Vehicle-mounted oil-gas separation and recovery device
By designing a vehicle-mounted oil and gas separation and recovery device that includes multiple separation processes, the problem that existing vehicle-mounted systems cannot recover oil and gas during refueling is solved, efficient oil and gas recovery and resource reuse are achieved, and environmental pollution is reduced.
Patent Information
- Application Number
- CN202510343178.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-05-09
- Estimated Expiration
- 2045-03-21
AI Technical Summary
The existing vehicle-mounted systems cannot effectively recover oil and gas during refueling, resulting in waste of resources and environmental pollution.
An on-board oil and gas separation and recovery device is designed, including a fuel tank, separator assembly, adjustment assembly, drive assembly, main separation cylinder assembly, sponge plate, lift assembly, compression block assembly, exhaust pipe and PLC control system. The efficient recovery of oil and gas is achieved through multiple separation processes (first separation, collision separation, sponge adsorption separation and wire mesh defoaming).
It effectively reduces the emission of automobile oil and gas, and the recovered oil can be reused, saving resources and reducing environmental pollution. The device has a simple structure, convenient operation and small space, which meets the requirements of the on-board system.
Smart Images

Figure CN119951254A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of oil and gas separation and recovery, and in particular relates to a vehicle-mounted oil and gas separation and recovery device. Background Art
[0002] The number of cars in use has increased rapidly, and with it comes an increasing consumption of gasoline. The need to reduce pollution caused by car use is becoming increasingly urgent. Due to the volatile nature of gasoline, the oil and gas escaping from the fuel tank during use, especially during refueling, has increased at an alarming rate every year. Test results show that for every liter of gasoline added to a car, about 1.5 grams of oil and gas will evaporate. With the increasingly stringent control of automobile exhaust, the oil and gas volatilized during refueling has exceeded automobile exhaust, becoming the main source of volatile organic compounds (VOCs).
[0003] In the prior art, a small carbon canister is provided in the on-board automobile fuel system, which is used to absorb the oil and gas emissions caused by heat soak loss and daytime loss of the automobile, and is not used for oil and gas adsorption during the refueling process. Therefore, the existing on-board system cannot recycle the oil and gas during the refueling process, resulting in a waste of resources and environmental pollution. Even if the oil and gas during the refueling process are introduced into the carbon canister in the existing on-board automobile fuel system through an external pipeline, although partial oil and gas separation can be completed, the small carbon canister cannot handle the large amount of oil and gas generated during refueling and the separation is not complete. At the same time, additional devices or methods are also needed to solve the problem of activated carbon regeneration.
[0004] Patent document CN116571023B discloses a pre-oil-gas separation device, comprising an oil-gas separation mechanism, comprising a lubricating oil tank, a first conduit arranged on the lubricating oil tank, and an oil-gas separation component arranged at the end of the first conduit; a collecting mechanism, comprising an air box arranged in the middle of the first conduit, and a collecting component arranged on the air box; a filtering mechanism, comprising a containing component arranged on the air box, a one-way valve arranged on the containing component, and an oil pipe arranged between the one-way valve and the lubricating oil tank, the filter plate is composed of a combination of high-density stainless steel ultra-fine foil strips, which can effectively separate part of the lubricating oil in the air, the setting of the inclined plate is convenient for better limiting the oil residue, and can effectively guide foreign matter in the oil body into the slag discharge pipe, which is convenient for discharging the oil residue, the setting of the slag guide groove can effectively guide the oil residue out, the setting of the motor is convenient for better driving the device, and the second gear is rotatably connected to the filter box through a bearing. Although this patent can pre-process oil and gas, the separation method of this patent is too complicated. The patent uses both gears and belts, which brings the disadvantages of inconvenient maintenance and large floor space. It cannot be applied to automobile on-board systems. At the same time, this patent cannot complete oil and gas recovery. Summary of the invention
[0005] In view of the deficiencies in the prior art, the purpose of the present invention is to provide a vehicle-mounted oil and gas separation and recovery device, which effectively solves the problem that the vehicle-mounted system in the prior art is unable to recover the oil and gas during the refueling process, resulting in a waste of resources and the resulting environmental pollution. Even if the oil and gas during the refueling process are introduced into the carbon canister in the existing vehicle-mounted automobile fuel system through an external pipeline, although partial oil and gas separation can be completed, the small carbon canister cannot handle the large amount of oil and gas generated during refueling and the separation is not complete. At the same time, additional devices or methods are also needed to solve the problem of activated carbon regeneration.
