Efficient oil mist filtering equipment

By designing the interceptor mechanism of the mesh barrel and the blade in the oil mist separation equipment, combining the push mechanism and cooling medium, the problem of difficulty in separating the oil parts on the surface of the blade is solved, and efficient oil separation and separation efficiency are improved.

CN119926088AActive Publication Date: 2025-05-06YANTAI DE FENG PRECISION SHEET METAL CO LTD

Patent Information

Application Number
CN202510421508.7
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-07
Publication Date
2025-05-06
Estimated Expiration
2045-04-07

AI Technical Summary

Technical Problem

In existing oil mist separation equipment, oil components are easily adhered to the surface of the leaf plate due to their viscosity, which is difficult to separate, affecting the oil components interception efficiency.

Method used

An efficient oil mist filtration equipment is designed, using a mesh barrel and an intercepting mechanism of multiple blades, combining a push mechanism and a cooling medium, and scraping the oil from contact with the blades through the scraper, and using centrifugation and cooling to improve the efficiency of oil separation.

Benefits of technology

Effectively avoid the formation of oil films, ensure the clean surface of the leaf plate, improve the efficiency of oil separation, and discharge the liquefied oil through spiral push, reduce oil accumulation pollution, and improve the efficiency of oil mist separation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses efficient oil mist filtering equipment, and belongs to the technical field of oil mist treatment equipment. Comprising a shell, an intercepting mechanism and a power mechanism, the intercepting mechanism is arranged in the shell, the bottom end of the shell is connected and communicated with an oil mist outlet of equipment, the power mechanism is arranged at the top end of the shell and drives the intercepting mechanism to operate, the intercepting mechanism comprises a net cylinder and a plurality of leaf plates, the top end of the net cylinder is connected with the output end of the power mechanism, and a plurality of pushing mechanisms are arranged in the net cylinder; each pushing mechanism corresponds to one blade plate and is located on the windward side of the blade plate, each pushing mechanism comprises a plurality of scraping plates and a circulation assembly, the scraping plates are fixedly connected with the circulation assembly and evenly distributed on the outer side of the circulation assembly, a linkage mechanism is arranged on the bottom side of the shell, and the circulation assemblies are driven by the linkage mechanism to rotate. According to the invention, the problems that the subsequent oil interception is influenced and the separation efficiency is reduced because the oil is easily adhered to the surface of the blade plate and the separation is difficult are effectively solved.
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Description

Technical Field

[0001] The invention relates to the technical field of oil mist treatment equipment, in particular to a high-efficiency oil mist filtering equipment. Background Art

[0002] Oil mist separator is installed on various machining equipment such as CNC machining centers, cleaning machines, die-casting machines, CNC lathes, etc., to remove oil mist in the machining chamber to purify the air and protect the health of workers.

[0003] Existing oil mist separation devices mostly separate oil mist by filtering through centrifugal filters. For example, the utility model patent with announcement number CN213912995U discloses a corrosion-resistant deep filtration oil mist separation filter element, the utility model patent with announcement number CN208448932U discloses an oil mist filter collector, and the invention patent with announcement number CN102908856B discloses an oil mist separator. When processing oil mist, the above-mentioned oil mist separation equipment mostly intercepts it through blades and relies on centrifugal action to throw out the oil. Since the oil is sticky, part of it is easy to adhere to the surface of the blade, making it difficult to separate, affecting the subsequent oil interception, thereby reducing the efficiency of oil mist separation. Summary of the invention

[0004] The purpose of the present invention is to provide a high-efficiency oil mist filtering device to solve the problem raised in the above background technology that due to the viscosity of oil, part of it is easy to adhere to the surface of the blade, making it difficult to separate, affecting the subsequent oil interception, thereby reducing the efficiency of oil mist separation.

