Efficient mine resource surrounding rock comprehensive utilization logistics intelligent system and distribution method thereof

Abstract

The invention belongs to the technical field of mine resource surrounding rock comprehensive utilization logistics intelligent systems, and discloses an efficient mine resource surrounding rock comprehensive utilization logistics intelligent system and a distribution method thereof, the system comprises a one-card module, a weighing module, an automatic discharging module and a remote supervision module; the shunting method comprises the following steps: step 1, factory entry verification; 2, automatic discharging is carried out; step 3, weight limit detection; and step 4, weighing and leaving the factory. The all-purpose card module, the automatic discharging wood block, the weighing wood block and the like are integrated, unmanned automatic accurate discharging is achieved, the working intensity of workers is greatly relieved, the labor cost is reduced, meanwhile, economic benefits are improved, and enterprise profits are increased. And meanwhile, automatic weight limiting and material breaking are achieved, the situation of vehicle overload or material overflowing is avoided, the production cost is reduced, and meanwhile the logistics efficiency is improved.

Description

Technical Field

[0001] The present invention belongs to the technical field of intelligent logistics system for comprehensive utilization of mine resources and surrounding rocks, and specifically relates to an efficient intelligent logistics system for comprehensive utilization of mine resources and surrounding rocks and a diversion method thereof. Background Art

[0002] Logistics system refers to an organic whole with specific functions, which is composed of materials to be transported and several mutually constrained dynamic elements including relevant equipment, transportation tools, storage equipment, personnel and communication links in a certain time and space. The comprehensive utilization of surrounding rocks of mining resources is applied to the logistics system, but the weight of manual or automatic material discharge cannot be guaranteed to be constant in the operation of the existing logistics system, resulting in overload or insufficient tonnage, inaccurate measurement and low shipping efficiency. The material discharge is carried out by manual feeder, and the vehicle driver is notified through intercom shouting throughout the process. The simultaneous discharge of multiple silos requires a large number of operators, and the operation safety protection is poor, the labor intensity is high, and it affects the physical and mental health of the personnel. Summary of the invention

[0003] The purpose of the present invention is to provide an efficient intelligent logistics system for comprehensive utilization of surrounding rocks of mining resources and a diversion method thereof, so as to solve the problems raised in the above-mentioned background technology.

[0004] In order to achieve the above object, the present invention provides the following technical solutions:

[0005] An efficient intelligent logistics system for comprehensive utilization of surrounding rocks of mine resources, the system comprises a card module, a weighing module, an automatic material discharge module and a remote monitoring module.

[0006] Preferably, the weighing module includes four scales, namely three 16-meter 100-ton scales and one 18-meter 100-ton scale. One of the 18-meter 100-ton scales is built under silo No. 1, and the three 16-meter 100-ton scales are respectively built under silos No. 2, No. 3 and No. 4, for real-time monitoring of the discharge volume.

[0007] Preferably, the automatic discharge module comprises an automatic control valve, and the automatic control valve is communicatively connected to the floor scale.

[0008] Preferably, the automatic unloading module further comprises a distance sensor for detecting the loading condition of the vehicle during the unloading process.

[0009] A diversion method for an efficient intelligent logistics system for comprehensive utilization of surrounding rocks of mining resources, the diversion method comprising the following steps: step one, factory entry verification; step two, automatic material discharge; step three, weight limit detection; step four, weighing before leaving the factory.

[0010] Preferably, the vehicle takes the card to pass through the factory; the vehicle swipes the card to pass the skin; the vehicle is unloaded and goes to the silo to load; the driver moves the vehicle to a suitable location; the driver swipes the card to verify the vehicle information. If the information is wrong, the reason is prompted by voice. If the information is correct, the material is discharged.

[0011] Preferably, after the discharge starts, the vehicle loading capacity is compared with the vehicle full load through the distance sensor. If the vehicle is full, the discharge is stopped and the driver continues the discharge after moving the vehicle; if the vehicle is not full, the discharge continues.

[0012] Preferably, the driver moves the vehicle according to the situation checked on the display screen; the vehicle weight is compared with the vehicle weight limit by the floor scale; if the vehicle weight is less than the vehicle weight limit, the distance sensor continues to compare the vehicle load with the vehicle full load; if the vehicle weight is equal to the vehicle weight limit, it is weighed and shipped out of the factory.

[0013] Preferably, the unloading is stopped, the gross weight of the vehicle is weighed and the data is saved; a voice prompt is given to the driver that the unloading is completed, and the camera takes a snapshot; and the vehicle is returned to the factory.

