An outer surface cleaning device and method for the production of automotive drive shafts
By designing an outer surface cleaning device for the automobile transmission shaft, the adjustment mechanism and the cleaning mechanism of the arc-shaped plate body are used to solve the problem that the transmission shaft is difficult to fully clean, achieving more efficient cleaning effects and better equipment adaptability.
Patent Information
- Application Number
- CN202510424303.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2025-06-24
- Estimated Expiration
- 2045-04-07
AI Technical Summary
The existing automobile transmission shaft cleaning equipment is difficult to fully expose the telescopic portions at the end rotating point of the transmission shaft and the intermediate part, resulting in poor cleaning effect and easy collision and damage between the transmission shafts.
An outer surface cleaning device including an adjustment mechanism and a cleaning mechanism is designed. The posture of the drive shaft is adjusted by the adjustment mechanism. The cleaning mechanism includes arc-shaped first and second plate bodies, and the nozzle is moved along the annular track by using an electromagnetic and a moving assembly to realize multi-directional cleaning.
The cleaning effect of the transmission shaft is improved, ensuring that the rotational position and telescopic part of the transmission shaft can be fully cleaned, reducing the risk of collision between the transmission shafts, and is suitable for transmission shafts of different sizes.
Smart Images

Figure CN119926883B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of cleaning technology, and particularly to an outer surface cleaning device and method for the production of automotive drive shafts. Background Art
[0002] During the production process of automotive drive shafts, they come into contact with various oils, dust, and other impurities. If these impurities are not removed in a timely manner, it will affect the running accuracy of the drive shaft, and may even lead to increased wear, shortening its service life. Moreover, a protective layer is usually applied to the surface of the drive shaft. If the drive shaft is not cleaned thoroughly, it will affect the subsequent application of the protective layer, thus affecting the actual use of the drive shaft.
[0003] The publication number CN119346521A discloses a cleaning device for the production of automotive parts. The problems raised in its background art are as follows: Currently, when using a drum to clean automotive parts, multiple automotive parts are often placed inside a cleaning cylinder. When the cleaning cylinder drives the automotive parts to rotate, they will collide with each other, and it is easy to cause damage. At the same time, after the automotive parts are cleaned, water stains will adhere to their surfaces, and it is necessary for workers to manually dry them, increasing the labor intensity of the workers.
[0004] Based on the existing technologies, the following problems exist:
[0005] When the existing automotive drive shaft cleaning equipment is cleaning, it usually cleans by immersing the drive shaft in a cleaning liquid or by spraying. And to reduce collisions between drive shafts, the positions of the drive shafts are relatively fixed. As a result, it is not convenient to expose the rotating parts at the ends of the drive shaft and the telescopic parts in the middle, making it not convenient to clean them thoroughly, and there are certain deficiencies. Referring to the above application document, it only uses a partition method to place automotive parts in different positions to reduce collisions between components, and there are certain deficiencies. To solve the above problems, an outer surface cleaning device and method for the production of automotive drive shafts are proposed. Summary of the Invention
[0006] In order to overcome the deficiencies of the above-mentioned existing technologies, the present invention provides an outer surface cleaning device and method for the production of automotive drive shafts, which are convenient for exposing the rotating parts at the ends of the drive shaft and the telescopic parts in the middle, so as to facilitate thorough cleaning and improve the cleaning effect of the drive shaft.
[0007] To achieve the above object, the present invention is realized through the following technical solutions: An outer surface cleaning device for the production of automotive drive shafts, including a machine body, a drive shaft, and a frame fixed inside the machine body, further including an adjustment mechanism spaced between the inner top and inner bottom of the frame for adjusting the attitude of the drive shaft and a cleaning mechanism arranged outside the adjustment mechanism for cleaning the drive shaft. The adjustment mechanisms are arranged symmetrically with respect to the center point of the frame. The cleaning mechanism includes:
[0008] A first plate body, which is arranged outside the adjustment mechanism in a liftable manner. A second plate body that can move along an annular track inside the first plate body is sleeved on the mutually approaching sides of the first plate body. First nozzles are fixedly arranged at the centers of the inner sides of the first plate body and the second plate body. Oppositely arranged first electromagnets are fixedly arranged at the centers of the interiors of the first plate bodies. Second electromagnets are fixedly arranged on the mutually approaching sides of the second plate bodies, so that the second plate body moves along an annular track inside the first plate body. A moving component for further driving the movement of the first plate body in cooperation with the second electromagnet is arranged inside the first plate body. A lifting component for adjusting the height of the first plate body is arranged on the top of the first plate body.
[0009] Further, the first plate body is designed to be hollow, the side wall of the second plate body fits with the inner wall of the first plate body, and is designed to be sealed;
[0010] Both the first plate body and the second plate body are designed to be arc-shaped, and the first plate body and the second plate body are connected to form a ring body to clean the side wall of the drive shaft.
[0011] Further, the moving component includes:
[0012] A moving rod, which is sleeved on the inner bottom wall of the first plate body. A third electromagnet is embedded on the side wall of one end of the moving rod located inside the first plate body and facing the second electromagnet;
[0013] A retaining ring, which is fixedly sleeved on the side wall of one end of the moving rod located at the bottom of the first plate body to limit the height of the moving rod entering the first plate body, so that there is a gap between the top of the moving rod and the inner top wall of the first plate body. A retaining rod is fixedly arranged at the bottom of the moving rod;
[0014] An installation cover, which is fixedly arranged at the bottom of the first plate body, and a through groove adapted to the retaining rod is opened at the bottom of the installation cover. The cross section of the retaining rod is designed to be a regular hexagon to prevent the moving rod from shifting. A first spring is sleeved on the side wall of one end of the retaining rod located inside the installation cover and at the bottom of the retaining ring.
[0015] Further, the moving component also includes:
[0016] The bottom plate is fixedly arranged on one side of the second plate body close to each other and is located at the outer circle of the second plate body, so as to contact the moving rod prior to the second plate body, and squeeze the moving rod from the gap at the top of the moving rod. The lower end of the side of the bottom plate close to the moving rod and the top of the moving rod are both arc-shaped, and the bottom of the bottom plate is inclined.
