Zinc alloy die-casting automatic distributing equipment
By designing a zinc alloy die-casting automatic material separation equipment, the movement of the connecting plate causes the zinc alloy sheet to generate telescopic and shake, solving the problem of difficult demolding during the zinc alloy die-casting process, and significantly improving the demolding efficiency and success rate.
Patent Information
- Application Number
- CN202510175801.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-18
- Publication Date
- 2025-05-06
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
It is difficult to release the mold during the die-casting process of zinc alloy, resulting in a prolonged production cycle and a reduced production speed of workpieces.
An automatic zinc alloy die-casting material separation equipment is designed. Through the cooperation of T-shaped plates, cylinders, films, die-casting chambers, push rods, horizontal plates, hinged plates, L-shaped plates, limit blocks, springs, vertical plates, connecting plates, groove plates and shrapnels, the movement of the connecting plates causes the zinc alloy sheet to generate expansion and contraction and shake, destroy the adhesion with the mold, and improve the mold release efficiency.
It significantly improves the efficiency and success rate of mold release, reduces product defects and production delays caused by poor mold release, and ensures the continuity and stability of the entire production process.
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Figure CN119927171A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of zinc alloys, and in particular to automatic material dividing equipment for zinc alloy die-casting. Background Art
[0002] Zinc alloy die-casting is a precision molding process in which zinc alloy raw materials are melted at high temperature, quickly filled into the die-casting mold cavity under high pressure, and then cooled and solidified to form parts of the desired shape. In this process, the strong pressure provided by the die-casting machine is used, and the pressure generally ranges from tens of MPa to hundreds of MPa, forcing the liquid zinc alloy to fill the mold cavity at high speed, so that the shape and details of the mold cavity can be accurately replicated. When producing some zinc alloy small accessories with complex shapes, such as zinc alloy key chains with fine patterns, the die-casting process can well replicate the pattern details, because the liquid zinc alloy can be quickly and evenly filled into every corner of the mold under high pressure, ensuring that every detail of the accessories can be clearly formed.
[0003] The patent with announcement number CN208288979U relates to a zinc alloy die-casting automatic material sorting equipment, including a material clamping seat, a mobile transmission module, a material sorting module and a burr removal module. The burr removal module is provided with left and right driving rails, left and right driving seats, burr removal blocks and stop seats. The left and right driving seats are located on both sides of the stop seat and move horizontally along the left and right driving rails. The burr removal blocks are fixed on the left and right driving seats. The burr removal blocks are flush with the edge of the stop seat and extend to the outside of the stop seat. The material clamping seat passes through the middle of the stop seat and moves horizontally. The patent is provided with a burr removal module, which greatly improves the efficiency of material sorting; the burr removal module utilizes the matching positions of the two sides of the stop seat and the burr removal blocks to position the burr removal blocks to touch the material, remove burrs while preventing excessive movement and damage to the material, and also utilizes the space in the middle of the stop seat to directly pass through the mobile transmission module, so that the overall structure can be more compact and the coordination between modules is more efficient.
[0004] During the use of the above device, it is difficult to demold the zinc alloy during die-casting. During the zinc alloy die-casting process, if it is difficult to demold, it will directly extend the production cycle of each die-casting product and reduce the production speed of the workpiece. Therefore, a zinc alloy die-casting automatic material sorting equipment is proposed to solve the above-mentioned problems. Summary of the invention
[0005] The technical problem to be solved by the present invention is to provide a zinc alloy die-casting automatic material dividing device in view of the deficiencies in the above-mentioned prior art.
