Stress-free Flexible Combined Clamping System for Machining Thin-walled Structural Parts

Abstract

The present invention discloses a stress-free flexible combined clamping system for processing thin-walled structural parts, which relates to the technical field of thin-walled structural parts and includes two support disks. On one side of the two support disks corresponding to each other, vertical rods are fixedly connected. At the ends of the vertical rods far from the support disks, pressing disks are fixedly connected. On the side of the support disks far from the vertical rods, connecting columns are fixedly connected. At the ends of the connecting columns far from the support disks, inflators are fixedly connected. Through the mutual cooperation among structures such as the swing plate, the support plate, the inflator, and the movable plate, the movable handle can be moved. The handle drives the swing plate to move. The swing plate drives the support disk to move up and down through the cross plate and the support plate, which is convenient for placing the thin-walled structural part between the two support disks. The inflator inflates the airbag through the telescopic tube, the L-shaped tube, and the vertical tube, and the airbag is convenient for clamping the thin-walled structural part.

Description

Technical Field

[0001] The present invention relates to the technical field of thin-walled structural parts, and specifically to a stress-free flexible combined clamping system for processing thin-walled structural parts. Background Art

[0002] A thin-walled structural part is a workpiece composed of thin plates or thin shells. After the thin-walled structural part is produced, it is often necessary to perform machining processes such as grinding, drilling, or polishing on the thin-walled structural part. To ensure the machining accuracy, before machining the thin-walled structural part, it is necessary to clamp the thin-walled structural part.

[0003] However, there are some problems in the clamping process of existing thin-walled structural parts. The thin-walled structural parts themselves are relatively fragile, and during the machining of thin-walled structural parts, due to improper clamping force of the clamping device, the thin-walled structural parts are prone to deformation, affecting the accuracy. At the same time, the existing clamping devices are not convenient for clamping thin-walled structural parts of different shapes. Currently, the clamping devices usually only have the function of clamping thin-walled structural parts of one or two shapes, and it is not convenient to adjust their own forms in cooperation with thin-walled structural parts of different shapes, reducing the application range of the device. Summary of the Invention

[0004] To achieve the above object, the present invention provides the following technical solution: A stress-free flexible combined clamping system for processing thin-walled structural parts, including two support disks. On one side of the two support disks corresponding to each other, vertical rods are fixedly connected. At the end of the vertical rod far from the support disk, a pressing disk is fixedly connected. On the side of the support disk far from the vertical rod, connecting columns are fixedly connected. At the end of the connecting column far from the support disk, an inflator is fixedly connected. A plurality of telescopic tubes are fixedly connected to the outer edge of the inflator. At the end of the telescopic tube far from the inflator, an L-shaped tube is fixedly connected. On the side of the outer edge of the L-shaped tube far from the telescopic tube, a first limiting ring is fixedly connected. On the side of the first limiting ring far from the L-shaped tube, a first annular groove is opened. A first magnet is fixedly connected in the first annular groove. A plurality of support plates are fixedly connected to the outer edge of the support disk, and an adjusting mechanism is provided on the outer edge of the support disk.

[0005] Preferably, the adjusting mechanism includes a plurality of first springs. Sliding grooves are formed on the sides of the support plates away from the inflator. The first springs are located in adjacent sliding grooves. Sliders are movably connected to the inner cavities of the sliding grooves. One end of each first spring is fixedly connected to the side of an adjacent slider. Second arc-shaped plates are fixedly connected to the sides of the sliders away from the support plates. Two limiting plates are fixedly connected to the outer edges of each second arc-shaped plate. First arc-shaped plates are provided on the sides of the second arc-shaped plates away from the pressing disc. Two adjusting plates are fixedly connected to the outer edges of each first arc-shaped plate. First threaded holes are formed in the inner cavities of the adjusting plates. Bolts are threadedly connected to the first threaded holes. One end of each bolt is inserted into the side of an adjacent limiting plate. A movable plate is provided between two adjacent support plates. T-shaped grooves are formed on the corresponding sides of two adjacent support plates. Two T-shaped blocks are fixedly connected to the outer edges of the movable plate. The T-shaped blocks are movably connected to the adjacent T-shaped grooves. Elastic Z-shaped plates are fixedly connected to the sides of the movable plate away from the support disc. Fixing plates are fixedly connected to the elastic Z-shaped plates.

