Non-destructive adsorption type connecting device for underwater construction and mounting method of non-destructive adsorption type connecting device
By designing a non-destructive adsorption connection device for underwater construction and using vacuum adsorption technology to fix it on the surface of hydraulic construction, the problems of heavy burdens and slow construction progress are solved, and the convenient attachment of tools and improvement of construction efficiency are achieved.
Patent Information
- Application Number
- CN202510086737.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2025-05-06
AI Technical Summary
In the existing underwater hole drilling and planting technology, divers need to carry a large number of tools, which leads to heavy burdens and slow construction progress, and lacks a device that can be fixed to the surface of hydraulic construction for hanging tools.
A failure-free adsorption-type connection device for underwater construction is designed, including a gas-water separation tank, a vacuum degree control unit, a gas-water suction pump and a negative pressure adsorption positioner. It is fixed to the surface of the hydraulic construction through vacuum adsorption technology to provide the tool attachment point.
This device can reduce the burden on divers, improve construction progress, achieve stable adsorption on the surface of hydraulic construction and convenient attachment of tools, and improve the efficiency and safety of underwater construction.
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Figure CN119933083A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of water conservancy project water-stopping construction, and in particular relates to a non-destructive adsorption connection device for underwater construction and an installation method thereof. Background Art
[0002] In water conservancy projects, underwater construction operations (such as drilling and rebar planting) are widely used in the maintenance and reinforcement of water conservancy projects such as water channels, bridges, docks, and shipyards. At present, underwater drilling and rebar planting is mostly carried out by divers diving underwater. Due to the large number of drilling and rebar planting processes, divers need to carry a lot of tools (such as drilling rigs, hole cleaners, rebar rod components, rebar planting glue, etc.), which is inconvenient to carry with them, and they cannot carry a lot. In particular, carrying a drilling rig adds an extra burden to the diver. Basically, after a hole is rebar-planted, it is necessary to rise to the surface of the water to take the next rebar rod component, so the construction progress is relatively slow. Therefore, it is urgent to design a device that can be fixed on the surface of a hydraulic structure for hanging tools. Summary of the invention
[0003] In order to solve the deficiencies in the prior art, the present invention provides an underwater construction non-destructive adsorption connection device and an installation method thereof which has a scientific principle, is convenient to operate, is safe and reliable, can reduce the burden on divers, and improve the construction progress.
[0004] To solve the above technical problems, the present invention adopts the following technical scheme: a non-destructive adsorption connection device for underwater construction, including an air-water separation tank, a vacuum control unit, an air-water suction pump and a negative pressure adsorption positioner, the air-water suction pump having an inlet and two outlets, the inlet of the air-water suction pump being connected to the negative pressure adsorption positioner through a suction pipe, one outlet of the air-water suction pump being connected to a first drain pipe, and the other outlet of the air-water suction pump being connected to the inlet of the air-water separation tank through a water-gas transmission pipe; the negative pressure adsorption positioner generates a vacuum adsorption force on the underwater surface of the hydraulic structure through the suction of the air-water suction pump to form an underwater positioning connection part; the vacuum control unit is used to monitor the vacuum degree inside the negative pressure adsorption positioner, and to start the air-water suction pump in real time to maintain a stable vacuum adsorption force of the negative pressure adsorption positioner on the surface of the hydraulic structure, and a plurality of guide support wheel assemblies are evenly arranged on the outside of the negative pressure adsorption positioner.
[0005] The gas-water separation tank includes a base and a steel tank upright on the base, a first drain pipe is provided with a first drain valve, a second drain pipe is provided at the bottom of the steel tank, a second drain pipe is provided with a second drain valve, an exhaust pipe is provided at the top of the steel tank, an exhaust valve is provided on the exhaust pipe, and a control valve adjacent to the steel tank is provided on the water-gas transmission pipe.
[0006] The negative pressure adsorption positioner includes a vertically arranged and disc-shaped cover plate, a pipe joint is fixedly provided at the center of the cover plate, the left end of the pipe joint is connected to the suction pipe, a check valve is provided on the pipe joint, an inner positioning ring and an outer positioning ring which are concentric with the cover plate and are both circular are integrally provided on the right surface of the cover plate, an annular groove which is open on the right side is formed between the inner positioning ring and the outer positioning ring, the width of the annular groove gradually increases from the groove opening to the groove bottom, an inner rubber sleeve, a pressure ring and an outer rubber sleeve are provided in the annular groove, the inner circle of the left half of the inner rubber sleeve is fitted with the outer circle of the inner positioning ring, the outer circle of the left half of the outer rubber sleeve is fitted with the inner circle of the outer positioning ring, and the inner The thickness of the rubber sleeve and the outer rubber sleeve in the annular groove gradually decreases from left to right, and the distance between the outer circle of the inner rubber sleeve and the inner circle of the outer rubber sleeve in the annular groove gradually increases from left to right. The pressure ring is located between the inner rubber sleeve and the outer rubber sleeve, and the thickness of the pressure ring gradually increases from left to right. The pressure ring is connected to the cover plate through a number of countersunk bolts, and the inner circle and outer circle of the pressure ring are respectively fitted and crimped with the outer circle of the inner rubber sleeve and the inner circle of the outer rubber sleeve. The right half of the inner rubber sleeve expands outward to be the same as the outer diameter of the outer locating ring, and the right half of the outer rubber sleeve expands inward to be the same as the inner diameter of the inner locating ring.