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a vehicle-mounted oil and gas separation and recovery device, comprising a fuel tank, a separator assembly, an adjustment assembly, a drive assembly, a main separation cylinder assembly, a sponge plate, a lifting assembly, a clamping block assembly, an exhaust duct and a PLC control system; the separator assembly is located at the rear end of the fuel tank; the adjustment assembly is located at the top of the separator assembly and connected thereto; the drive assembly is located at the bottom of the separator assembly and connected thereto; the main separation cylinder assembly is located inside the separator assembly and fixedly connected thereto; the sponge plate is located inside the main separation cylinder assembly and connected thereto; the lifting assembly is located at the top of the main separation cylinder assembly and connected thereto; the clamping block assembly is located inside the sponge plate; and the exhaust duct is communicated with the separator assembly.
[0007] As a further improvement of the present invention, the oil tank includes an oil tank inlet, an oil and gas exhaust pipe and an oil return pipe, the oil and gas exhaust pipe is located at the top of the oil tank and is connected thereto, the oil return pipe is located at one side of the oil tank and is connected thereto, a one-way valve and a pressure sensor are provided on the oil and gas exhaust pipe, the pressure sensor is located at the rear end of the one-way valve, and a first solenoid valve is provided on the oil return pipe.
[0008] As a further improvement of the present invention, the separator assembly includes an outer cylinder, a separation top plate, a separation bottom plate and an oil storage pipe, the separation top plate is located at the top of the outer cylinder and connected thereto, the separation bottom plate is located at the bottom of the outer cylinder and connected thereto, the oil storage pipe is located at the bottom of the separation bottom plate and communicated therewith, the other end of the oil storage pipe is communicated with the return oil pipeline, a liquid level sensor is provided on the oil storage pipe, an oil and gas feed port and an exhaust port are provided on the outer cylinder, the oil and gas feed port is communicated with the oil and gas discharge pipeline, the exhaust port is connected to the exhaust pipeline, and a wire mesh demister is provided in the exhaust port.
[0009] As a further improvement of the present invention, the separation top plate is provided with a first through hole and a vent, and the separation bottom plate is provided with a second through hole.
[0010] As a further improvement of the present invention, the driving assembly includes a variable frequency motor, a rotating shaft, rotating blades, a bearing seat assembly and a rotating seat, the variable frequency motor is connected to the rotating shaft through a coupling, the rotating blades and the bearing seat assembly are fixedly connected to the rotating shaft, a rotating seat is arranged on the top of the rotating shaft, and a conical opening is arranged in the center of the top of the rotating seat.
[0011] As a further improvement of the present invention, the main separation cylinder assembly includes a bottom connecting plate, a first cylinder, a second cylinder, an oblique sealing cover and a sponge plate pressure plate, the bottom connecting plate is located between the two bearing seat assemblies, a third through hole and a fourth through hole are provided on the bottom connecting plate, the first cylinder is located at the top of the bottom connecting plate and is fixedly connected thereto, the third through hole is located inside the first cylinder, the fourth through hole is located outside the first cylinder, a fifth through hole is provided on the first cylinder, the second cylinder is located at the top of the first cylinder and is fixedly connected thereto, a sixth through hole is provided on the bottom folded edge of the second cylinder, an oblique sealing cover is provided at the connection between the first cylinder and the second cylinder, the sponge plate pressure plate is provided inside the second cylinder, the lower surface of the sponge plate pressure plate, the inner wall of the second cylinder and the inner surface of the bottom plate folded edge of the second cylinder form a sponge placement area, and a seventh through hole is provided on the sponge plate pressure plate.