[0005] To achieve the above object, the present invention provides the following technical solutions: A high-efficiency oil mist filtering device comprises: a housing, an interception mechanism and a power mechanism, wherein the interception mechanism is arranged inside the housing, the bottom end of the housing is connected to the oil mist outlet of the device, and the power mechanism is arranged at the top end of the housing to drive the interception mechanism to operate; The interception mechanism includes a net cylinder and a plurality of blades, wherein the plurality of blades are vertically fixedly installed on the inner wall of the net cylinder and are evenly distributed in a ring shape, a clamping ring is fixedly sleeved on the inner side of the bottom of the shell, the bottom end of the net cylinder is rotatably sleeved in the clamping ring, and the top end of the net cylinder is connected to the output end of the power mechanism; Multiple groups of pushing mechanisms are arranged in the net cylinder, each group of pushing mechanisms corresponds to a blade and is located on the windward side of the blade. The pushing mechanisms include multiple scrapers and circulation components. The multiple scrapers are fixedly connected to the circulation components and are evenly distributed on the outside of the circulation components. The scraper is arranged obliquely, and the side away from the circulation component is in sliding contact with the windward side of the blade; A linkage mechanism is arranged on the bottom side of the shell, and the plurality of circulation components rotate under the driving of the linkage mechanism.

[0006] Preferably, the top of the outer shell is connected with a cover tube by a plurality of lock buckles, and a sealing ring is fixedly installed at the bottom end of the cover tube and the top end of the outer shell, and the power mechanism is arranged at the top end of the cover tube. The power mechanism includes a motor and a connecting piece, and the motor is fixedly connected to the top of the cover tube through the connecting piece and is sealed. The motor is arranged vertically, and the bottom output end is fixedly connected to the top end of the net tube.

[0007] Preferably, the circulation component includes two rotating shafts, four pulleys and two transmission belts. The two rotating shafts are arranged up and down and are both horizontally placed. The end close to the net cylinder is rotatably sleeved in the net cylinder, and the end away from the net cylinder is rotatably connected to the inner side of the blade through a bracket. The four pulleys are respectively fixedly mounted on the two rotating shafts and are symmetrically arranged. The two transmission belts are respectively rollingly embedded in the two pulleys on the same side, and the scrapers are fixedly mounted on the two transmission belts.

[0008] Preferably, the linkage mechanism includes a ring gear, multiple connecting rods and multiple gears. The ring gear is fixedly connected to the inner wall of the bottom end of the outer shell through the multiple connecting rods. The number of gears corresponds to the number of pushing mechanisms. The multiple gears are respectively fixedly installed on the end of the rotating shaft on the bottom side of each group of circulation components, and are all meshingly connected with the ring gear.

[0009] Preferably, a refrigeration pump liquid device is fixedly installed on the inner wall of the cover tube, and two liquid storage chambers are provided on the top of the mesh tube. The upper sides of the two liquid storage chambers are sealed and rotated with sealing rings, and the tops of the two sealing rings are vertically fixed with conduits. The two conduits are respectively connected with the input and output ends of the refrigeration pump liquid device through sealing sleeves.

[0010] Preferably, a guide hole is opened inside the blade, the guide hole is zigzag, and two ends of the guide hole are respectively connected to the two liquid storage chambers.

[0011] Preferably, a plurality of air holes are opened on the top of the cover tube, the plurality of air holes are evenly distributed in a ring shape, and filter cotton is fixedly installed inside.

[0012] Preferably, a scraper rod is fixedly installed on the outer side of the mesh cylinder through a plurality of connecting frames, the scraper rod is spiral-shaped and in sliding contact with the inner wall of the outer shell, an annular groove is provided on the inner side of the top of the outer shell, a scraper block is fixedly installed on the top of the scraper rod, and the scraper block is slidably embedded in the annular groove, a row pipe is fixedly installed on the outer side of the top of the outer shell, the top end of the row pipe is connected to the annular groove, and the bottom end is connected to an external oil recovery device.

[0013] Preferably, a plurality of concentration sensors are fixedly mounted on the inner wall of the bottom port of the housing, and the motor is a variable frequency speed regulating model.

