Commodity sorting method and system based on warehouse management system

By introducing product barcode and sorting basket binding technology into the warehousing management system, the problem of low accuracy of product sorting is solved, efficient and accurate product sorting is achieved, labor costs are reduced, and customer satisfaction is improved.

CN119919064APending Publication Date: 2025-05-02WUHAN JINGCHEN INTELLIGENT IDENTIFICATION TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202311418674.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2023-10-30
Publication Date
2025-05-02

AI Technical Summary

Technical Problem

In the existing warehousing management, the accuracy of commodity sorting is low, resulting in high labor costs, limited sorting efficiency and low accuracy, which affects the efficiency of item shipment and logistics transportation.

Method used

A product sorting method based on a warehousing management system is adopted. By entering the information of the product to be sorted, the product barcode is generated, the order to be out of stock is bound to the sorting basket, and the barcode marking and scanning technology is used to achieve rapid sorting and matching of goods.

Benefits of technology

It improves the accuracy and efficiency of product sorting, reduces human errors, reduces labor costs, meets large-scale and high-speed sorting needs, and ensures accurate delivery of orders and customer satisfaction.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN119919064A_ABST
    Figure CN119919064A_ABST
Patent Text Reader

Abstract

The invention relates to a commodity sorting method and system based on a warehouse management system, and the method comprises the steps: inputting the information of to-be-sorted commodities, generating a commodity bar code, and enabling each to-be-sorted commodity to correspond to each commodity bar code; to-be-delivered orders are obtained, each to-be-delivered order is bound with the corresponding sorting basket to form unique association, and the models and the number of commodities are recorded in the to-be-delivered orders; reading information of the sorting baskets, analyzing models and numbers of commodities associated with the sorting baskets, and putting the corresponding commodities into the sorting baskets; and the commodities in the sorting basket are packaged and delivered. According to the commodity sorting method provided by the invention, the sorting order and the to-be-sorted commodity can be independently matched, so that a warehouse management system and workers can interact in real time, accurate sorting guidance and information are provided, and human errors are reduced; finally, the accuracy of sorting orders and timely distribution are ensured, and the customer satisfaction is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The present application relates to the technical field of warehouse management, and in particular to a commodity sorting method and system based on a warehouse management system. Background Art

[0002] In warehouse management, commodity sorting refers to the process of classifying, organizing and distributing the commodities in the warehouse according to certain rules and sequence based on order requirements. As an important link in the field of warehouse management, commodity sorting plays a vital role in improving the efficiency of goods outbound delivery and logistics transportation.

[0003] Although commodity sorting plays an important role in warehouse management, there are still some shortcomings. For example, the labor cost is high. Traditional commodity sorting usually relies on workers to perform manual operations, which requires a lot of manpower input, is labor-intensive and costly. Manual sorting is also prone to fatigue and errors, which affects sorting accuracy and efficiency. Sorting efficiency is limited. Traditional manual sorting methods limit the improvement of sorting efficiency. Workers need to search, move and sort commodities, which takes a relatively long time to operate and cannot meet large-scale, high-speed sorting needs. Sorting accuracy is low. Manual sorting has a certain error rate, such as misplacing commodities and wrong quantities. This may lead to problems such as order delivery errors and inaccurate inventory, increasing the processing costs and customer complaints in subsequent links. Summary of the invention

[0004] In view of the problems in the prior art, the present application proposes a commodity sorting method and system based on a warehouse management system to solve the problem of low accuracy of commodity sorting in the existing warehouse management.

[0005] In order to achieve the above technical objectives, the technical solution of this application is as follows:

[0006] A commodity sorting method based on a warehouse management system is adopted, comprising the following steps:

[0007] Enter the information of the goods to be sorted, generate the barcode of the goods, and correspond each barcode of the goods to be sorted to each barcode;

[0008] Obtaining orders to be shipped, and binding each order to be shipped with a corresponding sorting basket to form a unique association, wherein the order to be shipped records the product model and quantity;

[0009] Read the sorting basket information, parse the product model and quantity associated with the sorting basket, and put the corresponding products into the sorting basket;

[0010] Pack and ship the goods in the sorting basket.

[0011] Optionally, before inputting the information of the commodities to be sorted, generating commodity barcodes, and respectively matching each commodity to be sorted with each commodity barcode, the step further includes:

[0012] Conduct quality inspection on all goods to be sorted;

[0013] The goods that pass the quality inspection will be inspected and accepted.