[0006] Preferably, through holes are formed in the inner cavities of the movable plates. Vertical tubes penetrate through the through holes and are fixedly connected thereto. Second limiting rings are fixedly connected to the outer edges of the vertical tubes away from the inflator. Second annular grooves are formed on the sides of the second limiting rings away from the inflator. Second magnets are fixedly connected to the second annular grooves. The adjacent first magnets and second magnets are arranged in mutual contact.

[0007] Preferably, air bags are fixedly connected to the ends of the vertical tubes away from the second limiting rings. A plurality of insertion holes are formed on the outer edges of the movable plates. Insertion slots are formed on the outer edges of the support discs. Insertion plates are fixedly connected to the sides of the movable plates close to the support discs. The insertion plates are located in the adjacent insertion slots.

[0008] Preferably, two connecting plates are fixedly connected to the sides of the support plates away from the support disc. Connecting holes are formed in the inner cavities of the connecting plates. Insertion rods penetrate through the connecting holes. L-shaped grooves are formed on the connecting plates. The L-shaped grooves and the connecting holes are in mutual communication. Grips are fixedly connected to the outer edges of the insertion rods. One end of each grip penetrates through the adjacent L-shaped groove.

[0009] Preferably, elastic plates are fixedly connected to the outer edges of the vertical tubes. Sealing plugs are fixedly connected to the sides of the elastic plates away from the vertical tubes.

[0010] Preferably, a plurality of support columns are provided on the outer edges of the inflator. One end of each support column is fixedly connected to the side of an adjacent support plate. The ends of the support columns away from the support plates are fixedly connected to fixing discs. Two slotted openings are formed on each fixing disc.

[0011] Preferably, a cross plate is fixedly connected to one side of each of the two support plates located on the left and right sides. A second spring is fixedly connected between adjacent cross plates. Second threaded holes are formed in the cross plates, and threaded rods are threadedly connected in the second threaded holes. The ends of the threaded rods away from the cross plates are inserted into U-shaped blocks. Swing plates are hinged in the inner cavities of the U-shaped blocks. A U-shaped plate is hinged to the outer edges of adjacent swing plates. Handles are fixedly connected to the sides of the U-shaped plates away from the second spring.

[0012] Compared with the prior art, the beneficial effects of the present invention are as follows:

[0013] Through the mutual cooperation among structures such as the swing plate, the support plate, the inflator, and the movable plate, the present invention can realize moving the handle. The handle drives the swing plate to move. The swing plate drives the support plate to move up and down through the cross plate and the support plate, facilitating the placement of the thin-walled structural member between the two support plates. The inflator inflates the airbag through the telescopic tube, the L-shaped tube, and the vertical tube, and the airbag facilitates the clamping of the thin-walled structural member.

[0014] Through the mutual cooperation among structures such as the first arc plate, the bolt, the fixed plate, and the first spring, the present invention can realize that the first arc plate and the second arc plate can clamp thin-walled structural members of different circular sizes. The bolt adjusts the distance between the first arc plate and the second arc plate. At the same time, the movable plate can be disassembled from the support plate and installed on the fixed plate, so as to adapt to more thin-walled structural members of different shapes. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 is a perspective view of the present invention;

[0016] Figure 2 is a second working state diagram of the present invention;

[0017] Figure 3 is an exploded view of the present invention;

[0018] Figure 4 is a left view of the inflator component of the present invention;

[0019] Figure 5 is a structural schematic diagram of the inflator component of the present invention;

