Photovoltaic support quality detection device based on machine vision
By designing a photovoltaic bracket quality detection device based on machine vision, using folding rods, mounting hooks and acquisition components, the problem of quality detection of photovoltaic bracket installation on the power generation site is solved, and efficient and accurate detection results are achieved.
Patent Information
- Application Number
- CN202510419646.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2025-05-06
- Estimated Expiration
- 2045-04-03
AI Technical Summary
The prior art is difficult to effectively detect the installation level, height, inclination and joint tolerance of photovoltaic brackets at the power generation site, especially when the terrain is uneven and the installation space of the equipment is limited.
A photovoltaic bracket quality detection device based on machine vision is designed, which includes a folding rod, a mounting hook, a sliding sleeve and a collection assembly. These components can be easily mounted on the photovoltaic bracket, adjust the position and angle of the acquisition assembly, and realize image acquisition for quality inspection.
The device can efficiently detect the installation quality of photovoltaic brackets in different terrain and space-constrained environments, reduce manual misjudgment, and improve detection efficiency and accuracy.
Smart Images

Figure CN119936009A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of photovoltaic support detection, and in particular to a photovoltaic support quality detection device based on machine vision. Background Art
[0002] As we all know, after the production and processing of photovoltaic brackets are completed, various profiles will be assembled into brackets at the power generation site and installed with photovoltaic panels and other equipment. Although these equipment can perform quality inspections on the appearance and strength of individual profiles at the processing site, after assembly, the installation level and inclination of the same group of brackets are consistent, and the tolerance requirements at the joints are difficult to guarantee. They can only be inspected by manual visual observation. This method is not only inefficient, but also difficult to detect parts that do not meet the tolerance requirements.
[0003] When testing the quality of finished photovoltaic brackets, a testing device can be used. The existing technology has the problem that the assembled photovoltaic brackets can only be visually inspected at the power generation site. Due to the flatness of the terrain and the equipment installation space allowed in the environment, it is usually difficult for large-volume equipment to require and test the installation level and inclination between the finished brackets and the tolerance requirements at the joints on site. Based on the above-mentioned problems, we found that it is difficult for the existing technology to avoid the above problems at the same time for the on-site assembly quality inspection of photovoltaic brackets. Therefore, we proposed a photovoltaic bracket quality inspection device based on machine vision that can be easily carried or disassembled, and can be exempted from installation on the ground to avoid the inconsistency of different terrains. At the same time, it occupies a small space and can capture images of the assembly quality of photovoltaic brackets as the basis for machine vision quality inspection. Summary of the invention
[0004] 1. Technical issues to be resolved In view of the shortcomings of the prior art, the present invention provides a photovoltaic bracket quality inspection device based on machine vision, which has the advantages of being easy to carry or disassemble and assemble, and can be exempted from installation on the ground to avoid the inconsistency of different terrains. At the same time, it occupies a small space and can capture images of the assembly quality of the photovoltaic bracket as the basis for machine vision quality inspection.
[0005] (II) Technical solution The above technical purpose of the present invention is achieved through the following technical solutions: a photovoltaic support quality detection device based on machine vision, comprising a folding rod, the outer side of the folding rod is provided with a mounting hook, the mounting hook is movably connected to the outer side of the photovoltaic support beam, the outer side of the folding rod is slidably connected with a sliding sleeve, the outer side of the sliding sleeve is fixedly connected with a first electric cylinder, the telescopic end of the first electric cylinder is fixedly connected with a compensation frame, the right side of the compensation frame is provided with an adjustment frame, the top of the adjustment frame is fixedly connected to the compensation frame, and the bottom of the adjustment frame is fixedly connected with a collection component; The acquisition component includes a connecting frame, the bottom of the connecting frame is fixedly connected to an empty cylinder, the inner side of the empty cylinder is fixedly connected to a second electric cylinder, the telescopic end of the second electric cylinder is fixedly connected to a pushing frame, the rear side of the pushing frame is fixedly connected to a sliding frame, the inner side of the sliding frame is slidably connected to the empty cylinder, the outer side of the empty cylinder is rotatably connected to an arc frame, and the outer side of the arc frame is fixedly connected to an image acquisition camera.