[0006] In order to solve the above technical problems, the technical solution adopted by the present invention is: a zinc alloy die-casting automatic material distributing equipment, including a workbench, a pushing device is arranged on the top of the workbench, a cutting device is arranged on the bottom of the workbench, an anti-stacking device is arranged on the bottom of the workbench, and a conveying platform is fixedly installed on the inner wall of the cutting device; the pushing device includes a T-plate, a cylinder, a film, a die-casting cavity, a push rod, a horizontal plate, a hinged plate, an L-plate, a limit block, a spring, a vertical plate, a connecting plate, a groove plate, and a spring sheet, the T-plate is fixedly connected to the top of the workbench, and the cylinder is fixedly installed The inner wall of the T-shaped plate is enlarged, the film is fixedly connected to the telescopic end of the cylinder, the die-casting cavity is fixedly installed on the top of the workbench, the push rod is fixedly connected to the left side of the film, the cross plate is fixedly connected to the circumferential surface of the push rod, the bottom of the hinged plate 1 is hinged to the inner wall of the die-casting cavity through a torsion spring, the L-shaped plate is hinged to the rear of the hinged plate 1, the limit block is fixedly connected to the right side of the L-shaped plate, the spring 1 is fixedly connected to the inner wall of the die-casting cavity, the bottom of the vertical plate is in contact with the inner wall of the die-casting cavity, the movement of the vertical plate drives the connection plate to move, and the die-cast zinc alloy sheet mouth is extended by the movement of the connection plate The connecting plate is fixedly connected to the right side of the vertical plate, the groove plate 1 is fixedly connected to the top of the die-casting cavity, the spring is fixedly connected to the top of the film, the right side of the spring 1 is fixedly connected to the left side of the vertical plate, and the die-casting cavity is fixedly connected to the top of the film, the right side of the spring 1 is fixedly connected to the left side of the vertical plate, and the die-casting cavity is fixedly connected to the top of the film, and the right side of the spring 1 is fixedly connected to the left side of the vertical plate. The inner wall is slidably connected to the outer wall of the connecting plate, the bottom of the film contacts the top of the workbench, the left side of the limit block contacts the right side of the hinge plate, and the spring sheet contacts the slot plate during demoulding and separation, so that the die-casting cavity vibrates, further improving the demoulding efficiency and enabling the subsequent cutting of residual materials. When the connecting plate moves and drives the die-cast zinc alloy to expand and contract and shake, this force is transmitted to the die-casting cavity, causing it to vibrate. The vibration of the die-casting cavity can further destroy the adhesion between the zinc alloy and the cavity wall, allowing the residual materials on the sheet to be more thoroughly detached, thereby significantly improving the efficiency and effect of demoulding.
[0007] Preferably, the cutting device includes a collecting box, a motor, a reciprocating screw, a clamping plate, a sieve plate, and a guide plate. The collecting box is fixedly installed at the bottom of the workbench, the motor is fixedly connected to the right side of the collecting box, the reciprocating screw is fixedly connected to the output end of the motor, and the clamping plate is movably connected to the circumferential surface of the reciprocating screw. The clamping plate moves to clamp and fix the fallen zinc alloy sheet, so that the cutting knife can cut off the burr residue on the zinc alloy sheet. During the production process, when the zinc alloy sheet falls to the corresponding position after demolding, the clamping plate starts to play a role. Through precise movement, the clamping plate approaches and firmly clamps the zinc alloy sheet from both sides, providing stable fixing conditions for subsequent processing operations. This firm clamping effectively prevents the zinc alloy sheet from being displaced during the cutting process, so that the cutting knife can accurately act on the burr residue on the sheet, ensuring the accuracy and efficiency of the cutting work, reducing production costs and scrap rates. The sieve plate is installed The guide plate is fixedly connected to the bottom of the splint on the inner wall of the collecting box, and the cutting device also includes an inclined block, an elastic telescopic plate 1, a guide block 1, a guide block 2, an elastic telescopic plate 2, and a paddle plate. The inclined block is fixedly connected to the top of the sieve plate, the elastic telescopic plate 1 is fixedly connected to the bottom of the sieve plate, the guide block 1 is fixedly connected to the bottom of the sieve plate, the paddle plate is in contact with the conveying platform, the guide block 2 is fixedly connected to the left side of the paddle plate, the elastic telescopic plate 2 is fixedly connected to the top of the conveying platform, the right side of the guide block 1 contacts the left side of the guide block 2, the circumferential surface of the reciprocating screw is rotatably connected to the inner wall of the collecting box, the right side of the splint contacts the inner wall of the collecting box, the bottom of the guide plate contacts the top of the sieve plate, and the paddle plate moves to guide the fallen residue to prevent the residue from scattering everywhere and affecting the subsequent normal recycling of the material into the furnace. The precise guiding effect enables the residue to be effectively recycled or reused, thereby improving the utilization rate of the material.
[0008] Preferably, the anti-accumulation device includes a triangular plate, a trapezoidal plate, a second hinged plate, and a movable plate, the triangular plate being fixedly connected to the right side of the dial plate, the trapezoidal plate being in contact with the triangular plate, the second hinged plate being hinged to the inner wall of the collection box, and the second hinged plate being indirectly opened, so that the residual materials can be evenly introduced into the furnace and recycled again, so that the residual materials can be evenly distributed in the process of entering the furnace, thereby avoiding problems such as local overheating or insufficient melting caused by the residual materials being concentrated in a certain place in the furnace, and ensuring that the heat in the furnace can evenly act on each part of the residual materials, thereby improving the melting efficiency and quality. On the other hand, the residual materials evenly introduced into the furnace can be better mixed with other raw materials in the furnace, which helps to maintain the stability of the alloy composition in the subsequent recycling process. The anti-accumulation device further comprises a slot plate 2, a support plate, a spring 2 and a fixed plate. The slot plate 2 is in contact with the conveying platform, and the bottom of the support plate is in contact with the top of the conveying platform. The spring 2 is fixedly connected to the rear of the support plate, the bottom of the fixed plate is fixedly connected to the top of the conveying platform, the front of the spring 2 is fixedly connected to the rear of the fixed plate, and the rear of the slot plate 2 is fixedly connected to the front of the movable plate. The slot plate 2 quickly approaches the accumulation area, like a movable broom, which gathers the residual materials and pushes them to the edge collection port of the conveying platform. The moving direction and speed of the slot plate 2 can be adjusted in real time according to the accumulation of the residual materials to avoid a large backlog of residual materials.