[0017] The limiting inclined plane is opened on one side of the second plate body close to each other and is smoothly connected to the inclined part of the bottom of the bottom plate, so as to enable the second plate body to squeeze the moving rod after the bottom plate squeezes the moving rod.
[0018] Furthermore, the adjusting mechanism includes:
[0019] The first mounting plate is fixedly arranged at the inner top of the frame. A center of the bottom of the first mounting plate is fixedly provided with an electric push rod. A telescopic shaft of the electric push rod is fixedly provided with a connecting rod. A bottom of the connecting rod is fixedly provided with a third mounting plate. The bottom of the third mounting plate is hinged with first limiting plates arranged symmetrically with respect to the center point of the third mounting plate. The bottoms of the first limiting plates are respectively hinged with second limiting plates designed in a bent shape. First adjusting components and second adjusting components for adjusting the angles of the first limiting plates and the second limiting plates are respectively arranged at the bottoms of the third mounting plate and the first limiting plates. Limiting rods are movably arranged at the inner tops of the second limiting plates respectively, so as to limit the ends of the transmission shaft through the limiting rods and the second limiting plates. A third adjusting component for adjusting the positions of the limiting rods is arranged inside the second limiting plates.
[0020] The second mounting plate is fixedly sleeved on the middle side wall of the electric push rod, and the telescopic shaft of the electric push rod is located at the bottom of the second mounting plate. The top of the second mounting plate is fixedly provided with mounting rods arranged in an annular array, and the tops of the mounting rods are fixedly connected to the bottom of the first mounting plate.
[0021] Furthermore, the third adjusting component includes:
[0022] The adjusting seat is fixedly arranged inside the second limiting plate. The inside of the adjusting seat is hollow. A fourth electromagnet is fixedly arranged on the inner wall of the side of the adjusting seat away from the limiting rod. A fifth electromagnet is sleeved on the inner wall of the adjusting seat. A regulating rod extending outside the adjusting seat is fixedly provided on the side of the fifth electromagnet close to the limiting rod. An adjusting hole for sleeving the regulating rod is opened on the side wall of the adjusting seat, and the inner diameter of the inner wall of the adjusting hole is smaller than the side wall diameter of the fifth electromagnet. First toothed plates are embedded on both sides of the regulating rod.
[0023] The adjusting plate is slidably arranged in the second limiting plate, and second toothed plates adapted to the first toothed plate are fixedly arranged on the mutually approaching sides of the adjusting plate. A transmission gear meshing with the first toothed plate and the second toothed plate is rotatably arranged between the second toothed plate and the first toothed plate in the second limiting plate, so as to drive the limiting rod to approach the adjusting seat when the adjusting rod approaches the limiting rod. Installation blocks are fixedly arranged at the front ends of the mutually approaching sides of the adjusting plate, the top of the installation block is fixedly connected with the bottom of the limiting rod, an installation groove for installing the third adjusting component is formed in the inner part of the second limiting plate, water guiding holes arranged at intervals are formed in the bottom inner wall of the installation groove, and an installation through groove communicating with the installation groove and used for allowing the limiting rod to move is formed in the top of the second limiting plate.
[0024] Furthermore, the first adjusting component includes:
[0025] The first hinge shaft is arranged at the bottom of the third installation plate and is used for hinging the top of the first limiting plate to the bottom of the third installation plate. A first gear is fixedly sleeved on the side wall of one of the first hinge shafts, and a first transmission mechanism for drivingly connecting with the first gear is arranged on the side wall of the other first hinge shaft, so that when the two first limiting plates rotate, the bottoms of the first limiting plates approach or move away from each other. A first servo motor for driving one of the first hinge shafts to rotate is fixedly arranged at the bottom of the third installation plate;
[0026] The second adjusting component includes:
[0027] The second hinge shaft is arranged at the connection part of the second limiting plate and the third limiting plate and is used for hinging the top of the second limiting plate to the bottom of the first limiting plate. A second servo motor is fixedly arranged on the side wall of the first limiting plate, and a second transmission mechanism for drivingly connecting with the second hinge shaft is arranged on the output shaft of the second servo motor.
[0028] Furthermore, a second nozzle is fixedly arranged at the center of the bottom of the third installation plate to clean the transmission shaft from the end of the transmission shaft;
[0029] Flow guiding grooves are formed on both sides of the side wall of the second limiting plate to limit the blocking of the second limiting plate on the end of the transmission shaft when the end of the transmission shaft is cleaned by the second nozzle. Arc-shaped grooves are formed on the mutually approaching sides of the second limiting plate.
[0030] Furthermore, the lifting component includes:
[0031] The guide rod is fixedly arranged at the top of the first plate body. The top of the guide rod extends along the third mounting plate, the second mounting plate and the first mounting plate to the top of the machine body. Moreover, guide holes for sleeving the guide rod are provided at the tops of the third mounting plate, the second mounting plate and the first mounting plate. And first sliders are fixedly arranged on the inner walls of the guide holes. First chutes are provided on the back sides of the side walls of the guide rod. The first sliders are placed in the first chutes to limit the lifting of the guide rod. Third toothed plates are embedded in the front sides of the side walls of the guide rod;
[0032] The rotating rod is rotatably arranged at the top of the third mounting plate. Second gears meshing with the third toothed plates are fixedly sleeved at both ends of the side wall of the rotating rod. A third servo motor for driving the rotating rod to rotate is fixedly arranged at the top of the third mounting plate. A rotating hole for mounting the rotating rod is provided on the side wall of the connecting rod.
[0033] The present invention also provides a usage method of an outer surface cleaning device for automobile drive shaft production. Using the outer surface cleaning device for automobile drive shaft production described above, the method includes the following steps:
[0034] S1: Fix the end of the drive shaft to be cleaned through the adjusting mechanism;
[0035] S2: After the drive shaft is fixed, clean the drive shaft through the cleaning mechanism. During the cleaning process, adjust the posture of the drive shaft through the adjusting mechanism to clean the articulated part and the telescopic part of the drive shaft.
[0036] The present invention provides an outer surface cleaning device and method for automobile drive shaft production. Compared with the prior art, the following beneficial effects are achieved:
[0037] 1. Through the cooperation of the cleaning mechanism and the adjusting mechanism, the end of the drive shaft deflects and pulls the end of the drive shaft, so as to facilitate cleaning the rotating part and the telescopic part of the drive shaft, etc., thereby improving the comprehensiveness of cleaning the drive shaft, and facilitating multi-directional cleaning of the drive shaft, improving the cleaning effect, and being applicable to drive shafts of different sizes.
