Molding processing method of modified cement foaming insulation board

By precisely controlling the proportion of raw materials and process steps, combined with nano-silica and polypropylene fiber modifiers, the problems of low strength and high water absorption of traditional cement foam insulation boards are solved, and higher strength and insulation performance are achieved, which is suitable for building exterior wall insulation systems.

CN119928037APending Publication Date: 2025-05-06HEBEI LIUHUAN BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202510318143.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-18
Publication Date
2025-05-06

AI Technical Summary

Technical Problem

Traditional cement foam insulation boards have problems such as low strength, easy cracking and high water absorption, which affects their service life and insulation performance.

Method used

By accurately controlling the proportion of raw materials and process steps, nanosilica and polypropylene fibers are used as modifiers, combined with foam molding and curing treatment, the strength and insulation performance of cement foam insulation boards are improved.

Benefits of technology

It effectively improves the strength and insulation performance of cement foam insulation board, reduces water absorption, extends service life, and is simple in process and low in cost. It is suitable for building exterior wall insulation systems.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of building materials, and discloses a modified cement foaming insulation board forming processing method, which specifically comprises: 1, raw material preparation: accurately weighing a proper amount of cement, fly ash, silica fume, a foaming agent, a first modifier, a second modifier and water according to a formula, and ensuring that the ratio of each raw material is accurate; 2, mixing and stirring: putting the cement, the fly ash, the silica fume, the first modifier and the second modifier prepared in the step 1 into a stirring device according to a ratio, carrying out dry mixing for 2-3 minutes, then adding the foaming agent and the water, continuously stirring for 3-5 minutes, and accurately controlling the ratio of the raw materials and the process steps to obtain the cement foaming agent. The cement foaming insulation board effectively improves the strength and thermal insulation performance, reduces the water absorption rate, prolongs the service life, has the advantages of simple process, low cost and excellent performance, can be widely applied to the fields of building external wall thermal insulation systems and the like, and has high market value and application prospects.
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Description

Technical Field

[0001] The invention relates to the technical field of building materials, and in particular to a molding and processing method of a modified cement foam insulation board. Background Art

[0002] In the field of building materials technology, building materials engineering technology plays a vital role. It is not only related to the appearance, quality and safety of the building, but also to the environmental protection of the building. High-performance insulation materials have been widely used in the field of building energy conservation in recent years. Cement foam insulation board, as a lightweight, heat-insulating and sound-insulating building material, is widely used in building exterior wall insulation systems.

[0003] However, traditional cement foam insulation boards have problems such as low strength, easy cracking and high water absorption, which affect their service life and thermal insulation performance. In order to solve these problems, the prior art usually improves the performance of cement foam insulation boards by adding admixtures or modified materials, but there are still problems such as complex process, high cost and limited performance improvement.

[0004] Therefore, we propose a molding and processing method of modified cement foam insulation board. Summary of the invention

[0005] The present invention mainly solves the technical problems existing in the above-mentioned prior art and provides a forming and processing method of a modified cement foam insulation board.

[0006] In order to achieve the above object, the present invention adopts the following technical scheme, a method for forming a modified cement foam insulation board, which specifically comprises the following steps:

[0007] Step 1: Raw material preparation: Accurately weigh the appropriate amount of cement, fly ash, silica fume, foaming agent, first modifier, second modifier and water according to the formula to ensure that the proportion of each raw material is accurate;

[0008] Step 2: Mixing and stirring: Put the cement, fly ash, silica fume, first modifier and second modifier prepared in the first step into the mixing equipment in proportion, dry mix for 2-3 minutes, then add the foaming agent and water, and continue to stir for 3-5 minutes until a uniform foaming slurry is formed. After the stirring is completed, the foaming slurry is quality inspected to ensure that it meets the production requirements and is ready for the subsequent foaming molding step;

[0009] Step 3: Foaming: The foaming slurry stirred evenly in the second step is fed into the mold of the foaming molding equipment. The inner wall of the mold is pre-coated with a release agent. The foaming is carried out at room temperature for 10-20 minutes. The foaming height reaches 80%-90% of the mold height. After the foaming is completed, the foam is cut and trimmed to obtain a modified cement foam insulation board prototype that meets the requirements.

