Nine-special-line shredding flexible process equipment for intelligently manufacturing large and heavy products

Abstract

The invention discloses flexible process equipment for intelligently manufacturing large and heavy nine-special-line shredding, which comprises external control equipment and further comprises conveying equipment, the pressing device is arranged above the discharging end of the conveying equipment; the shredding device is arranged at the end part of the discharging end of the conveying equipment; the grinding device is connected above the shredding device in a height-adjustable manner; the material guiding device is arranged under the shredding device; wherein the conveying equipment, the material pressing device, the shredding device, the polishing device and the material guiding device are all connected with external control equipment. The tobacco stem compaction device is easy to operate, stable, reliable and capable of guaranteeing the consistency and stability of tobacco stem compaction, and therefore the quality and performance of products are improved; and meanwhile, the problem that the cutter is frequently replaced is solved, the automatic grinding process can be achieved, the requirement for manual operation is reduced, and the production efficiency and consistency are improved.

Description

Technical Field

[0001] The invention relates to a device for manufacturing a Da Zhongjiu special line, and in particular to an intelligent manufacturing Da Zhongjiu special line shredding flexible process device, belonging to the technical field of tobacco manufacturing. Background Art

[0002] Generally speaking, cigarettes are a type of tobacco product. The manufacturing method is to dry the tobacco and cut it into shreds, which are then rolled into barrel-shaped strips about 120mm long and 10mm in diameter. When smoking, one end is lit and the smoke is inhaled at the other end. The specific processing process includes initial baking of tobacco leaves, beating and re-baking of leaves, fermentation of tobacco leaves, cigarette formula, cigarette shredding, cigarette rolling, and cigarette packaging. Cutting tobacco leaves and stems into shreds is a very important step.

[0003] For high-end cigarettes (such as Da Chongjiu), due to the high requirements for tobacco leaves and the small production volume, there is no need to use large-scale shredders for production.

[0004] At present, a Chinese invention patent with announcement number CN201910207579.1 discloses a tobacco shredder, comprising a box body for support, a shredder device is arranged above the box body, the shredder device comprises a tobacco sheet introduction roller, an isolation roller is arranged at the front end of the tobacco sheet introduction roller, a wire pressing mechanism is arranged at the front end of the isolation roller, a cutter mechanism is arranged at the front end of the wire pressing mechanism, the isolation roller is used for introducing and separating at least two rows of parallel tobacco sheets, the separated tobacco sheets are pressed into tobacco strips by the wire pressing roller arranged on the wire pressing mechanism, and the tobacco strips are cut into equal sections by the cutter arranged on the cutter mechanism. However, in actual use, the sharpness of the cutter edge will decrease due to long-term operation of the cutter, thereby affecting the cutting effect, and the cutter needs to be replaced. During the replacement process, the production machine needs to be stopped, thereby interrupting the production, which makes the device not conducive to efficient production.

[0005] Therefore, the key to solving the above technical problems is to develop a safe and reliable intelligent manufacturing Dazhongjiu special line wire cutting flexible process equipment. Summary of the invention

[0006] In view of the many defects and shortcomings in the above-mentioned background technology, the present invention has made improvements and innovations thereto, with the aim of providing an intelligent manufacturing Da Zhongjiu special line shredding flexible process equipment that is simple to operate, stable and reliable, and can ensure the consistency and stability of tobacco stem compaction, thereby improving product quality and performance.

[0007] Another object of the present invention is to solve the problem of frequent replacement of cutters, to realize an automated grinding process, to reduce the need for manual operation, and to improve production efficiency and consistency.

[0008] To solve the above problems and achieve the above-mentioned invention objectives, the intelligent manufacturing Dazhongjiu special line wire-cutting flexible process equipment of the present invention is realized by adopting the following design structure and the following technical solutions:

[0009] As an improvement of the intelligent manufacturing Dazhongjiu special line wire-cutting flexible process equipment of the present invention, it includes an external control device, and also includes:

[0010] A conveying device (1) for conveying materials;

[0011] A wire-cutting device (3), and the wire-cutting device (3) is arranged at the end of the discharge end of the conveying device (1);

[0012] A grinding device (4), and the grinding device (4) is connected above the wire-cutting device (3) with adjustable height, and is used for grinding the cutting edge during working to avoid frequent shutdowns for replacing the cutting tool;

[0013] Among them, the conveying device (1), the wire-cutting device (3), and the grinding device (4) are all connected to the external control device.

[0014] As an improvement of the above of the present invention, the conveying device (1) includes:

[0015] A guide groove (11), and the cross-section of the guide groove (11) is integrally U-shaped or C-shaped;

[0016] A transmission device (12), and the transmission device (12) is rotatably connected at both ends of the guide groove (11);

[0017] A conveyor belt (13), and the conveyor belt (13) is arranged between the two transmission devices (12);

[0018] Among them, moving grooves (111) for cooperating with the pressing device (2) to complete the work are parallelly opened on both side plates of the guide groove (11), and guide moving grooves are also opened on both sides of the moving grooves (111).

[0019] As a further improvement of the above of the present invention, it further includes a pressing device (2), and the pressing device (2) is arranged above the discharge end of the conveying device (1).