[0038] 2. Through the moving component, while the first plate body and the second plate body fit the shape of the drive shaft, the moving distance of the arc-shaped first plate body in the arc-shaped second plate body is increased, thereby further increasing the cleaning range of the first nozzle for the drive shaft, and ensuring that the movement of the second plate body is not hindered, so as to ensure the stability of the position adjustment of the first nozzle.
[0039] 3. The adjusting mechanism limits the two ends of the drive shaft. Thus, under the action of the universal joint of the drive shaft, the end of the drive shaft deflects relative to the middle part of the drive shaft, so as to facilitate cleaning the gap at the rotating position, etc. While facilitating the fixing of the drive shaft, the cleaning effect is improved.
[0040] 4. The electric push rod in the present invention facilitates the adjustment of the position of the third mounting plate, thereby facilitating the adjustment according to the length of the transmission shaft. Moreover, through the cooperation of the first adjustment component, the second adjustment component and the third adjustment component, it is convenient to fix transmission shafts of different sizes.
[0041] 5. The second adjustment component in the present invention facilitates the exposure of the end of the transmission shaft. When the end of the transmission shaft deflects, and when the deflection degree is greater than the rotation amount of the universal joint of the transmission shaft, the telescopic part in the middle of the transmission shaft expands and contracts, so that the telescopic part is exposed, further improving the comprehensiveness of cleaning. And the electric push rod facilitates pulling both ends of the transmission shaft, so that when the second adjustment component cannot fully expose the telescopic part, the telescopic part is fully expanded by pulling both ends of the transmission shaft to avoid affecting the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] Figure 1 is the overall structural schematic diagram of the outer surface cleaning device for the production of automotive drive shafts in the present invention;
[0043] Figure 2 is the structural schematic diagram of the adjustment mechanism, cleaning mechanism, second nozzle and drive shaft in the present invention;
[0044] Figure 3 is the structural schematic diagram of the adjustment mechanism and cleaning mechanism in the present invention;
[0045] Figure 4 is the cross-sectional structural schematic diagram of the first mounting plate and the second mounting plate in the present invention;
[0046] Figure 5 is the structural schematic diagram of the rotating rod, guide rod and third toothed plate in the present invention;
[0047] Figure 6 is the structural schematic diagram of the first chute and the guide rod in the present invention;
[0048] Figure 7 is the horizontal cross-sectional structural schematic diagram of the first plate body in the present invention;
[0049] Figure 8 is the structural schematic diagram of the moving component in the present invention;
[0050] Figure 9 is the structural schematic diagram of the third electromagnet and the moving rod in the present invention;
[0051] Figure 10 is the structural schematic diagram of the first adjustment component, the first limiting plate, the second limiting plate, the second adjustment component and the limiting rod in the present invention;
[0052] Figure 11 is the structural schematic diagram of the first adjustment component and the first limiting plate in the present invention;
[0053] Figure 12 Schematic longitudinal structure diagram of the second limiting plate of the present invention;
[0054] Figure 13 Schematic partial horizontal sectional structure diagram of the second limiting plate of the present invention;
[0055] Figure 14 Exploded structure diagram of the adjusting plate, second toothed plate, first toothed plate and transmission gear of the present invention;
[0056] Figure 15 For the present invention Figure 2 Enlarged structure diagram of A in the present invention.
[0057] Reference numerals involved in the above-mentioned drawings: 1, machine body; 2, frame; 3, adjusting mechanism; 4, transmission shaft; 5, cleaning mechanism; 6, second nozzle;
[0058] 31, electric push rod; 32, first mounting plate; 33, second mounting plate; 34, third mounting plate; 35, first limiting plate; 36, limiting rod; 37, second limiting plate; 38, first adjusting assembly; 39, second adjusting assembly; 30, third adjusting assembly;
[0059] 371, arc-shaped groove; 372, diversion groove;
[0060] 381, first hinge shaft; 382, first transmission mechanism;
[0061] 391, second transmission mechanism; 392, second hinge shaft;
[0062] 301, adjusting seat; 302, water guiding hole; 303, fourth electromagnet; 304, fifth electromagnet; 305, first toothed plate; 306, adjusting plate; 307, adjusting rod; 308, second toothed plate; 309, transmission gear;
[0063] 51, first nozzle; 52, second plate body; 53, first plate body; 54, lifting assembly; 55, moving assembly; 56, second electromagnet; 57, first electromagnet;
[0064] 541, guide rod; 542, third toothed plate; 543, rotating rod; 544, first sliding groove;
[0065] 551, mounting cover; 552, retaining rod; 553, retaining ring; 554, moving rod; 555, abutting plate; 556, limiting inclined surface; 557, third electromagnet. Detailed implementation manner
[0066] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.
[0067] Embodiment 1: Please refer to Figure 1 、 Figure 2 and Figure 3 , an outer surface cleaning device for the production of an automotive drive shaft 4, including a machine body 1, a drive shaft 4, and a frame 2 fixed inside the machine body 1. The frame 2 is U-shaped, and the opening of the frame 2 faces the front of the machine body 1, so that after opening the machine door of the machine body 1, the drive shaft 4 to be cleaned can be placed in the frame 2 along the opening of the frame 2. This is the prior art and will not be elaborated here. It also includes an adjusting mechanism 3 spaced between the inner top and inner bottom of the frame 2 for adjusting the posture of the drive shaft 4 and a cleaning mechanism 5 arranged outside the adjusting mechanism 3 for cleaning the drive shaft 4. The adjusting mechanisms 3 are arranged symmetrically with respect to the center point of the frame 2;
[0068] Please refer to Figure 4 、 Figure 7 and Figure 8 , the cleaning mechanism 5 includes:
[0069] A first plate body 53 is arranged to be lifted on the outside of the adjusting mechanism 3. A second plate body 52 that can move along an annular track is sleeved on the side of the first plate body 53 close to each other. First nozzles 51 are fixedly arranged at the centers of the inner sides of the first plate body 53 and the second plate body 52. First electromagnets 57 are fixedly arranged opposite to each other at the center of the inside of the first plate body 53. Second electromagnets 56 are fixedly arranged on the sides of the second plate body 52 close to each other, so that the second plate body 52 moves along an annular track in the first plate body 53. A moving component 55 that cooperates with the second electromagnet 56 to further drive the movement of the first plate body 53 is arranged inside the first plate body 53. A lifting component 54 for adjusting the height of the first plate body 53 is arranged on the top of the first plate body 53.