[0020] Figure 6 is a structural schematic diagram of the support plate component of the present invention;

[0021] Figure 7 is a top view of the support plate component of the present invention;

[0022] Figure 8 is a structural schematic diagram of the first arc plate component of the present invention;

[0023] Figure 9Schematic diagram of the second arc-shaped plate of the component of the present invention;

[0024] Figure 10 Schematic diagram of the movable plate of the component of the present invention;

[0025] Figure 11 Bottom view schematic diagram of the movable plate of the component of the present invention;

[0026] Figure 12 Schematic diagram of the swing plate of the component of the present invention;

[0027] Figure 13 is Figure 8 Enlarged view of part A in

[0028] Reference numerals in the figure: 1, support disc; 2, inflator; 3, support plate; 4, support column; 5, fixed disc; 6, movable plate; 7, elastic Z-shaped plate; 8, fixed plate; 9, vertical rod; 10, pressing disc; 11, connecting column; 12, telescopic tube; 13, L-shaped tube; 14, first limiting ring; 15, first magnet; 16, first arc-shaped plate; 17, second arc-shaped plate; 18, first spring; 19, slider; 20, limiting plate; 21, bolt; 22, adjusting plate; 23, inserting plate; 24, airbag; 25, T-shaped block; 26, second limiting ring; 27, second magnet; 28, vertical tube; 29, elastic plate; 30, sealing plug; 31, connecting plate; 32, inserting rod; 33, grip; 34, cross plate; 35, second spring; 36, threaded rod; 37, U-shaped block; 38, swing plate; 39, U-shaped plate; 40, handle. Detailed implementation manners

[0029] Please refer to Figures 1 - 13 , the present invention provides a technical solution: Embodiment 1:

[0030] Stress-free flexible combined clamping system for processing thin-walled structural parts, including two support discs 1. On one side corresponding to the two support discs 1, vertical rods 9 are fixedly connected. At the end of the vertical rod 9 far from the support disc 1, pressing discs 10 are fixedly connected. On the side of the support disc 1 far from the vertical rod 9, connecting columns 11 are fixedly connected. At the end of the connecting column 11 far from the support disc 1, inflators 2 are fixedly connected. On the outer edge of the inflator 2, a number of telescopic tubes 12 are fixedly connected. At the end of the telescopic tube 12 far from the inflator 2, L-shaped tubes 13 are fixedly connected. On the side of the outer edge of the L-shaped tube 13 far from the telescopic tube 12, first limit rings 14 are fixedly connected. On the side of the first limit ring 14 far from the L-shaped tube 13, first annular grooves are provided. In the first annular grooves, first magnets 15 are fixedly connected. On the outer edge of the support disc 1, a number of support plates 3 are fixedly connected. On the outer edge of the support disc 1, adjustment mechanisms are provided. On the outer edge of the inflator 2, a number of support columns 4 are provided. One end of each support column 4 is fixedly connected to one side of the adjacent support plate 3. At the end of the support column 4 far from the support plate 3, fixed discs 5 are fixedly connected. Two slots are provided on each fixed disc 5. On one side of the two support plates 3 on the left and right sides, cross plates 34 are fixedly connected. Between the adjacent two cross plates 34, a second spring 35 is fixedly connected. Second threaded holes are provided on each cross plate 34. Threaded rods 36 are threadedly connected in the second threaded holes. At the end of the threaded rod 36 far from the cross plate 34, U-shaped blocks 37 are inserted. In the inner cavity of the U-shaped block 37, swing plates 38 are hinged. On the outer edge of the adjacent two swing plates 38, a U-shaped plate 39 is jointly hinged. On the side of the U-shaped plate 39 far from the second spring 35, handles 40 are fixedly connected;

[0031] Move the handle 40. The handle 40 drives the swing plate 38 to move. The swing plate 38 drives the support disc 1 to move up and down through the cross plate 34 and the support plate 3, which is convenient for placing the thin-walled structural part between the two support discs 1. The inflator 2 inflates the airbag 24 through the telescopic tube 12, the L-shaped tube 13 and the vertical tube 28. The airbag 24 is convenient for clamping the thin-walled structural part. Embodiment 2:

[0032] The adjusting mechanism includes a number of first springs 18. Chutes are provided on the sides of the support plates 3 away from the inflator 2. The first springs 18 are located in adjacent chutes. Sliders 19 are movably connected to the inner cavities of the chutes. One end of each first spring 18 is fixedly connected to one side of the adjacent slider 19. Second arc-shaped plates 17 are fixedly connected to the sides of the sliders 19 away from the support plates 3. Two limit plates 20 are fixedly connected to the outer edges of each second arc-shaped plate 17. First arc-shaped plates 16 are provided on the sides of the second arc-shaped plates 17 away from the pressing disc 10. Two adjusting plates 22 are fixedly connected to the outer edges of each first arc-shaped plate 16. First threaded holes are provided in the inner cavities of the adjusting plates 22. Bolts 21 are threadedly connected to the first threaded holes. One end of each bolt 21 is inserted into one side of the adjacent limit plate 20. A movable plate 6 is provided between two adjacent support plates 3. T-shaped grooves are provided on the corresponding sides of two adjacent support plates 3. Two T-shaped blocks 25 are fixedly connected to the outer edges of the movable plate 6. The T-shaped blocks 25 are movably connected to the adjacent T-shaped grooves. Elastic Z-shaped plates 7 are fixedly connected to the sides of the movable plate 6 away from the support disc 1. Fixing plates 8 are fixedly connected to the elastic Z-shaped plates 7;

[0033] Through holes are provided in the inner cavities of the movable plates 6. Vertical tubes 28 penetrate through the through holes and are fixedly connected thereto. Second limit rings 26 are fixedly connected to the outer edges of the vertical tubes 28 on the sides away from the inflator 2. Second annular grooves are provided on the sides of the second limit rings 26 away from the inflator 2. Second magnets 27 are fixedly connected to the second annular grooves. The adjacent first magnets 15 and second magnets 27 are arranged in mutual contact. Air bags 24 are fixedly connected to the ends of the vertical tubes 28 away from the second limit rings 26. A number of jacks are provided on the outer edges of the movable plates 6. Slots are provided on the outer edges of the support disc 1. Plug plates 23 are fixedly connected to the sides of the movable plates 6 close to the support disc 1. The plug plates 23 are located in the adjacent slots. Two connecting plates 31 are fixedly connected to the sides of the support plates 3 away from the support disc 1. Connecting holes are provided in the inner cavities of the connecting plates 31. Plug rods 32 penetrate through the connecting holes. L-shaped grooves are provided on the connecting plates 31. The L-shaped grooves and the connecting holes are in mutual communication. Grips 33 are fixedly connected to the outer edges of the plug rods 32. One end of each grip 33 penetrates through the adjacent L-shaped groove. Elastic plates 29 are fixedly connected to the outer edges of the vertical tubes 28. Sealing plugs 30 are fixedly connected to the sides of the elastic plates 29 away from the vertical tubes 28;

[0034] The first arc-shaped plate 16 and the second arc-shaped plate 17 can clamp thin-walled structural parts of different circular sizes. The bolt 21 adjusts the distance between the first arc-shaped plate 16 and the second arc-shaped plate 17. At the same time, the movable plate 6 can be disassembled from the support plate 3 and installed on the fixed disc 5, so as to adapt to more thin-walled structural parts of different shapes.