[0014] The beneficial effects of the present invention are as follows:

[0015] 1. The present invention realizes unmanned automatic and accurate material discharging through the one-card module, automatic material discharging module and weighing module, reduces the occurrence of exceeding the rated tonnage and insufficient material discharging, reduces production costs and improves economic benefits. At the same time, it can automatically limit weight and cut off materials, avoid environmental problems caused by site cleaning after overflow, and improve production and logistics turnover efficiency.

[0016] 2. The present invention reduces the labor cost of operators through the remote supervision module, reduces the impact of manual operation on business processes, improves safety while increasing economic benefits, and realizes the synchronous access of weighing data to the "source overload control" network supervision platform, meets the needs of transportation overload control, quantitative loading optimization and centralized and precise control, realizes dynamic supervision of weighing data, and enables vehicles to leave the factory with standard loads. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the module composition of the intelligent system of the present invention;

[0018] Figure 2 The figure is a flow chart of the diversion method of the present invention. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0020] like Figure 1 As shown, an embodiment of the present invention provides an efficient intelligent logistics system for comprehensive utilization of surrounding rocks of mining resources, which includes a card module, a weighing module, an automatic material discharge module, and a remote monitoring module.

[0021] Among them, the card module is configured to enter and exit the factory by swiping the card according to the vehicle input information; the weighing module is configured to detect the weight of the vehicle during the entire loading process; the automatic unloading module is configured to control the unloading and stop unloading according to the instructions of the card module and the weighing module; the remote supervision module is configured to monitor the entire process through video and synchronize the vehicle transportation weighing data of the weighing module. The card module connects the vehicle information to the automatic unloading module in real time, and the automatic unloading module controls the entire process of automatic loading of the vehicle.

[0022] The weighing module includes four scales, three 16-meter 100-ton scales and one 18-meter 100-ton scale. One 18-meter 100-ton scale is built under silo No. 1, and the three 16-meter 100-ton scales are built under silos No. 2, 3 and 4 respectively, for real-time monitoring of the discharge volume.

[0023] Among them, the setting of four floor scales can implement precise material discharge and limit vehicle overloading.

[0024] The automatic unloading module comprises an automatic control valve, which is communicatively connected with the floor scale.

[0025] Among them, when the local scale shows that the vehicle load is close to the loading capacity, the sub-valve will be automatically controlled to close and discharge the material, thereby realizing automatic loading and avoiding vehicle overloading.

[0026] The automatic unloading module also includes a distance sensor for detecting the loading status of the vehicle during the unloading process.

[0027] Among them, the setting of the distance sensor can detect whether the vehicle is full in time during the discharge process, but the accuracy is not high, so as to avoid overloading or overflow.

[0028] like Figure 2 As shown, an embodiment of the present invention provides a diversion method for an efficient intelligent logistics system for comprehensive utilization of mining resources and surrounding rocks, and the diversion method includes the following steps: step one, factory entry verification; step two, automatic material discharge; step three, weight limit detection; step four, weighing before leaving the factory.

[0029] Step one includes: the vehicle takes the card to pass through the factory; the vehicle swipes the card to pass the skin; the vehicle is unloaded and goes to the silo to load; the driver moves the vehicle to the appropriate location; the driver swipes the card to verify the vehicle information. If the information is wrong, the reason will be prompted by voice. If the information is correct, the material will be discharged.

[0030] Among them, the "one-card pass" can form customer order information after entering customer contracts and product information into the one-card pass module under full supervision; customers arrange transportation vehicles according to the order quantity, provide vehicle information to the logistics system management personnel, and enter the vehicle registration information; transportation drivers go to the duty room to queue up to get cards according to the transportation information notified by the customer; after the business information of the vehicle is judged to be normal at the access control, the card is swiped to enter the site, and the vehicle is weighed and tare; after the tare is completed, the vehicle enters the feed bin to load the goods, and the vehicle is parked in the loading area for alignment; after the alignment is completed, the driver swipes the card, and after verifying that the business is normal, the one-card pass system transmits a start signal to the automatic unloading system to indicate that unloading is allowed to start.

[0031] Step 2 includes: after starting to discharge the material, the vehicle loading capacity is compared with the vehicle full load capacity through the distance sensor. If the vehicle is full, the discharge is stopped, and the driver continues to discharge the material after moving the vehicle; if the vehicle is not full, the discharge is continued.