[0070] The first plate body 53 is designed to be hollow, and the side wall of the second plate body 52 fits against the inner wall of the first plate body 53 and is in a sealed design;
[0071] Both the first plate body 53 and the second plate body 52 are designed to be arc-shaped, and the first plate body 53 and the second plate body 52 are connected to form a ring body to clean the side wall of the drive shaft 4.
[0072] In specific implementation, when the end of the transmission shaft 4 is fixed by the adjusting mechanism 3 and initially, the two ends of the transmission shaft 4 do not deflect, that is, the transmission shaft 4 is in a vertical state. At this time, the cleaning liquid pipeline is externally connected to the first nozzle 51 to clean the side wall of the transmission shaft 4, and the horizontal position and height of the first nozzle 51 are adjusted by the cooperation of the moving component 55 and the lifting component 54, so as to facilitate cleaning the transmission shaft 4 from multiple directions;
[0073] Since the ends of the transmission shaft 4 and the telescopic part in the middle are connected by universal joints, the two ends of the telescopic part in the middle of the transmission shaft 4 can rotate relative to each other to meet the actual transmission requirements of the vehicle. Therefore, in order to fully clean the rotating part of the transmission shaft 4, the angles of both ends of the transmission shaft 4 are adjusted by the adjusting mechanism 3 to expose the rotating part. At this time, the cleaning liquid pipeline is externally connected to the second nozzle 6, and the two ends of the transmission shaft 4 are cleaned from the top and bottom through the second nozzle 6, and in cooperation with the first nozzle 51, it is convenient to comprehensively clean the transmission shaft 4 and improve the cleaning effect.
[0074] Please refer to Figure 7 、 Figure 8 and Figure 9 ,The moving component 55 includes:
[0075] The moving rod 554 is sleeved on the inner wall of the bottom of the first plate body 53. A third electromagnet 557 is embedded on the side wall of one end of the moving rod 554 located inside the first plate body 53 and facing the second electromagnet 56;
[0076] The retaining ring 553 is fixedly sleeved on the side wall of one end of the moving rod 554 located at the bottom of the first plate body 53 to limit the height of the moving rod 554 entering the first plate body 53, so that there is a gap between the top of the moving rod 554 and the inner wall of the top of the first plate body 53. A retaining rod 552 is fixedly provided at the bottom of the moving rod 554;
[0077] The mounting cover 551 is fixedly provided at the bottom of the first plate body 53, and a through groove adapted to the retaining rod 552 is opened at the bottom of the mounting cover 551. The cross section of the retaining rod 552 is designed as a regular hexagon to prevent the moving rod 554 from deflecting. A first spring is sleeved on the side wall of one end of the retaining rod 552 located inside the mounting cover 551 and at the bottom of the retaining ring 553.
[0078] The moving component 55 further includes:
[0079] The bottom plate 555 is fixedly arranged on one side of the second plate body 52 close to each other and is located at the outer circle of the second plate body 52, so as to contact the moving rod 554 prior to the second plate body 52, and squeeze the moving rod 554 from the gap at the top of the moving rod 554. The lower end of the side of the bottom plate 555 close to the moving rod 554 and the top of the moving rod 554 are both arc-shaped, and the bottom of the bottom plate 555 is inclined;
[0080] The limiting inclined plane 556 is opened on one side of the second plate body 52 close to each other and is smoothly connected to the inclined part of the bottom of the bottom plate 555, so as to enable the second plate body 52 to squeeze the moving rod 554 after the bottom plate 555 squeezes the moving rod 554.
[0081] In specific implementation, by sleeving the second plate body 52 in the first plate body 53, a repulsive force is generated on the side where the first electromagnet 57 and the second electromagnet 56 are close to each other, thereby driving the second plate body 52 to move in a circular motion within the first plate body 53, so as to adjust the position of the first nozzle 51 on the inner side of the second plate body 52, and clean the transmission shaft 4 from multiple directions to improve the cleaning effect;
[0082] To fit the shape of the transmission shaft 4, by making the first plate body 53 and the second plate body 52 form a ring shape after being connected and combined, it is convenient to clean the transmission shaft 4 from multiple directions. And to increase the moving distance of the arc-shaped first plate body 53 within the arc-shaped second plate body 52, thereby further increasing the cleaning range of the first nozzle 51 for the transmission shaft 4, the moving assembly 55 is set. When the moving assembly 55 is specifically implemented, when the first electromagnet 57 and the second electromagnet 56 are restricted by the circular shape and cannot drive the second plate body 52 to move through the repulsive force, the extrusion of the moving rod 554 by one side of the second plate body 52 is cancelled, so that the moving rod 554 moves upward under the action of the first spring. At this time, the third electromagnet 557 and the second electromagnet 56 are arranged facing each other, and thus a repulsive force is generated by the second electromagnet 56 and the third electromagnet to drive the second plate body 52 to move, thereby further increasing the moving distance of the second plate body 52, so as to flexibly adjust the position of the first nozzle 51 for cleaning the transmission shaft 4, and thus it is convenient to clean the transmission shaft 4 from multiple directions. When the extrusion of the moving rod 554 on the same side by the first plate body 53 is cancelled, the other side of the second plate body 52 contacts and squeezes the moving rod 554 on the other side downward through the action of the bottom plate 555, so as to facilitate the subsequent extrusion of the moving rod 554 on the other side to the bottom of the second plate body 52 by the other side of the second plate body 52 through the limiting inclined plane 556, so that the second plate body 52 has enough moving space within the first plate body 53 and the movement of the second plate body 52 is not blocked, so as to ensure the stability of the position adjustment of the first nozzle 51.
