Winding device for processing fireproof thermal insulation material

Abstract

The invention discloses a winding device for fireproof thermal insulation material processing, and belongs to the field of thermal insulation material winding, the winding device comprises a bottom frame and a first conveying device mounted on the upper surface of the bottom frame, and a second conveying device is arranged above the first conveying device; chain gear boxes are rotationally connected to the front outer surface and the rear outer surface of the second conveying device through resistance rotating shafts, the input ends of the chain gear boxes are fixedly connected to the roller end of the second conveying device, auxiliary rollers are installed on the inner surfaces of the chain gear boxes, and a supporting frame is arranged on the right side of the first conveying device; an arc-shaped shell is fixedly connected to the inner surface of the supporting frame, a sliding rail base is fixedly connected to the rear surface of the arc-shaped shell, and a roller is slidably connected to the inner arc face of the sliding rail base. Compared with a common winding device, the packaging mechanism of the device can cover the roll material with a packaging belt, the cutting mechanism can conduct automatic cutting during packaging, the transmission mechanism can achieve contact transmission through transmission power of the second conveying device, and power consumption is reduced.

Description

Technical Field

[0001] The invention relates to the field of thermal insulation material winding, and more specifically to a winding device for processing fireproof thermal insulation materials. Background Art

[0002] Fireproof insulation material is an inorganic active insulation material. It is made of ordinary cement, insulation stone, calcium powder, platycodon as the main raw materials, and is a closed-cell inorganic active insulation material made through multiple tests and researches using advanced production technology and chemical technology. During production, the insulation material is usually processed into a cloth or mat shape, which makes it convenient to store the insulation material during production. If it is rolled up manually, the labor intensity is high for a larger volume of insulation material.

[0003] In response to this technical problem, a winding device for processing fireproof and heat-insulating materials with the authorization announcement number CN110371735B was developed. The device can adsorb and clean the bonded raw materials during the material winding process, and can also assist in compaction during the winding process, which is suitable for promotion and use. However, this device, like some winding devices, uses a motor to drive the winding roller for axial winding. This operation is fine for some materials that are not afraid of pressure. For fireproof and heat-insulating materials, elastic deformation generally occurs. After being under pressure for a long time, it is difficult to rebound to the original thickness. In addition, some winding devices need to continuously cut the packaging tape to the appropriate length, and then wrap and heat-seal the wound coil. This process requires multi-station operation, which wastes manpower. In addition, some existing winding devices occupy a large area and are inconvenient to transport when they are transported.

[0004] Therefore, a winding device for processing fireproof and heat-insulating materials is proposed. Summary of the invention

[0005] In view of the problems existing in the prior art, the purpose of the present invention is to provide a winding device for processing fireproof and heat-insulating materials, which can achieve.

[0006] To solve the above problems, the present invention adopts the following technical solutions.

[0007] A winding device for processing fireproof and heat-insulating materials comprises a base frame and a first conveying device installed on the upper surface of the base frame, a second conveying device is arranged above the first conveying device, the front and rear outer surfaces of the second conveying device are rotatably connected to a chain gear box through a resistance shaft, and the input end of the chain gear box is fixedly connected to the roller end of the second conveying device, an auxiliary roller is installed on the inner surface of the chain gear box, a support frame is arranged on the right side of the first conveying device, an arc-shaped shell is fixedly connected to the inner surface of the support frame, a slide rail seat is fixedly connected to the rear surface of the arc-shaped shell, a roller is slidably connected to the inner arc surface of the slide rail seat, a packaging mechanism is arranged on the inner surface of the support frame and the inside of the roller, and the inner bottom of the arc-shaped shell extends to the lower surface and is provided with a discharge port.

[0008] Furthermore, the packaging mechanism includes a turntable rotatably connected to the inner surface of the support frame, the inner surface of the turntable is provided with a base plate, the inner surface of the base plate is fixedly connected with a plurality of hooks, the inner circular surface of the roller is provided with a stop plate, the right inner surface of the support frame is provided with a packaging tape roller, and a cutting mechanism is provided extending from the inside to the outside of the roller.