[0014] Optionally, the inputting of information of commodities to be sorted, generating commodity barcodes, and respectively corresponding each commodity to be sorted to each commodity barcode specifically includes:

[0015] Enter the models of all goods to be sorted;

[0016] Generate product barcodes based on the model of the product to be sorted;

[0017] Associate each product to be sorted with each product barcode one by one.

[0018] Optionally, the step of inputting the information of the commodities to be sorted, generating commodity barcodes, and respectively matching each commodity to be sorted with each commodity barcode further includes:

[0019] According to the principle of maximum product relevance, the goods to be sorted are stored in the storage locations of the warehouse shelves.

[0020] Optionally, the step of binding each order to be shipped out with a corresponding sorting basket to form a unique association specifically includes:

[0021] Generate unique sorting basket barcodes in sequence according to the sorting basket order;

[0022] Bind each order to be shipped out with the corresponding sorting basket barcode.

[0023] Optionally, the commodities to be sorted of the same model have the same commodity barcode.

[0024] Optionally, the reading of the sorting basket information, parsing the commodity model and quantity associated with the sorting basket, and placing the corresponding commodity into the sorting basket specifically includes:

[0025] Scan the sorting basket barcode corresponding to the sorting basket;

[0026] Get the product model and quantity recorded in the pending outbound order associated with the sorting basket;

[0027] Put all the goods to be sorted from the storage locations on the warehouse shelves into the sorting basket.

[0028] Optionally, before packaging and shipping the commodities in the sorting basket, the process further includes:

[0029] Randomly scan the product barcodes of all products in the sorting basket to obtain the product model and quantity in the sorting basket;

[0030] Scan the sorting basket barcode on the corresponding sorting basket, and analyze the product model and quantity in the order to be shipped corresponding to the sorting basket barcode;

[0031] Match the product model and quantity in the sorting basket with the product model and quantity in the order to be shipped;

[0032] If it is an exact match, proceed to the next step, otherwise return to the storage location and put the goods into the sorting basket again.

[0033] Optionally, packing and shipping the commodities in the sorting basket specifically includes:

[0034] Take the packaging box;

[0035] Put all the goods in the sorting basket into the packaging box and seal it;

[0036] According to the delivery information, the sealed goods are transported to the logistics system for distribution.

[0037] Design a commodity sorting system based on warehouse management system, including:

[0038] The input module is used to input the information of the goods to be sorted, generate the barcode of the goods, and correspond each of the goods to be sorted to each barcode of the goods;

[0039] A binding module is used to obtain orders to be shipped out, and bind each order to be shipped out with a corresponding sorting basket to form a unique association, wherein the order to be shipped out records the product model and quantity;

[0040] The sorting module is used to read the sorting basket information, analyze the product model and quantity associated with the sorting basket, and match the product model and quantity in the sorting basket with the product model and quantity in the order to be shipped;

[0041] The delivery module is used to pack and deliver the goods in the sorting basket.

[0042] The commodity sorting method based on the warehouse management system provided in the embodiment of the present application can store the information of the orders to be shipped and the commodities to be sorted in the warehouse management system, and can record and analyze the historical sorting data. During the commodity sorting, the information of the orders to be shipped is bound to the sorting basket, and the information of the commodities to be sorted in the sorting basket is also marked with the commodity barcode, so that the commodities to be sorted can be quickly grouped, classified and allocated based on the specifications of the commodities to be sorted and the requirements of the orders to be shipped. In addition, by individually matching the orders to be shipped with the commodities to be sorted, the warehouse management system and the workers can interact in real time, thereby providing accurate sorting instructions and information and reducing the occurrence of human errors; ultimately, the accuracy of the sorting orders and timely delivery are guaranteed, and customer satisfaction is improved.

[0043] In addition, after entering the information of the goods to be sorted, further optimization was made, that is, the goods to be sorted were stored in the warehouse shelves according to the principle of maximum relevance of goods, which can improve the storage efficiency of goods. At the same time, further optimization was made before the goods were packed and shipped, that is, the barcodes of all goods in the sorting basket were randomly scanned to obtain the model and quantity of the goods in the sorting basket; the sorting basket barcode on the corresponding sorting basket was scanned to parse the model and quantity of the goods in the order to be shipped corresponding to the sorting basket barcode; the model and quantity of the goods in the sorting basket were matched with the model and quantity of the goods in the order to be shipped; if they were completely matched, the next step was carried out, otherwise the goods were returned to the warehouse and put back into the sorting basket; the goods put into the sorting basket could be re-inspected to improve the accuracy of the shipped goods. BRIEF DESCRIPTION OF THE DRAWINGS

[0044] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings required for use in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.

