inner surfaces of the two U-shaped rods (11). Slide blocks (13) are slidably installed on the outer sides of the two rail frames (3). A driving member is arranged between the two slide blocks (13). A reciprocating member is arranged on the outer walls of one end of the two slide blocks (13). Two groups of first hydraulic cylinders (8) are fixedly arranged at the lower end of the driving member. A fixed seat (15) is commonly installed at the telescopic ends of the two first hydraulic cylinders (8). A chip removing member is connected to the interior of the fixed seat (15) through a rotating member. Dust-proof members are connected to the outer walls of both sides of the fixed seat (15). A box body (2) is fixedly arranged between the two groups of the frames (1). A suction member is arranged inside the box body (2). A stand (10) is fixedly installed above the interior of the box body (2).
2. The aluminum chip removal mechanism for an aluminum fire extinguisher housing according to claim 1, characterized in that: The driving member comprises a screw rod (7) rotatably mounted between the two sliders (13) and a slide rod (5) fixedly mounted between the two sliders (13) and located above the screw rod (7); one end of the screw rod (7) penetrates the outer wall of one of the sliders (13) and the end is connected to a first motor (4); the first motor (4) is fixedly mounted on the outer side of the slider (13) at a corresponding position; a slide seat (6) is commonly arranged outside the slide rod (5) and the screw rod (7); the slide seat (6) and the slide rod (5) are in sliding engagement; the slide seat (6) and the screw rod (7) are in threaded engagement; one end of the two first hydraulic cylinders (8) are respectively fixedly mounted on the lower surface of the slide seat (6).
3. The aluminum chip removal mechanism for an aluminum fire extinguisher housing according to claim 1, characterized in that: The reciprocating member comprises a second hydraulic cylinder (9) arranged inside one end of the U-shaped rod (11), and the telescopic end of the second hydraulic cylinder (9) is connected to the outer wall of one side of the sliding block (13).
4. The aluminum chip removal mechanism for an aluminum fire extinguisher housing according to claim 1, characterized in that: The rotating member comprises a No. 2 motor (14) fixedly mounted inside a fixed seat (15); a rotating shaft (35) is fixedly mounted on an output end of the No. 2 motor (14); and a bottom end of the rotating shaft (35) is connected to a chip removing member.
5. The aluminum chip removal mechanism for an aluminum fire extinguisher housing according to claim 4, characterized in that: The dandruff remover comprises a fixed plate (23) fixedly mounted at the bottom end of a rotating shaft (35); branch pipes (24) are inserted into the fixed plate (23) at equal distances along a circular direction; the upper ends of a plurality of branch pipes (24) are connected to each other and an annular pipe (25) is mounted thereon; the annular pipe (25) is located above the fixed plate (23); nozzles (26) are mounted at equal distances along a circular direction on the inner sides of the plurality of branch pipes (24); mounting rods (36) are fixedly mounted at the bottom ends of the plurality of branch pipes (24); brush heads (27) are mounted at equal distances along a circular direction on the outer sides of the mounting rods (36); and a multi-sided razor (28) is arranged at the bottom end of the mounting rods (36).
6. The aluminum chip removal mechanism for an aluminum fire extinguisher housing according to claim 1, characterized in that: The connecting dustproof part comprises a support seat (18) fixedly arranged on an outer wall of one side of the fixing seat (15); a stop seat (19) is fixedly arranged at the bottom end of the support seat (18); slide platforms (20) are slidably mounted at both ends of the outer side of the stop seat (19); stop members are arranged at both ends of the outer side of the stop seat (19); an arc-shaped ring cover (22) is fixedly arranged at the bottom end of the slide platform (20); and an arc-shaped collecting shell (16) is arranged inside the arc-shaped ring cover (22).
7. The aluminum chip removal mechanism for an aluminum fire extinguisher housing according to claim 6, characterized in that: The locking member comprises a fixing buckle (33) fixedly mounted on an outer wall of one end of the locking seat (19), a fixing plate (32) slidably inserted into the fixing buckle (33), and the fixing plate (32) is movably fitted with the slide table (20).
8. The aluminum chip removal mechanism for an aluminum fire extinguisher housing according to claim 1, characterized in that: The suction member comprises a water pump (17) mounted on the inner bottom wall of the box body (2); one end of the water pump (17) is connected to a connecting pipe (21) via a water supply pipe (12) which is connected thereto; one end of the connecting pipe (21) which is away from the water supply pipe (12) passes through the interior of one of the arc-shaped ring covers (22) and is connected to the ring pipe (25); a drainage pipe (34) is connected and installed inside the box body (2) near the lower corner.
9. The aluminum chip removal mechanism for an aluminum fire extinguisher housing according to claim 6, characterized in that: A fixing block (29) is fixedly mounted on the outer edge of the arc-shaped ring cover (22), a nut (30) is fixedly mounted on the outer edge of the arc-shaped collecting shell (16) and corresponding to the fixing block (29), a bolt (31) is inserted through the internal thread of the fixing block (29), and the lower end of the bolt (31) extends into the interior of the nut (30).
Citation Information
Patent Citations
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