[0009] Furthermore, the cutting mechanism includes an abutment frame slidably connected to the inner surface of the drum, a cutting knife is installed on the upper end of the abutment frame, an abutment block is fixedly connected to the lower end of the abutment frame, a return spring sleeve is arranged outside the sliding rod of the abutment frame, a progressive abutment rail is arranged on the outer circular surface of the turntable, and a transmission mechanism is arranged outside the turntable.

[0010] Furthermore, the transmission mechanism includes a gear plate fixedly connected to the outer surface of the turntable, a mounting plate is welded to the outer surface of the gear plate, a disassembly hole is opened through the outer surface of the gear plate, one end of the transmission roller of the second conveying device is fixedly connected to the transmission gear, and a material return mechanism is jointly arranged between the outside of the second conveying device and the base frame.

[0011] Furthermore, the material return mechanism includes a screw seat fixedly connected to the outer surface of the base frame, the upper surface of the screw seat is provided with a screw buckle seat, the surface of the screw buckle seat is fixedly connected with a connecting rotating rod through a nut, and the connecting rotating rod is rotatably connected to the upper left corner of the front surface of the second conveying device, and the surface of the second conveying device and the upper surface of the roller are jointly provided with a linkage mechanism.

[0012] Furthermore, the linkage mechanism includes an ear seat fixedly connected to the upper surface of the roller, the outer surface of the ear seat is fixedly connected to a hinge, one end of the hinge is fixedly connected to a cross bar, the outer circular surfaces at both ends of the cross bar are rotatably connected to connecting rods, and the connecting rods are rotatably connected to the outer surface of the second conveying device through bolts and nuts.

[0013] Furthermore, the inner surface and the upper opening of the discharge port are both provided with feeding rollers to assist the packaging in taking away the materials, and a thermoplastic unit is provided below the discharge port.

[0014] Furthermore, the thermoplastic unit includes a material receiving shell arranged below the material outlet, and air inlet covers are installed on the front and rear outer surfaces of the material receiving shell. A heating fan is arranged below the material receiving shell.

[0015] Furthermore, a support arm is rotatably connected to the upper position of the inner surface of the base frame, and the upper end of the support arm is rotatably connected to the front and rear outer surfaces of the second conveying device near the middle position.

[0016] Furthermore, the upper surface of the base frame is fixedly connected with a latch seat, and the support arm is fixed by a latch inside the latch seat, and the outer surface of the support arm is rotatably connected with the support arm.

[0017] Compared with the prior art, the present invention has the following beneficial effects: 1. The present invention can cover the coil with the packaging tape through the arrangement of the base frame, the first conveying device, the second conveying device, the chain gear box, the auxiliary roller, the support frame, the arc-shaped housing, the slide rail seat, the roller, the packaging mechanism, the turntable, the substrate, the hook, the abutment plate, the packaging tape roller, the cutting mechanism, the abutment frame, the cutting knife, the abutment block, the reset spring sleeve, the progressive abutment rail, the transmission mechanism, the gear plate, the mounting plate, the disassembly hole, and the transmission gear. During packaging, the substrate is driven by the turntable to reach the designated position for automatic cutting. The transmission mechanism can use the transmission power of the second conveying device to realize contact transmission, thereby reducing power consumption. 2. The present invention can reduce the labor intensity through the arrangement of the material withdrawal mechanism, the screw seat, the screw buckle seat, the connecting rod, the linkage mechanism, the ear seat, the hinge, the cross bar and the connecting rod, and the transmission between the structures is coordinated to achieve a good linkage effect; 3. The present invention can heat-seal the coil of the packaging tape by simply adjusting the thermoplastic unit, the material receiving shell, the air inlet shell and the heating fan; 4. The present invention can utilize existing power components to assist in lifting and lowering when folding or unfolding the device through the arrangement of the support arm, the latch seat, and the support arm, thereby reducing manpower and improving safety during folding and unfolding. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention; Figure 2 For the present invention Figure 1 Schematic diagram of a partial three-dimensional structure; Figure 3 For the present invention Figure 2 Schematic diagram of a partial three-dimensional structure; Figure 4 For the present invention Figure 3 A partial right-view stereoscopic structure diagram of FIG. Figure 5 For the present invention Figure 2 A is a schematic diagram of the enlarged structure of the middle part; Figure 6 It is a partial left-side stereoscopic structural schematic diagram of the gear plate of the present invention; Figure 7 For the present invention Figure 4 Schematic diagram of a partial three-dimensional structure; Figure 8 For the present invention Figure 7 A schematic diagram of the enlarged structure of B; Fig. 9 It is a partial three-dimensional structural schematic diagram of the cutting mechanism of the present invention; Fig.10It is a schematic diagram of the three-dimensional structure of the substrate of the present invention; Fig.11 For the present invention Figure 4 A schematic diagram of a partial three-dimensional structure viewed from above.