[0032] The unloading process is controlled by the automatic unloading module, which realizes unmanned automatic and precise unloading, automatic full load detection and material cutting.

[0033] Step three includes: the driver moves the vehicle according to the situation on the display screen; compares the vehicle weight with the vehicle weight limit through the floor scale. If the vehicle weight is less than the vehicle weight limit, the distance sensor continues to compare the vehicle load with the vehicle full load; if the vehicle weight is equal to the vehicle weight limit, it is weighed and shipped out of the factory.

[0034] Among them, the weighing module detects whether the weight limit is reached. If it is reached, the material is discharged and a feedback signal is given to the card module, indicating that the discharge process is over. This step realizes automatic weight limit and material cutting, avoiding the occurrence of exceeding the rated tonnage and insufficient discharge volume.

[0035] Step 4 includes: stopping unloading, starting to weigh the gross weight of the vehicle and saving the data; voice prompting the driver that unloading is complete, and the camera taking a snapshot; the vehicle is returned to the factory.

[0036] Among them, the one-card module starts the weighing module, weighs and saves the gross weight data, and uploads the weighing data to the overweight control online platform simultaneously. It captures the vehicle picture, reminds the driver to weigh the vehicle by voice, and the driver inserts the card to make a business judgment. If the business is normal, the vehicle will be shipped out of the factory.

[0037] It should be noted that, in this article, relational terms such as first and second, etc. are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or device.

[0038] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An efficient intelligent logistics system for comprehensive utilization of surrounding rocks and mine resources, characterized by ,The system includes: one-card module; weighing module; automatic material discharge module; remote supervision module.

2. According to claim 1, an efficient intelligent logistics system for comprehensive utilization of surrounding rocks of mining resources is characterized by: The weighing module includes four scales, namely three 16-meter 100-ton scales and one 18-meter 100-ton scale. One 18-meter 100-ton scale is built under silo No. 1, and the three 16-meter 100-ton scales are respectively built under silos No. 2, 3 and 4, for real-time monitoring of the discharge volume.

3. According to claim 2, an efficient intelligent logistics system for comprehensive utilization of surrounding rocks of mining resources is characterized by: The automatic material discharge module includes an automatic control valve, and the automatic control valve is communicatively connected with the floor scale.

4. According to claim 3, an efficient intelligent logistics system for comprehensive utilization of surrounding rocks of mining resources is characterized by: The automatic unloading module also includes a distance sensor for detecting the loading status of the vehicle during the unloading process.

5. The method for diverting the flow of an intelligent logistics system for comprehensive utilization of surrounding rocks of efficient mining resources according to claim 1 is characterized in that: The diversion method comprises the following steps: Step 1: Factory verification; Step 2: Automatic material discharge; Step 3: Weight limit detection; Step 4: weigh before leaving the factory.

6. The method for diverting the flow of an intelligent logistics system for comprehensive utilization of surrounding rocks of efficient mining resources according to claim 5 is characterized in that: The step one includes: the vehicle takes the card to pass the factory; the vehicle swipes the card to pass the skin; the vehicle is unloaded and goes to the silo to load; the driver moves the vehicle to a suitable position; the driver swipes the card to verify the vehicle information, if the information is wrong, the voice prompts the reason, if the information is correct, start unloading.

7. The method for diverting the flow of an intelligent logistics system for comprehensive utilization of surrounding rocks of efficient mining resources according to claim 5 is characterized in that: The second step comprises: after starting to discharge the materials, the vehicle loading capacity is compared with the vehicle full load capacity through the distance sensor, if the vehicle is full, the discharge is stopped, and the driver continues to discharge the materials after moving the vehicle; if the vehicle is not full, the discharge is continued.

8. The method for diverting the flow of an intelligent logistics system for comprehensive utilization of surrounding rocks of efficient mining resources according to claim 5 is characterized in that: The step three includes: the driver moves the vehicle according to the situation checked on the display screen; the vehicle weight is compared with the vehicle weight limit by the floor scale, if the vehicle weight is less than the vehicle weight limit, the distance sensor continues to compare the vehicle load with the vehicle full load; if the vehicle weight is equal to the vehicle weight limit, it is weighed and shipped out of the factory.

9. The method for diverting the flow of an intelligent logistics system for comprehensive utilization of surrounding rocks of efficient mining resources according to claim 5 is characterized in that: The step 4 includes: stopping unloading, starting to weigh the gross weight of the vehicle and saving the data; prompting the driver by voice that unloading is complete, and taking a snapshot with the camera; and returning the vehicle to the factory.

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