[0045] Figure 1 A flowchart of a commodity sorting method based on a warehouse management system described in an embodiment of the present application;

[0046] Figure 2 This is a structural block diagram of a commodity sorting system based on a warehouse management system described in an embodiment of the present application;

[0047] In the figure: 1. Data entry module; 2. Binding module; 3. Sorting module; 4. Shipping module. DETAILED DESCRIPTION

[0048] The following will be combined with the drawings in the embodiments of the present application to clearly and completely describe the technical solutions in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments in the present application belong to the scope of protection of this application.

[0049] like Figure 1 As shown, the first part of this application proposes a commodity sorting method based on a warehouse management system, comprising the following steps:

[0050] Step S1, input the information of the goods to be sorted, generate the barcode of the goods, and correspond each barcode of the goods to be sorted respectively; specifically, the following steps are included:

[0051] Step S11, input the models of all commodities to be sorted;

[0052] Step S12, generating a product barcode according to the model of the product to be sorted;

[0053] Step S13: associate each commodity to be sorted with each commodity barcode one by one.

[0054] Among them, before entering the models of all the goods to be sorted, the following methods can be used to improve the quality of the goods: all the goods to be sorted are subject to quality inspection; the goods that pass the quality inspection are inspected and accepted, which can improve the quality of the goods to be sorted and avoid sending defective goods to users. After passing the quality inspection, workers generate different product barcodes according to the models of the goods to be sorted. The same product barcode can be used for the same model of goods, which can improve work efficiency; the product barcode is attached to the outer surface of the corresponding product, so that each model of the goods to be sorted can be quickly distinguished.

[0055] After all the information of the goods to be sorted is entered, the goods to be sorted can be stored in the warehouse shelves according to the principle of maximum product relevance; this method can set the goods to be sorted that are not less than the probability threshold to a certain central area, thereby dividing the entire warehouse into several central areas, and placing the goods to be sorted in four different positions of a certain central area according to the principle of highest probability, and then forming several groups of goods to be sorted. The probability of a combination of goods to be sorted being shipped out of the warehouse within the group of goods to be sorted is relatively high, and the probability of a combination of goods to be sorted being shipped out of the warehouse between different groups of goods to be sorted is relatively low. Therefore, the goods to be sorted that are entering the warehouse can be placed in the groups to be sorted with high probability, which greatly improves the efficiency of warehouse managers in performing outbound work.

[0056] Step S2, obtaining orders to be shipped, binding each order to be shipped with a corresponding sorting basket to form a unique association, wherein the order to be shipped records the product model and quantity; specifically comprising the following steps:

[0057] Step S21, generating unique sorting basket barcodes in sequence according to the sorting basket order;

[0058] Step S22, binding each order to be shipped out with the corresponding sorting basket barcode.

[0059] After the user places an order on the online shopping platform, the relevant order data will be transmitted to the warehouse management system to generate an order to be shipped. Before sorting, a unique sorting basket barcode can be attached to each sorting basket according to the placement of the sorting basket; during sorting, the order to be shipped can be retrieved first, and the sorting basket barcode can be scanned by a barcode scanner. The sorting basket barcode will be bound to the product model and data recorded in the order to be shipped, so that the sorting basket is associated with the order to be shipped one by one. Workers can quickly find the information of the order to be shipped through the sorting basket.

[0060] Step S3, reading the sorting basket information, parsing the commodity model and quantity associated with the sorting basket, and placing the corresponding commodity into the sorting basket; specifically includes the following steps:

[0061] Step S31, scanning the sorting basket barcode corresponding to the sorting basket;

[0062] Step S32, obtaining the product model and quantity recorded in the to-be-shipped order associated with the sorting basket;

[0063] Step S33, putting all the commodities to be sorted from the storage locations of the warehouse shelves into the sorting basket.

[0064] When workers pick up goods, they can use a scanner to scan the sorting basket barcode on the sorting basket and read the electronic information stored in the sorting basket barcode. The warehouse management system can quickly find the associated orders to be shipped based on the electronic information on the sorting basket, and display the product model and quantity recorded in the orders to be shipped on the display screen. Workers take the goods from the warehouse shelves according to the displayed content and put them into the corresponding sorting basket.