[0020] As a further improvement of the above of the present invention, the pressing device (2) includes:

[0021] Pressing fixed blocks (21), and the pressing fixed blocks (21) are symmetrically arranged at the upper and lower ends outside the side plates of the guide groove (11) respectively, and the pressing fixed blocks (21) are located between the two moving grooves (111) of the corresponding side plates;

[0022] Drive rods (22), and the drive rods (22) are rotatably connected between the two pressing fixed blocks (21) on the corresponding side;

[0023] A lifting seat (23), wherein the middle portion of the lifting seat (23) is threadedly connected to the transmission rod (22), and both ends of the lifting seat (23) are slidably connected in corresponding moving grooves (111);

[0024] The material pressing assembly (24) is arranged inside the conveying device (1), and both sides of the material pressing assembly (24) are connected to corresponding lifting seats (23);

[0025] A material pressing motor (25), the material pressing motor (25) is connected to a material pressing fixed block (21) at an upper end of one side of the guide groove (11) through a first mounting plate, and an output shaft of the material pressing motor (25) is connected to a transmission rod (22) on the side, and a rotating gear (26) is also connected to the output shaft of the material pressing motor (25);

[0026] A driven gear (27) connected to the upper portion of the transmission rod (22) on the non-pressing motor (25) side;

[0027] The rotating gear (26) and the driven gear (27) are connected via a material pressing transmission chain (28).

[0028] As a further improvement of the above-mentioned present invention, the transmission rod (22) is a screw rod, and both ends of the transmission rod (22) are connected to the corresponding material pressing fixed block (21) through bearings;

[0029] The lifting seat (23) comprises:

[0030] A threaded seat (231), the threaded seat (231) is threadably connected to the transmission rod (22);

[0031] A connecting rod (232), the connecting rod (232) is symmetrically connected to both ends of the threaded seat (231);

[0032] A moving block (233) is connected to the end of each connecting rod (232), and the moving block (233) is slidably connected in the corresponding moving groove (111), wherein the moving block (233) is also symmetrically provided with a slider (234), and the slider (234) is correspondingly connected in the guide moving groove.

[0033] As a further improvement of the above-mentioned present invention, the pressing component (24) comprises:

[0034] Rollers (241), the rollers (241) are arranged relatively parallel to each other;

[0035] A copper chain (242) is arranged around two rollers (241)

[0036] Wherein, both ends of each roller (241) are connected to the corresponding moving block (233) via a rotating shaft and a bearing.

[0037] As a further improvement of the above-mentioned present invention, the slicing device (3) comprises:

[0038] A fixed mounting plate (31), the fixed mounting plate (31) being respectively connected to the two side plates of the guide groove (11);

[0039] A shredding drum (32), the shredding drum (32) is rotatably connected between two fixed mounting plates (31);

[0040] A cutting knife (33), wherein a plurality of cutting knives (33) are connected to the cutting drum (32) at equal intervals in an oblique direction;

[0041] The shredding motor (34) is connected to the lower outer side of one of the fixed mounting plates (31) via a second mounting plate, and the output shaft of the shredding motor (34) is connected to the connecting shaft of the shredding drum (32) on this side, wherein the output shaft of the shredding motor (34) is also connected to a shredding transmission wheel (35).

[0042] As a further improvement of the present invention, the grinding device (4) comprises:

[0043] A fixing frame (41), the fixing frame (41) is in the form of a square structure with two ends open and four sides closed;

[0044] A fixing plate (42), the fixing plate (42) is respectively connected to the four corners above the fixing frame (41);

[0045] A support plate (43), the support plate (43) is symmetrically connected to the middle part of the outer side of the fixing frame (41) in the length direction;

[0046] A buffer assembly (44), the buffer assembly (44) is connected between the fixing plate (42) and the supporting plate (43);

[0047] A grinding wheel (45), the grinding wheel (45) is rotatably connected to the interior of the fixed frame (41);

[0048] A grinding motor (46), the grinding motor (46) is connected to one end of the fixing frame (41) through a third mounting plate, and the output shaft of the grinding motor (46) is connected to the grinding wheel connecting shaft at the end;

[0049] A connecting plate (47), the connecting plate (47) is symmetrically connected above the two fixed mounting plates (31);

[0050] A hydraulic press (48), the hydraulic press (48) is connected between the support plate (43) and the connecting plate (47), wherein one end of the hydraulic press (48) is connected to the middle of the support plate (43), and the other end of the hydraulic press (48) is connected to the middle of the connecting plate (47).

[0051] As a further improvement of the above-mentioned present invention, it also includes a slide rod (49), which is equidistantly arranged on both sides of the hydraulic press (48), one end of the slide rod (49) is connected to the connecting plate (47), and the other end of the slide rod (49) is inserted into the support plate (43).

[0052] As a further improvement of the above-mentioned present invention, the buffer component (44) comprises:

[0053] A telescopic rod (441), one end of the telescopic rod (441) is connected to the fixing plate (42), and the other end of the telescopic rod (441) is connected to the supporting plate (43);

[0054] The buffer spring (442) is sleeved on the outside of the telescopic rod (441).

[0055] The working principle is:

[0056] Before using the intelligent manufacturing Dazhongjiu special line wire cutting flexible process equipment with the above-mentioned design structure, it is necessary to move it to a designated location manually or with corresponding transport equipment for installation as a standby.