[0035] Working principle: When the device starts to work, the operator holds the handle 40 and pushes the handle 40 towards the support plate 1. The handle 40 drives the swing plate 38 to swing through the U-shaped plate 39. The swing plate 38 cooperates with the U-shaped block 37 and the threaded rod 36 to adjust the distance between the cross plates 34, and the second spring 35 is stretched. The upper and lower support plates 1 will move away from each other. When clamping a thin-walled structural member on a horizontal plane, place the thin-walled structural member between several upper and lower air bags 24. Start the inflator 2. The inflator 2 injects gas into the air bags 24 through the telescopic tube 12, the L-shaped tube 13 and the vertical tube 28. The air bags 24 gradually expand, thereby clamping the thin-walled structural member. If the area of the thin-walled structural member on the horizontal plane is large, the operator moves the movable plate 6. The movable plate 6 drives the T-shaped block 25 to move. The T-shaped block 25 moves in the T-shaped groove on the side wall of the support plate 3. After the movable plate 6 moves to a suitable position, it pushes the grip 33. The grip 33 drives the insertion rod 32 to move, and inserts the insertion rod 32 into the hole on the surface of the movable plate 6, thereby limiting the movable plate 6. When the movable plate 6 moves, the movable plate 6 drives the vertical tube 28 to move. The vertical tube 28 drives the L-shaped tube 13 to move through the first magnet 15 and the second magnet 27. The L-shaped tube 13 drives the telescopic tube 12 to stretch, so as to cooperate with thin-walled structural members of different sizes and areas. When clamping a circular thin-walled structural member, place the circular thin-walled structural member between several first arc plates 16 and second arc plates 17 on the same side. The first arc plates 16 and the second arc plates 17 are used to cooperate with circular thin-walled structural members of different diameters. Move the first arc plate 16 and the second arc plate 17. The second arc plate 17 drives the slider 19 to move. The slider 19 drives the first spring 18 to be compressed. Then rotate the bolt 21. The bolt 21 drives the first arc plate 16 to gradually move towards the second arc plate 17, thereby clamping the circular thin-walled structural member. If it is necessary to clamp thin-walled structural members of other shapes, the operator moves the movable plate 6. The movable plate 6 drives the T-shaped block 25 to move. The T-shaped block 25 is completely moved out of the support plate 3. Then adjust the position of the movable plate 6. Place the elastic Z-shaped plate 7 in the upper fixed plate 5. The fixing plate 8 limits the elastic Z-shaped plate 7. Multiple movable plates 6 are simultaneously located on the top of the upper fixed plate 5, thereby expanding the clamping range for thin-walled structural members. After the air bags 24 are inflated, the vertical tube 28 is sealed by the sealing plug 30, thereby ensuring that the gas inside the air bags 24 will not leak out.