[0083] When adjusting the position of the second plate body 52 on the first plate body 53, the first electromagnet 57 on one side of the first plate body 53 cooperates with the second electromagnet 56 on the same side. At this time, the first electromagnets 57 and the second electromagnets 56 on the other sides of the first plate body 53 and the second plate body 52 do not act, so that the second plate body 52 can move within the first plate body 53, or there is a difference in the repulsive forces generated on both sides, so that the second plate body 52 can perform a circular motion within the first plate body 53 while limiting the position of the second plate body 52 to improve the stability of the second plate body 52;
[0084] By squeezing the moving rod 554 with the second plate body 52, and in order to make the second plate body 52 move smoothly to the top of the moving rod 554, the abutting plate 555 first contacts the moving rod 554, so as to facilitate squeezing the moving rod 554 through the gap at the top of the moving rod 554, and by setting the limiting inclined surface 556, the second plate body 52 squeezes the moving rod 554, so as to facilitate the second plate body 52 to smoothly squeeze the moving rod 554, and make the second plate body 52 fit with the inner wall of the first plate body 53 except at the position of the limiting inclined surface 556, so as to improve the stability of the movement of the second plate body 52;
[0085] By making the side wall of the second plate body 52 fit with the inner wall of the first plate body 53 and adopting a sealing design, a dynamic seal can be formed between the second plate body 52 and the first plate body 53 to prevent water stains such as cleaning liquid from entering the first plate body 53 when the second plate body 52 moves. And by setting the mounting cover 551, the blocking rod 552 moves along the mounting cover 551, and a dynamic seal design can be adopted between the blocking rod 552 and the mounting cover 551, so as to avoid affecting the normal use of the first electromagnet 57 and the second electromagnet 56, etc.;
[0086] By setting the blocking rod 552 to limit the vertical movement of the moving rod 554, the third electromagnet 557 always faces the second electromagnet 56 to ensure the stability of the use of the third electromagnet 557 and the second electromagnet 56.
[0087] Please refer to Figure 4 、 Figure 5 and Figure 6 , the lifting assembly 54 includes:
[0088] The guide rod 541 is fixedly arranged on the top of the first plate body 53. The top of the guide rod 541 extends to the top of the machine body 1 along the third mounting plate 34, the second mounting plate 33 and the first mounting plate 32. Guide holes for sleeving the guide rod 541 are opened at the tops of the third mounting plate 34, the second mounting plate 33 and the first mounting plate 32, and first sliders are fixedly arranged on the inner walls of the guide holes. First chutes 544 are opened on the back sides of the side walls of the guide rod 541. The first sliders are placed in the first chutes 544 to limit the lifting of the guide rod 541. The third toothed plate 542 is embedded in the front side of the side wall of the guide rod 541;
[0089] The rotating rod 543 is rotatably arranged at the top of the third mounting plate 34. Second gears meshing with the third toothed plate 542 are fixedly sleeved at both ends of the side wall of the rotating rod 543. A third servo motor for driving the rotating rod 543 to rotate is fixedly arranged at the top of the third mounting plate 34. A rotating hole for mounting the rotating rod 543 is formed in the side wall of the connecting rod.
[0090] During specific implementation, the third servo motor is started. The output shaft of the third servo motor drives the rotating rod 543 to rotate. The rotating rod 543 drives the first plate body 53 to move through the second gear and the third toothed plate 542, thereby adjusting the height of the first nozzle 51.
[0091] By slidably connecting the guide rod 541 with the first mounting plate 32 and the second mounting plate 33, the stability of the vertical movement of the guide rod 541 and the first nozzle 51 is improved.
[0092] The output shaft of the third servo motor is fixedly provided with a first rotating shaft through a coupling. The first rotating shaft and the rotating rod 543 are connected by a gear and a chain drive, so that the third servo motor drives the rotating rod 543 to rotate. This is the prior art and will not be elaborated here.
[0093] Embodiment 2: Please refer to Figure 10 , Figure 12 and Figure 15 . The different technical solution of this embodiment compared with Embodiment 1 is that the adjusting mechanism 3 includes:
[0094] The first mounting plate 32 is fixedly arranged at the inner top of the frame 2. An electric push rod 31 is fixedly arranged at the center of the bottom of the first mounting plate 32. The telescopic shaft of the electric push rod 31 is fixedly provided with a connecting rod. The bottom of the connecting rod is fixedly provided with a third mounting plate 34. The bottom of the third mounting plate 34 is hinged with first limiting plates 35 arranged symmetrically with respect to the center point of the third mounting plate 34. The bottoms of the first limiting plates 35 are hinged with second limiting plates 37 designed in a bent shape. First adjusting components 38 and second adjusting components 39 for adjusting the angles of the first limiting plates 35 and the second limiting plates 37 are respectively arranged at the bottom of the third mounting plate 34 and the bottom of the first limiting plates 35. Limiting rods 36 are movably arranged at the inner tops of the second limiting plates 37 to limit the ends of the transmission shaft 4 through the limiting rods 36 and the second limiting plates 37. A third adjusting component 30 for adjusting the position of the limiting rods 36 is arranged inside the second limiting plates 37.
[0095] The second mounting plate 33 is fixedly sleeved at the middle end of the side wall of the electric push rod 31, and the telescopic shaft of the electric push rod 31 is located at the bottom of the second mounting plate 33. The top of the second mounting plate 33 is fixedly provided with mounting rods arranged in an annular array, and the tops of the mounting rods are fixedly connected with the bottom of the first mounting plate 32.