[0065] In order to avoid errors in the goods picked up by workers, re-inspection can be carried out: the sorting baskets containing goods are distributed to the re-inspection area, the sorting basket barcode on the sorting basket is scanned first, the related order to be shipped is retrieved from the warehouse management system, the product model and quantity are displayed on the display screen, and the worker randomly scans the product barcodes of all the goods in the sorting basket. When all the scanned goods are exactly the same as the goods on the display screen, it means that the order to be shipped is correct, and the subsequent process can be carried out. If they are not completely consistent, such as missing or extra goods, it means that the order to be shipped is wrong, and it is necessary to return to step S3 to replenish or pick up goods from the storage location.

[0066] Step S4, packing and shipping the goods in the sorting basket; specifically includes the following steps:

[0067] Step S41, taking a packaging box;

[0068] Step S42, putting all the commodities in the sorting basket into a packaging box and sealing it;

[0069] Step S43, transporting the sealed goods to the logistics system for distribution according to the delivery information.

[0070] Among them, when the order to be shipped is exactly the same as the goods in the sorting basket, the shipping information recorded in the order to be shipped can be printed out, and the shipping information records the consignee's name, telephone number, address and mailing method. Then take the matching packaging box and attach the shipping information to the front of the packaging box; a buffer can be placed in the packaging box, and then all the goods in the sorting basket are put in, and then the opening of the packaging box is sealed with tape and sent to the area to be shipped; the shipping personnel delivers the consignee's name, telephone number and address recorded in the order to be shipped to the logistics system for delivery.

[0071] like Figure 1-2 As shown, the second part of the present application proposes a commodity sorting system based on a warehouse management system, including an input module 1, a binding module 2, a sorting module 3 and a delivery module 4; the input module 1 and the binding module 2 are both connected to the sorting module 3, and the sorting module 3 is connected to the delivery module 4. The input module 1 can input the information of the commodities to be sorted, generate commodity barcodes, and correspond each commodity to be sorted with each commodity barcode respectively; the binding module 2 can obtain the orders to be shipped, bind each order to be shipped with the corresponding sorting basket, and form a unique association, and the order to be shipped records the commodity model and quantity; the sorting module 3 can read the sorting basket information, parse the commodity model and quantity associated with the sorting basket, and match the commodity model and quantity in the sorting basket with the commodity model and quantity in the order to be shipped; the delivery module 4 can pack and ship the commodities in the sorting basket.

[0072] In this commodity sorting system, the input module 1 can use an image device, a printer and a computer, which can quickly collect the information of the commodities to be sorted and enter it into the computer. The information of the commodities to be sorted can also be printed into commodity barcodes through the printer, and each commodity barcode is pasted on the corresponding commodities to be sorted. The binding module 2 can use a computer, a keyboard, a mouse, a printer and a handheld barcode scanner. The order to be shipped is retrieved from the warehouse management system of the computer through the keyboard and mouse, and the sorting basket barcode is printed out through the printer, and the sorting basket barcode is pasted on the corresponding sorting basket. The electronic information in the picking basket barcode is read through the handheld barcode scanner, and after being transmitted to the computer, the sorting basket is associated with the order to be shipped one by one through the binding algorithm. The sorting module 3 can use a handheld barcode scanner, a computer and a manipulator. The barcode information of each sorting basket can be read through the handheld barcode scanner and wirelessly transmitted to the computer. The warehouse management system quickly finds the associated commodity model and quantity according to the transmitted information, and the corresponding commodity in the storage location can be put into the sorting basket through the manipulator. The delivery module 4 may use a transport vehicle and a logistics system, and the packaged goods may be transported to the logistics system for delivery by the transport vehicle.

[0073] In the above embodiments, the description of each embodiment has its own emphasis. For parts that are not described in detail in a certain embodiment, reference can be made to the relevant descriptions of other embodiments.

[0074] In the description of the present application, it should be understood that the indicated orientation or positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present application and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0075] In the description of the present application, unless otherwise clearly specified and limited, for example, it can be a fixed connection, a detachable connection, or an integrated connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. Unless otherwise clearly defined, for ordinary technicians in this field, the specific meanings of the above terms in this application can be understood according to the specific circumstances.

[0076] It should be noted that, in the description of the present application, relational terms such as "first" and "second" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variants thereof are intended to cover non-exclusive inclusion, so that the process, method, article or equipment including a series of elements includes not only those elements, but also other elements not explicitly listed, or also includes elements inherent to such process, method, article or equipment. In the absence of further restrictions, the elements defined by the sentence "comprise a ..." do not exclude the existence of other identical elements in the process, method, article or equipment including the elements.