[0009] The present invention adopts the above technical solution to bring the following beneficial effects: 1. The zinc alloy die-casting automatic material dividing equipment cooperates with each other through the cooperation of T-plate, cylinder, film, die-casting cavity, push rod, horizontal plate, hinged plate 1, L-plate, limit block, spring 1, vertical plate, connecting plate, slot plate 1, and spring piece. The movement of the vertical plate drives the movement of the connecting plate. The die-cast zinc alloy sheet mouth is stretched and shaken through the movement of the connecting plate, so that the residual material on the zinc alloy sheet and the zinc alloy sheet fall into the next process, which is convenient for the zinc alloy sheet to be demoulded. In the die-casting process, the movement of the connecting plate plays a key role, so that the residual material attached to the zinc alloy sheet and the sheet itself The die-casting body is easier to separate from the mold and then smoothly enter the next process link, which greatly improves the efficiency and success rate of demoulding. During demoulding and separation, the spring sheet contacts the slot plate, causing the die-casting cavity to vibrate, further enhancing the efficiency of demoulding and enabling the subsequent cutting of residual materials. When the connecting plate moves and drives the die-cast zinc alloy to stretch and shake, this force is transmitted to the die-casting cavity, causing it to vibrate. The vibration of the die-casting cavity can further destroy the adhesion between the zinc alloy and the cavity wall, allowing the residual materials on the sheet to be more thoroughly separated, thereby significantly improving the efficiency and effect of demoulding.
[0010] 2. The zinc alloy die-casting automatic material dividing equipment cooperates with each other through the collection box, motor, reciprocating screw, clamp, screen plate, guide plate, inclined block, elastic telescopic plate 1, guide block 1, guide block 2, elastic telescopic plate 2, and dial plate. The clamp moves to clamp and fix the fallen zinc alloy sheet, which is convenient for the cutting knife to cut off the burr residue on the zinc alloy sheet. During the production process, when the zinc alloy sheet falls to the corresponding position after demoulding, the clamp starts to play a role. Through precise movement, the clamp approaches from both sides and firmly clamps the zinc alloy sheet, which is convenient for subsequent The processing operation provides stable fixing conditions. This firm clamping effectively prevents the zinc alloy sheet from shifting during the cutting process, so that the cutting knife can accurately act on the burr residue on the sheet, ensuring the accuracy and efficiency of the cutting work, reducing production costs and scrap rates. The movement of the paddle guides the fallen residue to prevent the residue from scattering and affecting the subsequent normal recycling of the material into the furnace. The precise guiding effect enables the residue to be effectively recycled or reused, improving the utilization rate of the material, and then the finished product and the residue can be separated for processing.
[0011] 3. The zinc alloy die-casting automatic material dividing equipment cooperates with each other through the triangular plate, trapezoidal plate, hinged plate 2, movable plate, groove plate 2, support plate, spring 2, and fixed plate. The hinged plate 2 is indirectly opened, so that the residual material enters the furnace evenly and is recycled again, so that the residual material can be evenly distributed in the process of entering the furnace, avoiding the problems of local overheating or insufficient melting caused by the residual material being concentrated in a certain place in the furnace, ensuring that the heat in the furnace can act evenly on each part of the residual material, thereby improving the melting efficiency and quality. On the other hand, the residual material that enters the furnace evenly can be better mixed with other raw materials in the furnace, which is helpful to maintain the stability and consistency of the alloy composition in the subsequent recycling process, making the quality of the zinc alloy product processed again more reliable. The groove plate 2 quickly approaches the accumulation area, like a moving broom, gathering the residual material and pushing it to the edge collection port of the conveyor table. The moving direction and speed of the groove plate 2 can be adjusted in real time according to the accumulation of the residual material to avoid a large backlog of residual material. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a cross-sectional view of the overall structure of the present invention; Figure 3 It is a schematic diagram of the material pushing device of the present invention; Figure 4 For the present invention Figure 3 Schematic diagram of the structure at A in the middle; Figure 5 It is a schematic diagram of the cutting device of the present invention; Figure 6 For the present invention Figure 5 Schematic diagram of the structure at B in the middle; Figure 7 It is a schematic diagram of the anti-accumulation device of the present invention.