[0006] By adopting the above technical solution, a mounting hook is provided in conjunction with a folding rod. The mounting hook can facilitate the folding rod to be directly mounted on the crossbeam on the back of the photovoltaic bracket to avoid the structure being installed on the ground and being affected by the flatness of the ground. The folding rod can also be folded and placed or plugged and assembled as needed to facilitate carrying or extend its own length to serve as a supporting position for the structure. The provided sliding sleeve can facilitate sliding along the outer side of the folding rod, and the vertical height, horizontal position and pitch angle of the acquisition component can be adjusted in conjunction with the first electric cylinder adjustment frame to facilitate image acquisition from different positions as the basis for machine vision quality inspection. The provided acquisition component is used to directly acquire images through an image acquisition camera The image information of the photovoltaic bracket is equipped with multiple image acquisition cameras. Therefore, image acquisition can be performed from multiple positions on the basis of reducing blind spots in image acquisition, so as to avoid misjudgment by the machine vision quality inspection system, such as the tolerance of the installation joint position, the relative horizontal and vertical height differences between the brackets and other data. The connecting frame is used to connect the acquisition component and the compensation frame. The second electric cylinder cooperates with the push frame to facilitate the push-pull sliding frame to slide along the outside of the empty tube. While sliding, the sliding frame will push and pull the transmission frame to make the transmission frame apply a pushing or pulling force to the arc frame to cause it to produce an angular offset along the empty tube, so as to adjust the acquisition angle of the image acquisition camera as needed.
[0007] The present invention is further configured as follows: a side of the arc frame away from the image acquisition camera is rotatably connected to a transmission frame, and a side of the transmission frame close to the sliding frame is rotatably connected to the sliding frame.
[0008] By adopting the above technical solution, a transmission frame is provided to connect the slide frame and the arc frame, and serves as a basis for applying thrust or tension during processing, so that the transmission of the structure is more reasonable.
[0009] The present invention is further configured as follows: the folding rod includes a plurality of rod bodies, the rod body is configured as a hollow portion, a plug-in portion is fixedly connected to the left side of the rod body, a rubber band is fixedly connected to the inner side of the rod body, and the rod bodies are movably connected to each other through the rubber band.
[0010] By adopting the above technical solution, a plurality of rod bodies can be plugged into each other through the plug-in part to facilitate the rapid disassembly and assembly of the folding rod. The elastic rope is used to ensure that the multiple rod bodies are always in a relatively strung-together state before and after the plug-in, so as to reduce the time required for personnel to sort the rod bodies when assembling them.
[0011] The present invention is further configured as follows: the mounting hook includes a hook body, the hook body is clamped on the outer side of the photovoltaic bracket beam, the inner side of the hook body is threadedly connected to a screw rod, the side of the screw rod close to the photovoltaic bracket beam is rotatably connected to a pressure pad, the bottom of the hook body is rotatably connected to a sleeve, and the sleeve is slidably connected to the outer side of the rod body.
[0012] By adopting the above technical solution, the hook body can be directly hung on the outside of the photovoltaic bracket beam by setting it. When it needs to be fixed, the screw rod can be moved along the hook body by rotating it until it is pressed against the surface of the photovoltaic bracket beam by the pressure pad to fix the relative position of the hook body to avoid displacement or shaking when the structure moves. The outer sleeve is used to be sleeved on the rod body so that the rod body can be reasonably suspended on the periphery of the photovoltaic bracket with a smaller occupied space.
[0013] The present invention is further configured as follows: the sliding sleeve includes a sliding frame, the top of the sliding frame is slidably connected to a connecting rod, the outer side of the connecting rod is sleeved with a spring, the bottom of the connecting rod is fixedly connected to a wheel frame, the inner side of the wheel frame is rotatably connected to two wheel axles, the outer side of the wheel axle is fixedly connected to a roller, the outer side of the wheel frame is fixedly connected to a control motor, and the output end of the control motor is fixedly connected to the left wheel axle.
