Aqueous asphalt anti-insect and anti-corrosion coating and processing technology thereof
By combining the aqueous asphalt base coating with the aqueous pest-proof polymer latex, it forms the asphalt base coating and pest-proof coating. It uses porous inorganic filler carriers and natural herbal insect-proof extracts and other ingredients to solve the problem of poor pest control effects in containers, and achieves efficient anti-corrosion, rust and pest-proof effects.
Patent Information
- Application Number
- CN202510081748.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-05-06
AI Technical Summary
Existing anticorrosion coatings for containers cannot effectively prevent and control pests and diseases, resulting in cargo damage and public health and safety issues.
A water-based asphalt pest and anti-corrosion coating is used to combine the aqueous asphalt base coating with the aqueous pest and anti-pollutant polymer latex to form the asphalt base coating and the pest and anti-pollutant coating, and use porous inorganic filler carriers and natural herbal insect-proof extracts and other components to achieve the prevention and control of pests.
It achieves good anti-corrosion and rust resistance, and has excellent and long-lasting pest prevention effects, solving the problem of pest control in containers.
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Figure CN119931396A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of preparation of functional water-based asphalt coatings, and in particular to a water-based asphalt anti-pest and anti-corrosion coating and a processing technology thereof. Background Art
[0002] As a major importer and exporter, my country's container throughput has exceeded 300 million since 2003. As a special tool for international transportation and logistics, containers travel between land and sea and need to be coated with anti-corrosion coatings to withstand the erosion of harsh climates. At present, there are two main types of anti-corrosion coatings for containers: traditional solvent-based asphalt coatings and environmentally friendly water-based asphalt coatings. Solvent-based asphalt coatings will produce large amounts of volatile organic compounds (VOCs) during construction, which are prone to secondary environmental pollution and endanger the health of construction workers. Therefore, they have been gradually replaced by environmentally friendly water-based asphalt coatings.
[0003] Existing water-based asphalt paints, such as the special container bottom anti-rust asphalt paint disclosed in announcement number CN 105950017 B, select high-quality refined solvents and road asphalt, add anti-rust wax and additives with good plasticizing properties, and cooperate with organic bentonite, heavy calcium powder, etc. to adjust the appropriate viscosity to facilitate on-site construction. After the solvent evaporates, a long-term anti-corrosion and harsh condition resistant black shiny protective film is formed on the bottom of the container.
[0004] In recent years, public health and safety incidents and alien species invasions caused by imported containers have been reported from time to time. The problem of pests and diseases encountered in container transportation has become increasingly prominent. The hardest-hit areas where pests and diseases frequently occur are mainly concentrated in refrigerated goods, food goods, or other containers that may inadvertently transport harmful organisms.
[0005] Although the existing anti-corrosion coatings for containers have a good anti-corrosion and anti-rust effect, they still cannot effectively solve the problem of pests and diseases. Although it is reported in existing literature that the introduction of mildew inhibitors and antibacterial agents into the formula of anti-corrosion coatings for containers can avoid public health and safety incidents caused by the spread of microbial invasion to a certain extent, it is still unavoidable to encounter pest problems. The main problem of container pests is that the regional environment and climate of container loading vary greatly, and the levels of health quarantine also vary. It is inevitable that harmful organisms will be inadvertently mixed in during the loading of containers, which will not only cause damage to the goods, especially cause serious health and safety hazards to cold chain foods, but also the mixed harmful organisms will spread diseases and cause collective public health and safety problems. Even harmful organisms enter the container unloading area. Because there are no natural enemies to limit them, they reproduce in large numbers, causing biological invasion problems and seriously damaging the ecosystem.
[0006] Pests mixed in containers, such as common cockroaches and borers, not only damage the cargo, but also carry a variety of pathogens, posing a threat to human health; such as jewel beetles, longhorn beetles, termites, etc., can also cause serious damage to cargo and even affect the balance of the entire ecosystem. Therefore, a water-based asphalt anti-pest and anti-corrosion coating and its processing technology are urgently needed. Summary of the invention
[0007] In order to solve the problem that the existing anti-corrosion coatings for containers have poor pest control effects, the present invention provides a water-based asphalt anti-pest and anti-corrosion coating and a processing technology thereof.
[0008] The water-based asphalt pest-proof and anti-corrosion coating provided by the present invention is realized by the following scheme: A water-based asphalt insect-proof and anti-corrosion coating, comprising a water-based asphalt insect-proof and anti-corrosion coating composed of a water-based asphalt base coating and a water-based insect-proof polymer latex; The construction method of the water-based asphalt pest-proof and anti-corrosion coating is as follows: the water-based asphalt base coating is roller-coated on the surface of the container, and is naturally air-dried or heat-cured to form an asphalt base coating, and then the water-based pest-proof polymer latex is roller-coated on the asphalt base coating, and is naturally air-dried or heat-cured to form an pest-proof coating on the asphalt base coating; The aqueous insect-proof polymer latex contains deionized water, a thickener, polymer latex particles, and an insect-proof filler; the insect-proof filler includes a porous inorganic filler carrier and an insect-proof agent loaded on the porous inorganic filler carrier, and the porous inorganic filler is one of zeolite, halloysite, and porous silica; The insect repellent is at least one of 4-nitrophenyl carbamate, (3-methylazetidin-3-yl) methylcarbamate tert-butyl ester, malathion monocarboxylic acid, wormwood leaf extract, neem extract, ginger extract, camphor leaf extract, and ginger extract; The polymer latex particles are one of polyurethane latex particles, polyacrylate latex particles, chloroprene rubber latex particles, styrene-butadiene rubber latex particles, and styrene-acrylic rubber latex particles.
[0009] The asphalt base coating formed by curing the water-based asphalt base coating in the present invention has excellent anti-corrosion and anti-rust effects and has good weather resistance, which meets the anti-corrosion and anti-rust durability of the container coating; the insect-proof polymer coating formed by curing the water-based insect-proof polymer latex has good insect-proof effects and has good bonding strength and bonding stability with the asphalt base coating. In summary, the asphalt base coating / insect-proof polymer coating formed by curing the asphalt insect-proof and anti-corrosion coating of the present invention can not only have good anti-corrosion and anti-rust durability, but also have good insect-proof effects and insect-proof durability. That is, the present invention has an effective anti-corrosion and anti-rust effect and at the same time has an excellent and lasting anti-disease and insect-pest effect.
[0010] Preferably, the water-based asphalt base coating is composed of a film-forming resin composition, a filler composition, a preservative, an antibacterial and mildew-proof agent, a leveling agent, a wetting and dispersing agent, a defoaming agent, a film-forming agent, and a pH regulator; the film-forming resin composition is composed of a water-based asphalt emulsion combined with at least one of a water-based polyurethane emulsion, a water-based epoxy resin emulsion, a water-based acrylic emulsion, a water-based styrene-butadiene rubber emulsion, a water-based styrene-acrylic rubber emulsion, and a water-based chloroprene rubber emulsion.
[0011] At least one of the aqueous polyurethane emulsion, aqueous epoxy resin emulsion, aqueous acrylic emulsion, aqueous styrene-butadiene rubber emulsion, aqueous styrene-acrylic rubber emulsion and aqueous chloroprene rubber emulsion in the film-forming resin composition of the aqueous asphalt base coating of the present invention can improve the flexibility, impact strength and temperature difference resistance of the asphalt base coating to better meet the protection requirements of containers; on the other hand, it can effectively fix the pest-proof filler on the surface of the asphalt base coating to achieve a lasting and effective pest-proof effect.
[0012] Preferably, the film-forming resin composition is composed of aqueous asphalt emulsion, aqueous polyurethane emulsion and aqueous epoxy resin emulsion.
[0013] Preferably, the mass ratio of the dry weight of asphalt in the aqueous asphalt emulsion to the dry weight of polyurethane latex particles in the aqueous polyurethane emulsion and the dry weight of epoxy resin in the aqueous epoxy resin emulsion is 100:(20-30):(20-30).
[0014] By adopting the above technical solution, the weather resistance, corrosion resistance, rust resistance and wear resistance of the asphalt base coating can be improved to better meet the protection needs of containers.
[0015] Preferably, the porous inorganic filler in the insect-proof filler is 4A zeolite with a particle size of 5-20 microns; and the insect-proof agent is a mixed insect-proof agent formed by 4-nitrophenyl carbamate and neem extract.
[0016] Preferably, the porous inorganic filler in the insect-proof filler is porous silica with a particle size of 5-20 microns; the insect-proof agent is a mixed insect-proof agent formed by malathion monocarboxylic acid and camphor leaf extract.
[0017] Preferably, the porous inorganic filler in the pest-proof filler is halloysite powder and / or halloysite nanotubes sieved through 800 mesh; the pest-proof agent is a mixed pest-proof agent formed by 4-nitrophenyl carbamate and neem extract, or the pest-proof agent is a mixed pest-proof agent formed by malathion monocarboxylic acid and camphor leaf extract.
[0018] By adopting the above technical solution, it can be ensured that the insect-proof polymer coating has an excellent insect-proof effect.
[0019] Preferably, the polymer latex particles are polyurethane latex particles, and the polyurethane latex particles in the water-based insect repellent polymer latex are provided by water-based polyurethane emulsion; the water-based polyurethane emulsion is made of isocyanate, polyol, chain extender, catalyst, emulsifier, and deionized water, and the ratio of the NCO molar amount in the isocyanate to the total NCO molar amount of the hydroxyl groups in the polyol and chain extender is 1.40-1.50; the chain extender is a hydrophilic chain extender combined with at least one of 1,4-butanediol, 1,5-pentanediol, and 1,6-hexanediol. ; The hydrophilic chain extender is at least one of sodium diamine sulfonate chain extender and 2,2-dihydroxymethylpropionic acid; the molar amount of the hydrophilic chain extender accounts for 20-50% of the total molar amount of the chain extender; the polyol is at least one of polyester diol, polyether diol, and polycarbonate diol, combined with at least one of dihydroxy-terminated vinyl silicone oil and terminal hydroxyl polybutadiene; the catalyst is one of organic tin and organic bismuth; the emulsifier is any one of fatty alcohol polyoxyethylene ether AEO-9 and castor oil polyoxyethylene ether EL-30.