[0019] Description of the numbers in the figure: 1. chassis; 2. first conveying device; 3. second conveying device; 4. chain gear box; 5. auxiliary roller; 6. support frame; 7. arc-shaped shell; 8. slide rail seat; 9. roller; 10. packaging mechanism; 101. turntable; 102. base plate; 103. hook; 104. abutment plate; 105. packaging belt roller; 106. cutting mechanism; 1061. abutment frame; 1062. cutting knife; 1063. abutment block; 1064. reset spring sleeve; 1065. progressive abutment rail; 11. transmission mechanism; 111. gear plate; 112. mounting plate; 113. disassembly hole; 114. transmission gear; 12. material withdrawal mechanism; 121. screw seat; 122. screw buckle seat; 123. connecting rod; 124. linkage mechanism; 1241. ear seat; 1242. hinge; 1243. cross bar; 1244. connecting rod; 13. material discharge port; 14. thermoplastic unit; 141. material receiving shell; 142. air inlet shell; 143. heating fan; 15. support arm; 16. latch seat; 17. support arm. DETAILED DESCRIPTION

[0020] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention; it is obvious that the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments, and all other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making creative work are within the scope of protection of the present invention.

[0021] Example 1: Please refer to Figures 1 to 11 A winding device for processing fireproof and heat-insulating materials comprises a base frame 1 and a first conveying device 2 installed on the upper surface of the base frame 1, a second conveying device 3 is arranged above the first conveying device 2, the front and rear outer surfaces of the second conveying device 3 are rotatably connected with a chain gear box 4 through a resistance shaft, and the input end of the chain gear box 4 is fixedly connected to the roller end of the second conveying device 3, an auxiliary roller 5 is installed on the inner surface of the chain gear box 4, a support frame 6 is arranged on the right side of the first conveying device 2, an arc-shaped shell 7 is fixedly connected to the inner surface of the support frame 6, a slide rail seat 8 is fixedly connected to the rear surface of the arc-shaped shell 7, a roller 9 is slidably connected to the inner arc surface of the slide rail seat 8, a packaging mechanism 10 is arranged on the inner surface of the support frame 6 and the inside of the roller 9, the inner bottom of the arc-shaped shell 7 extends to the lower surface to open a discharge port 13, and the lower end counterweight of the second conveying device 3 is relatively large.

[0022] like Figure 1 ,4 As shown in Figures 7, 8 and 10, the packaging mechanism 10 includes a turntable 101 rotatably connected to the inner surface of the support frame 6, a base plate 102 is provided on the inner surface of the turntable 101, a plurality of hooks 103 are fixedly connected to the inner surface of the base plate 102, a stop plate 104 is provided on the inner circular surface of the drum 9, a packaging belt roller 105 is provided on the right inner surface of the support frame 6, a cutting mechanism 106 is provided extending from the inside to the outside of the drum 9, the turntable 101 is a double-layer design, and the base plate 102 is fixedly connected to the shaft of the turntable 101 by bolts.