[0013] In the figure: 1. workbench; 2. material pushing device; 201. T-type plate; 202. cylinder; 203. film sticking; 204. die casting cavity; 205. push rod; 206. horizontal plate; 207. hinge plate 1; 208. L-type plate; 209. stop block; 210. spring 1; 211. vertical plate; 212. connecting plate; 213. slot plate 1; 214. spring; 3. cutting device; 301. collection box; 302. motor; 303. reciprocating screw rod; 304, clamping plate; 305, sieve plate; 306, guide plate; 307, inclined block; 308, elastic telescopic plate 1; 309, guide block 1; 310, guide block 2; 311, elastic telescopic plate 2; 312, paddle plate; 4, anti-stacking device; 401, triangular plate; 402, trapezoidal plate; 403, hinged plate 2; 404, movable plate; 405, groove plate 2; 406, support plate; 407, spring 2; 408, fixed plate; 5, conveyor table. DETAILED DESCRIPTION
[0014] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0015] See also Figure 1-Figure 7An embodiment of the present invention is: a zinc alloy die-casting automatic material distribution equipment, including a workbench 1, a pusher device 2 is arranged on the top of the workbench 1, a cutting device 3 is arranged on the bottom of the workbench 1, an anti-stacking device 4 is arranged on the bottom of the workbench 1, and a conveyor 5 is fixedly installed on the inner wall of the cutting device 3; the pusher device 2 includes a T-plate 201, a cylinder 202, a film 203, a die-casting cavity 204, a push rod 205, a horizontal plate 206, a hinge plate 207, an L-shaped plate 208, a limit block 209, a spring 210, a vertical plate 211, a connecting plate 212, a groove plate 213, The spring piece 214, the T-plate 201 is fixedly connected to the top of the workbench 1, the cylinder 202 is fixedly installed on the enlarged inner wall of the T-plate 201, the film 203 is fixedly connected to the telescopic end of the cylinder 202, the die-casting cavity 204 is fixedly installed on the top of the workbench 1, the push rod 205 is fixedly connected to the left side of the film 203, the cross plate 206 is fixedly connected to the circumferential surface of the push rod 205, the bottom of the hinged plate 207 is hinged to the inner wall of the die-casting cavity 204 through a torsion spring, the L-plate 208 is hinged to the rear of the hinged plate 207, the limit block 209 is fixedly connected to the right side of the L-plate 208, and the spring 206 is fixedly connected to the circumferential surface of the push rod 205. 210 is fixedly connected to the inner wall of the die-casting cavity 204, and the bottom of the vertical plate 211 contacts the inner wall of the die-casting cavity 204. When the device is started, the telescopic end of the cylinder 202 drives the film 203 to move, and the movement of the film 203 compresses the melted zinc alloy mixture into the die-casting cavity 204 for die-casting. The movement of the film 203 drives the push rod 205 to move, and the movement of the push rod 205 drives the cross plate 206 to move. When the cross plate 206 moves, it will contact the hinge plate 1 207, so that the hinge plate 1 207 is compressed after contact. When the die-casting is completed, the hinge plate 1 207 is limited by the limit block 209. , so that the horizontal plate 206 moves to drive the hinged plate 207 to rotate, and the hinged plate 207 drives the L-shaped plate 208 to rotate. When the L-shaped plate 208 rotates, it will contact the vertical plate 211, so that the vertical plate 211 moves to the left, and the movement of the vertical plate 211 drives the connecting plate 212 to move. Through the movement of the connecting plate 212, the mouth of the die-cast zinc alloy sheet is stretched and shaken, so that the residual material on the zinc alloy sheet and the zinc alloy plate fall into the next process, which is convenient for the zinc alloy sheet to be demolded. In the die-casting process, the movement of the connecting plate 212 plays a key role, which can make the die-cast zinc alloy produce a stretching and shaking effect.This shaking can effectively destroy the possible adhesion between the zinc alloy and the mold, making it easier for the residual material attached to the zinc alloy sheet and the sheet itself to be separated from the mold, and then smoothly enter the next process link, greatly improving the efficiency and success rate of demoulding, reducing product defects and production delays caused by poor demoulding, ensuring the continuity and stability of the entire production process, and providing a good basic condition for subsequent processing operations, thereby helping to improve the overall production efficiency and product quality. The connecting plate 212 is fixedly connected to the right side of the vertical plate 211, the groove plate 213 is fixedly connected to the top of the die-casting cavity 204, the spring 214 is fixedly connected to the top of the film 203, the right side of the spring 210 is fixedly connected to the left side of the vertical plate 211, the inner wall of the die-casting cavity 204 is slidably connected to the outer wall of the connecting plate 212, the bottom of the film 203 contacts the top of the workbench 1, and the left side of the limit block 209 is fixedly connected to the hinge plate 207. When the die-casting cavity 204 is in contact with the right side, the spring piece 214 contacts the groove plate during demoulding and separation, so that the die-casting cavity 204 vibrates, which further enhances the efficiency of demoulding and enables the subsequent cutting of the residual material. When the connecting plate 212 moves and drives the die-cast zinc alloy to stretch and shake, this force is transmitted to the die-casting cavity 204, causing it to vibrate. The vibration of the die-casting cavity 204 can further destroy the adhesion between the zinc alloy and the cavity wall, allowing the residual material on the sheet material to be more thoroughly separated, thereby significantly improving the efficiency and effect of demoulding, and also enabling the subsequent production process to be smoothly connected. The residual material after demoulding can enter the next process in a relatively complete and concentrated state, which is convenient for the subsequent precise cutting of the residual material, reducing the problems of cutting difficulty or insufficient cutting accuracy caused by poor residual material state, thereby improving the stability and yield rate of the entire production process, reducing production costs and scrap rates, improving production efficiency and resource utilization, and bringing positive impacts to the production operation of the enterprise.