[0020] The polyurethane latex particles in the pest-proof filler are first physically adsorbed on the porous inorganic filler carrier, and the active matrix on the polyurethane latex particles is bonded with the active groups on the surface of the porous inorganic filler carrier, so that the polyurethane latex particles are firmly connected to the porous inorganic filler carrier. The polyurethane latex particles can be firmly grafted to the asphalt base coating, which can ensure that the pest-proof polymer coating has excellent pest-proof durability.
[0021] Preferably, the preparation process of the pest-proof filler is as follows: Step 1: placing the porous inorganic filler in a low-temperature plasma treatment device, and performing low-temperature plasma treatment for 10-15 minutes at 0-4°C and nitrogen or nitrogen-oxygen mixed gas, with a plasma generator frequency of 40KHz, a power of 100-300W, and a nitrogen input of 40-80L / h, to obtain a plasma-modified porous inorganic filler; Step 2: placing 10 parts by mass of the plasma-modified porous inorganic filler in 200-400 mL of a 0.4-0.8 wt% aqueous solution of a siloxane coupling agent, wherein the siloxane coupling agent in the aqueous solution of the siloxane coupling agent comprises at least epoxy silane, adding 0.5-1 mL of a 0.1 mol aqueous solution of hydrochloric acid, stirring at 100-200 rpm for 1-3 min, and then performing ultrasonic dispersion treatment for 15-30 min at an ultrasonic frequency of 40 kHz and an ultrasonic power of 300-600 W, filtering, and drying to obtain an epoxy-modified porous inorganic filler; Step 3, 0.5-1.5 parts by weight of an organic synthetic insect repellent is added to 200-250 mL of deionized water, wherein the organic synthetic insect repellent is at least one of 4-nitrophenyl carbamate, (3-methylazetidin-3-yl) methylcarbamic acid tert-butyl ester, and malathion monocarboxylic acid, and after mixing evenly, 10 parts by weight of an epoxy-modified porous inorganic filler is added, and the mixture is heated to 60-65° C. in a water bath, and the mixture is maintained at 60-65° C. and 100-200 rpm for 20-40 minutes. After the reaction is completed, the mixture is naturally cooled to room temperature, and filtered under reduced pressure and dried to obtain a porous inorganic filler grafted with an organic synthetic insect repellent; Step 4: Take 10 parts by mass of a porous inorganic filler grafted with an organic synthetic insect repellent, 1-3 parts by mass of a natural herbal insect repellent extract, and 40-80 parts of deionized water and mix them evenly, wherein the natural herbal insect repellent extract is at least one of wormwood extract, neem extract, ginger extract, camphor leaf extract, and ginger extract, and then perform ultrasonic dispersion treatment for 15-30 minutes, with an ultrasonic frequency of 40kHz and an ultrasonic power of 300-600W. After the ultrasonic dispersion treatment, dry the mixture at normal pressure to remove moisture, and put the obtained solid into a planetary ball mill for dry ball milling. During the ball milling process, nitrogen at 0-4°C is introduced, the ball milling speed is 30-80rpm, and the ball milling is performed for 5-15 minutes to obtain a finished insect repellent filler, which is sealed and stored at low temperature.
[0022] The preparation process of the insect-proof filler in the present invention is relatively simple, and can realize industrial batch production, thereby reducing the production cost of the insect-proof filler, and further reducing the overall production cost of the water-based asphalt insect-proof and anti-corrosion coating.
[0023] Preferably, the content of polyurethane latex particles in the aqueous insect-proof polymer latex is 0.5-2wt%, and the mass ratio of the polyurethane latex particles to the insect-proof filler is 1:(5-10).
[0024] By controlling the content of polyurethane latex particles, the surface of the porous inorganic filler carrier is not completely covered by polyurethane latex particles, and the porous inorganic filler carrier still has gaps reserved to release the insect repellent agent, ensuring that the insect repellent filler is effectively fixedly connected to the surface of the asphalt base coating, and at the same time plays an effective and lasting insect repellent effect. By controlling the mass ratio of polyurethane latex particles to insect repellent filler, the bonding stability of the insect repellent filler and the asphalt base coating can be adjusted, thereby improving the durability of the insect repellent effect.
[0025] In addition, the particle size of the pest-proof filler also needs to be optimized. Although a particle size that is too large can improve its bonding stability with the asphalt base coating, it will affect the overall pest-proof effect and the durability of the pest-proof performance.
[0026] The present invention provides a processing technology for a water-based asphalt insect-proof and anti-corrosion coating, which is achieved through the following technical scheme: a processing technology for a water-based asphalt insect-proof and anti-corrosion coating, the preparation technology of the water-based asphalt base coating: first, a film-forming resin composition is mixed evenly to form a composite latex, a filler composition, an anticorrosive aid, an antibacterial and mildew-proof agent, a leveling agent, a wetting dispersant, a defoaming agent, and a film-forming aid are added to the composite latex, and a pH regulator is added after mixing evenly, and the pH value of the system is adjusted to neutral to obtain the water-based asphalt base coating; the preparation technology of the water-based insect-proof polymer latex: first, an insect-proof filler and an aqueous polymer latex are prepared; then, deionized water, a thickener, an aqueous polymer latex, and an insect-proof filler are mixed evenly to obtain an aqueous insect-proof polymer latex.
[0027] The processing technology of the invention is relatively simple, the operation difficulty is low, and it is easy to realize industrial production and manufacturing.
[0028] In summary, this application has the following advantages: 1. The present invention has good anti-corrosion and anti-rust effects and also has excellent and lasting anti-disease and insect pest effects.
[0029] 2. The present invention is a water-based system formula, which solves the problem of volatile organic compounds (VOC) pollution in traditional asphalt anti-corrosion coatings. The production and use are more environmentally friendly and in line with the concept of green, low-carbon and sustainable development.
[0030] 3. The processing technology of the present invention is relatively simple, the production equipment requirements are relatively low, and the technical requirements for operators are not high, which is convenient for industrial mass production, thereby optimizing and reducing the total production cost of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 This is a picture showing the release of ants in the anti-ant test of water-based asphalt anti-pest and anti-corrosion coating.
[0032] Figure 2 This is a picture showing the placement of cockroaches in the anti-ant test of water-based asphalt anti-pest and anti-corrosion coating. DETAILED DESCRIPTION
[0033] In order to further understand the creativity and technical progress of the present invention, the preferred embodiments of the present invention are discussed in detail in combination with examples and comparative examples. It should be noted that: this specific embodiment is only an explanation of the technical solution of the present invention, and it is not a limitation of the present invention. After reading this specification, those skilled in the art can make modifications to the present embodiment without creative contribution as needed, but as long as it is within the scope of the claims of the present invention, it is protected by the patent law. Example
[0034] The utility model relates to a water-based asphalt insect-proof and anticorrosive coating, which is composed of a water-based asphalt base coating and a water-based insect-proof polymer latex.
[0035] The water-based asphalt base coating is composed of a film-forming resin composition, a filler composition, an antiseptic additive, an antibacterial and antifungal agent, a leveling agent, a wetting and dispersing agent, a defoaming agent, a film-forming additive, and a pH adjuster.
[0036] The film-forming resin composition is composed of water-based asphalt emulsion and at least one of water-based polyurethane emulsion, water-based epoxy resin emulsion, water-based acrylic emulsion, water-based styrene-butadiene rubber emulsion, water-based styrene-acrylic rubber emulsion and water-based chloroprene rubber emulsion.
[0037] Preferably, the film-forming resin composition is composed of an aqueous asphalt emulsion, an aqueous polyurethane emulsion, and an aqueous epoxy resin emulsion. Further preferably, the mass ratio of the dry weight of asphalt in the aqueous asphalt emulsion to the dry weight of polyurethane latex particles in the aqueous polyurethane emulsion and the dry weight of epoxy resin in the aqueous epoxy resin emulsion is 100:(20-30):(20-30).
[0038] The water-based insect-proof polymer latex contains deionized water, a thickener, polymer latex particles, and an insect-proof filler. The thickener is at least one of xanthan gum, konjac gum, gelatin, pectin, and carrageenan.
[0039] The polymer latex particles are one of polyurethane latex particles, polyacrylate latex particles, chloroprene rubber latex particles, styrene-butadiene rubber latex particles and styrene-acrylic rubber latex particles.
[0040] Preferably, the polymer latex particles are polyurethane latex particles.
[0041] Preferably, the content of polyurethane latex particles in the water-based insect-proof polymer latex is 0.5-2wt%, and the mass ratio of polyurethane latex particles to insect-proof filler is 1:(5-10).
[0042] The polyurethane latex particles in the water-based insect repellent polymer latex are provided by water-based polyurethane emulsion; the water-based polyurethane emulsion is made of isocyanate, polyol, chain extender, catalyst, emulsifier and deionized water, and the ratio of the NCO molar amount in the isocyanate to the total NCO molar amount of hydroxyl groups in the polyol and chain extender is 1.40-1.50; the chain extender is a hydrophilic chain extender combined with at least one of 1,4-butanediol, 1,5-pentanediol and 1,6-hexanediol; the hydrophilic chain extender is a diamine At least one of sodium sulfonate chain extender and 2,2-dimethylol propionic acid; the molar amount of the hydrophilic chain extender accounts for 20-50% of the total molar amount of the chain extender; the polyol is at least one of polyester diol, polyether diol, and polycarbonate diol, and is combined with at least one of dihydroxy-terminated vinyl silicone oil and terminal hydroxyl polybutadiene; the catalyst is one of organic tin and organic bismuth; the emulsifier is any one of fatty alcohol polyoxyethylene ether AEO-9 and castor oil polyoxyethylene ether EL-30.