[0014] By adopting the above technical solution, by setting a slide to cooperate with the connecting rod and the spring, the wheel frame can always keep the roller on the outside of the wheel axle pressed against the top groove of the rod body under the pressure of the spring. When the motor is controlled to drive the wheel axle and the roller connected to it to rotate, the friction between the roller and the rod body is large due to the pressure, so the wheel frame and the external slide connected to it will be driven to move along the rod body together.
[0015] The present invention is further configured as follows: the adjustment frame includes a bent frame, the inner side of the bent frame is fixedly connected with meshing teeth, the inner side of the bent frame is fixedly connected with a turning bar, the inner side of the turning bar is rotatably connected with a folding frame, and the bottom of the folding frame is fixedly connected to the connecting frame.
[0016] By adopting the above technical solution and arranging a bent frame to cooperate with the meshing pool, the folding frame can be rotated along the turning bar and the bent frame to adjust the pitch angle of the bottom collection component.
[0017] The present invention is further configured as follows: a gear is rotatably connected to the inner side of the front side of the folding frame, the outer side of the gear is meshingly connected to the meshing teeth, a control motor is fixedly connected to the left side of the folding frame, and the output end of the control motor passes through the folding frame and is fixedly connected to the gear.
[0018] By adopting the above technical solution, by setting gear matching meshing teeth, when the control motor drives the gear on the outside of the folding frame to rotate forward and reverse, the gear and different meshing teeth mesh to achieve the effect of driving the folding frame to rotate and tilt.
[0019] The present invention is further configured as follows: the outer sides of the two wheel axles are fixedly connected with a driving pulley, the two driving pulleys are connected via a driving belt, the inner side of the slide is rotatably connected with a limiting wheel, and the limiting wheel is used in conjunction with the bottom of the rod body.
[0020] By adopting the above technical solution, by setting a transmission pulley in conjunction with a transmission belt, the two wheel axles can rotate synchronously when a single wheel axle is driven to rotate, so as to drive the structure reasonably, and the limiting wheel is stuck in the bottom groove of the rod body, which can limit the movement and installation of the structure.
[0021] The present invention is further configured as follows: an anti-collision frame is fixedly connected to the rear side of the first electric cylinder, and a fill light is fixedly connected to the rear side of the anti-collision frame.
[0022] By adopting the above technical solution, the image acquisition camera can be protected by setting up an anti-collision frame, and as the installation position of the fill light, the fill light can provide fill light for the acquisition position when the ambient light is poor or the light is blocked by the photovoltaic panel and it is difficult to acquire the image.
[0023] The present invention is further configured as follows: a rotating frame is fixedly connected to the outer side of the empty cylinder, the inner side of the rotating frame is rotatably connected to the arc frame, the outer side of the sliding frame and the outer side of the arc frame are both rotatably connected to a rotating block, and the sliding frame and the arc frame are both rotatably connected to the transmission frame through the rotating block.
[0024] By adopting the above technical solution, a rotating frame is set up to install the arc frame, so that the arc frame can be tilted and rotated along the empty cylinder. The rotating block is used to connect the transmission frame so that it has a certain angle of rotation space when pushing and pulling to avoid the structure getting stuck and causing it to be unable to be used normally.