[0007] An inner electric heating wire is embedded in the right side of the inner rubber sleeve, and the inner electric heating wire is connected to a first waterproof wire that passes through the cover plate and the inner rubber sleeve. An outer electric heating wire is embedded in the right side of the outer rubber sleeve, and the outer electric heating wire is connected to a second waterproof wire that passes through the cover plate and the inner rubber sleeve. The first waterproof wire and the second waterproof wire are arranged along the length direction of the suction pipe.
[0008] The guide support wheel assembly includes a cylinder whose center line is parallel to the center line of the cover plate, a piston is slidably provided in the cylinder to divide the interior of the cylinder into a left cavity and a right cavity, a sealing ring is provided on the outer circle of the piston to slide and seal with the inner circle of the cylinder, the inner side of the cylinder is fixedly connected to the outer circle of the cover plate and the outer positioning ring, a telescopic rod is coaxially fixedly connected to the right end of the piston, the right end of the telescopic rod passes through the right end face of the cylinder and is connected to a universal wheel, a spring is provided in the right cavity and is sleeved on the telescopic rod, and a high-pressure air pipe connected to the left cavity is connected to the left end of the cylinder; the high-pressure air pipe connected to the cylinder of each guide support wheel assembly is connected to an injection pipe through a multi-way pipe joint, the injection pipe is arranged along the length of the suction pipe, and the upper end of the injection pipe is connected to an injection pump.
[0009] A circular injection pipe is provided on the outside of the outer rubber sleeve. The outer side of the injection pipe is fixedly connected to the inner side of all the telescopic rods. A number of injection holes are evenly opened on the right side of the injection pipe. A submersible pump is fixedly provided on the left side of the cover plate. The outlet of the submersible pump is connected to the left side of the injection pipe through a high-pressure water pipe. The power supply line of the submersible pump is arranged along the length of the suction pipe.
[0010] A plurality of handles are provided between the top surface of the cover plate and the pipe joint, and the plurality of handles are evenly arranged in an array along the circumference of the pipe joint, each handle is provided with a connection hole, and a hanging rope is passed through the uppermost connection hole; The power input shaft of the air-water suction pump is connected to a servo motor, and the servo motor and the bottom of the air-water suction pump share a support; the cover plate is threadedly connected to an air pressure balance bolt, and the left end of the air pressure balance bolt is provided with a handle located on the left side of the cover plate; The vacuum control unit includes a PLC controller and a pressure sensor. The pressure sensor is installed on the steel tank to monitor the vacuum inside the steel tank. The signal output end of the pressure sensor is connected to the signal input end of the PLC controller, and the signal output end of the PLC controller is connected to the signal input end of the servo motor.
[0011] The method for installing a non-destructive adsorption connection device for underwater construction comprises the following steps: S1. Transport the underwater construction non-destructive adsorption connection device to the top of the hydraulic structure that requires underwater drilling and reinforcement planting; S2. After connecting the pipes and lines, use the lifting rope to sink the negative pressure adsorption locator down into the water along the side wall of the hydraulic structure. After the diver places the negative pressure adsorption locator at a suitable position on the side wall of the hydraulic structure, a signal is sent upwards; S3, start the submersible pump first, the submersible pump draws clean water through the high-pressure water pipe into the annular injection pipe, and finally sprays it out from several small injection holes on the right side of the injection pipe. At this time, the diver swings the negative pressure adsorption positioner, and the jet water sprayed from the injection pipe removes the algae and other attachments attached to the side wall of the hydraulic structure, and then shuts down the submersible pump; S4. The diver makes the inner rubber sleeve and the outer rubber sleeve on the right side of the negative pressure adsorption positioner contact the side wall of the hydraulic structure, starts the servo motor, and evacuates the cavity formed between the cover plate and the inner rubber sleeve until the negative pressure adsorption positioner is adsorbed on the side wall of the hydraulic structure, and connects the upper end of the suspension rope to the fixed connection point on the top of the hydraulic structure; S5. The diver hangs the punching and reinforcing bar tool kit he carries with him to the connection hole on the handle; S6. Divers perform drilling and rebar planting operations in the vicinity of the negative pressure adsorption locator; S7. After the drilling and rebar planting operation in this area is completed, the servo motor is turned off, and the diver loosens the air pressure balance bolt on the cover plate. Water enters the inner rubber sleeve, and the negative pressure in the cavity between the cover plate and the inner rubber sleeve disappears. The entire negative pressure adsorption positioner is moved to the next area, and steps S3-S6 are repeated.