[0057] When in use, the processed tobacco stems (7) are placed on the conveyor belt (13), and the conveyor belt (13) is driven to rotate by the transmission device (12) to transport the tobacco stems (7); then, the external control device drives the rotating gear (26) on one side to rotate by controlling the pressing motor (25), and drives the other rotating gear (26) to rotate by the pressing transmission chain (28), thereby driving the transmission rod (22) to rotate, and the rotation of the transmission rod (22) drives the lifting seat (23) to move up and down, and then the lifting seat (23) drives the connecting rods (232) on both sides to move, thereby driving the moving block (233) to move, and the movement of the moving block (233) drives the pressing assembly (24) to move up and down, and the roller (241) moves to drive the copper chain (242) to move downward, so that the copper chain (242) squeezes the tobacco stems (7) on the conveyor belt (13) to compact the tobacco stems (7);

[0058] Next, the external control device controls the shredding motor (34) to rotate, thereby driving the shredding drum (32) to rotate, and the shredding drum (32) drives the cutter (33) to rotate, thereby shredding the tobacco stems (7);

[0059] During the rotation of the cutter (33), the external control device drives the grinding wheel (45) to rotate by controlling the output end of the grinding motor (46). Subsequently, the external control device controls the contraction of the top rod of the hydraulic device (48), thereby causing the support plate (43) to move downward. The downward movement of the support plate (43) causes the fixed plate (42) to drive the fixed frame (41) to move downward through the telescopic rod (441). The downward movement of the fixed frame (41) drives the grinding wheel (45) to move downward, thereby causing the grinding wheel (45) to move downward. The cutter (33) is contacted, thereby grinding the cutter (33); finally, the tobacco stem shreds cut by the cutter (33) fall onto the guide plate of the guide trough (51), and the cutter motor (34) rotates to drive the cutter transmission wheel (35) to rotate, and the transmission chain (6) drives the guide transmission wheel (54) to rotate, thereby causing the rotating rod (53) to drive the cam (55) to rotate, so that the cam (55) hits and vibrates the bottom of the guide plate, so that the cut tobacco stem (7) shreds are fully dispersed.

[0060] Compared with the prior art, the present invention has the following beneficial effects:

[0061] The present invention is provided with a grinding device, wherein the grinding wheel is driven to rotate by the output end of the grinding motor, and the hydraulic press rod is extended and retracted, thereby making the support plate move down, and the sliding sleeve embedded in the support plate slides on the outer wall of the sliding rod, so that the support plate is more stable during the up and down movement, and then the support plate moves down to drive the telescopic rod to move down, thereby making the fixed plate drive the fixed frame to move down, and the fixed frame moves down to drive the grinding wheel to move down, thereby making the grinding wheel contact the cutter, and then grinding the cutter, by arranging the telescopic rod and the buffer spring, the vibration generated during the rotation of the grinding wheel and during the grinding of the cutter is absorbed by the buffer spring and the telescopic rod, thereby avoiding the vibration from causing damage to other components; thereby making the grinding wheel contact the cutter, thereby making the cutter grind the cutter edge in the working state, avoiding the trouble of frequent shutdown to replace the cutter, thereby improving the working efficiency of the device;

[0062] 2. The grinding device provided in the present invention solves the problem of frequent replacement of cutters, can realize an automated grinding process, reduce the need for manual operation, improve production efficiency and consistency, and save time and cost;

[0063] 3. The present invention is provided with a material pressing device, which drives the rotating gear to rotate through the output end of the material pressing motor, and the rotating gear rotates through the material pressing transmission chain, thereby synchronously driving the transmission rod to rotate, and the transmission rod rotates to drive the lifting seat to move downward, thereby causing the lifting seat to drive the connecting rods on both sides to move, and the connecting rod drives the moving block to move, and the sliders on both sides of the moving block slide in the guide moving groove in the moving groove, so that the moving block moves more smoothly, and can also play a role of fixed limit when squeezing tobacco stems, and then the moving block drives the material pressing assembly to move downward, and the roller drives the transmission copper chain to move downward and squeeze the tobacco stems, so as to compact the tobacco stems, so that the tobacco stems remain dense when cut into shreds; in the process of cutting, it is prevented that the loose tobacco stems will fall with the unbroken rhizomes, thereby affecting the subsequent processes;

[0064] 4. The material pressing device of the present invention can apply pressure evenly, so that the material is evenly distributed during the processing, which helps to eliminate uneven density and structure and avoid defects such as cavities and cracks in the product;

[0065] 5. During the compaction process, the material pressing device of the present invention can make the materials fill and stack better and reduce the gaps, thereby saving material costs, and also help to improve the consistency and stability of production and reduce product variability;

[0066] 6. The material pressing device of the present invention can apply an appropriate amount of pressure to make the materials more tightly combined, which helps to improve the density and strength of the materials, reduce loose gaps, and improve the quality and performance of the products. BRIEF DESCRIPTION OF THE DRAWINGS

[0067] The specific embodiments of the present invention are further described in detail below in conjunction with the accompanying drawings, wherein:

[0068] Figure 1 It is one of the use state diagrams of the present invention;

[0069] Figure 2 This is the second usage state diagram of the present invention;

[0070] Figure 3 This is the third use state diagram of the present invention;

[0071] Figure 4 It is one of the overall structural schematic diagrams of the present invention;

[0072] Figure 5 This is the second schematic diagram of the overall structure of the present invention;

[0073] Figure 6 It is a partial structural schematic diagram of the present invention;

[0074] Figure 7 The present invention Figure 6 A partial enlarged view of point A;

[0075] Figure 8 It is a schematic diagram of the structure of the components of the slicing device (3) of the present invention;

[0076] Fig. 9 It is a schematic structural diagram of the components of the grinding device (4) of the present invention;

[0077] Fig.10 It is a schematic structural diagram of the material introduction device (5) of the present invention;

[0078] Among them, the numbers in the figure are: 1-conveying equipment, 11-guide groove, 12-transmission device, 13-conveying belt, 111-moving groove;

[0079] 2—pressing device, 21—pressing fixed block, 22—transmission rod, 23—lifting seat, 24—pressing assembly, 25—pressing motor, 26—rotating gear, 27—driven gear, 28—pressing transmission chain, 231—threaded seat, 232—connecting rod, 233—moving block, 234—sliding block, 241—roller, 242—copper chain;