[0025] (III) Beneficial effects Compared with the prior art, the present invention provides a photovoltaic support quality detection device based on machine vision, which has the following beneficial effects: The photovoltaic support quality inspection device based on machine vision is provided with a mounting hook in conjunction with a folding rod. The mounting hook can facilitate the folding rod to be directly mounted on the crossbeam at the back of the photovoltaic support to avoid the structure being installed on the ground and being affected by the flatness of the ground. The folding rod can also be folded or plugged and assembled as needed to facilitate carrying or extend its own length to serve as a support position for the structure. The provided sliding sleeve can facilitate sliding along the outer side of the folding rod, and can adjust the vertical height, horizontal position and pitch angle of the acquisition component in conjunction with the first electric cylinder adjustment frame to facilitate image acquisition from different positions as the basis for machine vision quality inspection. The provided acquisition component is used to acquire images through an image acquisition camera The head directly collects the image information of the photovoltaic bracket. Since there are multiple image acquisition cameras, it is possible to collect images from multiple positions while reducing the blind spots of image acquisition, so as to avoid misjudgment by the machine vision quality inspection system. For example, the tolerance of the installation joint position, the relative horizontal and vertical height differences between the brackets and other data. The connecting frame is used to connect the acquisition component and the compensation frame. The second electric cylinder cooperates with the push frame to facilitate the pushing and pulling of the sliding frame along the outside of the empty tube. While sliding, the sliding frame will push and pull the transmission frame to make the transmission frame apply a pushing or pulling force to the arc frame to cause it to produce an angular offset along the empty tube, so as to adjust the acquisition angle of the image acquisition camera as needed. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 It is a schematic diagram of the installation position of the main structure in the present invention; Figure 2 It is a schematic diagram of the installation of the main structure and the photovoltaic support in the present invention; Figure 3 This is a connection diagram of the first electric cylinder in the present invention; Figure 4 It is a structural schematic diagram of the folding rod in the present invention; Figure 5 It is a structural schematic diagram of the adjustment frame in the present invention; Figure 6 A schematic diagram of the position of the anti-collision frame in the present invention; Figure 7 It is a schematic diagram of the position of the mounting hook in the present invention; Figure 8 It is a schematic diagram of the structure of the mounting hook in the present invention; Fig. 9 For the present invention Figure 6 A partial enlarged view of point A in the middle.
[0027] In the figure: 1, folding rod; 101, rod body; 102, plug-in part; 103, elastic rope; 2, mounting hook; 201, hook body; 202, screw rod; 203, pressure pad; 204, outer sleeve; 3, sliding sleeve; 31, sliding frame; 32, connecting rod; 33, spring; 34, roller; 35, control motor; 36, wheel frame; 37, wheel axle; 4, first electric cylinder; 5, compensation frame; 6, adjustment frame; 61. Bending frame; 62. Meshing teeth; 63. Turning strip; 64. Folding frame; 65. Gear; 66. Control motor; 7. Collection component; 71. Connecting frame; 72. Empty cylinder; 73. Second electric cylinder; 74. Pushing frame; 75. Sliding frame; 76. Arc frame; 77. Image collection camera; 78. Transmission frame; 8. Limiting wheel; 9. Anti-collision frame; 10. Fill light; 11. Turning frame; 12. Rotating block. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] Example 1 See also Figure 1-Figure 9 , a photovoltaic support quality inspection device based on machine vision, including a folding rod 1, a mounting hook 2 is sleeved on the outer side of the folding rod 1, and the mounting hook 2 is movably connected to the outer side of the photovoltaic support beam. A sliding sleeve 3 is slidably connected to the outer side of the folding rod 1, and a first electric cylinder 4 is fixedly connected to the outer side of the sliding sleeve 3. A compensation frame 5 is fixedly connected to the telescopic end of the first electric cylinder 4, and an adjustment frame 6 is provided on the right side of the compensation frame 5. The top of the adjustment frame 6 is fixedly connected to the compensation frame 5, and the bottom of the adjustment frame 6 is fixedly connected to a collection component 7. By setting the mounting hook 2 to cooperate with the folding rod 1, the mounting hook 2 can facilitate the folding rod 1 to be directly mounted on the beam at the back of the photovoltaic support to avoid the influence of the ground flatness caused by the structure being installed on the ground. The folding rod 1 can also be folded and placed or plugged and assembled as needed to facilitate carrying or extend its own length to serve as a supporting position of the structure. The set sliding sleeve 3 can facilitate sliding along the outer side of the folding rod 1, and the vertical height, horizontal position and pitch angle of the collection component 7 can be adjusted in cooperation with the first electric cylinder 4 adjustment frame 6, so as to facilitate image acquisition from different positions as the basis of machine vision quality inspection.