[0023] like Figure 1 , 7 As shown in FIGS. 8 and 9, the cutting mechanism 106 includes an abutment frame 1061 slidably connected to the inner surface of the drum 9, a cutting knife 1062 is installed at the upper end of the abutment frame 1061, an abutment block 1063 is fixedly connected to the lower end of the abutment frame 1061, a reset spring sleeve 1064 is arranged on the outside of the slide rod of the abutment frame 1061, a progressive abutment rail 1065 is arranged on the outer cylindrical surface of the turntable 101, a transmission mechanism 11 is arranged on the outside of the turntable 101, a heating device is installed on the outside of the cutting knife 1062, one end of the reset spring sleeve 1064 abuts against the inner cylindrical surface of the drum 9, the progressive abutment rail 1065 is a circle fixed to the outer cylindrical surface of the turntable 101, the thickness gradually increases, and it is designed as a cliff face when reaching one circle.

[0024] like Figure 1 , 2 As shown in Figures 6, the transmission mechanism 11 includes a gear plate 111 fixedly connected to the outer surface of the turntable 101, a mounting plate 112 is welded to the outer surface of the gear plate 111, a disassembly hole 113 is opened through the outer surface of the gear plate 111, a transmission gear 114 is fixedly connected to one end of the transmission roller of the second conveying device 3, a material return mechanism 12 is commonly provided between the outside of the second conveying device 3 and the base frame 1, the gear plate 111 is mounted on the surface of the turntable 101 by means of the mounting plate 112 and bolts, and the disassembly hole 113 is convenient for disassembly of the bolts.

[0025] By adopting the above technical scheme, the first conveying device 2, the second conveying device 3 and the auxiliary roller 5 of the device cooperate with each other to rotate and can reel up the fireproof and heat-insulating material conveyed on the first conveying device 2. When unwinding the material, the operator simply wraps the reeled material with tape to rotate the second conveying device 3. Under the continued conveying action of the first conveying device 2, the reel can reach the inside of the drum 9. When the rotation stroke of the second conveying device 3 is close to the maximum, the transmission gear 114 can mesh with the gear plate 111 to drive the turntable 101 to rotate, and the turntable 101 can drive the substrate 102 to rotate, and the hanging The hook 103 with the packaging tape hung on it rotates inside the drum 9. When the base plate 102 rotates one circle, the hook 103 can hook the packaging tape again under the action of the abutment plate 104. During this process, the packaging tape roller 105 is continuously pulled to release the material and wrap the coiled material. The abutment block 1063 gradually slides on the progressive abutment rail 1065. When the abutment block 1063 contacts the cliff surface of the progressive abutment rail 1065, the cutting knife 1062 abuts on the base plate 102 to cut the double-layer packaging tape. The drum 9 is rotated, and the coiled material covering the packaging bag can fall from the discharge port 13 for subsequent heat sealing.

[0026] like Figure 1 , 2 As shown in Figure 5, the material return mechanism 12 includes a screw seat 121 fixedly connected to the outer surface of the base frame 1, and a screw buckle seat 122 is arranged on the upper surface of the screw seat 121. The surface of the screw buckle seat 122 is fixedly connected to a connecting rod 123 through a nut, and the connecting rod 123 is rotatably connected to the upper left corner of the front surface of the second conveying device 3. The surface of the second conveying device 3 and the upper surface of the roller 9 are jointly provided with a linkage mechanism 124. The interior of the screw seat 121 is rotatably connected to a screw, and the screw is driven by an external reduction motor. The outer cylindrical surface of the screw is spirally connected to a nut seat, and the upper surface of the nut seat is fixedly connected to the lower surface of the screw buckle seat 122. The connecting rod 123 is a two-stage rotating design.

[0027] like Figure 2 , 3 As shown, the linkage mechanism 124 includes an ear seat 1241 fixedly connected to the upper surface of the roller 9, the outer surface of the ear seat 1241 is fixedly connected to a hinge 1242, one end of the hinge 1242 is fixedly connected to a cross bar 1243, the outer circular surfaces at both ends of the cross bar 1243 are rotatably connected to connecting rods 1244, and the connecting rods 1244 are rotatably connected to the outer surface of the second conveying device 3 through bolts and nuts.

[0028] By adopting the above technical solution, the screw buckle seat 122 can be controlled to move by controlling the forward and reverse rotation of the reduction motor on the screw seat 121, and the tail of the second conveying device 3 can be pulled upward by connecting the rotating rod 123. The rotation of the second conveying device 3 can pull the hinge 1242 through the connecting rod 1244 and the cross bar 1243, and the rotation effect of the connecting rod 1244 drives the roller 9 to rotate.