[0077] The above is a detailed introduction to the scheme provided in the embodiments of the present application. Specific examples are used herein to illustrate the principles and implementation methods of the present application. The description of the above embodiments is only used to help understand the method of the present application and its core idea. At the same time, for technical personnel in this field, according to the idea of ​​the present application, there will be changes in the specific implementation method and application scope. In summary, the content of this specification should not be understood as a limitation on the present application.

Claims

1. A commodity sorting method based on a warehouse management system, characterized in that: The following steps are involved: Enter the information of the goods to be sorted, generate the barcode of the goods, and correspond each barcode of the goods to be sorted to each barcode; Obtaining orders to be shipped, and binding each order to be shipped with a corresponding sorting basket to form a unique association, wherein the order to be shipped records the product model and quantity; Read the sorting basket information, parse the product model and quantity associated with the sorting basket, and put the corresponding products into the sorting basket; Pack and ship the goods in the sorting basket.

2. A commodity sorting method based on a warehouse management system according to claim 1, characterized in that: The step of inputting the information of the commodities to be sorted, generating commodity barcodes, and respectively matching each commodity to be sorted with each commodity barcode also includes: Conduct quality inspection on all goods to be sorted; The goods that pass the quality inspection will be inspected and accepted.

3. The commodity sorting method based on a warehouse management system according to claim 1, characterized in that: The step of inputting the information of the commodities to be sorted, generating commodity barcodes, and respectively matching each commodity to be sorted with each commodity barcode specifically includes: Enter the models of all goods to be sorted; Generate product barcodes based on the model of the product to be sorted; Associate each product to be sorted with each product barcode one by one.

4. A commodity sorting method based on a warehouse management system according to claim 3, characterized in that: The step of inputting the information of the commodities to be sorted, generating commodity barcodes, and respectively matching each commodity to be sorted with each commodity barcode further includes: According to the principle of maximum product relevance, the goods to be sorted are stored in the storage locations of the warehouse shelves.

5. The commodity sorting method based on a warehouse management system according to claim 1, characterized in that: The binding of each order to be shipped out with the corresponding sorting basket to form a unique association specifically includes: Generate unique sorting basket barcodes in sequence according to the sorting basket order; Bind each order to be shipped out with the corresponding sorting basket barcode.

6. A commodity sorting method based on a warehouse management system according to claim 1, characterized in that: The commodities to be sorted of the same model have the same commodity barcode.

7. A commodity sorting method based on a warehouse management system according to claim 3, characterized in that: The reading of the sorting basket information, parsing the commodity model and quantity associated with the sorting basket, and placing the corresponding commodity into the sorting basket specifically includes: Scan the sorting basket barcode corresponding to the sorting basket; Get the product model and quantity recorded in the pending outbound order associated with the sorting basket; Put all the goods to be sorted from the storage locations on the warehouse shelves into the sorting basket.

8. A commodity sorting method based on a warehouse management system according to claim 4, characterized in that: Before packaging and shipping the goods in the sorting basket, the following steps are also included: Randomly scan the product barcodes of all products in the sorting basket to obtain the product model and quantity in the sorting basket; Scan the sorting basket barcode on the corresponding sorting basket, and analyze the product model and quantity in the order to be shipped corresponding to the sorting basket barcode; Match the product model and quantity in the sorting basket with the product model and quantity in the order to be shipped; If it is an exact match, proceed to the next step, otherwise return to the storage location and put the goods into the sorting basket again.

9. A commodity sorting method based on a warehouse management system according to claim 1, characterized in that: The packaging and delivery of the commodities in the sorting basket specifically includes: Take the packaging box; Put all the goods in the sorting basket into the packaging box and seal it; According to the delivery information, the sealed goods are transported to the logistics system for distribution.

10. A commodity sorting system based on a warehouse management system, characterized in that: include: The input module is used to input the information of the goods to be sorted, generate the barcode of the goods, and correspond each of the goods to be sorted to each barcode of the goods; A binding module is used to obtain orders to be shipped out, and bind each order to be shipped out with a corresponding sorting basket to form a unique association, wherein the order to be shipped out records the product model and quantity; The sorting module is used to read the sorting basket information, analyze the product model and quantity associated with the sorting basket, and match the product model and quantity in the sorting basket with the product model and quantity in the order to be shipped; The delivery module is used to pack and deliver the goods in the sorting basket.