[0012] The specific process of step S4 is as follows: the right ends of the inner rubber sleeve and the outer rubber sleeve are in contact with the underwater side wall of the hydraulic structure, the control valve is closed first, the first drain valve is opened, the servo motor is started, the air-water suction pump works, the suction pipe draws out the water inside the cover plate and discharges it through the first drain pipe, when the amount of water discharged from the first drain pipe becomes smaller, the control valve is opened, the first drain valve is closed, the air-water suction pump draws the air-water mixture into the steel tank, the cavity inside the inner rubber sleeve and the cover plate and the annular cavity between the inner rubber sleeve and the outer rubber sleeve are all sucked into a negative pressure state, and the right ends of the inner rubber sleeve and the outer rubber sleeve are The surface is tightly adsorbed on the underwater side wall of the hydraulic structure; the steel tank separates the sucked gas and water, the gas is discharged from the exhaust pipe on the top, and the water is temporarily stored at the bottom of the steel tank. The second drain valve is opened at regular intervals to discharge the water and mud in the steel tank; the pressure sensor monitors the vacuum degree inside the steel tank in real time and transmits the pressure signal to the PLC controller. The PLC controller sets the vacuum degree range. When the vacuum degree is lower than the minimum value of the set range, the PLC controller commands the servo motor to start and the gas-water suction pump to work. When the vacuum degree reaches the maximum value of the set range, the PLC controller commands the servo motor to shut down and the gas-water suction pump stops; If the surface of the underwater side wall of the hydraulic structure is not smooth and flat, in order to improve the negative pressure adsorption effect, when the inner rubber sleeve and the outer rubber sleeve are just adsorbed to the underwater side wall of the hydraulic structure, the first waterproof wire and the second waterproof wire are energized, and the inner electric heating wire and the outer electric heating wire heat the inner rubber sleeve and the outer rubber sleeve respectively. The inner rubber sleeve and the outer rubber sleeve expand and soften due to the heat, and the right end annular surfaces of the inner rubber sleeve and the outer rubber sleeve are deformed under the action of external water pressure and atmospheric pressure. The right end annular surfaces of the deformed inner rubber sleeve and the outer rubber sleeve are in full contact with the surface of the underwater side wall of the hydraulic structure, thereby improving the sealing effect. Subsequently, the first waterproof wire and the second waterproof wire are de-energized, and the right end annular surfaces of the inner rubber sleeve and the outer rubber sleeve maintain full annular sealing contact with the surface of the underwater side wall of the hydraulic structure after external water cooling.
[0013] In step S2, when the side wall of the hydraulic structure is a slope or a channel slope, the air injection pump is started, and the air injection pipe is raised to inject high-pressure air into the cylinder of the guide support wheel assembly. The high-pressure air drives the piston to move in the steel cylinder, and the piston drives the telescopic rod to extend outward. The universal wheel is supported on the slope or the channel slope, and the air injection pressure of the air injection pump is kept stable. The negative pressure adsorption positioner does not contact the slope or the channel slope, and slides down the slope or the channel slope to below the water surface through the universal wheel; before starting the servo motor in step S4, the air injection pump is turned off, and under the elastic force of the spring, the piston and the telescopic rod are driven to move in the opposite direction, and the universal wheel is separated from the slope or the channel slope.
[0014] By adopting the above technical solution, the present invention has outstanding substantive features and significant progress compared with the prior art, as follows: 1) The steel tank is used to store the water and gas extracted from the negative pressure adsorption positioner, and is the main carrier for forming vacuum and water-gas separation; the air-water suction pump is the main mechanical power facility driven by the servo motor to generate vacuum, and the negative pressure adsorption positioner is a special facility used to form vacuum adsorption on the surface of hydraulic structures, forming an underwater adsorption anchor point; the vacuum control unit is used to monitor the vacuum degree inside the negative pressure adsorption positioner, and start and shut down the air-water suction pump in real time to maintain the vacuum adsorption force inside the negative pressure adsorption positioner.
[0015] 2) The cover plate, inner locating ring and outer locating ring are made in one piece. The annular groove formed between the inner locating ring and the outer locating ring is used to install the inner rubber sleeve and the outer rubber sleeve. The inner rubber sleeve and the outer rubber sleeve are crimped and positioned by a pressing ring. Since the width of the annular groove gradually increases from the groove mouth to the groove bottom, the thickness of the inner rubber sleeve and the outer rubber sleeve in the annular groove gradually decreases from left to right, and the thickness of the pressing ring gradually increases from left to right. In this way, when the pressing ring is connected to the cover plate by the countersunk bolt, the pressing ring presses the inner rubber sleeve and the outer rubber sleeve to form a wedge-shaped pressing structure, so that the inner rubber sleeve and the outer rubber sleeve are tightly fixed in the annular groove.
[0016] 3) An annular cavity is formed between the inner rubber sleeve and the outer rubber sleeve, and the inner rubber sleeve and the outer rubber sleeve are in contact with the underwater concrete slab at the same time. Under the condition of internal negative pressure, the two rubber sleeves not only improve the negative pressure adsorption connection strength between the entire negative pressure adsorption positioner and the hydraulic structure, but also improve the sealing between the surface of the hydraulic structure.
[0017] 4) The right half of the inner rubber sleeve expands outward to the same diameter as the outer diameter of the outer locating ring, and the right half of the inner rubber sleeve expands inward to the same diameter as the inner diameter of the inner locating ring; this structure can increase the thickness and strength of the inner rubber sleeve and the inner rubber sleeve, and the inner rubber sleeve and the inner rubber sleeve can be supported by the inner locating ring and the outer locating ring respectively in the axial direction.