[0010] Step 4: Curing: The modified cement foam insulation board prototype obtained by foaming in the third step is sent to the curing room for curing. The curing temperature is controlled at 40-60°C, the relative humidity is 70%-90%, and the curing time is 24-48 hours. After the curing, the board is demoulded to obtain the initially formed cement foam insulation board. During the curing process, the state of the insulation board needs to be checked regularly to ensure that it has no cracks, deformations and defects. After the curing is completed, the insulation board has good physical properties and thermal insulation performance, which lays the foundation for the subsequent post-processing steps.

[0011] Step 5: Post-processing: The insulation board after curing treatment is further processed. First, the surface of the insulation board is polished and trimmed to remove burrs and uneven parts on the surface to make it smoother and flatter and improve its aesthetics. Then, according to customer needs, waterproof, fireproof and decorative coatings can be applied on the surface of the insulation board to enhance its waterproof and fireproof properties and give it a specific decorative effect. Finally, the insulation board is quality inspected and packaged to ensure that it meets relevant standards and customer requirements, and then stored and shipped.

[0012] Preferably, the weight ratios of cement, fly ash, silica fume, foaming agent, first modifier, second modifier and water in the first step are: (50-70):(10-20):(5-10):(0.5-2):(1-3):(0.1-0.5):(20-30).

[0013] Preferably, the cement in the first step is ordinary Portland cement or sulphoaluminate cement.

[0014] Preferably, the particle size of the fly ash in the first step is 200 mesh-400 mesh.

[0015] Preferably, the particle size of the silica fume in the first step is 100 mesh-300 mesh.

[0016] Preferably, the foaming agent in the first step is a protein foaming agent or a chemical foaming agent.

[0017] Preferably, the first modifier in the first step is nano-silicon dioxide.

[0018] Preferably, the second modifier in the first step is polypropylene fiber.

[0019] The present invention provides a method for forming and processing a modified cement foam insulation board, which has the following beneficial effects:

[0020] 1. This modified cement foam insulation board molding and processing method effectively improves the strength and thermal insulation performance of the cement foam insulation board by accurately controlling the raw material ratio and process steps, while reducing the water absorption rate and extending the service life. It has the advantages of simple process, low cost and excellent performance, can be widely used in the fields of building exterior wall insulation systems, and has high market value and application prospects.

[0021] 2. A forming and processing method for a modified cement foam insulation board comprises adding nano-silicon dioxide and polypropylene fiber as modifiers to the raw materials. Nano-silicon dioxide can fill the gaps between cement particles and improve the density and strength of the material, while polypropylene fiber can enhance the toughness and crack resistance of the material. The two work together to make the prepared cement foam insulation board have more excellent physical properties and thermal insulation properties.

[0022] 3. The modified cement foam insulation board forming and processing method controls the foaming time and the foaming height so that the prepared cement foam insulation board has a uniform pore structure and good thermal insulation and sound insulation effects.

[0023] 4. The modified cement foam insulation board forming and processing method controls the curing temperature, relative humidity and curing time so that the cement hydration reaction can proceed fully, thereby improving the strength and durability of the insulation board.

[0024] 5. This modified cement foam insulation board forming and processing method improves the appearance and practicality of the insulation board through processing such as grinding, trimming and painting, and meets the needs of different customers. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 The figure is a flow chart of the method of the present invention. DETAILED DESCRIPTION

[0026] In order to more clearly illustrate the implementation methods of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for the implementation methods or the description of the prior art. Obviously, the drawings described below are only exemplary, and for ordinary technicians in this field, other implementation drawings can be derived from the provided drawings without creative work.