[0043] The insect pest-proof filler comprises a porous inorganic filler carrier and an insect pest-proof agent loaded on the porous inorganic filler carrier, and the porous inorganic filler is one of zeolite, halloysite and porous silica.
[0044] The insect repellent is composed of organic synthetic insect repellent and natural herbal insect repellent extract.
[0045] The organic synthetic insect repellent is at least one of 4-nitrophenyl carbamate, (3-methylazetidin-3-yl)methylcarbamic acid tert-butyl ester, and malathion monocarboxylic acid.
[0046] The natural herbal insect repellent extract is at least one of wormwood leaf extract, neem extract, ginger extract, camphor leaf extract and ginger extract.
[0047] Preferably, the porous inorganic filler in the insect-proof filler is 4A zeolite with a particle size of 5-20 microns; and the insect-proof agent is a mixed insect-proof agent formed by 4-nitrophenyl carbamate and neem extract.
[0048] Preferably, the porous inorganic filler in the insect-proof filler is porous silica with a particle size of 5-20 microns; and the insect-proof agent is a mixed insect-proof agent formed by malathion monocarboxylic acid and camphor leaf extract.
[0049] Preferably, the porous inorganic filler in the insect-proof filler is halloysite powder sieved through 800 mesh, or the porous inorganic filler in the insect-proof filler is halloysite nanotubes, or the porous inorganic filler in the insect-proof filler is a mixed porous inorganic filler formed by halloysite powder sieved through 800 mesh and halloysite nanotubes. The insect-proof agent is a mixed insect-proof agent formed by 4-nitrophenyl carbamate and neem extract, or the insect-proof agent is a mixed insect-proof agent formed by malathion monocarboxylic acid and camphor leaf extract.
[0050] The preparation process of pest-proof filler is as follows: Step 1: placing the porous inorganic filler in a low-temperature plasma treatment device, and performing low-temperature plasma treatment for 10-15 minutes at 0-4°C and nitrogen or nitrogen-oxygen mixed gas, with a plasma generator frequency of 40KHz, a power of 100-300W, and a nitrogen input of 40-80L / h, to obtain a plasma-modified porous inorganic filler; Step 2: placing 10 parts by mass of the plasma-modified porous inorganic filler in 200-400 mL of a 0.4-0.8 wt% siloxane coupling agent aqueous solution, wherein the siloxane coupling agent in the siloxane coupling agent aqueous solution includes at least epoxy silane, adding 0.5-1 mL of a 0.1 mol hydrochloric acid aqueous solution dropwise, stirring at 100-200 rpm for 1-3 min, and then performing ultrasonic dispersion treatment for 15-30 min at an ultrasonic frequency of 40 kHz and an ultrasonic power of 300-600 W, filtering, and drying to obtain an epoxy-modified porous inorganic filler; Step 3, 0.5-1.5 parts by weight of an organic synthetic insect repellent is added to 200-250 mL of deionized water, wherein the organic synthetic insect repellent is at least one of 4-nitrophenyl carbamate, (3-methylazetidin-3-yl) methylcarbamic acid tert-butyl ester, and malathion monocarboxylic acid, and after mixing evenly, 10 parts by weight of an epoxy-modified porous inorganic filler is added, and the mixture is heated to 60-65° C. in a water bath, and the mixture is maintained at 60-65° C. and 100-200 rpm for 20-40 minutes. After the reaction is completed, the mixture is naturally cooled to room temperature, and the mixture is filtered under reduced pressure and dried to obtain a porous inorganic filler grafted with an organic synthetic insect repellent; Step 4: Take 10 parts by mass of a porous inorganic filler grafted with an organic synthetic insect repellent, 1-3 parts by mass of a natural herbal insect repellent extract, and 40-80 parts of deionized water and mix them evenly, wherein the natural herbal insect repellent extract is at least one of wormwood extract, neem extract, ginger extract, camphor leaf extract, and ginger extract, and then perform ultrasonic dispersion treatment for 15-30 minutes, with an ultrasonic frequency of 40kHz and an ultrasonic power of 300-600W. After the ultrasonic dispersion treatment, dry the mixture at normal pressure to remove moisture, and put the obtained solid into a planetary ball mill for dry ball milling. During the ball milling process, nitrogen at 0-4°C is introduced, the ball milling speed is 30-80rpm, and the ball milling is performed for 5-15 minutes to obtain a finished insect repellent filler, which is sealed and stored at low temperature.
[0051] A processing technology of a water-based asphalt insect-proof and anti-corrosion coating includes a preparation technology of a water-based asphalt base coating and a preparation technology of a water-based insect-proof polymer latex: The preparation process of the water-based asphalt base coating is as follows: firstly, the film-forming resin composition is mixed evenly to form a composite latex, and the filler composition, the antiseptic agent, the antibacterial and mildew-proof agent, the leveling agent, the wetting and dispersing agent, the defoaming agent, and the film-forming agent are added to the composite latex, and then the pH value adjusting agent is added to adjust the pH value of the system to neutral, and the water-based asphalt base coating is obtained; The preparation process of water-based insect-proof polymer latex is as follows: firstly, the insect-proof filler and water-based polymer latex are prepared; then, deionized water, thickener, water-based polymer latex and insect-proof filler are uniformly mixed to obtain the water-based insect-proof polymer latex.
[0052] The construction method of water-based asphalt anti-pest and anti-corrosion coating is as follows: the water-based asphalt base coating is roller-coated on the surface of the container, and naturally air-dried or heat-cured to form an asphalt base coating. The water-based anti-pest polymer latex is then roller-coated on the asphalt base coating, and naturally air-dried or heat-cured to form an anti-pest coating on the asphalt base coating.
[0053] The curing method of the water-based asphalt base paint after roller coating on the container surface depends on the production adjustment of the processing workshop. The best curing method is hot air drying for 2-4 hours, wind speed 3-5 / m, temperature 70-75℃.
[0054] Source of raw materials: 1. Barium sulfate, 800 mesh precipitated barium sulfate, provided by Guangdong Yongfeng Chemical Co., Ltd.
[0055] 2. Calcined shell powder, 1250 mesh, provided by Lingshou County Yongshun Mineral Products Processing Plant.
[0056] 3. Mica powder for damping coating, 500 mesh customized, provided by Lingshou County Jiashuo Building Materials Processing Co., Ltd.
[0057] 4. Nano titanium nitride, particle size 300nm, provided by Hebei Wenlun Metal Materials Co., Ltd.
[0058] 5. α-type gypsum powder, 500 mesh custom-made, Hebei Hengyue Mineral Products Co., Ltd.
[0059] 6. Aluminum tripolyphosphate, model SY-D83, provided by Shandong Senya New Materials Co., Ltd.
[0060] 7. Triethanolamine phosphate, CAS: 10017-56-8, Jiangsu Minglin Chemical Technology Co., Ltd.
[0061] 8. 4,5-Dichloro-N-octyl-4-isothiazoline-3-one, CAS number: 64359-81-5, provided by Hubei Xingyan New Materials Technology Co., Ltd.
[0062] 9. Thickener: BASF Rheovis AS1130, provided by Ningbo Huiwangcheng Plastic Chemical Co., Ltd.
[0063] 10. AMP-95 multifunctional additive, Dow, provided by Nanjing Dahai New Materials Technology Co., Ltd.
[0064] 11. Wetting and dispersing agent, TEGO Dispers 750W, provided by Guangzhou Si Tuyuan Chemical Co., Ltd.
[0065] 12. Defoaming agent, BASF FoamStar SI 2293, provided by Guangzhou Haoyi New Materials Technology Co., Ltd.
[0066] 13. Dimethyl cyclohexyl phthalate, BASF Efka PL 5544, provided by Guangzhou Haoyi New Materials Technology Co., Ltd.
[0067] 14. Montmorillonite, 325 mesh, calcium-based montmorillonite, provided by Weifang Longda New Materials Co., Ltd.
[0068] 15. Cobalt stearate, CAS: 1002-88-6, provided by Green Union (Jining) Chemical Technology Co., Ltd.
[0069] 16. Hexafluorodianhydride (6FDA), provided by Wuhan Shuer Biotechnology Co., Ltd.
[0070] 17. 4-(Hexafluoro-2-hydroxyisopropyl)aniline, provided by Jiangsu Pules Biotechnology Co., Ltd.
[0071] 18. 4,4'-Phenylenedioxydiphthalic anhydride, Hubei Keji Biotechnology Co., Ltd.
[0072] 19. Triglycidyl isocyanurate, provided by Wuhan Huaxiang Kejie Biotechnology Co., Ltd.
[0073] 20. 2-Methylimidazole, provided by Hubei Jusheng Technology Co., Ltd.
[0074] 21. Foamex-825 defoaming agent, provided by Guangzhou Jingyi New Materials Co., Ltd.
[0075] 22. Emulsifier BY-3502, provided by Beijing Baiyuan Chemical Co., Ltd.
[0076] 23. Water glass, liquid sodium silicate water glass active ingredient content 98%, provided by Hebei Zhongqiao New Materials Co., Ltd.
[0077] 24. Polyvinyl alcohol, PVA 22-99H, provided by Wuhan Ruishengcheng Chemical Co., Ltd.
[0078] 25. 4,4'-diphenylmethane diisocyanate MDI, provided by Wanhua Chemical (Fujian) Isocyanate Co., Ltd.
[0079] 26. Isophorone diisocyanate IPDI, provided by Wanhua Chemical (Fujian) Isocyanate Co., Ltd.