[0014] The beneficial effects of the present invention are as follows: 1. When the net drum rotates, it drives the pushing mechanism to operate, and the scraper contacts the blade to scrape off the liquefied oil on the blade surface. With the centrifugal effect, the oil is easier to separate from the blade surface to avoid the formation of oil film, ensuring that the blade surface is in a clean state, which is convenient for fully liquefying the oil mist, thereby ensuring the efficiency of oil separation; 2. The present invention can cool down the blades by injecting cooling medium through the tortuous path, so that the blades are in a low temperature state, thereby ensuring the liquefaction effect; 3. Through the spiral push of the scraper rod, the liquefied oil is discharged from the upper side of the equipment to avoid the contact between the oil and the untreated oil mist entering the bottom side, reduce the contamination of the accumulated oil after separation treatment, and at the same time ensure the effective flow of the oil mist inlet, further improving the efficiency of oil mist separation. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 A schematic diagram of the three-dimensional structure of a high-efficiency oil mist filtering device proposed by the present invention; Figure 2 This is a schematic diagram of a partial cross-sectional structure of a high-efficiency oil mist filtering device proposed by the present invention; Figure 3 for Figure 2 A magnified view of the structure at A; Figure 4 for Figure 2 A magnified view of the structure at B in FIG. Figure 5 for Figure 2 Enlarged view of the structure at position C in the figure.

[0016] In the figure: 1. shell; 2. mesh cylinder; 3. blade; 4. snap ring; 5. scraper; 6. lock; 7. cover cylinder; 8. sealing ring; 9. motor; 10. connecting piece; 11. rotating shaft; 12. pulley; 13. transmission belt; 14. bracket; 15. gear ring; 16. connecting rod; 17. gear; 18. refrigeration pump liquid device; 19. liquid storage chamber; 20. sealing ring; 21. conduit; 22. guide hole; 23. air hole; 24. filter cotton; 25. connecting frame; 26. scraper rod; 27. ring groove; 28. scraper block; 29. ​​drain pipe; 30. concentration sensor device. DETAILED DESCRIPTION

[0017] The technical solution of the present invention will be described clearly and completely below in conjunction with the accompanying drawings. Obviously, what is described is only a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] See also Figure 1-Figure 5, a high-efficiency oil mist filtering device, comprising: a shell 1, an interception mechanism and a power mechanism, the interception mechanism is arranged inside the shell 1, the bottom end of the shell 1 is connected to the oil mist outlet of the device, and the power mechanism is arranged at the top of the shell 1 to drive the interception mechanism to operate; The interception mechanism includes a net cylinder 2 and a plurality of blades 3, wherein the plurality of blades 3 are vertically fixedly installed on the inner wall of the net cylinder 2 and are evenly distributed in a ring shape, a clamping ring 4 is fixedly sleeved on the inner side of the bottom of the housing 1, the bottom end of the net cylinder 2 is rotatably sleeved in the clamping ring 4, and the top end of the net cylinder 2 is connected to the output end of the power mechanism; A plurality of pushing mechanisms are arranged in the net cylinder 2, each pushing mechanism corresponds to a blade 3 and is located on the windward side of the blade 3. The pushing mechanism includes a plurality of scrapers 5 and a circulation assembly. The plurality of scrapers 5 are fixedly connected to the circulation assembly and are evenly distributed on the outside of the circulation assembly. The scraper 5 is arranged at an angle, and the side away from the circulation assembly is in sliding contact with the windward surface of the blade 3, and is arranged at an angle to facilitate pushing the accumulated oil to the inner wall of the housing 1; A linkage mechanism is provided on the bottom side of the housing 1, and the plurality of circulation components rotate under the driving of the linkage mechanism.

[0019] The top of the shell 1 is clamped with a cover tube 7 through a plurality of lock buckles 6 , a sealing ring 8 is fixedly installed at the bottom end of the cover tube 7 and the top end of the shell 1 , and a power mechanism is arranged at the top end of the cover tube 7 .

[0020] The power mechanism includes a motor 9 and a connector 10. The motor 9 is fixedly connected to the top of the cover tube 7 through the connector 10 and is sealed. The motor 9 is vertically arranged, and the bottom output end is fixedly connected to the top of the net tube 2.