[0027] The structures, proportions, sizes, etc. illustrated in this specification are only used to match the contents disclosed in the specification so as to facilitate understanding and reading by persons familiar with the technology. They are not used to limit the conditions under which the present invention can be implemented, and therefore have no substantial technical significance. Any structural modification, change in proportion or adjustment of size shall still fall within the scope of the technical contents disclosed in the present invention without affecting the effects and purposes that can be achieved by the present invention.

[0028] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, further definition and explanation thereof is not required in subsequent drawings.

[0029] In the description of the embodiments of the present invention, it should be noted that the terms "center", "upper", "lower", "inner", "outer", "side", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, or the orientation or positional relationship in which the invented product is usually placed when in use, which is only for the convenience of describing the present invention and simplifying the description, and does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0030] In the description of the embodiments of the present invention, it is also necessary to explain that, unless otherwise clearly specified and limited, the terms "set", "install", "connect", and "connect" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] Embodiment 1: A method for forming a modified cement foam insulation board, such as Figure 1As shown, the specific steps include: Step 1: Raw material preparation: Accurately weigh the appropriate amount of cement, fly ash, silica fume, foaming agent, first modifier, second modifier and water according to the formula to ensure that the proportion of each raw material is accurate; Step 2: Mixing and stirring: Put the cement, fly ash, silica fume, first modifier and second modifier prepared in the first step into the mixing equipment in proportion, dry mix for 2-3 minutes, then add the foaming agent and water, and continue stirring for 3-5 minutes until a uniform foaming slurry is formed. After stirring, After completion, the foaming slurry is quality inspected to ensure that it meets the production requirements and is ready for the subsequent foaming molding step; the third step: foaming molding: the foaming slurry stirred evenly in the second step is sent into the mold of the foaming molding equipment, the inner wall of the mold is pre-coated with a release agent, and foamed at room temperature for 10-20 minutes. The foaming height reaches 80%-90% of the mold height. After the foaming molding is completed, the foam body is cut and trimmed to obtain a modified cement foam insulation board prototype that meets the requirements; the fourth step: curing treatment: The modified cement foam insulation board prototype obtained by foaming in the third step is sent to the curing room for curing treatment, and the curing temperature is controlled to be 40-60℃, the relative humidity is 70%-90%, and the curing time is 24-48 hours. After the curing, the board is demoulded to obtain the initially formed cement foam insulation board. During the curing process, the state of the insulation board needs to be checked regularly to ensure that it has no cracking, deformation and bad phenomena. After the curing is completed, the insulation board has good physical properties and thermal insulation performance, which lays the foundation for the subsequent post-processing steps; Step 5: Post-processing: The insulation board after curing treatment is further processed. First, the surface of the insulation board is polished and trimmed to remove the burrs and uneven parts on the surface to make it smoother and flatter and improve the appearance. Then, according to customer needs, waterproof, fireproof and decorative coatings can be applied on the surface of the insulation board to enhance its waterproof and fireproof properties and give it a specific decorative effect. Finally, the insulation board is quality inspected and packaged to ensure that it meets relevant standards and customer requirements, and then stored and shipped. The weight ratios of cement, fly ash, silica fume, foaming agent, first modifier, second modifier and water in the first step are 50:10:5:0.5:1:0.1:20 respectively. The cement in the first step is specifically ordinary Portland cement. The particle size of fly ash in the first step is 200 mesh. The particle size of silica fume in the first step is 100 mesh. The foaming agent in the first step is specifically a protein foaming agent. The first modifier in the first step is specifically nano silicon dioxide. The second modifier in the first step is specifically polypropylene fiber. By precisely controlling the raw material ratio and process steps, the strength and thermal insulation performance of the cement foam insulation board are effectively improved, while the water absorption rate is reduced and the service life is extended. It has the advantages of simple process, low cost and excellent performance, can be widely used in fields such as building exterior wall insulation systems, and has high market value and application prospects.