Claims

1. A stress-free flexible combined clamping system for processing thin-walled structural parts, comprising two support plates (1), characterized in that: The two supporting plates (1) are fixedly connected to a vertical rod (9) on one side corresponding to the two supporting plates (1); the ends of the vertical rods (9) away from the supporting plates (1) are fixedly connected to a pressing plate (10); the sides of the supporting plates (1) away from the vertical rods (9) are fixedly connected to a connecting column (11); the ends of the connecting columns (11) away from the supporting plates (1) are fixedly connected to an inflator (2); the outer edges of the inflators (2) are fixedly connected to a plurality of telescopic tubes (12); the ends of the telescopic tubes (12) away from the inflators (2) are fixedly connected to an L-shaped tube (13); the outer edges of the L-shaped tubes (13) away from the telescopic tubes (12) are fixedly connected to a first limiting ring (14); the first limiting ring (14) away from the L-shaped A first annular groove is provided on one side of the tube (13), a first magnet (15) is fixedly connected in the first annular groove, a plurality of support plates (3) are fixedly connected to the outer edge of the support disk (1), an adjustment mechanism is provided on the outer edge of the support disk (1), the adjustment mechanism includes a plurality of first springs (18), a slide groove is provided on the side of the support plate (3) away from the inflator (2), the first spring (18) is located in an adjacent slide groove, a slider (19) is movably connected to the inner cavity of the slide groove, one end of the first spring (18) is fixedly connected to one side of the adjacent slider (19), a second arc plate (17) is fixedly connected to the side of the slider (19) away from the support plate (3), the second arc plate (17) is fixedly connected to the second arc plate (17), and the second arc plate (17) is fixedly connected to the second arc plate (17). The outer edge of the plate (17) is fixedly connected to two limit plates (20), the side of the second arc plate (17) away from the pressing plate (10) is provided with a first arc plate (16), the outer edge of the first arc plate (16) is fixedly connected to two adjustment plates (22), the inner cavity of the adjustment plate (22) is provided with a first threaded hole, the first threaded hole is threadedly connected with a bolt (21), one end of the bolt (21) is inserted into one side of the adjacent limit plate (20), a movable plate (6) is commonly provided between the two adjacent support plates (3), the corresponding sides of the two adjacent support plates (3) are provided with a T-shaped groove, the outer edge of the movable plate (6) is fixedly connected to two T-shaped blocks (25), the The T-shaped blocks (25) are movably connected in adjacent T-shaped grooves. The movable plate (6) is fixedly connected to an elastic Z-shaped plate (7) on one side away from the support plate (1). The elastic Z-shaped plate (7) is fixedly connected to a fixed plate (8). The inner cavity of the movable plate (6) is provided with a through hole. A vertical tube (28) is penetrated through the through hole and is fixedly connected thereto. The outer edge of the vertical tube (28) is fixedly connected to a second limiting ring (26) on one side away from the inflator (2). The second limiting ring (26) is fixedly connected to a second annular groove on one side away from the inflator (2). A second magnet (27) is fixedly connected in the second annular groove. The adjacent first magnet (15) and second magnet (27) are arranged to fit each other.The ends of the vertical tubes (28) away from the second limiting ring (26) are fixedly connected to the airbags (24), the outer edges of the movable plates (6) are provided with a plurality of insertion holes, the outer edges of the support plates (1) are provided with slots, the side of the movable plates (6) close to the support plates (1) are fixedly connected to the plugging plates (23), the plugging plates (23) are located in the adjacent slots, the outer edges of the vertical tubes (28) are fixedly connected to the elastic plates (29), and the side of the elastic plates (29) away from the vertical tubes (28) are fixedly connected to the sealing plugs (30).

2. The stress-free flexible combined clamping system for processing thin-walled structural parts according to claim 1 is characterized in that: Two connecting plates (31) are fixedly connected to one side of the support plate (3) away from the support disk (1); the inner cavity of the connecting plate (31) is provided with a connecting hole, and an insertion rod (32) passes through the connecting hole; an L-shaped groove is provided on the connecting plate (31); the L-shaped groove and the connecting hole are mutually connected; the outer edge of the insertion rod (32) is fixedly connected with a handle (33), and one end of the handle (33) passes through an adjacent L-shaped groove.

3. The stress-free flexible combined clamping system for processing thin-walled structural parts according to claim 1 is characterized in that: The outer edge of the inflator (2) is provided with a plurality of support columns (4), one end of each of the support columns (4) is fixedly connected to one side of an adjacent support plate (3), and one end of each of the support columns (4) away from the support plate (3) is fixedly connected to a fixing plate (5), and each of the fixing plates (5) is provided with two slots.

4. The stress-free flexible combined clamping system for processing thin-walled structural parts according to claim 1 is characterized in that: One side of the two support plates (3) located on the left and right sides is fixedly connected to a transverse plate (34), and a second spring (35) is fixedly connected between two adjacent transverse plates (34). A second threaded hole is opened on the transverse plate (34), and a threaded rod (36) is threadedly connected in the second threaded hole. A U-shaped block (37) is inserted at one end of the threaded rod (36) away from the transverse plate (34), and a swing plate (38) is hingedly connected to the inner cavity of the U-shaped block (37). The outer edges of the two adjacent swing plates (38) are hingedly connected to a U-shaped plate (39), and a handle (40) is fixedly connected to one side of the U-shaped plate (39) away from the second spring (35).

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