[0018] 5) For the jet pipe, before vacuum adsorption, the submersible pump can be started to suck clean water and spray it out through the small jet holes on the jet pipe. The high-pressure jet water can remove algae or other debris attached to the side wall surface of the hydraulic structure. In addition, since the surface of the hydraulic structure is not smooth and flat, in order to improve the sealing performance between the right end ring surface of the inner rubber sleeve and the outer rubber sleeve and the uneven surface of the hydraulic structure, the inner and outer electric heating wires are respectively embedded in the right side of the inner and outer rubber sleeves. After the inner and outer electric heating wires are powered on, the right ends of the inner and outer rubber sleeves are heated and softened, so that the right end ring surfaces of the inner and outer rubber sleeves are tightly fitted with the surface of the hydraulic structure. After power is off, the inner and outer rubber sleeves are deformed by the water-cooled annular end faces to keep them tightly fitted with the surface of the hydraulic structure, thereby improving the negative pressure adsorption effect. Due to the good sealing performance, in order to improve the underwater construction efficiency and facilitate the rapid transfer of the negative pressure adsorption positioner, the internal vacuum is eliminated by unscrewing the air pressure balance bolt.
[0019] 6) The handle has three functions. The first is to enhance the connection strength between the pipe joint and the cover plate; the second is to provide anchor connection holes to facilitate the connection of equipment for underwater construction or repair operations; the third is to facilitate the removal of the negative pressure adsorption locator during transportation.
[0020] 7) The function of the check valve is to prevent the water sucked into the steel tank or pipeline from flowing back into the negative pressure adsorption positioner when the air-water suction pump stops, thereby reducing or even losing the anchoring effect.
[0021] 8) The pressure sensor monitors the vacuum degree inside the steel tank in real time and transmits the pressure signal to the PLC controller. The PLC controller sets the vacuum degree range. When the vacuum degree is lower than the minimum value of the set range, the PLC controller commands the servo motor to start and make the gas-water suction pump work. When the vacuum degree reaches the maximum value of the set range, the PLC controller commands the servo motor to shut down and make the gas-water suction pump rest.
[0022] In summary, the present invention has a scientific principle, utilizes vacuum suction, water-gas separation, vacuum degree control and other technologies, integrates vacuum adsorption as an underwater non-destructive anchor connection point, provides a tool kit attachment point for underwater drilling and rebar planting, reduces the burden of divers during work, and improves work efficiency. The present invention can also be used for other anchor points for underwater operations or anchor points for water operations. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a schematic diagram of on-site operation when the present invention is applied to the vertical side wall of a hydraulic structure; Figure 2 yes Figure 1 Schematic diagram of the structure of each component on the top of the hydraulic structure; Figure 3 yes Figure 1 Schematic diagram of the internal structure of the medium negative pressure adsorption positioner; Figure 4 yes Figure 3 Right view of; Figure 5 It is a schematic diagram of on-site operation of the present invention applied to a channel side slope or a slope. DETAILED DESCRIPTION
[0024] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the accompanying drawings in the embodiments of the present invention.
[0025] like Figure 1-Figure 4As shown, the non-destructive adsorption connection device for underwater construction of the present invention comprises an air-water separation tank, a vacuum control unit, an air-water suction pump 3 and a negative pressure adsorption positioner 4, the air-water suction pump 3 has an inlet and two outlets, the inlet of the air-water suction pump 3 is connected to the negative pressure adsorption positioner 4 through a suction pipe 5, one outlet of the air-water suction pump 3 is connected to a first drain pipe 6, and the other outlet of the air-water suction pump 3 is connected to the inlet of the air-water separation tank through a water-gas conveying pipe 7; the negative pressure adsorption positioner 4 generates a vacuum adsorption force on the underwater surface of the hydraulic structure 8 through the suction of the air-water suction pump 3 to form an underwater positioning connection part; the vacuum control unit is used to monitor the vacuum degree inside the negative pressure adsorption positioner 4, and start the air-water suction pump 3 in real time to maintain the negative pressure adsorption positioner 4 to maintain a stable vacuum adsorption force on the surface of the hydraulic structure 8, and a plurality of guide support wheel assemblies are evenly arranged on the outside of the negative pressure adsorption positioner 4.
[0026] The gas-water separation tank includes a base 9 and a steel tank 10 upright on the base 9, a first drain valve 11 is provided on the first drain pipe 6, a second drain pipe 12 is provided at the bottom of the steel tank 10, a second drain valve 13 is provided on the second drain pipe 12, an exhaust pipe 14 is provided on the top of the steel tank 10, an exhaust valve 15 is provided on the exhaust pipe 14, and a control valve 16 adjacent to the steel tank 10 is provided on the water gas conveying pipe 7.
[0027] The negative pressure adsorption positioner 4 includes a vertically arranged and disc-shaped cover plate 17, a pipe joint 18 is fixedly provided at the center of the cover plate 17, the left end of the pipe joint 18 is connected to the suction pipe 5, a check valve 19 is provided on the pipe joint 18, and an inner positioning ring 20 and an outer positioning ring 21 which are concentric with the cover plate 17 and are both in the shape of a circular ring are integrally provided on the right surface of the cover plate 17, an annular groove with an open right side is formed between the inner positioning ring 20 and the outer positioning ring 21, and the width of the annular groove gradually increases from the groove opening to the groove bottom, an inner rubber sleeve 22, a pressure ring 23 and an outer rubber sleeve 24 are provided in the annular groove, the inner circle of the left half of the inner rubber sleeve 22 is fitted with the outer circle of the inner positioning ring 20, and the outer circle of the left half of the outer rubber sleeve 24 is fitted with the inner circle of the outer positioning ring 21 The thickness of the inner rubber sleeve 22 and the outer rubber sleeve 24 in the annular groove gradually decreases from left to right, and the distance between the outer circle of the inner rubber sleeve 22 and the inner circle of the outer rubber sleeve 24 in the annular groove gradually increases from left to right. The pressure ring 23 is located between the inner rubber sleeve 22 and the outer rubber sleeve 24, and the thickness of the pressure ring 23 gradually increases from left to right. The pressure ring 23 is connected to the cover plate 17 through a plurality of countersunk bolts 25. The inner circle and outer circle of the pressure ring 23 are respectively attached to and crimped with the outer circle of the inner rubber sleeve 22 and the inner circle of the outer rubber sleeve 24. The right half of the inner rubber sleeve 22 expands outward to be the same as the outer diameter of the outer positioning ring 21, and the right half of the outer rubber sleeve 24 expands inward to be the same as the inner diameter of the inner positioning ring 20.