[0033] Embodiment 2: A method for forming a modified cement foam insulation board, such as Figure 1 As shown, the specific steps include: Step 1: Raw material preparation: Accurately weigh the appropriate amount of cement, fly ash, silica fume, foaming agent, first modifier, second modifier and water according to the formula to ensure that the proportion of each raw material is accurate; Step 2: Mixing and stirring: Put the cement, fly ash, silica fume, first modifier and second modifier prepared in the first step into the mixing equipment in proportion, dry mix for 2-3 minutes, then add the foaming agent and water, and continue stirring for 3-5 minutes until a uniform foaming slurry is formed. After stirring, After completion, the foaming slurry is quality inspected to ensure that it meets the production requirements and is ready for the subsequent foaming molding step; the third step: foaming molding: the foaming slurry stirred evenly in the second step is sent into the mold of the foaming molding equipment, the inner wall of the mold is pre-coated with a release agent, and foamed at room temperature for 10-20 minutes. The foaming height reaches 80%-90% of the mold height. After the foaming molding is completed, the foam body is cut and trimmed to obtain a modified cement foam insulation board prototype that meets the requirements; the fourth step: curing treatment: The modified cement foam insulation board prototype obtained by foaming in the third step is sent to the curing room for curing treatment, and the curing temperature is controlled to be 40-60℃, the relative humidity is 70%-90%, and the curing time is 24-48 hours. After the curing, the board is demoulded to obtain the initially formed cement foam insulation board. During the curing process, the state of the insulation board needs to be checked regularly to ensure that it has no cracking, deformation and bad phenomena. After the curing is completed, the insulation board has good physical properties and thermal insulation performance, which lays the foundation for the subsequent post-processing steps; Step 5: Post-processing: The insulation board after curing treatment is further processed. First, the surface of the insulation board is polished and trimmed to remove the burrs and uneven parts on the surface to make it smoother and flatter and improve the appearance. Then, according to customer needs, waterproof, fireproof and decorative coatings can be applied on the surface of the insulation board to enhance its waterproof and fireproof properties and give it a specific decorative effect. Finally, the insulation board is quality inspected and packaged to ensure that it meets relevant standards and customer requirements, and then stored and shipped. The weight ratios of cement, fly ash, silica fume, foaming agent, first modifier, second modifier and water in the first step are 55:10:6:0.5:1:0.2:20 respectively. The cement in the first step is specifically sulphoaluminate cement. The particle size of fly ash in the first step is 250 mesh. The particle size of silica fume in the first step is 150 mesh. The foaming agent in the first step is specifically a chemical foaming agent. The first modifier in the first step is specifically nano-silicon dioxide. The second modifier in the first step is specifically polypropylene fiber. By adding nano-silicon dioxide and polypropylene fiber as modifiers to the raw materials, nano-silicon dioxide can fill the gaps between cement particles and improve the density and strength of the material, while polypropylene fiber can enhance the toughness and crack resistance of the material. The two work together to make the prepared cement foam insulation board have more excellent physical properties and thermal insulation properties.