[0016] Working principle: When the device is started, the telescopic end of the cylinder 202 drives the film 203 to move, and the movement of the film 203 compresses the melted zinc alloy mixture into the die-casting cavity 204 for die-casting. The movement of the film 203 drives the push rod 205 to move, and the movement of the push rod 205 drives the cross plate 206 to move. When the cross plate 206 moves, it will contact the hinge plate 207, so that the hinge plate 207 is compressed after contact. When the die-casting is completed, the hinge plate 207 is limited by the limit block 209, so that the cross plate 206 moves and drives the hinge plate 207 to move. 07 rotates, the hinged plate 207 drives the L-shaped plate 208 to rotate, and the L-shaped plate 208 contacts with the vertical plate 211 when rotating, so that the vertical plate 211 moves to the left, and the movement of the vertical plate 211 drives the connecting plate 212 to move, and the movement of the connecting plate 212 causes the die-cast zinc alloy sheet to expand and contract and shake, so that the residual material on the zinc alloy sheet and the zinc alloy sheet fall into the next process, which is convenient for the zinc alloy sheet to be demolded. In the die-casting process, the movement of the connecting plate 212 plays a key role, which can make the die-cast zinc alloy produce expansion and contraction and shaking effects. This shaking can effectively destroy the possible adhesion between the zinc alloy and the mold, making it easier for the residual material attached to the zinc alloy sheet and the sheet itself to be separated from the mold, and then smoothly enter the next process link, greatly improving the efficiency and success rate of demoulding, reducing product defects and production delays caused by poor demoulding, ensuring the continuity and stability of the entire production process, and providing a good basic condition for subsequent processing operations, thereby helping to improve the overall efficiency of production and product quality. When demoulding and separation, the spring piece 214 contacts the groove plate, causing the die-casting cavity to generate 204 vibrations, further enhancing the efficiency of demoulding, allowing the residual material to be cut later, and when the connecting plate 212 moves and drives the die-casting When the zinc alloy expands and contracts and shakes, this force is transmitted to the die-casting cavity 204, causing it to vibrate. The vibration of the die-casting cavity 204 can further destroy the adhesion between the zinc alloy and the cavity wall, allowing the residual material on the sheet to be more thoroughly detached, thereby significantly improving the efficiency and effect of demoulding, and also allowing the subsequent production process to be smoothly connected. The residual material after demoulding can enter the next process in a relatively complete and concentrated state, which is convenient for the subsequent precise cutting of the residual material, reducing the problems of cutting difficulties or insufficient cutting accuracy caused by poor residual material conditions, thereby improving the stability and yield rate of the entire production process, reducing production costs and scrap rates, and improving production efficiency and resource utilization, bringing positive impacts to the company's production operations.