[0030] The folding rod 1 includes a plurality of rod bodies 101, the rod bodies 101 are set as a hollow part, the left side of the rod body 101 is fixedly connected with a plug-in part 102, the inner side of the rod body 101 is fixedly connected with an elastic rope 103, and the rod bodies 101 are movably connected through the elastic rope 103. By setting a plurality of rod bodies 101, they can be plugged into each other through the plug-in part 102 to facilitate the rapid disassembly and assembly of the folding rod 1. The elastic rope 103 is used to make the plurality of rod bodies 101 always in a relatively strung state before and after plugging, so as to reduce the time required for personnel to sort the rod bodies 101 when assembling. The mounting hook 2 includes a hook body 201, the hook body 201 is clamped on the outer side of the photovoltaic bracket beam, and the inner side of the hook body 201 is threadedly connected with a screw 202. The screw rod 202 is rotatably connected to a pressure pad 203 on one side close to the photovoltaic support beam, and the bottom of the hook body 201 is rotatably connected to a jacket 204, and the jacket 204 is slidably connected to the outside of the rod body 101. By setting the hook body 201, it can be directly hung on the outside of the photovoltaic support beam, and when it needs to be fixed, the screw rod 202 can be rotated to make the screw rod 202 move along the hook body 201 until it is pressed against the surface of the photovoltaic support beam by the pressure pad 203, so as to fix the relative position of the hook body 201 to avoid displacement or shaking when the structure moves. The jacket 204 is used to be sleeved with the rod body 101, so that the rod body 101 can be reasonably suspended on the periphery of the photovoltaic support with a smaller occupied space. The sliding sleeve 3 includes a slide 31, and the slide 31 The top of the rod 101 is slidably connected with a connecting rod 32, the outer side of the connecting rod 32 is sleeved with a spring 33, the bottom of the connecting rod 32 is fixedly connected with a wheel frame 36, the inner side of the wheel frame 36 is rotatably connected with two wheel axles 37, the outer side of the wheel axle 37 is fixedly connected with a roller 34, the outer side of the wheel frame 36 is fixedly connected with a control motor 35, and the output end of the control motor 35 is fixedly connected to the left wheel axle 37. By arranging a slide 31 to cooperate with the connecting rod 32 and the spring 33, the wheel frame 36 can always press the roller 34 on the outer side of the wheel axle 37 against the top groove of the rod body 101 under the pressure of the spring 33. When the control motor 35 drives the wheel axle 37 and the roller 34 connected thereto to rotate, the friction between the roller 34 and the rod body 101 is large due to the pressure, so it is in contact with the The wheel frame 36 and the external slide 31 connected thereto will be driven to move together along the rod body 101. The adjustment frame 6 includes a bent frame 61. The inner side of the bent frame 61 is fixedly connected with a meshing tooth 62. The inner side of the bent frame 61 is fixedly connected with a rotating bar 63. The inner side of the rotating bar 63 is rotatably connected with a folding frame 64. The bottom of the folding frame 64 is fixedly connected to the connecting frame 71. By setting the bent frame 61 to cooperate with the meshing pool, the folding frame 64 can be rotated along the rotating bar 63 and the bent frame 61 to adjust the pitch angle of the bottom collection component 7. The inner side of the front side of the folding frame 64 is rotatably connected with a gear 65. The outer side of the gear 65 is meshed with the meshing tooth 62. The left side of the folding frame 64 is fixedly connected with a control motor 66. The output end of the control motor 66 passes through the folding frame 64 and is fixedly connected to the gear 65.By setting the gear 65 to cooperate with the meshing teeth 62, when the control motor 66 drives the gear 65 to rotate forward and reverse on the outside of the folding frame 64, the gear 65 and the different meshing teeth 62 are meshed to drive the folding frame 64 to rotate and tilt. The outsides of the two wheel shafts 37 are fixedly connected with a transmission pulley, and the two transmission pulleys are connected by a transmission belt. The inner side of the slide 31 is rotatably connected with a limit wheel 8, and the limit wheel 8 and the bottom of the rod body 101 are used in conjunction. By setting the transmission pulley to cooperate with the transmission belt, when a single wheel shaft 37 is driven to rotate, the two wheel shafts 37 can be rotated synchronously to drive the structure reasonably, and the limit wheel 8 is stuck in the bottom groove of the rod body 101, which can limit the movement and installation of the structure.