[0080] 27. Hydroxy-terminated methyl vinyl silicone oil IOTA 1203V, molecular weight 3800, provided by Anhui IOTA Silicone Oil Co., Ltd.
[0081] 28. Fatty alcohol polyoxyethylene ether AEO-9, provided by Shanghai Hongzhuang Chemical Technology Co., Ltd.
[0082] 29. Leveling agent BYK-S706, provided by Dongguan Hongrui Chemical Technology Co., Ltd.
[0083] 30. Pentafluorophenyl methacrylate, provided by Hubei Jinte Biotechnology Co., Ltd.
[0084] Specific preferred embodiments Embodiment 1: A water-based asphalt insect-proof and anticorrosive coating is composed of a water-based asphalt base coating and a water-based insect-proof polymer latex.
[0085] The water-based asphalt base coating consists of component A and component B.
[0086] The formula of component A is as follows: 100 parts by mass of an aqueous asphalt emulsion with a solid content of 50wt%, 40 parts by mass of an aqueous polyurethane latex with a solid content of 35wt%, 40 parts by mass of an aqueous epoxy resin latex with a solid content of 40wt%, 15 parts by mass of barium sulfate, 5 parts by mass of calcined shell powder, 5 parts by mass of mica powder for damping coatings, 1 part by mass of nano titanium nitride, 0.5 parts by mass of α-type gypsum powder, 1 part by mass of aluminum tripolyphosphate, 0.5 parts by mass of triethanolamine phosphate, 1 part by mass of an antifungal and antibacterial agent - 4,5-dichloro-N-octyl-4-isothiazoline-3-one, 2 parts by mass of BASF Rheovis AS1130, 3 parts by mass of TEGO Dispers 750W, 2 parts by mass of BASF FoamStar SI 2293, 0.6 parts by weight of AMP-95 multifunctional auxiliary agent, 2.4 parts by weight of dimethyl cyclohexyl phthalate (BASF Efka PL 5544), 0.9 parts by weight of anti-settling agent - montmorillonite, and 0.1 parts by weight of drying agent - cobalt stearate.
[0087] The preparation process of the aqueous asphalt emulsion with a solid content of 50wt% in component A is as follows: S1. 1.5 kg of OP-10 emulsifier, 800 g of Foamex-825 defoamer, 4 kg of 10% sodium hydroxide solution, 600 g of water glass, 1.5 kg of polyvinyl alcohol and 46 kg of deionized water were put into the first reactor, heated to 40 ° C, mixed at 400 rpm for 15 min, and then heated to 60 ° C to obtain an emulsified liquid material; S2. 2.5 kg of 70# asphalt and 2.5 kg of 90# asphalt were added to the second reaction kettle, heated to 70°C, and stirred at 200 rpm for 15 minutes to obtain a fluidized 70#+90# composite asphalt; S3. Weigh 5 kg of fluidized 70#+90# composite asphalt and 5 kg of emulsified liquid material and add them into the third reactor, mix at 450 rpm and 60°C for 0.5 h to obtain an aqueous asphalt emulsion with a solid content of 50 wt%.
[0088] The first reaction kettle, the second reaction kettle and the third reaction kettle are all electrically heated reaction kettles, produced by Laizhou Shenglong Chemical Machinery Co., Ltd.
[0089] Preparation process of water-based polyurethane latex with a solid content of 35wt% in component A: The preparation process of waterborne polyurethane latex is as follows: S1. At a speed of 200 rpm, 200.2 g of 4,4'-diphenylmethane diisocyanate MDI, 66.7 g of isophorone diisocyanate IPDI, 3000 g of Ube's polycarbonate diol with a molecular weight of 2000 - UH-CARB200, 100 g of polytetrahydrofuran diol with a molecular weight of 2000 - BASF Poly THF2000, 190 g of hydroxyl-terminated methyl vinyl silicone oil IOTA 1203V, 0.20 g of catalyst - bismuth isooctanoate were added to a reactor equipped with an acetone condensation reflux device and a pressure relief device, and the system temperature was adjusted to 90 ° C, and the reaction was stirred at 200 rpm for 3.0 h; S2. Add 40.3 g of dimethylol propionic acid, 53.2 g of 1,6-hexanediol, and 220 mL of acetone to the reactor and react at 90 °C for 3 h. The viscosity is 2.15*10 4 mPa·s, add 350 ml of acetone into the reactor to control the viscosity at 3210 mPa·s; S3. When the temperature drops to 40°C, add 26.7g of dimethylethanolamine for neutralization, adjust the pH value to neutral, then add 1600g of deionized water, 120g of emulsifier fatty alcohol polyoxyethylene ether AEO-9, and 17.8g of leveling agent BYK-S706, high-speed shear emulsification treatment, and finally distill to remove acetone to obtain the target product - water-based polyurethane latex, with a solid content of 35.0wt%.
[0090] Preparation process of water-based epoxy resin latex with a solid content of 40wt% in component A: Step 1: prepare fluorine-silicon modified bisphenol A epoxy resin. Specifically, 1.02 mol (253.37 g) of γ-methacryloxypropyltrimethoxysilane KH570 (CAS: 2530-85-0), 1 mol (252.14 g) of pentafluorophenyl methacrylate (CAS: 13642-97-2), and 400 ml of xylene were added to a four-necked beaker equipped with a thermometer, a stirring device, a reflux condenser, and a dropping funnel. The mixture was heated to 80° C. and kept warm for 10 min. 1 g of AI was added to the reaction system through the dropping funnel every 30 min. BN, the reaction temperature is maintained at 85°C, the reaction is carried out under nitrogen protection for 2.0h, and the reaction is cooled to below 30°C to obtain a fluorosilicone intermediate; 50g of the prepared fluorosilicone intermediate is mixed evenly with 325.8g of bisphenol A epoxy resin E20, 300mL of toluene, and 100mL of butanone, and then 1g of DMP-30 catalyst is added, heated to 108°C, and the ring-opening reaction is maintained at 108°C for 35min, and naturally cooled to room temperature to obtain a fluorosilicone-modified bisphenol A epoxy resin; Step 2: Add 0.5 kg of emulsifier BY-3502 to 4.2 kg of bisphenol A epoxy resin E20 and 0.8 kg of fluorosilicone modified bisphenol A epoxy resin, heat to 85 ° C until molten and stir evenly; then heat deionized water to 80 ° C, and slowly add 3 kg of 80 ° C deionized water under high-speed dispersion, and add 80 ° C deionized water at 1 kg / min. Stop adding after reaching the phase transition point, and continue high-speed dispersion for 30 minutes; continue to add the remaining 2.5 kg of 80 ° C deionized water, stir at medium speed after the addition is completed, cool to 40 ° C, add 0.1 wt% of 3050 defoamer, and discharge to obtain water-based epoxy resin with a solid content of 50 wt%.
[0091] The formula of component B is as follows: 10 parts by mass of hexafluorodianhydride, 25 parts by mass of 4,4'-phenylenedioxydiphthalic anhydride, 5 parts by mass of 2-methylimidazole, 40 parts by mass of triglycidyl isocyanurate, 10 parts by mass of 4-(hexafluoro-2-hydroxyisopropyl)aniline, 5 parts by mass of 1,6-hexanediol, 4 parts by mass of diisopropylbenzene peroxide, and 1 part by mass of dimethyl azobisisobutyrate.
[0092] The formula of the water-based insect-proof polymer latex is as follows: 96.5% deionized water, 0.55% xanthan gum, 1.45% water-based polyurethane latex with a solid content of 35 wt%, and 1.5% insect-proof filler. The water-based polyurethane latex used in the water-based insect-proof polymer latex is the same product as the water-based polyurethane latex used in component A.
[0093] Structural design of insect-proof filler: The insect-proof filler includes a 4A zeolite carrier and an insect-proof agent loaded on the 4A zeolite carrier, and the insect-proof agent is a mixed agent formed by 4-nitrophenyl carbamate and neem extract. 4-Nitrophenyl carbamate is grafted on the surface and pore wall of the 4A zeolite carrier in a chemical bond manner.
[0094] The preparation process of pest-proof filler is as follows: Step 1, placing a 4A zeolite carrier (average particle size ≤ 3 microns, particle size ≤ 4 microns accounts for more than 90%, particle size above 10 microns accounts for less than 1%, angle of repose 49°, bulk density 372 mg / ml, provided by Ningbo Jiahe New Material Technology Co., Ltd.) in a NE-PEO2 low-temperature plasma treatment device, and performing low-temperature plasma treatment for 10 minutes at 4°C and a nitrogen-oxygen mixed gas (the volume ratio of nitrogen to oxygen in the nitrogen-oxygen mixed gas is 3:1), a plasma generator frequency of 40KHz, a power of 150W, and a nitrogen input of 50L / h, to obtain plasma-modified zeolite powder, active groups are formed on the surface of the plasma-modified zeolite powder, and the active groups include amino-NH2, hydroxyl-OH, and carboxyl-COOH; Step 2: Place 10 g of the plasma-modified zeolite powder prepared in step 1 in 250 mL of a 0.5 wt% silane coupling agent aqueous solution, wherein the siloxane coupling agent aqueous solution is prepared by mixing 5 g of γ-glycidyloxypropyltrimethoxysilane KH560 and 995 g of deionized water, dropwise add 1.0 mL of a 0.1 mol aqueous hydrochloric acid solution, stir at 200 rpm for 3 min, and then perform ultrasonic dispersion treatment for 30 min at an ultrasonic frequency of 40 kHz and an ultrasonic power of 400 W, filter, and dry to obtain epoxy-modified porous zeolite powder; Step 3, dissolve 1g of 4-nitrophenyl carbamate (provided by Shanghai Yuanye Biotechnology Co., Ltd., CAS: 37689-86-4) in 25g of DMF, add 225mL of deionized water and mix well, then add 10g of the epoxy-modified porous zeolite powder prepared in step 2, heat to 60°C in a water bath, maintain 60°C and react at 120rpm for 30min, and naturally cool to room temperature after the reaction is completed, filter under reduced pressure, and dry to obtain a porous zeolite powder grafted with 4-nitrophenyl carbamate; Step 4: Take 10g of 4-nitrophenyl carbamate grafted modified porous zeolite powder and 2g of natural herbal insect repellent extract - neem extract (provided by Baoji Liupanyun Biotechnology Co., Ltd.), and 68g of deionized water, mix them evenly, and then perform ultrasonic dispersion treatment for 30min, the ultrasonic frequency is 40kHz, the ultrasonic power is 300W, and the water is removed by drying at normal pressure after ultrasonic dispersion treatment. The obtained solid is put into a planetary ball mill for dry ball milling treatment. During the ball milling process, nitrogen at 4°C is introduced, the ball milling speed is 60rpm, and the ball milling is performed for 5min to obtain the finished insect repellent filler, which is sealed and stored at low temperature.