[0029] like Figure 1 , 11 As shown, the inner surface and the upper opening of the discharge port 13 are both provided with feeding rollers to assist packaging and take away the materials, and a thermoplastic unit 14 is provided below the discharge port 13 .

[0030] like Figure 3 As shown, the thermoplastic unit 14 includes a material receiving shell 141 arranged below the discharge port 13, and an air inlet cover 142 is installed on the front and rear outer surfaces of the material receiving shell 141. A heating fan 143 is arranged below the material receiving shell 141. The gaps between components on the material receiving shell 141 can be filled with high-temperature resistant curtain fabric to improve the heat sealing efficiency.

[0031] By adopting the above technical solution, hot air can be injected into the material receiving shell 141 through the heating fan 143 and the air inlet cover 142, the thermoplastic packaging tape shrinks due to the heat, and the roll of material wrapped with the packaging tape is heat-sealed. In order to prevent incomplete wrapping of the packaging tape, the rotation tightness of the packaging tape roller 105 can be adjusted to adjust the pulling force of the packaging tape.

[0032] Example 2: Figure 2 As shown, a support arm 15 is rotatably connected to the upper position of the inner surface of the base frame 1, and the upper end of the support arm 15 is rotatably connected to the front and rear outer surfaces of the second conveying device 3 near the middle position.

[0033] like Figure 2 As shown, the upper surface of the base frame 1 is fixedly connected with a latch seat 16 , and the support arm 15 is fixed by a latch inside the latch seat 16 , and the outer surface of the support arm 15 is rotatably connected with a support arm 17 .

[0034] By adopting the above technical solution, the screw buckle seat 122 is moved to a suitable position, the support arm 17 is rotated, and the support arm 17 is abutted against the screw buckle seat 122. The pin inside the pin seat 16 and the nut limiting the connecting rod 1244 are unscrewed, so that the support arm 15 and the second conveying device 3 can be folded. By slowly controlling the movement of the screw buckle seat 122, the second conveying device 3 is controlled to slowly fit to the upper surface of the first conveying device 2 for fitting and folding.

[0035] Usage: Place the cloth-like or mat-like fireproof and heat-insulating material on the first conveying device 2, and the tail end of the second conveying device 3 is close to the surface of the first conveying device 2, and the cloth-like or mat-like fireproof and heat-insulating material is rolled up in cooperation with the transmission of the chain gear box 4. After the rolling is completed, the operator uses tape to simply wrap it to prevent it from being loose. The tail end of the second conveying device 3 can be lifted up by the unloading mechanism 12 for material feeding, and the transmission mechanism 11 drives the packaging mechanism 10 to cut and wrap. The linkage mechanism 124 can perform unloading operations when the tail of the second conveying device 3 falls, and finally the thermoplastic unit 14 performs heat sealing operations.

[0036] The above are only preferred specific implementations of the present invention; however, the protection scope of the present invention is not limited thereto. Any technician familiar with the technical field can make equivalent replacements or changes according to the technical solutions and improved concepts of the present invention within the technical scope disclosed by the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A winding device for processing fireproof and heat-insulating materials, comprising a base frame (1) and a first conveying device (2) mounted on the upper surface of the base frame (1), characterized in that: A second conveying device (3) is arranged above the first conveying device (2); the front and rear outer surfaces of the second conveying device (3) are rotatably connected to a chain gear box (4) via a resistance shaft, and the input end of the chain gear box (4) is fixedly connected to the roller end of the second conveying device (3); an auxiliary roller (5) is installed on the inner surface of the chain gear box (4); a support frame (6) is arranged on the right side of the first conveying device (2); the inner surface of the support frame (6) is fixedly connected to an arc-shaped shell (7); the rear surface of the arc-shaped shell (7) is fixedly connected to a slide rail seat (8); the inner arc surface of the slide rail seat (8) is slidably connected to a roller (9); a packaging mechanism (10) is arranged on the inner surface of the support frame (6) and inside the roller (9); the inner bottom of the arc-shaped shell (7) extends to the lower surface and is provided with a discharge port (13).