[0096] In specific implementation, the flange holes of the flange at the end of the transmission shaft 4 are sleeved on the side wall of the limiting rod 36. Immediately afterwards, the positions of the first limiting plate 35, the second limiting plate 37 and the limiting rod 36 are adjusted through the first adjusting assembly 38, the second adjusting assembly 39 and the third adjusting assembly 30 to fix the end of the transmission shaft 4, so as to facilitate the installation of the transmission shaft 4 inside the frame 2 for subsequent cleaning. And by limiting both ends of the transmission shaft 4, under the action of the universal joint of the transmission shaft 4, the end of the transmission shaft 4 deflects relative to the middle part of the transmission shaft 4, so as to facilitate the cleaning of the gap at the rotating position, etc. While facilitating the fixing of the transmission shaft 4, the cleaning effect is improved;
[0097] The electric push rod 31 facilitates the adjustment of the position of the third mounting plate 34, so as to facilitate the adjustment according to the length of the transmission shaft 4. And through the cooperation of the first adjusting assembly 38, the second adjusting assembly 39 and the third adjusting assembly 30, it is convenient to fix transmission shafts 4 of different sizes. The second adjusting assembly 39 rotates the second limiting plate 37, so that the end of the transmission shaft 4 deflects, so as to facilitate the exposure of the end of the transmission shaft 4. When the end of the transmission shaft 4 deflects, when the deflection degree is greater than the rotation amount of the universal joint of the transmission shaft 4, the telescopic part in the middle of the transmission shaft 4 expands and contracts, so that the telescopic part is exposed, further improving the comprehensiveness of cleaning. And the electric push rod 31 facilitates pulling both ends of the transmission shaft 4, so that when the second adjusting assembly 39 cannot completely expose the telescopic part, the telescopic part is completely unfolded by pulling both ends of the transmission shaft 4 to avoid affecting the cleaning effect;
[0098] The inner diameter of the ring formed by the first plate body 53 and the second plate body 52 is larger than the maximum occupied space after the maximum-sized transmission shaft 4 deflects, so as to ensure that the first plate body 53 and the second plate body 52 can move vertically along the side wall of the transmission shaft 4. In specific design, the ring mechanism formed by the first plate body 53 and the second plate body 52 can be adapted to the maximum size of the transmission shaft 4 for convenient actual use, which will not be elaborated here.
[0099] Please refer to Figure 12 、 Figure 13 and Figure 14 , the third adjusting assembly 30 includes:
[0100] The adjustment seat 301 is fixedly arranged inside the second limiting plate 37. The inside of the adjustment seat 301 is designed to be hollow. On the inner wall of the adjustment seat 301 on the side away from the limiting rod 36, a fourth electromagnet 303 is fixedly arranged. And a fifth electromagnet 304 is sleeved on the inner wall of the adjustment seat 301. On the side of the fifth electromagnet 304 close to the limiting rod 36, an adjustment rod 307 extending outside the adjustment seat 301 is fixedly arranged. An adjustment hole for sleeving the adjustment rod 307 is formed in the side wall of the adjustment seat 301. And the inner diameter of the inner wall of the adjustment hole is smaller than the side wall diameter of the fifth electromagnet 304. First toothed plates 305 are embedded on both sides of the adjustment rod 307;
[0101] The adjustment plate 306 is slidably arranged inside the second limiting plate 37. And second toothed plates 308 adapted to the first toothed plates 305 are fixedly arranged on the mutually approaching sides of the adjustment plate 306. Inside the second limiting plate 37 and between the second toothed plate 308 and the first toothed plate 305, a transmission gear 309 meshing with the first toothed plate 305 and the second toothed plate 308 is rotatably arranged. So that when the adjustment rod 307 approaches the limiting rod 36, the limiting rod 36 is driven to approach the adjustment seat 301. On the front ends of the mutually approaching sides of the adjustment plate 306, mounting blocks are fixedly arranged. The top of the mounting block is fixedly connected to the bottom of the limiting rod 36. An installation groove for installing the third adjustment assembly 30 is formed in the inside of the second limiting plate 37. Water guide holes 302 arranged at intervals are formed in the bottom inner wall of the installation groove. And an installation through groove communicating with the installation groove and for allowing the limiting rod 36 to move is formed in the top of the second limiting plate 37.
[0102] Please refer to Figure 11 , the first adjustment assembly 38 includes:
[0103] The first hinge shaft 381 is arranged at the bottom of the third mounting plate 34 and is used for hinging the top of the first limiting plate 35 to the bottom of the third mounting plate 34. A first gear is fixedly sleeved on the side wall of one of the first hinge shafts 381. A first transmission mechanism 382 for driving connection with the first gear is arranged on the side wall of the other first hinge shaft 381. So that when the two first limiting plates 35 rotate, the bottoms of the first limiting plates 35 approach each other or move away from each other. A first servo motor for driving one of the first hinge shafts 381 to rotate is fixedly arranged at the bottom of the third mounting plate 34;
[0104] Please refer to Figure 12 , the second adjustment assembly 39 includes:
[0105] The second hinge shaft 392 is arranged at the connection of the second limiting plate 37 and the third limiting plate and is used for hinging the top of the second limiting plate 37 to the bottom of the first limiting plate 35. A second servo motor is fixedly arranged on the side wall of the first limiting plate 35. A second transmission mechanism 391 for driving connection with the second hinge shaft 392 is arranged on the output shaft of the second servo motor.
[0106] In the specific implementation, after the flange hole of the flange plate at the end of the transmission shaft 4 is sleeved on the side wall of the limiting rod 36, the fourth electromagnet 303 and the fifth electromagnet 304 are started, so that the fourth electromagnet 303 and the fifth electromagnet 304 generate a repulsive force on the side close to each other, so as to drive the adjustment rod 307 and the first tooth plate 305 to move through the repulsive force, so that under the action of the transmission gear 309, the first tooth plate 305 and the second tooth plate 308, the adjustment plate 306 and the limiting rod 36 are driven to approach the position of the adjustment seat 301, so that the limiting rod 36 tightens the flange plate of the transmission shaft 4, thereby adjusting the end of the transmission shaft 4. After the end of the transmission shaft 4 is fixed, at this time, since the bottom of the first limit plate 35 rotates in a trajectory of approaching or moving away from each other, the end of the transmission shaft 4 can be in a vertical state relative to the middle part of the transmission shaft 4, so as to facilitate the initial cleaning of the transmission shaft 4. When it is necessary to clean the rotating part of the end of the transmission shaft 4, the angle of the second limit plate 37 is adjusted by the second adjustment component 39, so that the end of the transmission shaft 4 is deflected. At this time, the first nozzle 51 and the second nozzle 6 cooperate to clean the gap at the rotating part of the transmission shaft 4, thereby improving the cleaning effect;
[0107] When the first adjustment component 38 is specifically operated, the first servo motor is started, and the output shaft of the first servo motor drives the first hinge shaft 381 to rotate. The first hinge shaft 381 drives the other first hinge shaft 381 to rotate in the opposite direction through the first transmission mechanism 382 and the first gear, so that the bottoms of the first limit plates 35 move closer to or away from each other. The first transmission mechanism 382 uses gear meshing and chain transmission to make the rotation directions of the first hinge shafts 381 hinged to the two first limit plates 35 opposite, so that the bottoms of the first limit plates 35 move closer to or away from each other. The first transmission mechanism 382 includes a third gear fixed to the end of the other first hinge shaft 381 and a second rotating shaft rotatably arranged at the bottom of the third mounting plate 34. The side wall fixed sleeve of the second rotating shaft is provided with fourth gears arranged at intervals, one of the fourth gears is meshed with the first gear, and the other fourth gear is connected to the third gear through a chain transmission.