[0095] A processing technology for a water-based asphalt insect-proof and anti-corrosion coating includes the preparation of a water-based asphalt base coating and a water-based insect-proof polymer latex, wherein the preparation technology of the water-based asphalt base coating is as follows: The A component is configured as follows: 1 kg of an aqueous asphalt emulsion with a solid content of 50 wt %, 0.4 kg of an aqueous polyurethane latex with a solid content of 35 wt %, and 0.4 kg of an aqueous epoxy resin latex with a solid content of 40 wt % are uniformly mixed to obtain a composite latex, and 150 g of barium sulfate, 50 g of calcined shell powder, 50 g of mica powder for damping coating, 10 g of nano titanium nitride, 5 g of α-type gypsum powder, 10 g of aluminum tripolyphosphate, 5 g of triethanolamine phosphate, 10 g of 4,5-dichloro-N-octyl-4-isothiazoline-3-one, 20 g of BASF Rheovis AS1130, 30 g of TEGO Dispers 750W, 20 g of BASF FoamStar SI 2293, and 24 g of dimethylcyclohexyl phthalate BASF Efka PL are added to the composite latex. 5544, 9g montmorillonite, 1g cobalt stearate were mixed evenly, and 6g AMP-95 multifunctional additive was added, and the pH value of the system was adjusted to neutral to obtain component A; Configuration of component B: 100 g of hexafluorodianhydride, 250 g of 4,4'-phenylenedioxydiphthalic anhydride, 50 g of 2-methylimidazole, 400 g of triglycidyl isocyanurate, 100 g of 4-(hexafluoro-2-hydroxyisopropyl)aniline, 50 g of 1,6-hexanediol, 40 g of diisopropylbenzene peroxide, 10 g of dimethyl azobisisobutyrate, 50 g of fatty alcohol polyoxyethylene ether AEO-9, and 1050 g of deionized water were mixed evenly and emulsified at high speed to obtain component B; When the water-based asphalt base coating is used, 100 parts by mass of component A and 12 parts by mass of component B are evenly mixed to obtain a finished water-based asphalt base coating; The preparation process of the water-based insect-proof polymer latex is as follows: 5.5 g of xanthan gum and 14.5 g of water-based polyurethane latex with a solid content of 35 wt% are added to 965 g of deionized water and mixed at 200 rpm for 5 min. After that, 15 g of insect-proof filler is added at a speed of 1 g / min while maintaining a rotation speed of 200 rpm. After the insect-proof filler is added, it is loaded into a RH-500W ultrasonic nanomaterial emulsifier disperser with an ultrasonic frequency of 40 kHz and a power of 100 W. Ultrasonic dispersion is performed for 15 min to obtain the water-based insect-proof polymer latex.
[0096] The RH-500W ultrasonic nanomaterial emulsifier disperser was purchased from Anhui Ninghuai Instrument Co., Ltd.
[0097] Construction instructions for water-based asphalt pest and corrosion protection coating: Use Q355ME steel as the container shell, first roll-coat the prepared water-based asphalt base coating on the surface of Q355ME steel sheet (360mm*320mm*1.0mm), with a roller coating amount of 12g / dm 2 After roller coating, place it in an oven for hot air drying and curing for 2 hours, wind speed 3.5 / m, temperature 70℃, and then roller coat the prepared water-based asphalt base coating, with a roller coating amount of 12g / dm 2 After roller coating, it is placed in an oven for hot air drying and curing for 3 hours, with a wind speed of 3.5 / m and a temperature of 70°C, to form a water-based asphalt base coating on the surface of the Q355ME steel sheet. A water-based insect repellent polymer latex is sprayed on the surface of the formed water-based asphalt base coating by atomization, and the spraying amount is 1g / dm 2 After spraying, it is placed in an oven for hot air drying and curing for 0.5h, with a wind speed of 3.5 / m and a temperature of 70°C, and then sprayed with water-based insect repellent polymer latex, with a spraying amount of 1g / dm 2 After spraying, it is placed in an oven for hot air drying and curing for 2 hours, with a wind speed of 3.5 / m and a temperature of 70°C. The water-based asphalt base coating is cured on the surface to form a water-based insect-proof polyurethane coating.
[0098] The difference between Example 2 and Example 1 is that the preparation process of the water-based polyurethane latex in component A is: S1. At a speed of 200 rpm, 200.2 g of 4,4'-diphenylmethane diisocyanate MDI, 66.7 g of isophorone diisocyanate IPDI, 3000 g of Ube's polycarbonate diol with a molecular weight of 2000 - UH-CARB200, 100 g of polytetrahydrofuran diol with a molecular weight of 2000 - BASF Poly THF2000, 190 g of hydroxyl-terminated methyl vinyl silicone oil IOTA 1203V, 0.20 g of catalyst - bismuth isooctanoate were added to a reactor equipped with an acetone condensation reflux device and a pressure relief device, and the system temperature was adjusted to 90 ° C, and the reaction was stirred at 200 rpm for 3.0 h; S2. Add 40.3 g of dimethylolpropionic acid, 53.2 g of 1,6-hexanediol, and 220 mL of acetone to the reactor, react at 80° C. for 2 h, add 500 mL of acetone to the reactor, add 0.32 mol (50.0 g) of (-)-(2S,3S)-2,3-epoxy-3-cyclohexyl-1-propanol (CAS: 115362-12-4), heat to 90° C., maintain the reaction at 90° C. for 1.0 h, add 150 mL of acetone, adjust the system viscosity to 4075 mPa·s, and obtain an epoxy-terminated polyurethane prepolymer; S3. When the temperature drops to 40°C, add 5.2g of dimethylethanolamine for neutralization, adjust the pH value to neutral, then add 1650g of deionized water, 120g of emulsifier fatty alcohol polyoxyethylene ether AEO-9, and 17.8g of leveling agent BYK-S706, perform high-speed shear emulsification treatment, and finally remove acetone by distillation to obtain the target product - water-based polyurethane latex, with a solid content of 35.0wt%.
[0099] The formula of component B is as follows: 25 parts by mass of 4,4'-phenylenedioxydiphthalic anhydride, 5 parts by mass of 2-methylimidazole, 40 parts by mass of triglycidyl isocyanurate, 25 parts by mass of 4-(hexafluoro-2-hydroxyisopropyl)aniline, 4 parts by mass of diisopropylbenzene peroxide, and 1 part by mass of dimethyl azobisisobutyrate.
[0100] The difference between Comparative Example 1 and Example 1 is that the formula of the water-based asphalt base coating is as follows: 160 parts by mass of an aqueous asphalt emulsion with a solid content of 50 wt%, 15 parts by mass of barium sulfate, 5 parts by mass of calcined shell powder, 5 parts by mass of mica powder for damping coating, 1 part by mass of nano titanium nitride, 0.5 parts by mass of α-type gypsum powder, 1 part by mass of aluminum tripolyphosphate, 0.5 parts by mass of triethanolamine phosphate, 1 part by mass of mildew and antibacterial agent-4,5-dichloro-N-octyl-4-isothiazoline-3-one, 2 parts by mass of BASF Rheovis AS 1130, 3 parts by mass of TEGO Dispers 750W, 2 parts by mass of BASF FoamStarSI 2293, 0.6 parts by mass of AMP-95 multifunctional additive, 2.4 parts by mass of dimethyl cyclohexyl phthalate BASFEfka PL 5544, 0.9 parts by weight of an anti-settling agent - montmorillonite, and 0.1 parts by weight of a drying agent - cobalt stearate.
[0101] The water-based asphalt base coatings in Examples 1-2 and Comparative Example 1 were tested for performance, and the heat resistance, acid and alkali resistance, water impermeability, adhesion, and low-temperature flexibility were tested according to GB-T 16777-2008 "Test methods for building waterproof coatings". The impact resistance of the water-based asphalt base coatings in Examples 1-2 and Comparative Example 1 was determined using GB / T 1732-2020-Paint film impact resistance determination method. The artificial weathering accelerated aging test for 1000 hours was conducted using GB / T 1865-2009 "Artificial weathering and artificial radiation exposure to filtered xenon arc radiation for paints and varnishes" to test the adhesion of the water-based asphalt base coatings in Examples 1-2 and Comparative Example 1.