[0017] See also Figure 1-Figure 7On the basis of the above embodiment, in another embodiment of the present invention, the cutting device 3 includes a collecting box 301, a motor 302, a reciprocating screw rod 303, a clamping plate 304, a screen plate 305, and a guide plate 306. The collecting box 301 is fixedly installed at the bottom of the workbench 1, the motor 302 is fixedly connected to the right side of the collecting box 301, the reciprocating screw rod 303 is fixedly connected to the output end of the motor 302, and the clamping plate 304 is movably connected to the circumferential surface of the reciprocating screw rod 303. The reciprocating screw rod 303 is driven to rotate by the motor 302, and the clamping plate 304 is driven to move by the cross-type spiral groove on the reciprocating screw rod 303. The clamping plate 304 moves to clamp and fix the fallen zinc alloy sheet material, so that the cutting knife can remove the burr residue on the zinc alloy sheet material. Cutting, during the production process, when the zinc alloy sheet falls to the corresponding position after demoulding, the clamping plate 304 starts to play a role. Through precise movement, the clamping plate 304 approaches and firmly clamps the zinc alloy sheet from both sides, providing stable fixing conditions for subsequent processing operations. This firm clamping effectively prevents the zinc alloy sheet from shifting during the cutting process, so that the cutting knife can accurately act on the burr residue on the sheet, ensuring the accuracy and efficiency of the cutting work. The zinc alloy sheet after cutting off the burr residue can better meet the size and quality requirements of the subsequent process, improve the overall quality of the product, reduce product defects and quality problems caused by the burr residue not being cleaned up, and also lay a good foundation for the subsequent processing links. The invention relates to a foundation, which is helpful to improve the stability and production efficiency of the entire production process, reduce production costs and scrap rate, the sieve plate 305 is installed on the inner wall of the collection box 301, the guide plate 306 is fixedly connected to the bottom of the clamping plate 304, and the cutting device 3 also includes an inclined block 307, an elastic telescopic plate 1 308, a guide block 1 309, a guide block 2 310, an elastic telescopic plate 2 311, and a dial plate 312. The inclined block 307 is fixedly connected to the top of the sieve plate 305, the elastic telescopic plate 1 308 is fixedly connected to the bottom of the sieve plate 305, the guide block 1 309 is fixedly connected to the bottom of the sieve plate 305, the dial plate 312 is in contact with the conveying platform 5, the guide block 2 310 is fixedly connected to the left side of the dial plate 312, and the elastic telescopic plate 2 311 is fixedly connected to the top of the conveying platform 5. The right side of the guide block 1 309 contacts the left side of the guide block 2 310, the circumferential surface of the reciprocating screw rod 303 is rotatably connected to the inner wall of the collection box 301, the right side of the clamping plate 304 contacts the inner wall of the collection box 301, the bottom of the guide plate 306 contacts the top of the screen plate 305, and the guide plate 306 moves and contacts the inclined block 307, so that the inclined block 307 moves downward, and the inclined block 307 drives the screen plate 305 to move. The screen plate 305 moves so that the removed burr residue falls onto the bottom conveying platform 5, and the screen plate 305 moves and drives the guide block 1 309 to move, and the guide block 1 309 moves and drives the guide block 2 310 to move, and the guide block 2 310 moves and drives the paddle plate 312 to move, and the paddle plate 312 moves to guide the fallen residue.Preventing the residual materials from being scattered around and affecting the subsequent normal recycling of materials into the furnace, the precise guiding function enables the residual materials to be effectively recycled or reused, improving the utilization rate of materials, and then the finished products and residual materials can be separated for processing.
[0018] The anti-stacking device 4 includes a triangular plate 401, a trapezoidal plate 402, a hinged plate 403, and a movable plate 404. The triangular plate 401 is fixedly connected to the right side of the dial plate 312, the trapezoidal plate 402 contacts the triangular plate 401, and the hinged plate 403 is hinged to the inner wall of the collection box 301. The movement of the dial plate 312 drives the triangular plate 401 to move. The movement of the triangular plate 401 will contact the trapezoidal plate 402, so that the trapezoidal plate 402 moves forward. The forward movement of the trapezoidal plate 402 drives the hinged plate 403 to rotate and open. The hinged plate 403 is indirectly opened, so that the residual material enters the furnace evenly and is recycled again. By utilizing the residual materials, the residual materials can be evenly distributed in the process of entering the furnace, avoiding the problems of local overheating or insufficient melting caused by the residual materials being concentrated in a certain place of the furnace, ensuring that the heat in the furnace can act evenly on each part of the residual materials, thereby improving the melting efficiency and quality. On the other hand, the residual materials evenly entering the furnace can be better mixed with other raw materials in the furnace, which is helpful to maintain the stability and consistency of the alloy composition in the subsequent recycling process, making the quality of the zinc alloy products processed again more reliable. The movable plate 404 is in contact with the hinged plate 403, and the anti-accumulation device 4 also includes a slot plate 405, a support plate 406, a spring 407, and a fixed plate 408. The slot plate 405 contacts the conveying platform 5, the bottom of the support plate 406 contacts the top of the conveying platform 5, the spring 407 is fixedly connected to the rear of the support plate 406, the bottom of the fixed plate 408 is fixedly connected to the top of the conveying platform 5, the front of the spring 407 is fixedly connected to the rear of the fixed plate 408, the rear of the slot plate 405 is fixedly connected to the front of the moving plate 404, and when the hinge plate 403 rotates, it will contact the moving plate 404, so that the moving plate 404 moves forward, and the moving plate 404 04 moves to drive the second slot plate 405 to move, and the second spring 407 resets it. The second slot plate 405 moves to prevent the accumulation of residual materials on the conveying platform 5. The second slot plate 405 moves along a specific trajectory. With its unique shape and moving path, the residual materials dropped from various processes to the conveying platform 5 are timely guided. When the residual materials begin to accumulate on the conveying platform 5, the second slot plate 405 quickly approaches the accumulation area, like a movable broom, to gather the residual materials and push them to the edge collection port of the conveying platform 5. The moving direction and speed of the second slot plate 405 can be adjusted in real time according to the accumulation of the residual materials to avoid a large backlog of residual materials.