[0108] When the second adjustment component 39 is specifically operated, the second servo motor is started, and the output shaft of the second servo motor drives the second hinge shaft 392 to rotate through the second transmission mechanism 391, thereby driving the second limit plate 37 to rotate. The second transmission mechanism 391 includes a third rotating shaft fixedly arranged at the end of the second servo motor through a coupling and a fourth rotating shaft rotatably arranged on the side wall of the first limit plate 35. The ends of the fourth rotating shaft, the third rotating shaft and the second hinge shaft 392 are all fixedly sleeved with a fifth gear, and the fifth gears are meshed one by one, so that the second servo motor drives the second hinge shaft 392 to rotate, thereby driving the second limit plate 37 to rotate;
[0109] Since the limiting rod 36 has a certain height and the arc-shaped groove 371 is provided, it is convenient to adaptively limit the flange at the end of the transmission shaft 4, which is convenient for actually fixing the end of the transmission shaft 4 for use.
[0110] A second nozzle 6 is fixedly provided at the center of the bottom of the third mounting plate 34 to clean the transmission shaft 4 from the end of the transmission shaft 4.
[0111] Flow guiding grooves 372 are formed on both sides of the side wall of the second limiting plate 37 to limit the blockage of the second limiting plate 37 to the end of the transmission shaft 4 when the end of the transmission shaft 4 is cleaned by the second nozzle 6. Arc-shaped grooves 371 are formed on the side of the second limiting plate 37 close to each other.
[0112] The water and the like in the installation groove are discharged through the water guiding hole 302 to avoid affecting the long-term use.
[0113] The electronic devices such as the first servo motor of the present invention are all connected to an external power supply and a controller through wires for convenient actual control and use. The first nozzle 51 and the second nozzle 6 of the present invention are both connected to an external cleaning liquid pipeline for convenient actual cleaning use. These are all prior arts and will not be elaborated here.
[0114] The embodiment of the present invention also provides a use method of an outer surface cleaning device for the production of an automotive transmission shaft 4. An outer surface cleaning device for the production of an automotive transmission shaft 4 is adopted. The method includes the following steps:
[0115] S1: Open the door of the machine body 1, place the transmission shaft 4 to be cleaned in the frame 2 by staff, etc., and fix the end of the transmission shaft 4 to be cleaned through the adjusting mechanism 3.
[0116] S2: After the transmission shaft 4 is fixed, clean the transmission shaft 4 through the cleaning mechanism 5. During the cleaning process, adjust the posture of the transmission shaft 4 through the adjusting mechanism 3 to clean the hinged part and the telescopic part of the transmission shaft 4, etc., so as to clean the transmission shaft 4 comprehensively.
[0117] At the same time, the content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.
[0118] It should be noted that, in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variation thereof is intended to cover non-exclusive inclusion, such that a process, method, article or device comprising a series of elements not only includes those elements but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0119] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. An outer surface cleaning device for automobile transmission shaft production, comprising a body, a transmission shaft and a frame fixed in the body, characterized in that: It also includes an adjustment mechanism that is arranged at intervals at the top and bottom of the inner side of the frame and is used to adjust the posture of the transmission shaft, and a cleaning mechanism that is arranged outside the adjustment mechanism and is used to clean the transmission shaft. The adjustment mechanism is arranged symmetrically with respect to the center point of the frame. The cleaning mechanism includes: The first plate body is lifted and arranged outside the adjustment mechanism, a second plate body capable of moving along a circular track inside the first plate body is sleeved on one side of the first plate bodies close to each other, a first nozzle is fixedly provided at the inner center of each of the first plate bodies and the second plate bodies, a first electromagnet arranged relatively is fixedly provided at the inner center of each of the first plate bodies, a second electromagnet is fixedly provided on one side of the second plate bodies close to each other, so that the second plate body can move along a circular track inside the first plate body, a moving component is provided inside the first plate body for cooperating with the second electromagnet to further drive the movement of the first plate body, and a lifting component for adjusting the height of the first plate body is provided on the top of the first plate body; The first plate body is hollow in design, and the side wall of the second plate body is in contact with the inner wall of the first plate body and is sealed; The first plate body and the second plate body are both designed in an arc shape, and the first plate body and the second plate body are connected to form a ring body, so as to clean the transmission shaft along the side wall of the transmission shaft; The regulating mechanism comprises: The first mounting plate is fixedly arranged on the inner top of the frame, an electric push rod is fixedly arranged at the bottom center of the first mounting plate, a connecting rod is fixedly arranged on the telescopic shaft of the electric push rod, a third mounting plate is fixedly arranged at the bottom of the connecting rod, a first limiting plate symmetrically arranged with the center point of the third mounting plate is hingedly connected to the bottom of the third mounting plate, a second limiting plate designed in a bent shape is hingedly connected to the bottom of the first limiting plate, a first adjusting component and a second adjusting component for adjusting the angles of the first limiting plate and the second limiting plate are respectively provided at the bottom of the third mounting plate and the bottom of the first limiting plate, a limiting rod is movably provided on the inner top of the second limiting plate, so as to limit the end of the transmission shaft by the limiting rod and the second limiting plate, and a third adjusting component for adjusting the position of the limiting rod is provided inside the second limiting plate; The first adjustment component comprises: A first hinge shaft is arranged at the bottom of the third mounting plate and is used to hinge the top of the first limit plate with the bottom of the third mounting plate, a first gear is fixedly sleeved on the side wall of one of the first hinge shafts, and a first transmission mechanism connected to the first gear is arranged on the side wall of the other first hinge shaft, so that when the two first limit plates rotate, the bottoms of the first limit plates move closer to or farther from each other, and a first servo motor for driving one of the first hinge shafts to rotate is fixedly arranged at the bottom of the third mounting plate; The second adjustment component comprises: The second hinge shaft is arranged at the connection between the second limit plate and the first limit plate, and is used to hinge the top of the second limit plate with the bottom of the first limit plate. The side wall of the first limit plate is fixed with a second servo motor, and the output shaft of the second servo motor is provided with a second transmission mechanism for transmission connection with the second hinge shaft.