2. A winding device for processing fireproof and heat-insulating materials according to claim 1, characterized in that: The packaging mechanism (10) comprises a turntable (101) rotatably connected to the inner surface of a support frame (6); a base plate (102) is provided on the inner surface of the turntable (101); a plurality of hooks (103) are fixedly connected to the inner surface of the base plate (102); a stop plate (104) is provided on the inner circular surface of the roller (9); a packaging belt roller (105) is provided on the right inner surface of the support frame (6); and a cutting mechanism (106) is provided from the inside of the roller (9) to the outside.

3. A winding device for processing fireproof and heat-insulating materials according to claim 2, characterized in that: The cutting mechanism (106) comprises an abutment frame (1061) slidably connected to the inner surface of the roller (9); a cutting knife (1062) is mounted on the upper end of the abutment frame (1061); an abutment block (1063) is fixedly connected to the lower end of the abutment frame (1061); a return spring sleeve (1064) is arranged outside the sliding rod of the abutment frame (1061); a progressive abutment rail (1065) is arranged on the outer circumferential surface of the rotating disk (101); and a transmission mechanism (11) is arranged outside the rotating disk (101).

4. A winding device for processing fireproof and heat-insulating materials according to claim 3, characterized in that: The transmission mechanism (11) comprises a gear plate (111) fixedly connected to the outer surface of the rotating disk (101), a mounting plate (112) being welded to the outer surface of the gear plate (111), a disassembly hole (113) being provided through the outer surface of the gear plate (111), a transmission gear (114) being fixedly connected to one end of the transmission roller of the second conveying device (3), and a material return mechanism (12) being provided between the outside of the second conveying device (3) and the base frame (1).

5. A winding device for processing fireproof and heat-insulating materials according to claim 4, characterized in that: The material return mechanism (12) comprises a screw seat (121) fixedly connected to the outer surface of the base frame (1), the upper surface of the screw seat (121) is provided with a screw buckle seat (122), the surface of the screw buckle seat (122) is fixedly connected to a connecting rod (123) via a nut, and the connecting rod (123) is rotatably connected to the upper left corner of the front surface of the second conveying device (3), and the surface of the second conveying device (3) and the upper surface of the roller (9) are jointly provided with a linkage mechanism (124).

6. A winding device for processing fireproof and heat-insulating materials according to claim 5, characterized in that: The linkage mechanism (124) comprises an ear seat (1241) fixedly connected to the upper surface of the roller (9); the outer surface of the ear seat (1241) is fixedly connected to a hinge (1242); one end of the hinge (1242) is fixedly connected to a cross bar (1243); the outer circular surfaces at both ends of the cross bar (1243) are rotatably connected to connecting rods (1244); the connecting rods (1244) are rotatably connected to the outer surface of the second conveying device (3) via bolts and nuts.

7. The winding device for processing fireproof and heat-insulating materials according to claim 1, characterized in that: The inner surface and the upper opening of the discharge port (13) are both provided with feeding rollers to assist packaging and take away the materials, and a thermoplastic unit (14) is provided below the discharge port (13).

8. The winding device for processing fireproof and heat-insulating materials according to claim 7, characterized in that: The thermoplastic unit (14) comprises a material receiving shell (141) arranged below the material outlet (13), an air inlet shell (142) being installed on the front and rear outer surfaces of the material receiving shell (141), and a heating fan (143) being arranged below the material receiving shell (141).

9. The winding device for processing fireproof and heat-insulating materials according to claim 1, characterized in that: The upper position of the inner surface of the base frame (1) is rotatably connected to a support arm (15), and the upper end of the support arm (15) is rotatably connected to the front and rear outer surfaces of the second conveying device (3) near the middle position.

10. The winding device for processing fireproof and heat-insulating materials according to claim 1, characterized in that: The upper surface of the base frame (1) is fixedly connected to a latch seat (16), and the support arm (15) is fixed by a latch inside the latch seat (16), and the outer surface of the support arm (15) is rotatably connected to a support arm (17).

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