[0080] 3—cutter, 31—fixed mounting plate, 32—cutter drum, 33—cutter, 34—cutter motor, 35—cutter transmission wheel;

[0081] 4—grinding device, 41—fixed frame, 42—fixed plate, 43—support plate, 44—buffer assembly, 45—grinding wheel, 46—grinding motor, 47—connecting plate, 48—hydraulic device, 49—sliding rod, 441—telescopic rod, 442—buffer spring;

[0082] 5—feeding device, 51—feeding trough, 52—feeding fixed block, 53—rotating rod, 54—feeding transmission wheel, 55—cam;

[0083] 6—transmission chain;

[0084] 7—Tobacco stems. DETAILED DESCRIPTION

[0085] In order to make the technical means, creative features, objectives and effects of the present invention easy to understand, the technical solution of the present invention is further described in detail below in conjunction with the accompanying drawings and specific implementation methods. It should be noted that the embodiments and features in the embodiments of the present application can be combined with each other without conflict. The present invention will be described in detail below with reference to the accompanying drawings and in conjunction with the embodiments.

[0086] Example 1

[0087] like Figures 1 to 10 The intelligent manufacturing Dazhongjiu special line wire cutting flexible process equipment shown includes external control equipment and also includes:

[0088] Conveying device 1, used for conveying materials;

[0089] Wire cutting device 3, the wire cutting device 3 is arranged at the end of the discharging end of the conveying device 1;

[0090] Grinding device 4, the grinding device 4 is connected above the wire cutting device 3 in a height-adjustable manner, and is used for grinding the cutting edge during operation to avoid frequent shutdowns for replacing the cutting tool;

[0091] Among them, the conveying device 1, the wire cutting device 3 and the grinding device 4 are all connected to an external control device.

[0092] In the present invention, the grinding device 4 drives the grinding wheel 45 to rotate through the rotation of the output end of the grinding motor 46. Through the telescopic movement of the ejector rod of the hydraulic device 48, the support plate 43 is further lowered. Through the sliding sleeve embedded in the support plate 43 sliding on the outer wall of the sliding rod 49, the support plate 43 is more stable during the up and down movement. Then the support plate 43 moves downward to drive the telescopic rod 441 to move downward, and then the fixing plate 42 drives the fixing frame 41 to move downward. The fixing frame 41 moves downward to drive the grinding wheel 45 to move downward, and then the grinding wheel 45 contacts the cutting tool 33, and then grinds the cutting tool 33. By setting the telescopic rod 441 and the buffer spring 442, the vibration generated during the rotation of the grinding wheel 45 and when grinding the cutting tool 33 is absorbed by the buffer spring 442 and the telescopic rod 441, thereby avoiding damage to other components caused by vibration.

[0093] Further, as Figure 2 and Figure 5 shown, the conveying device 1 includes:

[0094] Guide groove 11, the cross-section of the guide groove 11 is integrally U-shaped or C-shaped;

[0095] Transmission device 12, the transmission device 12 is rotatably connected to both ends of the guide groove 11;

[0096] Conveyor belt 13, the conveyor belt 13 is arranged between the two transmission devices 12;

[0097] Among them, on both side plates of the guide groove 11, moving grooves 111 for cooperating with the pressing device 2 to complete the work are parallelly provided, and guide moving grooves are also provided on both sides of the moving grooves 111.

[0098] In the present invention, two bearings are embedded on both inner walls of the conveying device 1, and a rotating shaft is rotatably connected inside the bearings. A transmission device 12 is connected between the two corresponding rotating shafts, and a conveyor belt 13 is transmission-connected between the two transmission devices 12; the transmission device 12 is a self-driving wheel.

[0099] Further, as Figure 8 shown, the wire cutting device 3 includes:

[0100] A fixed mounting plate 31, the fixed mounting plate 31 is respectively connected to the two side plates of the guide groove 11;

[0101] A shredding drum 32, which is rotatably connected between two fixed mounting plates 31;

[0102] A cutter 33, wherein a plurality of cutters 33 are connected to the cutting drum 32 at equal intervals and in an oblique direction;

[0103] The wire cutting motor 34 is connected to the lower outer side of one of the fixed mounting plates 31 through a second mounting plate, and the output shaft of the wire cutting motor 34 is connected to the connecting shaft of the wire cutting drum 32 on this side, wherein the output shaft of the wire cutting motor 34 is also connected to a wire cutting transmission wheel 35.

[0104] In the present invention, both ends of the slitting drum 32 are connected to the corresponding fixed mounting plate 31 through a connecting shaft and a bearing. When the grinding device 4 is working, the grinding wheel 45 descends, and one side of the cutter 33 fits against the surface of the grinding wheel 45, and the grinding wheel 45 grinds the cutter 33;

[0105] Further, such as Fig. 9 As shown, the grinding device 4 includes:

[0106] The fixing frame 41 is a square structure with two ends open and four sides closed;

[0107] The fixing plate 42 is connected to the four corners of the fixing frame 41 respectively;

[0108] A support plate 43, the support plate 43 is symmetrically connected to the middle of the outer side of the fixing frame 41 in the length direction;

[0109] A buffer assembly 44, wherein the buffer assembly 44 is connected between the fixing plate 42 and the supporting plate 43;

[0110] A grinding wheel 45, the grinding wheel 45 is rotatably connected to the interior of the fixed frame 41;

[0111] A grinding motor 46, the grinding motor 46 is connected to one end of the fixing frame 41 through a third mounting plate, and the output shaft of the grinding motor 46 is connected to the grinding wheel connecting shaft at the end;

[0112] A connecting plate 47, the connecting plate 47 is symmetrically connected above the two fixed mounting plates 31;

[0113] The hydraulic press 48 is connected between the support plate 43 and the connecting plate 47 , wherein one end of the hydraulic press 48 is connected to the middle of the support plate 43 , and the other end of the hydraulic press 48 is connected to the middle of the connecting plate 47 .