[0031] Working principle of this embodiment: First, the rod bodies 101 of the folding rod 1 are connected to each other with the elastic rope 103 through the plug-in part 102, and the hook body 201 of the mounting hook 2 is clamped on the outer side of the beam on the back of the photovoltaic bracket. The screw 202 on the inner side of the mounting hook 2 is rotated to make the pressure pad 203 tightly press against the surface of the photovoltaic bracket beam to fix the position of the hook body 201 to prevent displacement or shaking. At this time, the rod body 101 is rotatably connected to the bottom of the hook body 201 through the outer sleeve 204 and is reasonably suspended on the periphery of the photovoltaic bracket. The slide 31 of the sliding sleeve 3 is connected to the bottom wheel frame 36 through the top connecting rod 32 and the spring 33, so that the roller 34 is always pressed in the top groove of the rod body 101 under the action of the spring 33, and the control motor 35 is started, and its output end drives the left wheel shaft 37 to rotate, and the left wheel shaft 37 The right wheel axle 37 is driven to rotate synchronously through the transmission pulley and the transmission belt, and the driving roller 34 rolls on the top of the rod body 101, thereby driving the slide 31 and the first electric cylinder 4 connected thereto and other structures to move along the rod body 101, adjusting the horizontal position of the collection component 7, and starting the control motor 66 on the left side of the folding frame 64. The output end of the control motor 66 drives the gear 65 to rotate, and the gear 65 engages with the meshing teeth 62 on the inner side of the bending frame 61 to make the folding frame 64 rotate along the rotating bar 63 and the bending frame 61, thereby adjusting the pitch angle of the bottom collection component 7, and adjusting the compensation frame 5 and the connected adjustment frame 6 and the vertical height of the collection component 7 through the extension and retraction of the first electric cylinder 4. The collection component 7 is adjusted from different positions to realize image collection of different parts of the photovoltaic bracket, providing basic data for machine vision quality inspection.
[0032] Example 2 refer to Figure 1-Figure 6A photovoltaic support quality detection device based on machine vision also includes a collection component 7, wherein the collection component 7 includes a connecting frame 71, the bottom of the connecting frame 71 is fixedly connected with an empty cylinder 72, the inner side of the empty cylinder 72 is fixedly connected with a second electric cylinder 73, the telescopic end of the second electric cylinder 73 is fixedly connected with a push frame 74, the rear side of the push frame 74 is fixedly connected with a sliding frame 75, the inner side of the sliding frame 75 is slidably connected to the empty cylinder 72, the outer side of the empty cylinder 72 is rotatably connected with an arc frame 76, the outer side of the arc frame 76 is fixedly connected with an image collection camera 77, and the collection component 7 is used to directly collect image information of the photovoltaic support through the image collection camera 77. Since multiple image collection cameras 7 are provided, 7, so on the basis of reducing the blind spots of image acquisition, image acquisition can also be performed from multiple positions to avoid misjudgment by the machine vision quality inspection system, such as the tolerance of the installation joint position, the relative horizontal and vertical height differences between the brackets and other data. The connecting frame 71 is used to connect the acquisition component 7 and the compensation frame 5. The second electric cylinder 73 is provided to cooperate with the push frame 74 to facilitate the push-pull sliding frame 75 to slide along the outside of the empty tube 72. While sliding, the sliding frame 75 will push and pull the transmission frame 78 so that the transmission frame 78 applies a pushing or pulling force to the arc frame 76 to cause it to produce an angular offset along the empty tube 72, so as to adjust the acquisition angle of the image acquisition camera 77 as needed.