2. The outer surface cleaning device for automobile transmission shaft production according to claim 1, characterized in that: The mobile assembly comprises: A moving rod is sleeved on the bottom inner wall of the first plate body, and the moving rod is located on one end side wall of the first plate body and a third electromagnet is embedded in the side facing the second electromagnet; A retaining ring is fixedly sleeved on a side wall of one end of the moving rod located at the bottom of the first plate body to limit the height of the moving rod entering the first plate body, so that a gap is left between the top of the moving rod and the top inner wall of the first plate body, and a retaining rod is fixedly provided at the bottom of the moving rod; The mounting cover is fixed at the bottom of the first plate body, and a through groove adapted to the shift rod is opened at the bottom of the mounting cover. The cross section of the shift rod is designed as a regular hexagon to limit the displacement of the moving rod. The shift rod is located on one end side wall of the mounting cover and is located at the bottom of the retaining ring and is sleeved with a first spring.
3. The outer surface cleaning device for automobile transmission shaft production according to claim 2 is characterized in that: The mobile component also includes: The push plate is fixedly arranged on the side of the second plate body close to each other and is located at the outer circle of the second plate body, so as to contact the moving rod before the second plate body, so as to squeeze the moving rod from the gap at the top of the moving rod. The lower end of the side of the push plate close to the moving rod and the top of the moving rod are both designed in an arc shape, and the bottom of the push plate is designed to be inclined; The limiting inclined surface is arranged on the side where the second plate body is close to each other and is smoothly connected with the bottom inclined part of the abutment plate, so that the second plate body can press the moving rod after the abutment plate presses the moving rod.
4. The outer surface cleaning device for automobile transmission shaft production according to claim 1, characterized in that: The regulating mechanism comprises: The second mounting plate is fixedly sleeved on the middle end of the side wall of the electric push rod, and the telescopic axis of the electric push rod is located at the bottom of the second mounting plate. The top of the second mounting plate is fixedly provided with mounting rods arranged in a circular array, and the top of the mounting rods is fixedly connected to the bottom of the first mounting plate.
5. The outer surface cleaning device for automobile transmission shaft production according to claim 4, characterized in that: The third adjustment component comprises: An adjustment seat is fixedly arranged inside the second limit plate, the interior of the adjustment seat is hollow, a fourth electromagnet is fixedly arranged on the inner wall of the adjustment seat away from the limit rod, and a fifth electromagnet is sleeved on the inner wall of the adjustment seat, an adjustment rod extending outside the adjustment seat is fixedly arranged on the side of the fifth electromagnet close to the limit rod, an adjustment hole for sleeve-mounting the adjustment rod is opened on the side wall of the adjustment seat, and the inner wall diameter of the adjustment hole is smaller than the side wall diameter of the fifth electromagnet, and first tooth plates are embedded on both sides of the adjustment rod; The adjusting plate is slidably arranged in the second limit plate, and a second tooth plate adapted to the first tooth plate is fixedly arranged on one side where the adjusting plates are close to each other, a transmission gear meshing with the first tooth plate and the second tooth plate is rotatably arranged in the second limit plate and between the second tooth plate and the first tooth plate, so as to drive the limit rod to approach the adjusting seat when the adjusting rod approaches the limit rod, a mounting block is fixedly arranged at the front end of the side where the adjusting plates are close to each other, the top of the mounting block is fixedly connected to the bottom of the limit rod, an mounting groove for installing the third adjusting component is provided inside the second limit plate, water guide holes arranged at intervals are provided on the bottom inner wall of the mounting groove, and an mounting through groove connected to the mounting groove and used for the limit rod to move is provided on the top of the second limit plate.
6. The outer surface cleaning device for automobile transmission shaft production according to claim 4, characterized in that: A second nozzle is fixedly provided at the bottom center of the third mounting plate to clean the transmission shaft from the end of the transmission shaft; Guide grooves are provided on both sides of the side wall of the second limit plate to limit the obstruction of the second limit plate to the end of the transmission shaft when the end of the transmission shaft is cleaned by the second nozzle, and arc grooves are provided on the sides of the second limit plates close to each other.
7. The outer surface cleaning device for automobile transmission shaft production according to claim 4, characterized in that: The lifting assembly comprises: A guide rod is fixedly arranged on the top of the first plate body, the top of the guide rod extends along the third mounting plate, the second mounting plate and the first mounting plate to the top of the machine body, and the tops of the third mounting plate, the second mounting plate and the first mounting plate are all provided with guide holes for sleeve-mounting the guide rod, and the inner walls of the guide holes are all fixedly provided with first sliders, the back sides of the side walls of the guide rods are all provided with first slide grooves, the first sliders are placed in the first slide grooves to limit the lifting and lowering of the guide rods, and the front sides of the side walls of the guide rods are embedded with third toothed plates; A rotating rod is rotatably arranged on the top of the third mounting plate. Both ends of the side walls of the rotating rod are fixedly sleeved with second gears meshing with the third gear plate. A third servo motor for driving the rotating rod to rotate is fixedly arranged on the top of the third mounting plate. A rotating hole for installing the rotating rod is opened on the side wall of the connecting rod.
8. A method for using an outer surface cleaning device for automobile transmission shaft production, characterized in that: The outer surface cleaning device for automobile transmission shaft production according to any one of claims 1 to 7 is used, and the method comprises the following steps: S1: Fixing the end of the transmission shaft to be cleaned through an adjusting mechanism; S2: After the transmission shaft is fixed, the transmission shaft is cleaned by a cleaning mechanism. During the cleaning process, the posture of the transmission shaft is adjusted by an adjusting mechanism to clean the hinge and telescopic parts of the transmission shaft.
Citation Information
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