[0114] In the present invention, both ends of the grinding wheel 45 are connected to the fixing frame 41 through bearings; and the hydraulic press 48 is connected to an external control device.

[0115] Specifically, Fig. 9 As shown, it also includes a slide rod 49, which is equidistantly arranged on both sides of the hydraulic press 48, one end of the slide rod 49 is connected to the connecting plate 47, and the other end of the slide rod 49 is inserted into the support plate 43.

[0116] In the present invention, sliding sleeves are provided at both ends of the support plate 43, and the sliding rod 49 is slidably connected in the sliding sleeves.

[0117] Specifically, Fig. 9 As shown, the buffer assembly 44 includes:

[0118] A telescopic rod 441, one end of which is connected to the fixing plate 42, and the other end of which is connected to the supporting plate 43;

[0119] The buffer spring 442 is sleeved on the outside of the telescopic rod 441 .

[0120] In the present invention, one end of the buffer spring 442 is connected to the fixing plate 42 , and the other end of the buffer spring 442 is connected to the supporting plate 43 .

[0121] Example 2

[0122] Embodiment 2 is basically the same as Embodiment 1, except that it further comprises a material pressing device 2 , which is arranged above the discharge end of the conveying device 1 .

[0123] Further, such as Figure 3 and Figure 5 as well as Figure 7 As shown, the pressing device 2 comprises:

[0124] The material pressing fixed block 21 is symmetrically arranged at the upper and lower ends of the outer side plate of the guide groove 11, and the material pressing fixed block 21 is located between the two movable grooves 111 of the corresponding side plate;

[0125] A transmission rod 22, the transmission rod 22 is rotatably connected between two material pressing fixed blocks 21 on the corresponding sides;

[0126] A lifting seat 23, wherein the middle portion of the lifting seat 23 is threadedly connected to the transmission rod 22, and both ends of the lifting seat 23 are slidably connected in the corresponding moving grooves 111;

[0127] The material pressing assembly 24 is arranged inside the conveying device 1, and both sides of the material pressing assembly 24 are connected to the corresponding lifting seat 23;

[0128] The pressing motor 25 is connected to the pressing fixed block 21 at the upper end of one side of the guide groove 11 through the first mounting plate, and the output shaft of the pressing motor 25 is connected to the transmission rod 22 on the side, and the output shaft of the pressing motor 25 is also connected to the rotating gear 26;

[0129] A driven gear 27, the driven gear 27 is connected to the upper part of the transmission rod 22 on the non-pressing motor 25 side;

[0130] The rotating gear 26 and the driven gear 27 are connected via a material pressing transmission chain 28 .

[0131] Specifically, Figure 3 As shown, the transmission rod 22 is a screw rod, and both ends of the transmission rod 22 are connected to the corresponding pressing fixed block 21 through bearings;

[0132] The lifting seat 23 includes:

[0133] The threaded seat 231 is threadably connected to the transmission rod 22;

[0134] A connecting rod 232, the connecting rod 232 is symmetrically connected to both ends of the threaded seat 231;

[0135] The moving block 233 is connected to the end of each connecting rod 232, and the moving block 233 is slidably connected in the corresponding moving groove 111, wherein the moving block 233 is also symmetrically provided with a slider 234, and the slider 234 is correspondingly connected in the guide moving groove.

[0136] In the present invention, the sliding blocks 234 on both sides of the moving block 610 are slidably connected to the guide moving grooves on both sides of the inner wall of the moving groove 611 .

[0137] Specifically, Figure 3 As shown, the pressing component 24 includes:

[0138] Rollers 241, rollers 241 are arranged relatively parallel to each other;

[0139] The copper chain 242 is arranged around two rollers 241.

[0140] Both ends of each roller 241 are connected to the corresponding moving block 233 via a rotating shaft and a bearing.

[0141] In the present invention, a bearing is embedded on one side of each moving block 233 , and a rotating shaft is rotatably connected in the bearing, and a roller 241 is connected between two corresponding rotating shafts, and a copper chain 242 is transmission-connected between the two rollers 241 .

[0142] During use, the blanking device 2 drives the rotating gear 26 to rotate through the rotation of the output end of the blanking motor 25. The rotating gear 26 is driven to rotate through the blanking transmission chain 28, and then the transmission rod 22 is synchronously driven to rotate. The rotation of the transmission rod 22 drives the lifting seat 23 to move downward, and then the lifting seat 23 drives the connecting rods 232 on both sides to move. The connecting rods 232 drive the moving block 233 to move. The sliders 234 on both sides of the moving block 233 slide in the guiding grooves in the moving groove 111, making the movement of the moving block 233 more stable, and also playing a role in fixing and limiting when squeezing the tobacco stalks 7. Then the moving block 233 drives the blanking assembly 24 to move downward, and the roller 241 drives the transmission bronze chain 242 to move downward and squeeze the tobacco stalks 7, so that the tobacco stalks 7 remain dense during cutting.

[0143] Specifically, other implementation manners are the same as those in Embodiment 1 and will not be repeated here.