[0028] An inner electric heating wire 26 is embedded in the right side of the inner rubber sleeve 22, and the inner electric heating wire 26 is connected to a first waterproof wire that passes through the cover plate 17 and the inner rubber sleeve 22. An outer electric heating wire 27 is embedded in the right side of the outer rubber sleeve 24, and the outer electric heating wire 27 is connected to a second waterproof wire that passes through the cover plate 17 and the inner rubber sleeve 22. The first waterproof wire and the second waterproof wire are arranged along the length direction of the suction pipe 5.
[0029] The guide support wheel assembly includes a cylinder 28 whose center line is parallel to the center line of the cover plate 17, and a piston 29 is slidably provided in the cylinder 28 to divide the inside of the cylinder 28 into a left cavity and a right cavity. The outer circle of the piston 29 is provided with a sealing ring that slides and seals with the inner circle of the cylinder 28. The inner side of the cylinder 28 is fixedly connected to the outer circle of the cover plate 17 and the outer positioning ring 21. A telescopic rod 30 is coaxially fixedly connected to the right end of the piston 29. The right end of the telescopic rod 30 passes through the right end surface of the cylinder 28 and is connected to a universal wheel 31. A spring 32 sleeved on the telescopic rod 30 is provided in the right cavity, and a high-pressure air pipe 33 connected to the left cavity is connected to the left end of the cylinder 28; the high-pressure air pipe 33 connected to the cylinder 28 of each guide support wheel assembly is connected to an injection pipe 34 through a multi-way pipe joint. The injection pipe 34 is arranged along the length of the suction pipe 5, and the upper end of the injection pipe 34 is connected to an injection pump.
[0030] A circular injection pipe 36 is sleeved on the outside of the outer rubber sleeve 24. The outer side of the injection pipe 36 is fixedly connected to the inner side of all the telescopic rods 30. A number of injection holes are evenly opened on the right side of the injection pipe 36. A submersible pump 37 is fixedly provided on the left side of the cover plate 17. The outlet of the submersible pump 37 is connected to the left side of the injection pipe 36 through a high-pressure water pipe. The power supply line of the submersible pump 37 is arranged along the length of the suction pipe 5.
[0031] A plurality of handles 38 are provided between the top surface of the cover plate 17 and the pipe joint 18. The plurality of handles 38 are evenly arranged in an array along the circumference of the pipe joint 18. Each handle 38 is provided with a connection hole 39, and a hanging rope is passed through the uppermost connection hole 39. The power input shaft of the air-water suction pump 3 is connected to a servo motor 40, and the servo motor 40 and the bottom of the air-water suction pump 3 share a support 41; the cover plate 17 is threadedly connected to a gas pressure balance bolt 42, and the left end of the gas pressure balance bolt 42 is provided with a handle 43 located on the left side of the cover plate 17; The vacuum control unit includes a PLC controller 44 and a pressure sensor 45. The pressure sensor 45 is installed on the steel tank 10 to monitor the vacuum degree inside the steel tank 10. The signal output end of the pressure sensor 45 is connected to the signal input end of the PLC controller 44, and the signal output end of the PLC controller 44 is connected to the signal input end of the servo motor 40.
[0032] The method for installing a non-destructive adsorption connection device for underwater construction comprises the following steps: S1. Transport the underwater construction non-destructive adsorption connection device to the top of the hydraulic structure 8 that needs underwater drilling and reinforcement planting; S2. After connecting the pipes and lines, use the lifting rope to sink the negative pressure adsorption locator 4 down along the side wall of the hydraulic structure 8 into the water. After the diver places the negative pressure adsorption locator 4 at a suitable position on the side wall of the hydraulic structure 8, a signal is sent upward; S3, first start the submersible pump 37, the submersible pump 37 draws clean water through the high-pressure water pipe into the annular injection pipe 36, and finally sprays it out from a number of small injection holes on the right side of the injection pipe 36. At this time, the diver swings the negative pressure adsorption positioner 4, and the jet water sprayed by the injection pipe 36 removes the algae and other attachments attached to the side wall of the hydraulic structure 8, and then the submersible pump 37 is turned off; S4, the diver makes the inner rubber sleeve 22 and the outer rubber sleeve 24 on the right side of the negative pressure adsorption positioner 4 contact the side wall of the hydraulic structure 8, starts the servo motor 40, and evacuates the cavity formed between the cover plate 17 and the inner rubber sleeve 22 until the negative pressure adsorption positioner 4 is adsorbed on the side wall of the hydraulic structure 8, and connects the upper end of the suspension rope to the fixed connection point on the top of the hydraulic structure 8; S5, the diver hangs the punching and reinforcing bar implanting tool kit he carries with him to the connecting hole 39 on the handle 38; S6, the diver performs drilling and reinforcing bar planting operations in the vicinity of the negative pressure adsorption positioner 4; S7. After the drilling and rebar planting operation in this area is completed, the servo motor 40 is turned off, and the diver loosens the air pressure balance bolt 42 on the cover plate 17. Water enters the inner rubber sleeve 22, and the negative pressure in the cavity between the cover plate 17 and the inner rubber sleeve 22 disappears. The entire negative pressure adsorption positioner 4 is moved to the next area, and steps S3-S6 are repeated.