[0102] Table 1 shows the performance parameters of the water-based asphalt base coatings before aging in Examples 1-2 and Comparative Example 1 Example 1 Example 2 Comparative Example 1 Heat resistance No change No change Deformation, no cracks Acid resistance No change No change No change Alkali resistance No change No change No change Waterproof impermeable impermeable impermeable Low temperature flexibility No cracks in the paint film No cracks in the paint film Cracks in the paint film <![CDATA[Adhesiveness kg / cm 2 > 2.21 2.34 1.49 Impact strength kg / cm 54.9 56.1 40.4 Table 2 shows the performance parameters of the water-based asphalt base coatings after aging in Examples 1-2 and Comparative Example 1 Example 1 Example 2 Comparative Example 1 Heat resistance No change No change Deformation, local cracks Acid resistance No change No change No change Alkali resistance No change No change No change Waterproof impermeable impermeable impermeable Low temperature flexibility No cracks in the paint film No cracks in the paint film Obvious cracks in the paint film <![CDATA[Adhesiveness kg / cm 2 > 1.99 2.14 1.37 Impact strength kg / cm 50.3 51.5 35.6 It can be seen from Examples 1-2 and Comparative Example 1 and Tables 1-2 that the water-based asphalt base coating formed by the water-based asphalt base coating of the present invention has good anti-corrosion performance, flexibility, bonding stability and impact toughness, and can better meet the container painting requirements.
[0103] The difference between Example 3 and Example 1 is that the preparation process of the insect-proof filler is as follows: Step 1, placing 800 mesh porous silica microspheres in a NE-PEO2 low-temperature plasma treatment device, performing low-temperature plasma treatment at 4°C and nitrogen for 10 minutes, with a plasma generator frequency of 40KHz, a power of 150W, and a nitrogen input of 50L / h, to obtain plasma-modified silica, wherein active groups are formed on the surface of the plasma-modified silica, and the active groups include amino-NH2, hydroxyl-OH, and carboxyl-COOH; 800-mesh porous silica microspheres were provided by Advanced Institute of Technology (Shenzhen) Co., Ltd. Step 2: Place 10 g of the plasma-modified silica prepared in step 1 in 250 mL of a 0.5 wt% silane coupling agent aqueous solution, wherein the siloxane coupling agent aqueous solution is prepared by mixing 5 g of γ-glycidyloxypropyltrimethoxysilane KH560 and 995 g of deionized water, dropwise add 1.0 mL of a 0.1 mol aqueous hydrochloric acid solution, stir at 200 rpm for 3 min, and then perform ultrasonic dispersion treatment for 30 min at an ultrasonic frequency of 40 kHz and an ultrasonic power of 400 W, filter, and dry to obtain epoxy-modified porous silica; Step 3, dissolve 1g of 4-nitrophenyl carbamate in 25g of DMF, add 225mL of deionized water and mix well, then add 10g of the epoxy-modified porous silica prepared in step 2, heat to 60°C in a water bath, maintain 60°C and react at 120rpm for 30min, cool naturally to room temperature after the reaction is completed, filter under reduced pressure, and dry to obtain porous silica grafted with 4-nitrophenyl carbamate; Step 4: Take 10g of 4-nitrophenyl carbamate grafted modified porous silica, 2g of natural herbal insect repellent extract - neem extract, and 68g of deionized water, mix them evenly, and then perform ultrasonic dispersion treatment for 30min, the ultrasonic frequency is 40kHz, the ultrasonic power is 300W, and the water is removed by drying at normal pressure after ultrasonic dispersion treatment. The obtained solid is put into a planetary ball mill for dry ball milling treatment. During the ball milling process, nitrogen at 4°C is introduced, the ball milling speed is 60rpm, and the finished insect repellent filler is obtained after ball milling for 5min, which is sealed and stored at low temperature.
[0104] The difference between Example 4 and Example 3 is that: step 1 in the preparation process of the pest-proof filler is the same, and steps 2 to 4 are different. Specifically, in step 2, 10g of the plasma-modified silica prepared in step 1 is placed in 250mL of a 0.5wt% silane coupling agent aqueous solution, the siloxane coupling agent aqueous solution is mixed with 1g of γ-glycidyloxypropyltrimethoxysilane KH560, 4g of γ-aminopropyltriethoxysilane KH550 and 995g of deionized water, 1.0mL of a 0.1mol concentration of hydrochloric acid aqueous solution is added dropwise, stirred at 200rpm for 3min, and then ultrasonic dispersion treatment is performed for 30min at an ultrasonic frequency of 40kHz and an ultrasonic power of 400W, and then filtered and dried to obtain epoxy + amino modified porous silica; Step 3, dissolving 1 g of malathion monocarboxylic acid (CAS: 35884-76-5, provided by Tianjin Alta Technology Co., Ltd.) in a mixed solvent of 25 g of DMF and 25 g of acetone, adding 200 mL of deionized water and mixing evenly, and then adding 10 g of the epoxy + amino modified porous silica prepared in step 2, heating to 60° C. in a water bath, maintaining 60° C. and reacting at 120 rpm for 30 min, and naturally cooling to room temperature after the reaction is completed, filtering under reduced pressure, and drying to obtain porous silica grafted with malathion monocarboxylic acid; Step 4, take 10g of malathion monocarboxylic acid grafted modified porous silica and 2g of natural herbal insect repellent extract - camphor leaf extract (provided by Lanzhou Waters Biotechnology Co., Ltd.), and 68g of deionized water, mix them evenly, and then carry out ultrasonic dispersion treatment for 30min, the ultrasonic frequency is 40kHz, the ultrasonic power is 300W, and after ultrasonic dispersion treatment, it is dried at normal pressure to remove moisture. The obtained solid is put into a planetary ball mill for dry ball milling treatment. During the ball milling process, nitrogen at 4°C is introduced, the ball milling speed is 60rpm, and the finished insect repellent filler is obtained after ball milling for 5min, which is sealed and stored at low temperature.
[0105] The difference between Example 5 and Example 1 is that the preparation process of the insect-proof filler is as follows: Step 1, placing 800 mesh halloysite powder in a NE-PEO2 low-temperature plasma treatment device, performing low-temperature plasma treatment for 10 minutes at 4°C and a nitrogen-oxygen mixed gas (the volume ratio of nitrogen to oxygen in the nitrogen-oxygen mixed gas is 1:1), a plasma generator frequency of 40KHz, a power of 150W, and a nitrogen input of 50L / h, to obtain plasma-modified halloysite, wherein active groups are formed on the surface of the plasma-modified halloysite, and the active groups include amino-NH2, hydroxyl-OH, and carboxyl-COOH; 800 mesh halloysite powder was provided by Lingshou County Yiteng New Material Technology Co., Ltd.; Step 2: Place 10 g of the plasma-modified halloysite prepared in step 1 in 250 mL of a 0.5 wt% aqueous solution of a silane coupling agent, wherein the aqueous solution of the siloxane coupling agent is prepared by mixing 5 g of γ-glycidyloxypropyltrimethoxysilane KH560 and 995 g of deionized water, dropwise add 1.0 mL of a 0.1 mol aqueous solution of hydrochloric acid, stir at 200 rpm for 3 min, and then perform ultrasonic dispersion treatment for 30 min at an ultrasonic frequency of 40 kHz and an ultrasonic power of 400 W, filter, and dry to obtain epoxy-modified porous halloysite; Step 3, dissolving 1 g of 4-nitrophenyl carbamate in 25 g of DMF, adding 225 mL of deionized water and mixing evenly, adding 10 g of the epoxy-modified porous halloysite prepared in step 2, heating to 60 ° C in a water bath, maintaining 60 ° C and 120 rpm for 30 min, and naturally cooling to room temperature after the reaction is completed, filtering under reduced pressure, and drying to obtain porous halloysite grafted with 4-nitrophenyl carbamate; Step 4: Take 10g of 4-nitrophenyl carbamate grafted modified porous halloysite, 2g of natural herbal insect repellent extract - neem extract, and 68g of deionized water, mix them evenly, and then perform ultrasonic dispersion treatment for 30min, the ultrasonic frequency is 40kHz, the ultrasonic power is 300W, and the water is removed by drying at normal pressure after ultrasonic dispersion treatment. The obtained solid is put into a planetary ball mill for dry ball milling treatment. During the ball milling process, nitrogen at 4°C is introduced, the ball milling speed is 60rpm, and the ball milling is performed for 5min to obtain a finished insect repellent filler, which is sealed and stored at low temperature.
[0106] The difference between Example 6 and Example 5 is that: step 1 in the preparation process of the pest-proof filler is the same, and steps 2 to 4 are different. Specifically, in step 2, 10g of the plasma-modified halloysite prepared in step 1 is placed in 250mL of a 0.5wt% silane coupling agent aqueous solution, the siloxane coupling agent aqueous solution is mixed with 1g of γ-glycidyloxypropyltrimethoxysilane KH560, 4g of γ-aminopropyltriethoxysilane KH550 and 995g of deionized water, 1.0mL of a 0.1mol aqueous solution of hydrochloric acid is added dropwise, stirred at 200rpm for 3min, and then ultrasonically dispersed for 30min at an ultrasonic frequency of 40kHz and an ultrasonic power of 400W, filtered and dried to obtain epoxy + amino modified porous halloysite; Step 3, dissolving 1 g of malathion monocarboxylic acid in a mixed solvent of 25 g of DMF and 25 g of acetone, adding 200 mL of deionized water and mixing evenly, adding 10 g of the epoxy + amino modified porous halloysite prepared in step 2, heating to 60° C. in a water bath, maintaining 60° C. and reacting at 120 rpm for 30 min, cooling naturally to room temperature after the reaction is completed, filtering under reduced pressure, and drying to obtain porous halloysite grafted with malathion monocarboxylic acid; Step 4, take 10g of porous halloysite grafted with malathion monocarboxylic acid, 2g of natural herbal insect repellent extract - camphor leaf extract, and 68g of deionized water, mix them evenly, and then carry out ultrasonic dispersion treatment for 30min, the ultrasonic frequency is 40kHz, the ultrasonic power is 300W, and after ultrasonic dispersion treatment, it is dried at normal pressure to remove moisture. The obtained solid is put into a planetary ball mill for dry ball milling treatment. During the ball milling process, nitrogen at 4°C is introduced, the ball milling speed is 60rpm, and the finished insect repellent filler is obtained after ball milling for 5min, which is sealed and stored at low temperature.