[0144] Embodiment 3

[0145] Embodiment 3 is the same as Embodiments 1 and 2, and the only difference is that: as Fig.10 shown, it may further include a material guiding device 5. The material guiding device 5 is arranged directly below the cutting device 3 and is used to fully disperse the tobacco stalk filaments, so as to quickly and accurately introduce the raw materials into the subsequent equipment;

[0146] The material guiding device 5 includes:

[0147] A material guiding groove 51, the cross-section of the material guiding groove 51 is generally U-shaped or C-shaped;

[0148] Material guiding fixing blocks 52, the material guiding fixing blocks 52 are symmetrically connected to both sides of the bottom of the material guiding groove 51;

[0149] A rotating rod 53, both ends of the rotating rod 53 are connected to the corresponding material guiding fixing blocks 52 through bearings, and one end of the rotating rod 53 passes through one of the material guiding fixing blocks 52;

[0150] A material guiding transmission wheel 54, the material guiding transmission wheel 54 is fixedly connected to the end of the rotating rod 53 at the end passing through the material guiding fixing block 52;

[0151] Cams 55, several cams 55 are connected to the outer wall of the rotating rod 53;

[0152] Among them, a transmission chain 6 is connected between the material guiding transmission wheel 54 and the cutting transmission wheel 35.

[0153] In the present invention, several cams 55 are located between the two material guiding fixing blocks 52, and the total number of cams 55 is two; the transmission chain 6 is a belt; the outer wall of the cam 55 is in contact with the bottom of the material guiding groove 51, and one side of the material guiding groove 51 is connected to one side of the guiding groove 11.

[0154] When in use, the feed guiding device 5 drives the feed cutting transmission wheel 35 to rotate through the rotation of the shredding motor 34 and drives the feed guiding transmission wheel 54 to rotate through the transmission chain 6, thereby rotating the rotating rod 53, and the rotation of the rotating rod 53 drives the cam 55 to rotate, so that the cam 55 hits the bottom of the feed guiding plate of the vibration guide groove. The vibration of the multi-convex cam 55 can increase the vibration frequency, which improves the vibration effect compared with the traditional single-point contact, and is conducive to fully dispersing the tobacco stem shreds.

[0155] The material pressing device of the present invention can also adjust the height and pressure of the material pressing component according to different material requirements;

[0156] The present invention is provided with a material guiding device, which drives the cutting drive wheel to rotate through the rotation of the cutting motor and drives the material guiding drive wheel to rotate through the transmission chain, thereby rotating the rotating rod, and the rotation of the rotating rod drives the cam to rotate, so that the cam hits the bottom of the guiding plate of the vibrating material guide groove, and the vibration frequency can be increased by the vibration of the multi-convex point cam, which improves the vibration effect compared with the traditional single-point contact, and is conducive to fully dispersing the tobacco stem shreds; at the same time, the tobacco stems after shredding are evenly separated by the vibration of the guiding plate, thereby improving the convenience of subsequent processes;

[0157] The feed guiding device of the present invention enables the cam to hit and vibrate the feed guiding plate to fully disperse the tobacco stem shreds, and then can quickly and accurately guide the raw materials into subsequent equipment, saving operation time and improving production efficiency.

[0158] The other specific implementations are the same as those in Example 1 and will not be repeated here.

[0159] In summary, a more specific embodiment of the present invention is:

[0160] Before using the intelligent manufacturing Dazhongjiu special line wire cutting flexible process equipment with the above-mentioned design structure, it is necessary to move it to a designated location manually or with corresponding transport equipment for installation as a standby.

[0161] When in use, the processed tobacco stems 7 are placed on the conveyor belt 13, and the conveyor belt 13 is driven to rotate by the transmission device 12 to transport the tobacco stems 7; then, the external control device drives the rotating gear 26 on one side to rotate by controlling the pressing motor 25, and drives the other rotating gear 26 to rotate by the pressing transmission chain 28, thereby driving the transmission rod 22 to rotate, and the rotation of the transmission rod 22 drives the lifting seat 23 to move up and down, thereby making the lifting seat 23 drive the connecting rods 232 on both sides to move, thereby driving the moving block 233 to move, and the movement of the moving block 233 drives the pressing assembly 24 to move up and down, and the movement of the roller 241 drives the copper plate chain 242 to move downward, so that the copper plate chain 242 squeezes the tobacco stems 7 on the conveyor belt 13 to compact the tobacco stems 7;

[0162] Next, the external control device controls the shredding motor 34 to rotate, thereby driving the shredding drum 32 to rotate, and the shredding drum 32 drives the cutter 33 to rotate, thereby shredding the tobacco stems 7;

[0163] During the rotation of the cutter 33, the external control device drives the grinding wheel 45 to rotate by controlling the output end of the grinding motor 46. Subsequently, the external control device controls the contraction of the top rod of the hydraulic valve 48, thereby causing the support plate 43 to move downward. The downward movement of the support plate 43 causes the fixed plate 42 to drive the fixed frame 41 to move downward through the telescopic rod 441. The downward movement of the fixed frame 41 drives the grinding wheel 45 to move downward, thereby causing the grinding wheel 45 to contact the cutter 33, thereby grinding the cutter 33; finally, the tobacco stem shreds cut by the cutter 33 fall onto the guide plate of the guide trough 51, and the cutting motor 34 drives the cutting drive wheel 35 to rotate, and the transmission chain 6 drives the guide drive wheel 54 to rotate, thereby causing the rotating rod 53 to drive the cam 55 to rotate, so that the cam 55 hits and vibrates the bottom of the guide plate, so that the cut tobacco stems 7 are fully dispersed.