[0019] Working principle: the reciprocating screw 303 is driven to rotate by the motor 302, and the cross spiral groove on the reciprocating screw 303 is used to drive the clamping plate 304 to move. The clamping plate 304 moves to clamp and fix the fallen zinc alloy sheet, so that the cutting knife can cut off the burr residue on the zinc alloy sheet. During the production process, when the zinc alloy sheet falls to the corresponding position after demoulding, the clamping plate 304 begins to play a role. Through precise movement, the clamping plate 304 approaches and firmly clamps the zinc alloy sheet from both sides, providing stable fixing conditions for subsequent processing operations. This firm clamping effectively prevents the zinc alloy sheet from shifting during the cutting process, so that the cutting knife can accurately act on the burr residue on the sheet, ensuring the accuracy and efficiency of the cutting work. After the burr residue is cut off, the zinc alloy sheet can better meet the size and quality requirements of the subsequent process, thereby improving the overall quality of the product and reducing the risk of burr residue. The product defects and quality problems caused by the unprocessed edge residues also lay a good foundation for the subsequent processing links, which is helpful to improve the stability and production efficiency of the entire production process, reduce production costs and scrap rate, and the guide plate 306 moves to contact the inclined block 307, so that the inclined block 307 moves downward, and the inclined block 307 drives the screen plate 305 to move. The movement of the screen plate 305 causes the removed rough edge residues to fall onto the bottom conveyor table 5, and the movement of the screen plate 305 drives the guide block 1 309 to move, and the movement of the guide block 1 309 drives the guide block 2 310 to move, and the movement of the guide block 2 310 drives the paddle plate 312 to move. The movement of the paddle plate 312 guides the fallen residues to prevent the residues from scattering everywhere and affecting the normal subsequent recycling of the materials into the furnace. The precise guiding effect enables the residues to be effectively recycled or reused, thereby improving the utilization rate of the materials, and then the finished products and residues can be processed separately.
[0020] The movement of the dial plate 312 drives the triangular plate 401 to move, and the movement of the triangular plate 401 will contact the trapezoidal plate 402, so that the trapezoidal plate 402 moves forward, and the forward movement of the trapezoidal plate 402 drives the hinged plate 2 403 to rotate and open, and the hinged plate 2 403 is indirectly opened, so that the residual material enters the furnace evenly and is recycled again, so that the residual material can be evenly distributed in the process of entering the furnace, avoiding the problems of local overheating or insufficient melting caused by the residual material being concentrated in a certain place in the furnace, ensuring that the heat in the furnace can act evenly on each part of the residual material, thereby improving the melting efficiency and quality. On the other hand, the residual material that enters the furnace evenly can be better mixed with other raw materials in the furnace, which is helpful to maintain the stability and consistency of the alloy composition in the subsequent recycling process. The quality of the zinc alloy product processed again is more reliable. When the hinged plate 403 rotates, it will contact the moving plate 404, so that the moving plate 404 moves forward. The movement of the moving plate 404 drives the groove plate 405 to move, and the spring 407 resets it. The groove plate 405 moves to prevent the accumulation of residual materials on the conveying platform 5. The groove plate 405 moves along a specific trajectory. With its unique shape and moving path, the residual materials dropped from various processes to the conveying platform 5 are timely guided. When the residual materials begin to accumulate on the conveying platform 5, the groove plate 405 quickly approaches the accumulation area, like a movable broom, to gather the residual materials and push them to the edge collection port of the conveying platform 5. The moving direction and speed of the groove plate 405 can be adjusted in real time according to the accumulation of the residual materials to avoid a large backlog of residual materials.