[0021] Each electrical device is powered by an external power supply, and the entire device is controlled by a control terminal. Since the control terminal is a commonly used device and belongs to existing mature technology, its electrical connection relationship and specific circuit structure will not be described in detail here.

[0022] The circulation component includes two rotating shafts 11, four pulleys 12 and two transmission belts 13. The two rotating shafts 11 are arranged up and down and are both placed horizontally. The end close to the net cylinder 2 is rotatably sleeved in the net cylinder 2, and the end away from the net cylinder 2 is rotatably connected to the inner side of the blade 3 through a bracket 14. The four pulleys 12 are respectively fixedly mounted on the two rotating shafts 11 and are symmetrically arranged. The two transmission belts 13 are respectively rollingly embedded in the two pulleys 12 on the same side, and the scrapers 5 are fixedly mounted on the two transmission belts 13.

[0023] The linkage mechanism includes a ring gear 15, multiple connecting rods 16 and multiple gears 17. The ring gear 15 is fixedly connected to the inner wall of the bottom end of the shell 1 through the multiple connecting rods 16. The number of gears 17 corresponds to the number of pushing mechanisms. The multiple gears 17 are respectively fixedly installed on the end of the rotating shaft 11 on the bottom side of each group of circulation components, and are all meshed with the ring gear 15.

[0024] A refrigeration pump liquid device 18 is fixedly installed on the inner wall of the cover tube 7, and two liquid storage chambers 19 are provided at the top of the mesh tube 2. Sealing rings 20 are provided on the upper sides of the two liquid storage chambers 19 in a sealed and rotating manner. Conduits 21 are vertically fixedly installed on the tops of the two sealing rings 20. The two conduits 21 are respectively connected to the input and output ends of the refrigeration pump liquid device 18 in a sealed manner.

[0025] A flow guide hole 22 is formed inside the blade 3 . The flow guide hole 22 is zigzag, and two ends of the flow guide hole 22 are connected to the two liquid storage chambers 19 respectively.

[0026] A plurality of air holes 23 are formed on the top of the cover tube 7. The air holes 23 are evenly distributed in a ring shape, and filter cotton 24 is fixedly installed inside.

[0027] A scraper rod 26 is fixedly installed on the outside of the net cylinder 2 through a plurality of connecting frames 25. The scraper rod 26 is spiral and in sliding contact with the inner wall of the outer shell 1. An annular groove 27 is provided on the inner side of the top of the outer shell 1. A scraper block 28 is fixedly installed on the top of the scraper rod 26. The scraper block 28 is slidably embedded in the annular groove 27. A discharge pipe 29 is fixedly installed on the outside of the top of the outer shell 1. The top of the discharge pipe 29 is connected to the annular groove 27, and the bottom end is connected to an external oil recovery device.

[0028] When the device is used, the bottom end of the housing 1 is fixedly and sealedly connected to the oil mist discharge end of the application equipment.

[0029] During the operation of the equipment, the motor 9 rotates, driving the mesh cylinder 2 to rotate, and the mesh cylinder 2 drives the multiple blades 3 located inside it to rotate. The oil mist enters through the inlet at the bottom of the outer shell 1, contacts and collides with the rotating blades 3, and the oil mist is cooled and liquefied to form oil droplets, which are attached to the blades 3. Under the action of centrifugal force, the oil droplets are separated from the blades 3, thrown out through the mesh holes of the mesh cylinder 2, and then intercepted by the inner wall of the outer shell 1 to form oil accumulation.

[0030] When the net drum 2 rotates, the pushing mechanism is driven to rotate together with the blade 3. The gear 17 rotates under the interference of the gear ring 15, driving the rotating shaft 11 on the bottom side to rotate. The rotating shaft 11 drives the pulley 12 located thereon to rotate. The pulley 12 drives the transmission belt 13 to rotate. The transmission belt 13 drives the multiple scrapers 5 located thereon to rotate. The scrapers 5 contact with the blade 3, scrape off the oil formed by liquefaction on the surface of the blade 3, and clean it with the centrifugal effect, so that it is easier to separate from the surface of the blade 3, avoid forming an oil film, ensure that the surface of the blade 3 is in a clean state, and facilitate the full liquefaction of the oil mist, thereby ensuring the efficiency of oil separation.