[0033] The specific process of step S4 is as follows: the right ends of the inner rubber sleeve 22 and the outer rubber sleeve 24 are in contact with the underwater side wall of the hydraulic structure 8, the control valve 16 is closed first, the first drain valve 11 is opened, the servo motor 40 is started, the air-water suction pump 3 works, the suction pipe 5 draws out the water inside the cover plate 17 and discharges it through the first drain pipe 6, when the amount of water discharged from the first drain pipe 6 becomes smaller, the control valve 16 is opened, the first drain valve 11 is closed, the air-water suction pump 3 draws the air-water mixture into the steel tank 10, the cavity inside the inner rubber sleeve 22 and the cover plate 17 and the annular cavity between the inner rubber sleeve 22 and the outer rubber sleeve 24 are all sucked into a negative pressure state, and the inner rubber sleeve 22 and the outer rubber sleeve 24 are sucked into a negative pressure state. The right end face of the rubber sleeve 24 is tightly adsorbed on the underwater side wall of the hydraulic structure 8; the steel tank 10 separates the sucked gas and water, the gas is discharged from the exhaust pipe 14 at the top, and the water is temporarily stored at the bottom of the steel tank 10. The second drain valve 13 is opened at regular intervals to discharge the water and mud in the steel tank 10; the pressure sensor 45 monitors the vacuum degree inside the steel tank 10 in real time, and transmits the pressure signal to the PLC controller 44. The PLC controller 44 sets the vacuum degree range according to the setting. When the vacuum degree is lower than the minimum value of the setting range, the PLC controller 44 commands the servo motor 40 to start, so that the gas-water suction pump 3 works. When the vacuum degree reaches the maximum value of the setting range, the PLC controller 44 commands the servo motor 40 to shut down, and the gas-water suction pump 3 stops; If the surface of the underwater side wall of the hydraulic structure 8 is not smooth and flat, in order to improve the negative pressure adsorption effect, when the inner rubber sleeve 22 and the outer rubber sleeve 24 are just adsorbed to the underwater side wall of the hydraulic structure 8, the first waterproof wire and the second waterproof wire are energized, and the inner electric heating wire 26 and the outer electric heating wire 27 heat the inner rubber sleeve 22 and the outer rubber sleeve 24 respectively. The inner rubber sleeve 22 and the outer rubber sleeve 24 expand and soften due to the heat, and the right end annular surfaces of the inner rubber sleeve 22 and the outer rubber sleeve 24 are deformed under the action of external water pressure and atmospheric pressure. The right end annular surfaces of the deformed inner rubber sleeve 22 and the outer rubber sleeve 24 are in full contact with the surface of the underwater side wall of the hydraulic structure 8, thereby improving the sealing effect. Subsequently, the first waterproof wire and the second waterproof wire are de-energized, and the right end annular surfaces of the inner rubber sleeve 22 and the outer rubber sleeve 24 maintain full annular sealing contact with the surface of the underwater side wall of the hydraulic structure 8 after external water cooling.
[0034] like Figure 5As shown, in step S2, when the side wall of the hydraulic structure 8 is a slope or a channel slope, the air injection pump is started, and the air injection pipe 34 is raised to inject high-pressure air into the cylinder 28 of the guide support wheel assembly, and the high-pressure air drives the piston 29 to move in the steel cylinder, and the piston 29 drives the telescopic rod 30 to extend outward, and the universal wheel 31 is supported on the slope or the channel slope, so that the air injection pressure of the air injection pump is kept stable, and the negative pressure adsorption positioner 4 does not contact the slope or the channel slope, and slides down the slope or the channel slope to below the water surface through the universal wheel 31; before starting the servo motor 40 in step S4, the air injection pump is turned off, and under the elastic force of the spring 32, the piston 29 and the telescopic rod 30 are driven to move in the opposite direction, and the universal wheel 31 is separated from the slope or the channel slope.
[0035] The above two embodiments do not impose any formal restrictions on the shape, material, structure, etc. of the present invention. Any simple modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention are within the protection scope of the technical solution of the present invention.
Claims
1. Non-destructive adsorption connection device for underwater construction, characterized by: It includes an air-water separation tank, a vacuum control unit, an air-water suction pump and a negative pressure adsorption positioner. The air-water suction pump has an inlet and two outlets. The inlet of the air-water suction pump is connected to the negative pressure adsorption positioner through a suction pipe, one outlet of the air-water suction pump is connected to a first drain pipe, and the other outlet of the air-water suction pump is connected to the inlet of the air-water separation tank through a water-gas transmission pipe; the negative pressure adsorption positioner generates a vacuum adsorption force on the underwater surface of the hydraulic structure through the suction of the air-water suction pump to form an underwater positioning connection part; the vacuum control unit is used to monitor the vacuum degree inside the negative pressure adsorption positioner, and start the air-water suction pump in real time to maintain a stable vacuum adsorption force of the negative pressure adsorption positioner on the surface of the hydraulic structure, and a plurality of guide support wheel assemblies are evenly arranged on the outside of the negative pressure adsorption positioner.