[0033] Among them, the side of the arc frame 76 away from the image acquisition camera 77 is rotatably connected to the transmission frame 78, and the side of the transmission frame 78 close to the sliding frame 75 is rotatably connected to the sliding frame 75. The transmission frame 78 is used to connect the sliding frame 75 and the arc frame 76, and serves as the basis for applying thrust or pulling force during processing, so that the transmission of the structure is more reasonable. The rear side of the first electric cylinder 4 is fixedly connected to the anti-collision frame 9, and the rear side of the anti-collision frame 9 is fixedly connected to the fill light 10. The anti-collision frame 9 can protect the image acquisition camera 77, and as the installation position of the fill light 10, the fill light 10 can be used when the ambient light is poor or the light is blocked by the photovoltaic panel. When the image is blocked and difficult to capture, fill light is provided for the capture position. A rotating frame 11 is fixedly connected to the outer side of the hollow cylinder 72. The inner side of the rotating frame 11 is rotatably connected to the arc frame 76. The outer side of the sliding frame 75 and the outer side of the arc frame 76 are rotatably connected to a rotating block 12. The sliding frame 75 and the arc frame 76 are rotatably connected to the transmission frame 78 through the rotating block 12. The rotating frame 11 is provided to install the arc frame 76 so that the arc frame 76 can be tilted and rotated along the hollow cylinder 72. The rotating block 12 is provided to connect the transmission frame 78 so that it has a certain angle of rotation space when pushed and pulled to avoid the structure from getting stuck and being unable to be used normally.
[0034] The working principle of this embodiment is as follows: when in use, the second electric cylinder 73 inside the empty cylinder 72 is started, and its telescopic end drives the push frame 74, thereby causing the sliding frame 75 connected to the pushing frame 74 to slide along the outer side of the empty cylinder 72, and the sliding frame 75 applies a thrust or a pull force to the arc frame 76 through the transmission frame 78. Since the arc frame 76 is rotatably connected to the empty cylinder 72 through the rotating frame 11, and the sliding frame 75 and the arc frame 76 are connected to the transmission frame 78 through the rotating block 12, the structure can be flexibly rotated, so that the arc frame 76 is offset along the empty cylinder 72, so as to adjust the angle according to the needs. The acquisition angle of the image acquisition camera 77 is adjusted, and multiple image acquisition cameras 77 are used to acquire images of the photovoltaic bracket, reducing blind spots in image acquisition, obtaining image information from multiple positions, avoiding misjudgment of the machine vision quality inspection system, and acquiring data such as the tolerance of the installation joint position, the relative horizontal and vertical height difference between the brackets, etc. When the ambient light is poor or the light is blocked by the photovoltaic panel, affecting image acquisition, turn on the fill light 10 on the rear side of the anti-collision frame 9 to provide fill light for the acquisition position. At the same time, the anti-collision frame 9 can protect the image acquisition camera 77.
[0035] This specific embodiment is only an explanation of the present invention, and it is not a limitation of the present invention. After reading this specification, those skilled in the art can make non-creative modifications to the present embodiment as needed. Although the embodiments of the present invention have been shown and described, it is understandable to those of ordinary skill in the art that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A photovoltaic support quality detection device based on machine vision, comprising a folding rod (1), characterized in that: The outer side of the folding rod (1) is sleeved with a mounting hook (2), the mounting hook (2) is movably connected to the outer side of the photovoltaic support beam, the outer side of the folding rod (1) is slidably connected to a sliding sleeve (3), the outer side of the sliding sleeve (3) is fixedly connected to a first electric cylinder (4), the telescopic end of the first electric cylinder (4) is fixedly connected to a compensation frame (5), the right side of the compensation frame (5) is provided with an adjustment frame (6), the top of the adjustment frame (6) is fixedly connected to the compensation frame (5), and the bottom of the adjustment frame (6) is fixedly connected to a collection component (7); The acquisition assembly (7) comprises a connecting frame (71), the bottom of the connecting frame (71) is fixedly connected to an empty cylinder (72), the inner side of the empty cylinder (72) is fixedly connected to a second electric cylinder (73), the telescopic end of the second electric cylinder (73) is fixedly connected to a push frame (74), the rear side of the push frame (74) is fixedly connected to a sliding frame (75), the inner side of the sliding frame (75) is slidably connected to the empty cylinder (72), the outer side of the empty cylinder (72) is rotatably connected to an arc frame (76), and the outer side of the arc frame (76) is fixedly connected to an image acquisition camera (77).