[0031] During the rotation of the net cylinder 2, the refrigeration pump liquid device 18 operates to continuously pump out the refrigerated liquid medium from the output end. The cooling medium flows into the guide hole 22 through the liquid storage chamber 19 connected to the output end. When passing through the blade 3 through a tortuous path, the blade 3 can be cooled and cooled, so that the blade 3 is in a low temperature state, thereby ensuring the liquefaction effect. After the cooling medium flows out from the other end of the guide hole 22, it flows back to the refrigeration pump liquid device 18 through another liquid storage chamber 19, and after being cooled again, it flows into the next cycle.

[0032] After the accumulated oil is thrown to the inner wall of the outer shell 1, the rotation of the net cylinder 2 drives the scraper rod 26 to rotate. Under the action of the spiral, the accumulated oil is transported upward and finally gathered in the annular groove 27. The scraper rod 26 drives the scraper block 28 to rotate, pushing the separated accumulated oil to the input port of the discharge pipe 29, and finally discharged through the discharge pipe 29.

[0033] The spiral push of the scraper rod 26 allows the liquefied oil to be discharged from the upper side of the equipment, avoiding contact between the oil and the untreated oil mist entering the bottom side, reducing the contamination of the accumulated oil after separation, and ensuring the effective flow of the oil mist inlet, further improving the efficiency of oil mist separation.

[0034] The separated smoke is discharged from the air hole 23 at the top of the cover tube 7 and is processed by the filter cotton 24 to ensure the cleanliness of the discharged gas and reduce pollution.

[0035] A plurality of concentration sensors 30 are fixedly mounted on the inner wall of the bottom port of the housing 1. The motor 9 is a variable frequency speed regulating model. When the oil mist passes through the bottom entrance of the housing 1, the concentration sensor 30 detects the concentration of the oil mist and promptly feeds back to the external control terminal. The control terminal adjusts the rotation speed of the motor 9 to adapt to oil mists of different concentrations, thereby further ensuring the high efficiency and adequacy of the separation.

[0036] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency oil mist filtering device, comprising: A housing (1), an interception mechanism and a power mechanism, wherein the interception mechanism is arranged inside the housing (1), the bottom end of the housing (1) is connected to an oil mist outlet of the device, and the power mechanism is arranged at the top end of the housing (1) to drive the interception mechanism to operate; The invention is characterized in that: the interception mechanism comprises a net cylinder (2) and a plurality of blades (3); the plurality of blades (3) are vertically fixedly mounted on the inner wall of the net cylinder (2) and are evenly distributed in a ring shape; a clamping ring (4) is fixedly sleeved on the inner side of the bottom of the shell (1); the bottom end of the net cylinder (2) is rotatably sleeved in the clamping ring (4); and the top end of the net cylinder (2) is connected to the output end of the power mechanism; A plurality of pushing mechanisms are arranged in the net cylinder (2), each pushing mechanism corresponding to a blade (3) and located on the windward side of the blade (3), the pushing mechanism comprising a plurality of scrapers (5) and a circulation component, the plurality of scrapers (5) being fixedly connected to the circulation component and evenly distributed on the outside of the circulation component; The scraper (5) is arranged at an angle, and the side away from the circulation component is in sliding contact with the windward side of the blade (3); A linkage mechanism is provided on the bottom side of the housing (1), and the plurality of circulation components rotate under the drive of the linkage mechanism.