2. The non-destructive adsorption connection device for underwater construction according to claim 1, characterized in that: The gas-water separation tank includes a base and a steel tank upright on the base, a first drain pipe is provided with a first drain valve, a second drain pipe is provided at the bottom of the steel tank, a second drain pipe is provided with a second drain valve, an exhaust pipe is provided at the top of the steel tank, an exhaust valve is provided on the exhaust pipe, and a control valve adjacent to the steel tank is provided on the water-gas transmission pipe.
3. The non-destructive adsorption connection device for underwater construction according to claim 1 or 2, characterized in that: The negative pressure adsorption positioner includes a vertically arranged and disc-shaped cover plate, a pipe joint is fixedly provided at the center of the cover plate, the left end of the pipe joint is connected to the suction pipe, a check valve is provided on the pipe joint, an inner positioning ring and an outer positioning ring which are concentric with the cover plate and are both circular are integrally provided on the right surface of the cover plate, an annular groove which is open on the right side is formed between the inner positioning ring and the outer positioning ring, the width of the annular groove gradually increases from the groove opening to the groove bottom, an inner rubber sleeve, a pressure ring and an outer rubber sleeve are provided in the annular groove, the inner circle of the left half of the inner rubber sleeve is fitted with the outer circle of the inner positioning ring, the outer circle of the left half of the outer rubber sleeve is fitted with the inner circle of the outer positioning ring, and the inner The thickness of the rubber sleeve and the outer rubber sleeve in the annular groove gradually decreases from left to right, and the distance between the outer circle of the inner rubber sleeve and the inner circle of the outer rubber sleeve in the annular groove gradually increases from left to right. The pressure ring is located between the inner rubber sleeve and the outer rubber sleeve, and the thickness of the pressure ring gradually increases from left to right. The pressure ring is connected to the cover plate through a number of countersunk bolts, and the inner circle and outer circle of the pressure ring are respectively fitted and crimped with the outer circle of the inner rubber sleeve and the inner circle of the outer rubber sleeve. The right half of the inner rubber sleeve expands outward to be the same as the outer diameter of the outer locating ring, and the right half of the outer rubber sleeve expands inward to be the same as the inner diameter of the inner locating ring.
4. The non-destructive adsorption connection device for underwater construction according to claim 3 is characterized in that: An inner electric heating wire is embedded in the right side of the inner rubber sleeve, and the inner electric heating wire is connected to a first waterproof wire that passes through the cover plate and the inner rubber sleeve. An outer electric heating wire is embedded in the right side of the outer rubber sleeve, and the outer electric heating wire is connected to a second waterproof wire that passes through the cover plate and the inner rubber sleeve. The first waterproof wire and the second waterproof wire are arranged along the length direction of the suction pipe.
5. The non-destructive adsorption connection device for underwater construction according to claim 3 is characterized in that: The guide support wheel assembly includes a cylinder whose center line is parallel to the center line of the cover plate, a piston is slidably provided in the cylinder to divide the interior of the cylinder into a left cavity and a right cavity, a sealing ring is provided on the outer circle of the piston to slide and seal with the inner circle of the cylinder, the inner side of the cylinder is fixedly connected to the outer circle of the cover plate and the outer positioning ring, a telescopic rod is coaxially fixedly connected to the right end of the piston, the right end of the telescopic rod passes through the right end face of the cylinder and is connected to a universal wheel, a spring is provided in the right cavity and is sleeved on the telescopic rod, and a high-pressure air pipe connected to the left cavity is connected to the left end of the cylinder; the high-pressure air pipe connected to the cylinder of each guide support wheel assembly is connected to an injection pipe through a multi-way pipe joint, the injection pipe is arranged along the length of the suction pipe, and the upper end of the injection pipe is connected to an injection pump.
6. The non-destructive adsorption connection device for underwater construction according to claim 3 is characterized in that: A circular injection pipe is provided on the outside of the outer rubber sleeve. The outer side of the injection pipe is fixedly connected to the inner side of all the telescopic rods. A number of injection holes are evenly opened on the right side of the injection pipe. A submersible pump is fixedly provided on the left side of the cover plate. The outlet of the submersible pump is connected to the left side of the injection pipe through a high-pressure water pipe. The power supply line of the submersible pump is arranged along the length of the suction pipe.
7. The non-destructive adsorption connection device for underwater construction according to claim 6, characterized in that: A plurality of handles are provided between the top surface of the cover plate and the pipe joint, and the plurality of handles are evenly arranged in an array along the circumference of the pipe joint, each handle is provided with a connection hole, and a hanging rope is passed through the uppermost connection hole; The power input shaft of the air-water suction pump is connected to a servo motor, and the servo motor and the bottom of the air-water suction pump share a support; the cover plate is threadedly connected to an air pressure balance bolt, and the left end of the air pressure balance bolt is provided with a handle located on the left side of the cover plate; The vacuum control unit includes a PLC controller and a pressure sensor. The pressure sensor is installed on the steel tank to monitor the vacuum inside the steel tank. The signal output end of the pressure sensor is connected to the signal input end of the PLC controller, and the signal output end of the PLC controller is connected to the signal input end of the servo motor.