[0107] The difference between Example 7 and Example 5 is that: in step 1 in the preparation process of the pest-proof filler, 800 mesh halloysite powder and high-purity halloysite nanotubes are mixed evenly in a mass ratio of 3:1 and placed in a NE-PEO2 low-temperature plasma treatment equipment, and low-temperature plasma treatment is carried out for 10 minutes at 4°C and a nitrogen-oxygen mixed gas (the volume ratio of nitrogen to oxygen in the nitrogen-oxygen mixed gas is 1:1), the plasma generator frequency is 40KHz, the power is 150W, and the nitrogen input is 50L / h, so as to obtain plasma-modified halloysite, and active groups are formed on the surface of the plasma-modified halloysite, and the active groups include amino-NH2, hydroxyl-OH, and carboxyl-COOH; wherein, 800 mesh halloysite powder is provided by Lingshou County Yiteng New Material Technology Co., Ltd.; high-purity halloysite nanotubes are scientific research grade and are provided by Guangdong Jina New Material Technology Co., Ltd., and the remaining steps are the same.
[0108] The difference between Example 8 and Example 7 is that: in step 4 of the preparation process of the pest-proof filler, 10g of 4-nitrophenyl carbamate grafted modified porous halloysite, 0.5g of neem extract, 0.5g of wormwood extract (provided by Shandong Guante Bioengineering Co., Ltd.), 0.5g of ginger extract (water-soluble ginger powder, CAS: 23513-14-6, provided by Kunshan Sheng'an Biotechnology Co., Ltd.), 0.5g of camphor leaf extract and 68g of deionized water are mixed evenly, and then ultrasonic dispersion treatment is carried out for 30min, the ultrasonic frequency is 40kHz, the ultrasonic power is 300W, and the moisture is removed by drying at normal pressure after ultrasonic dispersion treatment. The obtained solid is put into a planetary ball mill for dry ball milling treatment. During the ball milling process, nitrogen at 4°C is introduced, the ball milling speed is 60rpm, and the ball milling is carried out for 5min to obtain the finished pest-proof filler, which is sealed and stored at low temperature. The remaining steps are the same.
[0109] The difference between Comparative Example 2 and Example 1 is that the formula of the aqueous insect repellent polymer latex is as follows: 96.5% deionized water, 0.55% xanthan gum, 1.45% aqueous polyurethane latex with a solid content of 35wt%, 1.5% 4A zeolite carrier (average particle size ≤3 microns, particle size ≤4 microns accounts for more than 90%, particle size above 10 microns accounts for less than 1%, angle of repose 49°, bulk density 372mg / ml).
[0110] The difference between Comparative Example 3 and Example 3 is that the formula of the aqueous insect repellent polymer latex is as follows: 96.5% deionized water, 0.55% xanthan gum, 1.45% aqueous polyurethane latex with a solid content of 35wt%, and 1.5% 800-mesh porous silica microspheres (provided by Advanced Institute (Shenzhen) Technology Co., Ltd.).
[0111] The difference between Comparative Example 4 and Example 5 is that the formula of the water-based insect repellent polymer latex is as follows: 96.5% deionized water, 0.55% xanthan gum, 1.45% water-based polyurethane latex with a solid content of 35wt%, and 1.5% 800 mesh halloysite powder (provided by Lingshou County Yiteng New Materials Technology Co., Ltd.).
[0112] The difference between Comparative Example 5 and Example 7 is that the formula of the aqueous pest repellent polymer latex is as follows: 96.5% deionized water, 0.55% xanthan gum, 1.45% aqueous polyurethane latex with a solid content of 35wt%, 1.125% 800 mesh halloysite powder (provided by Lingshou County Yiteng New Materials Technology Co., Ltd.) and 0.375% high-purity halloysite nanotubes (scientific research grade, provided by Guangdong Jina New Materials Technology Co., Ltd.).
[0113] The water-based asphalt anti-pest and anti-corrosion coatings in Examples 1-8 and Comparative Examples 2-5 were tested for their anti-pest performance, and the specific testing methods were divided into anti-cockroach test and anti-ant test.
[0114] Anti-ant test: reference Figure 1 , first roll-coat the prepared water-based asphalt base coating on the surface of a 50cm diameter Q355ME steel sheet, with a roller coating amount of 12g / dm 2 After roller coating, place it in an oven for hot air drying and curing for 2 hours, wind speed 3.5 / m, temperature 70℃, and then roller coat the prepared water-based asphalt base coating, with a roller coating amount of 12g / dm 2 After roller coating, it is placed in an oven for hot air drying and curing for 3 hours, with a wind speed of 3.5 / m and a temperature of 70°C, to form a water-based asphalt base coating on the surface of the Q355ME steel sheet. A water-based insect repellent polymer latex is sprayed on the surface of the formed water-based asphalt base coating by atomization, and the spraying amount is 1g / dm 2 After spraying, it is placed in an oven for hot air drying and curing for 0.5h, with a wind speed of 3.5 / m and a temperature of 70°C, and then sprayed with water-based insect repellent polymer latex, with a spraying amount of 1g / dm 2After spraying, it was placed in an oven for hot air drying and curing for 2 hours, with a wind speed of 3.5 / m and a temperature of 70°C. The water-based asphalt base coating was cured on the surface to form a water-based insect-proof polyurethane coating. Finally, a water-based insect-proof asphalt paint film C area with a diameter of 10 cm was formed on the Q355ME steel sheet, which was divided into area A and area B. Area B was a ring with an inner diameter of 10 cm and an outer diameter of 25 cm, and area A was a ring with an inner diameter of 25 cm and an outer diameter of 50 cm. Area A was further divided into area A1 (inner diameter of 10 cm and outer diameter of Area B is divided into Area B1 (a ring with an inner diameter of 25 cm and an outer diameter of 30 cm), Area B2 (a ring with an inner diameter of 30 cm and an outer diameter of 35 cm), Area B3 (a ring with an inner diameter of 35 cm and an outer diameter of 40 cm), Area B4 (a ring with an inner diameter of 40 cm and an outer diameter of 45 cm), and Area B5 (a ring with an inner diameter of 45 cm and an outer diameter of 50 cm). Test: 50 ants (black ants, caught locally in Huizhou District, Huangshan City) were placed in area B3 of Q355ME steel sheet. Area B3 was divided into five black ant placement points with a diameter of 5 cm. Ten black ants were placed in each black ant placement point. A food placement area with a diameter of 2 cm was divided in area C of the asphalt paint film. Bread crumbs were placed in the food placement area. After 4 hours, the number of ants in areas A, B, and C was observed, and the statistics were drawn into Table 3.
[0115] Cockroach resistance test: reference Figure 2 , first roll-coat the prepared water-based asphalt base coating on the surface of a 100cm diameter Q355ME steel sheet, with a roller coating amount of 12g / dm 2 After roller coating, place it in an oven for hot air drying and curing for 2 hours, wind speed 3.5 / m, temperature 70℃, and then roller coat the prepared water-based asphalt base coating, with a roller coating amount of 12g / dm 2 After roller coating, it is placed in an oven for hot air drying and curing for 3 hours, with a wind speed of 3.5 / m and a temperature of 70°C, to form a water-based asphalt base coating on the surface of the Q355ME steel sheet. A water-based insect repellent polymer latex is sprayed on the surface of the formed water-based asphalt base coating by atomization, and the spraying amount is 1g / dm 2 After spraying, it is placed in an oven for hot air drying and curing for 0.5h, with a wind speed of 3.5 / m and a temperature of 70°C, and then sprayed with water-based insect repellent polymer latex, with a spraying amount of 1g / dm 2After spraying, it was placed in an oven for hot air drying and curing for 2 hours, with a wind speed of 3.5 / m and a temperature of 70°C. The water-based asphalt base coating was cured on the surface to form a water-based insect-proof polyurethane coating. Finally, the asphalt film C area with a diameter of 40 cm was cured on the Q355ME steel sheet, which was divided into area A and area B. Area B was a ring with an inner diameter of 40 cm and an outer diameter of 100 cm, and area A was a ring with an inner diameter of 100 cm and an outer diameter of 500 cm. Area A was further divided into area A1 (a ring with an inner diameter of 40 cm and an outer diameter of 60 cm). Area B is divided into Area B1 (a circle with an inner diameter of 100 cm and an outer diameter of 120 cm), Area B2 (a circle with an inner diameter of 120 cm and an outer diameter of 140 cm), Area B3 (a circle with an inner diameter of 140 cm and an outer diameter of 160 cm), Area B4 (a circle with an inner diameter of 160 cm and an outer diameter of 180 cm), and Area B5 (a circle with an inner diameter of 180 cm and an outer diameter of 200 cm). Test B: 50 cockroaches (cockroaches, caught locally in Huizhou District, Huangshan City) were placed in the B3 area of the Q355ME steel sheet. Five cockroach placement points were divided in the B3 area. The cockroach placement points had a diameter of 5 cm. Ten black ants were placed in each cockroach placement point. A food placement area with a diameter of 36 cm was divided in the asphalt paint film C area. Bread crumbs were placed in the food placement area. After 4 hours, the number of cockroaches in areas A, B, and C was observed, and the statistics were drawn into Table 4.
[0116] Table 3: Performance parameter record of black ant resistance of water-based insect pest-proof asphalt paint films formed in Examples 1-8 and Comparative Examples 2-5 Table 4: Cockroach-proof performance parameter record table of water-based insect-proof asphalt paint films formed in Examples 1-8 and Comparative Examples 2-5
[0117] The water-based insect-proof asphalt paint films formed in Examples 1-8 and Comparative Examples 2-5 were subjected to an aging simulation experiment, and an artificial climate accelerated aging test was performed for 1000 hours in accordance with GB / T 1865-2009 "Artificial weathering and artificial radiation exposure of paints and varnishes to filtered xenon arc radiation", and then the insect-proof performance test was performed.