[0164] During the entire implementation process described above, the grinding device 4 is set up, and the grinding wheel 45 is driven to rotate by the output end of the grinding motor 46, and the support plate 43 is moved downward by the extension and contraction of the top rod of the hydraulic device 48, and the sliding sleeve embedded in the support plate 43 slides on the outer wall of the sliding rod 49, so that the support plate 43 is more stable during the up and down movement, and then the support plate 43 moves downward to drive the telescopic rod 441 to move downward, and then the fixed plate 42 drives the fixed frame 41 to move downward, and the fixed frame 41 moves downward to drive the grinding wheel 45 to move downward, so that the grinding wheel 45 contacts the cutter 33, and then the cutter 33 is polished. 441 and buffer spring 442, so that the vibration generated by the grinding wheel 45 during the rotation and grinding of the cutter 33 is absorbed by the buffer spring 442 and the telescopic rod 441, thereby preventing the vibration from causing damage to other components; thereby making the grinding wheel 45 contact the cutter 33, so that the cutter 33 can grind the cutting edge in the working state, avoiding the trouble of frequent shutdown to replace the cutter, thereby improving the efficiency of the device; and the grinding device provided solves the problem of frequent replacement of the cutter, can realize the automated grinding process, reduce the need for manual operation, improve production efficiency and consistency, and save time and cost;

[0165] The present invention is provided with a pressing device 2, which drives the rotating gear 26 to rotate through the output end of the pressing motor 25, and the rotating gear 26 rotates through the pressing transmission chain 28, thereby synchronously driving the transmission rod 22 to rotate, and the transmission rod 22 rotates to drive the lifting seat 23 to move downward, so that the lifting seat 23 drives the connecting rods 232 on both sides to move, and the connecting rods 232 drive the moving block 233 to move, and the sliders 234 on both sides of the moving block 233 slide in the guide moving grooves in the moving grooves 111, so that the moving block 233 moves more smoothly, and can also play a role of fixed limit when squeezing the tobacco stems 7, and then the moving block 233 drives the pressing assembly 24 to move downward, and the roller 241 drives the transmission copper chain 242 to move downward and squeeze the tobacco stems 7, so that the tobacco stems 7 remain dense when cut into shreds, so as to avoid the loose tobacco stems from falling with the unbroken rhizomes during the cutting process, thereby affecting the subsequent processes;

[0166] The material pressing device 2 of the present invention can apply pressure evenly, so that the material is evenly distributed during the processing, which helps to eliminate uneven density and structure and avoid defects such as cavities and cracks in the product;

[0167] The material pressing device 2 of the present invention can make the materials fill and stack better and reduce the gaps during the compaction process, thereby saving material costs, and also helps to improve the consistency and stability of production and reduce product variability;

[0168] The material pressing device 2 of the present invention can apply an appropriate amount of pressure to make the materials more tightly combined, which helps to increase the density and strength of the materials, reduce loose gaps, and improve the quality and performance of the product;

[0169] The material pressing device 2 of the present invention can also adjust the height and pressure of the material pressing component 24 according to different material requirements;

[0170] The present invention is provided with a material guiding device 5, which drives the cutting drive wheel 35 to rotate through the rotation of the cutting motor 34 and drives the guiding drive wheel 54 to rotate through the transmission chain 6, thereby rotating the rotating rod 53, and the rotating rod 53 drives the cam 55 to rotate, so that the cam 55 hits the bottom of the guiding plate of the vibration guide groove, and the vibration of the multi-convex point cam 55 can increase the vibration frequency, which improves the vibration effect compared with the traditional single-point contact, and is conducive to fully dispersing the tobacco stem shreds; at the same time, the tobacco stems after shredding are evenly separated by the vibration of the guiding plate, thereby improving the convenience of subsequent processes;

[0171] The feed introduction device of the present invention can fully disperse the tobacco stem shreds, and then can quickly and accurately introduce the raw materials into subsequent equipment, thereby saving operation time and improving production efficiency.

[0172] The material pressing device 2 and the material guiding device 5 are both connected to an external control device.

[0173] The external control device is a programmable logic controller, a PLC or a PC.

[0174] In the present invention, the copper chain 242 is an aluminum strip made of aluminum material without gaps.

[0175] Finally, it should be noted that the above is only a preferred embodiment of the present invention, and does not limit the present invention in other forms. Any technician familiar with the profession may use the above disclosed technical content to change or modify it into an equivalent embodiment with equivalent changes. However, any simple modification, equivalent change and modification made to the above embodiment according to the technical essence of the present invention without departing from the technical solution of the present invention still belongs to the protection scope of the technical solution of the present invention.

Claims

1. Intelligent manufacturing Dazhongjiu special line wire cutting flexible process equipment, including external control equipment, characterized in that: Further included are: a conveying device (1) for conveying materials; a wire cutting device (3) which is arranged at the end of the discharge end of the conveying device (1); a grinding device (4) which is connected above the wire cutting device (3) with adjustable height and is used for grinding the cutting edge during operation to avoid frequent shutdowns for replacing the cutting tool; wherein, the conveying device (1), the wire cutting device (3) and the grinding device (4) are all connected to an external control device.

2. According to the intelligent manufacturing Dazhongjiu special line wire cutting flexible process equipment of claim 1, it is characterized in that: The conveying device (1) includes: a guiding groove (11) whose cross-section is integrally U-shaped or C-shaped; a transmission device (12) which is rotatably connected at both ends of the guiding groove (11); a conveyor belt (13) which is arranged between the two transmission devices (12); wherein, moving grooves (111) for cooperating with the pressing device (2) to complete the work are respectively and parallelly arranged on both side plates of the guiding groove (11), and guiding moving grooves are further arranged on both sides of the moving grooves (111).