[0021] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. A zinc alloy die-casting automatic material distribution equipment, comprising a workbench (1), characterized in that: The top of the workbench (1) is provided with a material pushing device (2), the bottom of the workbench (1) is provided with a cutting device (3), the bottom of the workbench (1) is provided with an anti-stacking device (4), and the inner wall of the cutting device (3) is fixedly mounted with a conveying platform (5); The pushing device (2) comprises a T-shaped plate (201), a cylinder (202), a film (203), a die-casting cavity (204), a push rod (205), a horizontal plate (206), a hinged plate (207), an L-shaped plate (208), a limit block (209), a spring (210), a vertical plate (211), a connecting plate (212), a groove plate (213), and a spring (214). The T-shaped plate (201) is fixedly connected to the top of the workbench (1), the cylinder (202) is fixedly mounted on the enlarged inner wall of the T-shaped plate (201), the film (203) is fixedly connected to the telescopic end of the cylinder (202), the die-casting cavity (204) is fixedly mounted on the top of the workbench (1), and the push rod (205) is fixedly connected to the film. The left side of the die-casting cavity (203), the horizontal plate (206) is fixedly connected to the circumferential surface of the push rod (205), the bottom of the hinged plate (207) is hinged to the inner wall of the die-casting cavity (204) through a torsion spring, the L-shaped plate (208) is hinged to the rear of the hinged plate (207), the limit block (209) is fixedly connected to the right side of the L-shaped plate (208), the spring (210) is fixedly connected to the inner wall of the die-casting cavity (204), the bottom of the vertical plate (211) is in contact with the inner wall of the die-casting cavity (204), the connecting plate (212) is fixedly connected to the right side of the vertical plate (211), the groove plate (213) is fixedly connected to the top of the die-casting cavity (204), and the spring (214) is fixedly connected to the top of the film (203).
2. The zinc alloy die-casting automatic material dividing equipment according to claim 1 is characterized by: The right side of the spring 1 (210) is fixedly connected to the left side of the vertical plate (211), and the inner wall of the die-casting cavity (204) is slidably connected to the outer wall of the connecting plate (212).
3. The zinc alloy die-casting automatic material dividing equipment according to claim 2 is characterized by: The bottom of the film (203) contacts the top of the workbench (1), and the left side of the limit block (209) contacts the right side of the hinged plate 1 (207).
4. The zinc alloy die-casting automatic material dividing equipment according to claim 3 is characterized by: The cutting device (3) comprises a collecting box (301), a motor (302), a reciprocating screw rod (303), a clamping plate (304), a sieve plate (305), and a guide plate (306); the collecting box (301) is fixedly mounted on the bottom of the workbench (1); the motor (302) is fixedly connected to the right side of the collecting box (301); the reciprocating screw rod (303) is fixedly connected to the output end of the motor (302); the clamping plate (304) is movably connected to the circumferential surface of the reciprocating screw rod (303); the sieve plate (305) is mounted on the inner wall of the collecting box (301); and the guide plate (306) is fixedly connected to the bottom of the clamping plate (304).
5. The zinc alloy die-casting automatic material dividing equipment according to claim 4 is characterized by: The cutting device (3) further comprises an inclined block (307), an elastically retractable plate 1 (308), a guide block 1 (309), a guide block 2 (310), an elastically retractable plate 2 (311), and a paddle plate (312); the inclined block (307) is fixedly connected to the top of the sieve plate (305); the elastically retractable plate 1 (308) is fixedly connected to the bottom of the sieve plate (305); the guide block 1 (309) is fixedly connected to the bottom of the sieve plate (305); the paddle plate (312) contacts the conveying platform (5); the guide block 2 (310) is fixedly connected to the left side of the paddle plate (312); and the elastically retractable plate 2 (311) is fixedly connected to the top of the conveying platform (5).
6. The zinc alloy die-casting automatic material dividing equipment according to claim 5 is characterized by: The right side of the guide block 1 (309) contacts the left side of the guide block 2 (310), and the circumferential surface of the reciprocating screw rod (303) is rotatably connected to the inner wall of the collection box (301).
7. The zinc alloy die-casting automatic material dividing equipment according to claim 6 is characterized by: The right side of the clamping plate (304) contacts the inner wall of the collecting box (301), and the bottom of the guide plate (306) contacts the top of the screen plate (305).
8. The zinc alloy die-casting automatic material dividing equipment according to claim 7 is characterized by: The anti-accumulation device (4) comprises a triangular plate (401), a trapezoidal plate (402), a second hinged plate (403), and a movable plate (404); the triangular plate (401) is fixedly connected to the right side of the dial plate (312); the trapezoidal plate (402) contacts the triangular plate (401); the second hinged plate (403) is hinged to the inner wall of the collection box (301); and the movable plate (404) contacts the second hinged plate (403).
9. The zinc alloy die-casting automatic material dividing equipment according to claim 8, characterized in that: The anti-accumulation device (4) further comprises a second groove plate (405), a support plate (406), a second spring (407), and a fixed plate (408); the second groove plate (405) contacts the conveying platform (5); the bottom of the support plate (406) contacts the top of the conveying platform (5); the second spring (407) is fixedly connected to the rear of the support plate (406); and the bottom of the fixed plate (408) is fixedly connected to the top of the conveying platform (5).
10. The zinc alloy die-casting automatic material dividing equipment according to claim 9, characterized in that: The front part of the second spring (407) is fixedly connected to the rear part of the fixed plate (408), and the rear part of the second slot plate (405) is fixedly connected to the front part of the movable plate (404).
Citation Information
Patent Citations
Automatic material equipment that divides of zinc alloy die casting
CN208288979U