2. A high-efficiency oil mist filtering device according to claim 1, characterized in that: The top of the shell (1) is clamped with a cover cylinder (7) via a plurality of lock buckles (6); a sealing ring (8) is fixedly mounted between the bottom end of the cover cylinder (7) and the top end of the shell (1); the power mechanism is arranged at the top end of the cover cylinder (7); the power mechanism comprises an electric motor (9) and a connecting member (10); the electric motor (9) is fixedly connected to the top of the cover cylinder (7) via the connecting member (10) and is sealed; the electric motor (9) is arranged vertically, and the bottom output end is fixedly connected to the top end of the net cylinder (2).

3. The high-efficiency oil mist filtering device according to claim 1 is characterized in that: The circulation component comprises two rotating shafts (11), four pulleys (12) and two transmission belts (13). The two rotating shafts (11) are arranged up and down and are both placed horizontally. The ends close to the net cylinder (2) are rotatably sleeved in the net cylinder (2), and the ends away from the net cylinder (2) are rotatably connected to the inner side of the blade (3) through a bracket (14). The four pulleys (12) are respectively fixedly mounted on the two rotating shafts (11) and are symmetrically arranged. The two transmission belts (13) are respectively rollingly embedded in the two pulleys (12) on the same side, and the scrapers (5) are both fixedly mounted on the two transmission belts (13).

4. The high-efficiency oil mist filtering device according to claim 1 is characterized in that: The linkage mechanism comprises a ring gear (15), a plurality of connecting rods (16) and a plurality of gears (17); the ring gear (15) is fixedly connected to the inner wall of the bottom end of the housing (1) via the plurality of connecting rods (16); the number of gears (17) corresponds to the number of the pushing mechanisms; the plurality of gears (17) are respectively fixedly mounted on the end of the rotating shaft (11) at the bottom side of each group of circulation components, and are all meshedly connected to the ring gear (15).

5. The high-efficiency oil mist filtering equipment according to claim 2 is characterized in that: A refrigeration pump liquid device (18) is fixedly mounted on the inner wall of the cover cylinder (7), and two liquid storage chambers (19) are provided at the top of the mesh cylinder (2). Sealing rings (20) are provided on the upper sides of the two liquid storage chambers (19), and conduits (21) are vertically fixedly mounted on the tops of the two sealing rings (20). The two conduits (21) are respectively connected to the input end and the output end of the refrigeration pump liquid device (18) in a sealing sleeve.

6. A high-efficiency oil mist filtering device according to claim 5, characterized in that: A flow guide hole (22) is provided inside the blade (3); the flow guide hole (22) is zigzag, and two ends of the flow guide hole are respectively connected to the two liquid storage chambers (19).

7. The high-efficiency oil mist filtering equipment according to claim 2 is characterized in that: The top of the cover cylinder (7) is provided with a plurality of air holes (23), the plurality of air holes (23) are evenly distributed in a ring shape, and filter cotton (24) is fixedly installed inside.

8. The high-efficiency oil mist filtering equipment according to claim 2 is characterized in that: A scraper rod (26) is fixedly mounted on the outside of the net cylinder (2) via a plurality of connecting frames (25). The scraper rod (26) is spiral-shaped and is in sliding contact with the inner wall of the outer shell (1). An annular groove (27) is provided on the inner side of the top of the outer shell (1). A scraper block (28) is fixedly mounted on the top of the scraper rod (26). The scraper block (28) is slidably embedded in the annular groove (27). A discharge pipe (29) is fixedly mounted on the outside of the top of the outer shell (1). The top of the discharge pipe (29) is in conduction with the annular groove (27), and the bottom of the discharge pipe (29) is connected to an external oil recovery device.

9. The high-efficiency oil mist filtering equipment according to claim 2 is characterized in that: A plurality of concentration sensing devices (30) are fixedly mounted on the inner wall of the bottom port of the housing (1), and the motor (9) is a variable frequency speed regulating model.

Citation Information

Patent Citations

  • Oil mist separator

    CN102908856B

  • Oil mist filter collector

    CN208448932U

  • Corrosion-resistant deep-filtration oil mist separation filter element

    CN213912995U

  • CNC machining center oil mist separation device and separation method thereof

    CN113750665A

  • Oil-liquid separator for speed-increasing gearbox of centrifugal compressor

    CN119281029A

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