3. The intelligent manufacturing Dazhongjiu special line wire cutting flexible process equipment according to claim 1 is characterized in that: A pressing device (2) is further included, and the pressing device (2) is arranged above the discharge end of the conveying device (1).

4. The intelligent manufacturing Dazhongjiu special line wire cutting flexible process equipment according to claim 3 is characterized in that: The pressing device (2) includes: pressing fixing blocks (21) which are symmetrically arranged at the upper and lower ends outside the side plates of the guiding groove (11) respectively, and the pressing fixing blocks (21) are located between the two moving grooves (111) of the corresponding side plates; transmission rods (22) which are respectively rotatably connected between two pressing fixing blocks (21) on the corresponding side; a lifting seat (23) whose middle part is threadedly connected to the transmission rod (22), and both ends of the lifting seat (23) are slidably connected in the corresponding moving grooves (111); a pressing component (24) is arranged inside the conveying device (1), and both sides of the pressing component (24) are connected to the corresponding lifting seats (23); a pressing motor (25) which is connected to the pressing fixing block (21) at the upper end of one side of the guiding groove (11) through a first mounting plate, and the output shaft of the pressing motor (25) is connected to the transmission rod (22) on this side. A rotating gear (26) is further connected to the output shaft of the pressing motor (25); a driven gear (27) which is connected to the upper part of the transmission rod (22) on the side without the pressing motor (25); wherein, the rotating gear (26) and the driven gear (27) are connected through a pressing transmission chain (28).

5. The intelligent manufacturing Dazhongjiu special line wire cutting flexible process equipment according to claim 4 is characterized in that: The transmission rod (22) is a lead screw, and both ends of the transmission rod (22) are connected to the corresponding pressing fixing blocks (21) through bearings; The lifting seat (23) includes: a threaded seat (231) which is threadedly and adaptively connected to the transmission rod (22); link rods (232) which are symmetrically connected to both ends of the threaded seat (231); moving blocks (233) which are connected to the ends of the respective link rods (232), and the moving blocks (233) are slidably connected in the corresponding moving grooves (111). Wherein, sliding blocks (234) are further symmetrically arranged on the moving blocks (233), and the sliding blocks (234) are correspondingly connected in the guiding moving grooves.

6. The intelligent manufacturing Dazhongjiu special line wire cutting flexible process equipment according to claim 4 is characterized in that: The pressing component (24) comprises: Rollers (241), the rollers (241) are arranged relatively parallel to each other; A copper chain (242) is arranged around two rollers (241) Wherein, both ends of each roller (241) are connected to the corresponding moving block (233) via a rotating shaft and a bearing.

7. The intelligent manufacturing Dazhongjiu special line wire cutting flexible process equipment according to claim 1 is characterized in that: The shredding device (3) comprises: A fixed mounting plate (31), the fixed mounting plate (31) being respectively connected to the two side plates of the guide groove (11); A shredding drum (32), the shredding drum (32) is rotatably connected between two fixed mounting plates (31); A cutting knife (33), wherein a plurality of cutting knives (33) are connected to the cutting drum (32) at equal intervals in an oblique direction; The shredding motor (34) is connected to the lower outer side of one of the fixed mounting plates (31) via a second mounting plate, and the output shaft of the shredding motor (34) is connected to the connecting shaft of the shredding drum (32) on this side, wherein the output shaft of the shredding motor (34) is also connected to a shredding transmission wheel (35).

8. The intelligent manufacturing Dazhongjiu special line wire cutting flexible process equipment according to claim 1 is characterized in that: The grinding device (4) comprises: A fixing frame (41), the fixing frame (41) is in the form of a square structure with two ends open and four sides closed; A fixing plate (42), the fixing plate (42) is respectively connected to the four corners above the fixing frame (41); A support plate (43), the support plate (43) is symmetrically connected to the middle part of the outer side of the fixing frame (41) in the length direction; A buffer assembly (44), the buffer assembly (44) is connected between the fixing plate (42) and the supporting plate (43); A grinding wheel (45), the grinding wheel (45) is rotatably connected to the interior of the fixed frame (41); A grinding motor (46), the grinding motor (46) is connected to one end of the fixing frame (41) through a third mounting plate, and the output shaft of the grinding motor (46) is connected to the grinding wheel connecting shaft at the end; A connecting plate (47), the connecting plate (47) is symmetrically connected above the two fixed mounting plates (31); A hydraulic press (48), the hydraulic press (48) is connected between the support plate (43) and the connecting plate (47), wherein one end of the hydraulic press (48) is connected to the middle of the support plate (43), and the other end of the hydraulic press (48) is connected to the middle of the connecting plate (47).

9. The intelligent manufacturing Dazhongjiu special line wire cutting flexible process equipment according to claim 8 is characterized in that: It also includes a slide rod (49) which is equidistantly arranged on both sides of the hydraulic press (48), one end of the slide rod (49) is connected to the connecting plate (47), and the other end of the slide rod (49) is sleeved on the supporting plate (43).

10. The intelligent manufacturing Dazhongjiu special line wire cutting flexible process equipment according to claim 8 is characterized in that: The buffer assembly (44) comprises: A telescopic rod (441), one end of the telescopic rod (441) is connected to the fixing plate (42), and the other end of the telescopic rod (441) is connected to the supporting plate (43); The buffer spring (442) is sleeved on the outside of the telescopic rod (441).

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