2. A photovoltaic support quality detection device based on machine vision according to claim 1, characterized in that: The side of the arc frame (76) away from the image acquisition camera (77) is rotatably connected to a transmission frame (78), and the side of the transmission frame (78) close to the slide frame (75) is rotatably connected to the slide frame (75).
3. The photovoltaic support quality detection device based on machine vision according to claim 1, characterized in that: The folding rod (1) comprises a plurality of rod bodies (101), wherein the rod bodies (101) are configured as hollow parts, a plug-in part (102) is fixedly connected to the left side of the rod bodies (101), a rubber band (103) is fixedly connected to the inner side of the rod bodies (101), and the rod bodies (101) are movably connected to each other via the rubber band (103).
4. The photovoltaic support quality detection device based on machine vision according to claim 3 is characterized in that: The mounting hook (2) comprises a hook body (201), the hook body (201) being clamped on the outside of a photovoltaic support beam, the inner side of the hook body (201) being threadedly connected to a screw rod (202), the screw rod (202) being rotatably connected to a pressure pad (203) on a side close to the photovoltaic support beam, the bottom of the hook body (201) being rotatably connected to a jacket (204), and the jacket (204) being slidably connected to the outside of the rod body (101).
5. The photovoltaic support quality detection device based on machine vision according to claim 3 is characterized in that: The sliding sleeve (3) comprises a sliding frame (31), the top of the sliding frame (31) is slidably connected to a connecting rod (32), the outer side of the connecting rod (32) is sleeved with a spring (33), the bottom of the connecting rod (32) is fixedly connected to a wheel frame (36), the inner side of the wheel frame (36) is rotatably connected to two wheel axles (37), the outer side of the wheel axles (37) is fixedly connected to a roller (34), the outer side of the wheel frame (36) is fixedly connected to a control motor (35), and the output end of the control motor (35) is fixedly connected to the left wheel axle (37).
6. The photovoltaic support quality detection device based on machine vision according to claim 1, characterized in that: The adjustment frame (6) comprises a bent frame (61), the inner side of the bent frame (61) is fixedly connected with meshing teeth (62), the inner side of the bent frame (61) is fixedly connected with a turning bar (63), the inner side of the turning bar (63) is rotatably connected with a folding frame (64), and the bottom of the folding frame (64) is fixedly connected to a connecting frame (71).
7. A photovoltaic support quality detection device based on machine vision according to claim 6, characterized in that: The inner side of the front side of the folding frame (64) is rotatably connected to a gear (65), the outer side of the gear (65) is meshingly connected to the meshing teeth (62), and the left side of the folding frame (64) is fixedly connected to a control motor (66), the output end of the control motor (66) passes through the folding frame (64) and is fixedly connected to the gear (65).
8. The photovoltaic support quality detection device based on machine vision according to claim 5, characterized in that: The outer sides of the two wheel shafts (37) are fixedly connected to a driving pulley, and the two driving pulleys are connected via a driving belt. The inner side of the slide (31) is rotatably connected to a limiting wheel (8), and the limiting wheel (8) is used in conjunction with the bottom of the rod body (101).
9. The photovoltaic support quality detection device based on machine vision according to claim 1, characterized in that: An anti-collision frame (9) is fixedly connected to the rear side of the first electric cylinder (4), and a fill light (10) is fixedly connected to the rear side of the anti-collision frame (9).
10. The photovoltaic support quality detection device based on machine vision according to claim 2, characterized in that: The outer side of the hollow cylinder (72) is fixedly connected to a rotating frame (11), the inner side of the rotating frame (11) is rotatably connected to an arc frame (76), the outer side of the sliding frame (75) and the outer side of the arc frame (76) are both rotatably connected to a rotating block (12), and the sliding frame (75) and the arc frame (76) are both rotatably connected via the rotating block (12) and the transmission frame (78).
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