[0034] Embodiment 3: A method for forming and processing a modified cement foam insulation board, such as Figure 1 As shown, the specific steps include: Step 1: Raw material preparation: Accurately weigh the appropriate amount of cement, fly ash, silica fume, foaming agent, first modifier, second modifier and water according to the formula to ensure that the proportion of each raw material is accurate; Step 2: Mixing and stirring: Put the cement, fly ash, silica fume, first modifier and second modifier prepared in the first step into the mixing equipment in proportion, dry mix for 2-3 minutes, then add the foaming agent and water, and continue stirring for 3-5 minutes until a uniform foaming slurry is formed. After stirring, After completion, the foaming slurry is quality inspected to ensure that it meets the production requirements and is ready for the subsequent foaming molding step; the third step: foaming molding: the foaming slurry stirred evenly in the second step is sent into the mold of the foaming molding equipment, the inner wall of the mold is pre-coated with a release agent, and foamed at room temperature for 10-20 minutes. The foaming height reaches 80%-90% of the mold height. After the foaming molding is completed, the foam body is cut and trimmed to obtain a modified cement foam insulation board prototype that meets the requirements; the fourth step: curing treatment: The modified cement foam insulation board prototype obtained by foaming in the third step is sent to the curing room for curing treatment, and the curing temperature is controlled to be 40-60℃, the relative humidity is 70%-90%, and the curing time is 24-48 hours. After the curing, the board is demoulded to obtain the initially formed cement foam insulation board. During the curing process, the state of the insulation board needs to be checked regularly to ensure that it has no cracking, deformation and bad phenomena. After the curing is completed, the insulation board has good physical properties and thermal insulation performance, which lays the foundation for the subsequent post-processing steps; Step 5: Post-processing: The insulation board after curing treatment is further processed. First, the surface of the insulation board is polished and trimmed to remove the burrs and uneven parts on the surface to make it smoother and flatter and improve the appearance. Then, according to customer needs, waterproof, fireproof and decorative coatings can be applied on the surface of the insulation board to enhance its waterproof and fireproof properties and give it a specific decorative effect. Finally, the insulation board is quality inspected and packaged to ensure that it meets relevant standards and customer requirements, and then stored and shipped. The weight ratios of cement, fly ash, silica fume, foaming agent, first modifier, second modifier and water in the first step are 60:15:7:1:2:0.3:25 respectively. The cement in the first step is specifically ordinary Portland cement. The particle size of fly ash in the first step is 300 mesh. The particle size of silica fume in the first step is 200 mesh. The foaming agent in the first step is specifically a protein foaming agent. The first modifier in the first step is specifically nano silicon dioxide. The second modifier in the first step is specifically polypropylene fiber. By controlling the foaming time and foaming height, the obtained cement foam insulation board has a uniform pore structure and good thermal insulation and sound insulation effects.

[0035] Embodiment 4: A method for forming and processing a modified cement foam insulation board, such as Figure 1 As shown, the specific steps include: Step 1: Raw material preparation: Accurately weigh the appropriate amount of cement, fly ash, silica fume, foaming agent, first modifier, second modifier and water according to the formula to ensure that the proportion of each raw material is accurate; Step 2: Mixing and stirring: Put the cement, fly ash, silica fume, first modifier and second modifier prepared in the first step into the mixing equipment in proportion, dry mix for 2-3 minutes, then add the foaming agent and water, and continue stirring for 3-5 minutes until a uniform foaming slurry is formed. After stirring, After completion, the foaming slurry is quality inspected to ensure that it meets the production requirements and is ready for the subsequent foaming molding step; the third step: foaming molding: the foaming slurry stirred evenly in the second step is sent into the mold of the foaming molding equipment, the inner wall of the mold is pre-coated with a release agent, and foamed at room temperature for 10-20 minutes. The foaming height reaches 80%-90% of the mold height. After the foaming molding is completed, the foam body is cut and trimmed to obtain a modified cement foam insulation board prototype that meets the requirements; the fourth step: curing treatment: The modified cement foam insulation board prototype obtained by foaming in the third step is sent to the curing room for curing treatment, and the curing temperature is controlled to be 40-60℃, the relative humidity is 70%-90%, and the curing time is 24-48 hours. After the curing, the board is demoulded to obtain the initially formed cement foam insulation board. During the curing process, the state of the insulation board needs to be checked regularly to ensure that it has no cracking, deformation and bad phenomena. After the curing is completed, the insulation board has good physical properties and thermal insulation performance, which lays the foundation for the subsequent post-processing steps; Step 5: Post-processing: The insulation board after curing treatment is further processed. First, the surface of the insulation board is polished and trimmed to remove the burrs and uneven parts on the surface to make it smoother and flatter and improve the appearance. Then, according to customer needs, waterproof, fireproof and decorative coatings can be applied on the surface of the insulation board to enhance its waterproof and fireproof properties and give it a specific decorative effect. Finally, the insulation board is quality inspected and packaged to ensure that it meets relevant standards and customer requirements, and then stored and shipped. The weight ratios of cement, fly ash, silica fume, foaming agent, first modifier, second modifier and water in the first step are 65:20:8:1.5:3:0.4:30 respectively. The cement in the first step is specifically sulphoaluminate cement. The particle size of fly ash in the first step is 350 mesh. The particle size of silica fume in the first step is 250 mesh. The foaming agent in the first step is specifically a chemical foaming agent. The first modifier in the first step is specifically nano-silicon dioxide. The second modifier in the first step is specifically polypropylene fiber. By controlling the curing temperature, relative humidity and curing time, the cement hydration reaction is fully carried out, thereby improving the strength and durability of the insulation board.