8. The method for installing the underwater construction non-destructive adsorption connection device according to claim 7 is characterized in that: The following steps are involved: S1. Transport the underwater construction non-destructive adsorption connection device to the top of the hydraulic structure that requires underwater drilling and reinforcement planting; S2. After connecting the pipes and lines, use the lifting rope to sink the negative pressure adsorption locator down into the water along the side wall of the hydraulic structure. After the diver places the negative pressure adsorption locator at a suitable position on the side wall of the hydraulic structure, a signal is sent upwards; S3, start the submersible pump first, the submersible pump draws clean water through the high-pressure water pipe into the annular injection pipe, and finally sprays it out from several small injection holes on the right side of the injection pipe. At this time, the diver swings the negative pressure adsorption positioner, and the jet water sprayed from the injection pipe removes the algae and other attachments attached to the side wall of the hydraulic structure, and then shuts down the submersible pump; S4. The diver makes the inner rubber sleeve and the outer rubber sleeve on the right side of the negative pressure adsorption positioner contact the side wall of the hydraulic structure, starts the servo motor, and evacuates the cavity formed between the cover plate and the inner rubber sleeve until the negative pressure adsorption positioner is adsorbed on the side wall of the hydraulic structure, and connects the upper end of the suspension rope to the fixed connection point on the top of the hydraulic structure; S5. The diver hangs the punching and reinforcing bar tool kit he carries with him to the connection hole on the handle; S6. Divers perform drilling and rebar planting operations in the vicinity of the negative pressure adsorption locator; S7. After the drilling and rebar planting operation in this area is completed, the servo motor is turned off, and the diver loosens the air pressure balance bolt on the cover plate. Water enters the inner rubber sleeve, and the negative pressure in the cavity between the cover plate and the inner rubber sleeve disappears. The entire negative pressure adsorption positioner is moved to the next area, and steps S3-S6 are repeated.
9. The method for installing the underwater construction non-destructive adsorption connection device according to claim 8, characterized in that: The specific process of step S4 is as follows: the right ends of the inner rubber sleeve and the outer rubber sleeve are in contact with the underwater side wall of the hydraulic structure, the control valve is closed first, the first drain valve is opened, the servo motor is started, the air-water suction pump works, the suction pipe draws out the water inside the cover plate and discharges it through the first drain pipe, when the amount of water discharged from the first drain pipe becomes smaller, the control valve is opened, the first drain valve is closed, the air-water suction pump draws the air-water mixture into the steel tank, the cavity inside the inner rubber sleeve and the cover plate and the annular cavity between the inner rubber sleeve and the outer rubber sleeve are all sucked into a negative pressure state, and the right ends of the inner rubber sleeve and the outer rubber sleeve are The surface is tightly adsorbed on the underwater side wall of the hydraulic structure; the steel tank separates the sucked gas and water, the gas is discharged from the exhaust pipe on the top, and the water is temporarily stored at the bottom of the steel tank. The second drain valve is opened at regular intervals to discharge the water and mud in the steel tank; the pressure sensor monitors the vacuum degree inside the steel tank in real time and transmits the pressure signal to the PLC controller. The PLC controller sets the vacuum degree range. When the vacuum degree is lower than the minimum value of the set range, the PLC controller commands the servo motor to start and the gas-water suction pump to work. When the vacuum degree reaches the maximum value of the set range, the PLC controller commands the servo motor to shut down and the gas-water suction pump stops; If the surface of the underwater side wall of the hydraulic structure is not smooth and flat, in order to improve the negative pressure adsorption effect, when the inner rubber sleeve and the outer rubber sleeve are just adsorbed to the underwater side wall of the hydraulic structure, the first waterproof wire and the second waterproof wire are energized, and the inner electric heating wire and the outer electric heating wire heat the inner rubber sleeve and the outer rubber sleeve respectively. The inner rubber sleeve and the outer rubber sleeve expand and soften due to the heat, and the right end annular surfaces of the inner rubber sleeve and the outer rubber sleeve are deformed under the action of external water pressure and atmospheric pressure. The right end annular surfaces of the deformed inner rubber sleeve and the outer rubber sleeve are in full contact with the surface of the underwater side wall of the hydraulic structure, thereby improving the sealing effect. Subsequently, the first waterproof wire and the second waterproof wire are de-energized, and the right end annular surfaces of the inner rubber sleeve and the outer rubber sleeve maintain full annular sealing contact with the surface of the underwater side wall of the hydraulic structure after external water cooling.
10. The method for installing the underwater construction non-destructive adsorption connection device according to claim 8, characterized in that: In step S2, when the side wall of the hydraulic structure is a slope or a channel slope, the air injection pump is started, and the air injection pipe is raised to inject high-pressure air into the cylinder of the guide support wheel assembly. The high-pressure air drives the piston to move in the steel cylinder, and the piston drives the telescopic rod to extend outward. The universal wheel is supported on the slope or the channel slope, and the air injection pressure of the air injection pump is kept stable. The negative pressure adsorption positioner does not contact the slope or the channel slope, and slides down the slope or the channel slope to below the water surface through the universal wheel; before starting the servo motor in step S4, the air injection pump is turned off, and under the elastic force of the spring, the piston and the telescopic rod are driven to move in the opposite direction, and the universal wheel is separated from the slope or the channel slope.