[0118] Table 5: Black ant resistance record of water-based insect-proof asphalt paint films formed in Examples 1-8 and Comparative Examples 2-5 after aging Table 6: Cockroach-proof performance record of water-based insect-proof asphalt paint films formed in Examples 1-8 and Comparative Examples 2-5 after aging
[0119] Combining Examples 1-8 and Comparative Examples 2-5 and Tables 3-6, it can be seen that the present invention has a good disease and pest prevention effect, and after 1000 hours of artificial climate accelerated aging test, it still retains a good disease and pest prevention effect.
[0120] In summary, the present invention can achieve effective anti-corrosion and anti-rust effects and at the same time has excellent and lasting anti-pest and disease-prevention effects, thereby solving the problem that the existing anti-corrosion coatings for containers have poor pest and disease prevention effects.
Claims
1. A water-based asphalt anti-insect and anti-corrosion coating, characterized in that: The water-based asphalt insect-proof and anti-corrosion coating is composed of a water-based asphalt base coating and a water-based insect-proof polymer latex; The construction method of the water-based asphalt pest-proof and anti-corrosion coating is as follows: the water-based asphalt base coating is roller-coated on the surface of the container, and is naturally air-dried or heat-cured to form an asphalt base coating, and then the water-based pest-proof polymer latex is roller-coated on the asphalt base coating, and is naturally air-dried or heat-cured to form an pest-proof coating on the asphalt base coating; The aqueous insect-proof polymer latex contains deionized water, a thickener, polymer latex particles, and an insect-proof filler; the insect-proof filler includes a porous inorganic filler carrier and an insect-proof agent loaded on the porous inorganic filler carrier, and the porous inorganic filler is one of zeolite, halloysite, and porous silica; The insect repellent is at least one of 4-nitrophenyl carbamate, (3-methylazetidin-3-yl) methylcarbamate tert-butyl ester, malathion monocarboxylic acid, wormwood leaf extract, neem extract, ginger extract, camphor leaf extract, and ginger extract; The polymer latex particles are one of polyurethane latex particles, polyacrylate latex particles, chloroprene rubber latex particles, styrene-butadiene rubber latex particles, and styrene-acrylic rubber latex particles.
2. The water-based asphalt anti-insect and anti-corrosion coating according to claim 1, characterized in that: The water-based asphalt base coating is composed of a film-forming resin composition, a filler composition, an anticorrosive agent, an antibacterial and mildew-proof agent, a leveling agent, a wetting and dispersing agent, a defoaming agent, a film-forming agent, and a pH regulator; the film-forming resin composition is composed of a water-based asphalt emulsion and at least one of a water-based polyurethane emulsion, a water-based epoxy resin emulsion, a water-based acrylic emulsion, a water-based styrene-butadiene rubber emulsion, a water-based styrene-acrylic rubber emulsion, and a water-based chloroprene rubber emulsion.
3. The water-based asphalt insect pest and anticorrosion coating according to claim 2, characterized in that: The film-forming resin composition is composed of an aqueous asphalt emulsion, an aqueous polyurethane emulsion, and an aqueous epoxy resin emulsion; the mass ratio of the dry weight of asphalt in the aqueous asphalt emulsion to the dry weight of polyurethane latex particles in the aqueous polyurethane emulsion and the dry weight of epoxy resin in the aqueous epoxy resin emulsion is 100:(20-30):(20-30).
4. The water-based asphalt insect pest and anticorrosion coating according to claim 2, characterized in that: The porous inorganic filler in the insect-proof filler is 4A zeolite with a particle size of 5-20 microns; the insect-proof agent is a mixed insect-proof agent formed by 4-nitrophenyl carbamate and neem extract.
5. The water-based asphalt insect pest and anticorrosion coating according to claim 2, characterized in that: The porous inorganic filler in the insect-proof filler is porous silicon dioxide with a particle size of 5-20 microns; the insect-proof agent is a mixed insect-proof agent formed by malathion monocarboxylic acid and camphor leaf extract.
6. The water-based asphalt anti-insect and anti-corrosion coating according to claim 3, characterized in that: The porous inorganic filler in the insect-proof filler is halloysite powder and / or halloysite nanotubes sieved through 800 mesh; the insect-proof agent is a mixed insect-proof agent formed by 4-nitrophenyl carbamate and neem extract, or the insect-proof agent is a mixed insect-proof agent formed by malathion monocarboxylic acid and camphor leaf extract.
7. The water-based asphalt insect pest and anticorrosion coating according to claim 3, characterized in that: The polymer latex particles are polyurethane latex particles, and the polyurethane latex particles in the water-based insect repellent polymer latex are provided by water-based polyurethane emulsion; the water-based polyurethane emulsion is made of isocyanate, polyol, chain extender, catalyst, emulsifier, and deionized water, and the ratio of the NCO molar amount in the isocyanate to the total NCO molar amount of the hydroxyl groups in the polyol and chain extender is 1.40-1.50; the chain extender is a hydrophilic chain extender combined with at least one of 1,4-butanediol, 1,5-pentanediol, and 1,6-hexanediol; The hydrophilic chain extender is at least one of sodium diamine sulfonate chain extender and 2,2-dihydroxymethyl propionic acid; the molar amount of the hydrophilic chain extender accounts for 20-50% of the total molar amount of the chain extender; the polyol is at least one of polyester diol, polyether diol, and polycarbonate diol, and is combined with at least one of dihydroxy-terminated vinyl silicone oil and terminal hydroxyl polybutadiene; the catalyst is one of organic tin and organic bismuth; the emulsifier is any one of fatty alcohol polyoxyethylene ether AEO-9 and castor oil polyoxyethylene ether EL-30.
8. The water-based asphalt insect pest and anticorrosion coating according to claim 3, characterized in that: The preparation process of the insect-proof filler is as follows: Step 1: placing the porous inorganic filler in a low-temperature plasma treatment device, and performing low-temperature plasma treatment for 10-15 minutes at 0-4°C and nitrogen or nitrogen-oxygen mixed gas, with a plasma generator frequency of 40KHz, a power of 100-300W, and a nitrogen input of 40-80L / h, to obtain a plasma-modified porous inorganic filler; Step 2: placing 10 parts by mass of the plasma-modified porous inorganic filler in 200-400 mL of a 0.4-0.8 wt% aqueous solution of a siloxane coupling agent, wherein the siloxane coupling agent in the aqueous solution of the siloxane coupling agent comprises at least epoxy silane, adding 0.5-1 mL of a 0.1 mol aqueous solution of hydrochloric acid, stirring at 100-200 rpm for 1-3 min, and then performing ultrasonic dispersion treatment for 15-30 min at an ultrasonic frequency of 40 kHz and an ultrasonic power of 300-600 W, filtering, and drying to obtain an epoxy-modified porous inorganic filler; Step 3, 0.5-1.5 parts by weight of an organic synthetic insect repellent is added to 200-250 mL of deionized water, wherein the organic synthetic insect repellent is at least one of 4-nitrophenyl carbamate, (3-methylazetidin-3-yl) methylcarbamic acid tert-butyl ester, and malathion monocarboxylic acid, and after mixing evenly, 10 parts by weight of an epoxy-modified porous inorganic filler is added, and the mixture is heated to 60-65° C. in a water bath, and the mixture is maintained at 60-65° C. and 100-200 rpm for 20-40 minutes. After the reaction is completed, the mixture is naturally cooled to room temperature, and filtered under reduced pressure and dried to obtain a porous inorganic filler grafted with an organic synthetic insect repellent; Step 4: Take 10 parts by mass of a porous inorganic filler grafted with an organic synthetic insect repellent, 1-3 parts by mass of a natural herbal insect repellent extract, and 40-80 parts of deionized water and mix them evenly, wherein the natural herbal insect repellent extract is at least one of wormwood extract, neem extract, ginger extract, camphor leaf extract, and ginger extract, and then perform ultrasonic dispersion treatment for 15-30 minutes, with an ultrasonic frequency of 40kHz and an ultrasonic power of 300-600W. After the ultrasonic dispersion treatment, dry the mixture at normal pressure to remove moisture, and put the obtained solid into a planetary ball mill for dry ball milling. During the ball milling process, nitrogen at 0-4°C is introduced, the ball milling speed is 30-80rpm, and the ball milling is performed for 5-15 minutes to obtain a finished insect repellent filler, which is sealed and stored at low temperature.
9. A water-based asphalt insect pest and anticorrosion coating according to claims 7 and 8, characterized in that: The content of polyurethane latex particles in the water-based insect-proof polymer latex is 0.5-2wt%, and the mass ratio of the polyurethane latex particles to the insect-proof filler is 1:(5-10).
10. A processing technology for a water-based asphalt insect pest and anticorrosion coating according to any one of claims 1 to 9, characterized in that: The preparation process of the water-based asphalt base coating comprises: firstly, mixing the film-forming resin composition uniformly to form a composite latex, adding the filler composition, the antiseptic agent, the antibacterial and mildew-proof agent, the leveling agent, the wetting and dispersing agent, the defoaming agent, and the film-forming agent into the composite latex, mixing uniformly, and then adding the pH value adjusting agent to adjust the pH value of the system to neutral, thereby obtaining the water-based asphalt base coating; The preparation process of the water-based insect-proof polymer latex comprises the following steps: first preparing an insect-proof filler and an aqueous polymer latex; and then uniformly mixing deionized water, a thickener, an aqueous polymer latex and an insect-proof filler to obtain the water-based insect-proof polymer latex.
Citation Information
Patent Citations
Special container bottom anti-rust asphalt paint
CN105950017B