[0036] Embodiment 5: A method for forming a modified cement foam insulation board, such as Figure 1As shown, the specific steps include: Step 1: Raw material preparation: Accurately weigh the appropriate amount of cement, fly ash, silica fume, foaming agent, first modifier, second modifier and water according to the formula to ensure that the proportion of each raw material is accurate; Step 2: Mixing and stirring: Put the cement, fly ash, silica fume, first modifier and second modifier prepared in the first step into the mixing equipment in proportion, dry mix for 2-3 minutes, then add the foaming agent and water, and continue stirring for 3-5 minutes until a uniform foaming slurry is formed. After stirring, After completion, the foaming slurry is quality inspected to ensure that it meets the production requirements and is ready for the subsequent foaming molding step; the third step: foaming molding: the foaming slurry stirred evenly in the second step is sent into the mold of the foaming molding equipment, the inner wall of the mold is pre-coated with a release agent, and foamed at room temperature for 10-20 minutes. The foaming height reaches 80%-90% of the mold height. After the foaming molding is completed, the foam body is cut and trimmed to obtain a modified cement foam insulation board prototype that meets the requirements; the fourth step: curing treatment: The modified cement foam insulation board prototype obtained by foaming in the third step is sent to the curing room for curing treatment, and the curing temperature is controlled to be 40-60℃, the relative humidity is 70%-90%, and the curing time is 24-48 hours. After the curing, the board is demoulded to obtain the initially formed cement foam insulation board. During the curing process, the state of the insulation board needs to be checked regularly to ensure that it has no cracking, deformation and bad phenomena. After the curing is completed, the insulation board has good physical properties and thermal insulation performance, which lays the foundation for the subsequent post-processing steps; Step 5: Post-processing: The insulation board after curing treatment is further processed. First, the surface of the insulation board is polished and trimmed to remove the burrs and uneven parts on the surface to make it smoother and flatter and improve the appearance. Then, according to customer needs, waterproof, fireproof and decorative coatings can be applied on the surface of the insulation board to enhance its waterproof and fireproof properties and give it a specific decorative effect. Finally, the insulation board is quality inspected and packaged to ensure that it meets relevant standards and customer requirements, and then stored and shipped. The weight ratios of cement, fly ash, silica fume, foaming agent, first modifier, second modifier and water in the first step are 70:20:10:2:3:0.5:30 respectively. The cement in the first step is specifically ordinary Portland cement. The particle size of fly ash in the first step is 400 mesh. The particle size of silica fume in the first step is 300 mesh. The foaming agent in the first step is specifically a protein foaming agent. The first modifier in the first step is specifically nano silicon dioxide. The second modifier in the first step is specifically polypropylene fiber. Through treatments such as grinding, finishing and painting, the aesthetics and practicality of the insulation board are improved to meet the needs of different customers.

[0037] Working principle of the present invention: By precisely controlling the raw material ratio and process steps, the performance of the cement foam insulation board is significantly improved. In the raw material preparation stage, various raw materials are accurately weighed according to specific proportions to ensure the accuracy of the raw material ratio. In the mixing and stirring stage, various raw materials are fully mixed and evenly mixed by combining dry mixing and wet mixing to form a uniform foaming slurry. In the foaming and molding stage, the foaming slurry is foamed in the mold for a certain period of time to form a prototype of the insulation board with a uniform pore structure. In the curing stage, by controlling the curing temperature, relative humidity and curing time, the cement hydration reaction is fully promoted, and the strength and durability of the insulation board are further improved. In the post-processing stage, the surface of the insulation board is polished, trimmed and painted to improve the aesthetics and practicality of the insulation board.

[0038] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are only for explaining the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.

Claims

1. A method for forming a modified cement foam insulation board, characterized in that: The specific steps include: first step : Raw material preparation: Accurately weigh the appropriate amount of cement, fly ash, silica fume, foaming agent, first modifier, second modifier and water according to the formula to ensure that the proportion of each raw material is accurate; Step 2: Mixing and stirring: Put the cement, fly ash, silica fume, first modifier and second modifier prepared in the first step into the mixing equipment in proportion, dry mix for 2-3 minutes, then add the foaming agent and water, and continue to stir for 3-5 minutes until a uniform foaming slurry is formed. After the stirring is completed, the foaming slurry is quality inspected to ensure that it meets the production requirements and is ready for the subsequent foaming molding step; Step 3: Foaming: The foaming slurry stirred evenly in the second step is fed into the mold of the foaming molding equipment. The inner wall of the mold is pre-coated with a release agent. The foaming is carried out at room temperature for 10-20 minutes. The foaming height reaches 80%-90% of the mold height. After the foaming is completed, the foam is cut and trimmed to obtain a modified cement foam insulation board prototype that meets the requirements. Step 4: Curing: The modified cement foam insulation board prototype obtained by foaming in the third step is sent to the curing room for curing. The curing temperature is controlled at 40-60°C, the relative humidity is 70%-90%, and the curing time is 24-48 hours. After the curing, the board is demoulded to obtain the initially formed cement foam insulation board. During the curing process, the state of the insulation board needs to be checked regularly to ensure that it has no cracks, deformations and defects. After the curing is completed, the insulation board has good physical properties and thermal insulation performance, which lays the foundation for the subsequent post-processing steps. Step 5: Post-processing: The insulation board after curing treatment is further processed. First, the surface of the insulation board is polished and trimmed to remove burrs and uneven parts on the surface to make it smoother and flatter and improve its aesthetics. Then, according to customer needs, waterproof, fireproof and decorative coatings can be applied on the surface of the insulation board to enhance its waterproof and fireproof properties and give it a specific decorative effect. Finally, the insulation board is quality inspected and packaged to ensure that it meets relevant standards and customer requirements, and then stored and shipped.

2. The method for forming and processing the modified cement foam insulation board according to claim 1, characterized in that: The weight ratios of cement, fly ash, silica fume, foaming agent, first modifier, second modifier and water in the first step are: (50-70): (10-20): (5-10): (0.5-2): (1-3): (0.1-0.5):(20-30)。 3. The method for forming and processing the modified cement foam insulation board according to claim 1, characterized in that: The cement in the first step is specifically ordinary Portland cement or sulphoaluminate cement.

4. The method for forming and processing the modified cement foam insulation board according to claim 1, characterized in that: The particle size of the fly ash in the first step is 200-400 meshes.

5. The method for forming and processing the modified cement foam insulation board according to claim 1, characterized in that: The particle size of the silica fume in the first step is 100 mesh to 300 mesh.

6. The method for forming and processing the modified cement foam insulation board according to claim 1, characterized in that: The foaming agent in the first step is specifically a protein foaming agent or a chemical foaming agent.

7. The method for forming and processing the modified cement foam insulation board according to claim 1, characterized in that: The first modifier in the first step is specifically nano-silicon dioxide, and the second modifier is specifically polypropylene fiber.