[0012] As a further improvement of the present invention, the lifting assembly includes a guide plate, a spring, a lifting shaft, a linkage plate and a lifting block, the lifting shaft passes through the guide plate and the linkage plate, one end of the spring is connected to the guide plate, and the other end is connected to the top folded edge of the second cylinder, a tapered end is provided at one end of the lifting shaft close to the lifting block, and the linkage plate and the lifting block are detachably connected.
[0013] As a further improvement of the present invention, the clamping block assembly includes a limit block and a moving block, the limit block is fixedly connected to the rotating shaft, a guide groove is provided on the limit block, the moving block is provided with a U-shaped groove, a sliding boss is provided at the bottom of the moving block, and a sponge board abutment surface is provided on the side of the moving block away from the rotating shaft.
[0014] As a further improvement of the present invention, a second solenoid valve and a safety valve are provided on the exhaust pipe.
[0015] The present invention also provides a method for using a vehicle-mounted oil and gas separation and recovery device, the method comprising the following methods: a daily oil and gas separation and recovery method S1, a rapid oil and gas separation and recovery method S2, and a sponge board periodically compressed method S3;
[0016] The daily oil and gas separation and recovery method S1 includes the following steps:
[0017] S11, oil and gas enter the interior of the separator assembly through the oil and gas discharge pipeline, and the heavier oil falls into the oil storage pipe, achieving the initial separation of oil and gas;
[0018] S12, a part of the oil-containing gas enters the second cylinder through the fourth through hole and the sixth through hole, and the other part first passes through the third through hole, then through the fifth through hole and then through the sixth through hole into the second cylinder, and a second oil-gas separation is achieved through collision;
[0019] S13, the oil-containing gas entering the second cylinder enters the sponge plate, and the oil is absorbed by the sponge plate, thus achieving the third oil-gas separation;
[0020] S14, the gas enters the exhaust port and passes through the wire mesh demister to achieve the fourth oil-gas separation;
[0021] The rapid oil and gas separation and recovery method S2 comprises the following steps:
[0022] S21, as the oil and gas in the oil tank continue to enter the separator assembly, when the gas pressure in the separator assembly rises to the preset high value of the pressure sensor, the pressure sensor feeds back the signal to the PLC control system to start the variable frequency motor;
[0023] S22, the variable frequency motor drives the rotating shaft to rotate, and a plurality of rotating blades rotate to generate centrifugal force, so that the initial oil and gas separation in step S11 is more obvious, and the collision frequency in step S12 is more frequent, and the secondary oil and gas separation effect is enhanced;
[0024] S23, the rotating shaft rotates, the linkage plate, the lifting block and the pressing block assembly rotate synchronously, and the oil in the oblique sealing cover falls into the bottom of the separator assembly through the sponge plate;
[0025] S24, after a preset time, stop the rotation of the variable frequency motor, open the second solenoid valve, and discharge the pressurized gas in the separator assembly through the exhaust port. When the pressure of the pressurized gas in the separator assembly drops to a preset low value of the pressure sensor, close the second solenoid valve;
[0026] The method S3 in which the sponge board is periodically compressed comprises the following steps:
[0027] S31, by adjusting the position of the assembly to move downward, the guide plate, the lifting shaft, the linkage plate and the lifting block move downward as a whole, the spring is compressed, the tapered end is engaged with the tapered mouth, the lifting block moves downward so that the moving block moves toward the sponge plate along the length direction of the guide groove, the sponge plate in contact with the abutting surface of the sponge plate is compressed, and the oil is squeezed and falls into the bottom of the separator assembly;
[0028] S32, starting the variable frequency motor to make it run at a low speed, and the sponge plate is continuously squeezed in the circumferential direction;
[0029] S33, after a preset time, the operation of the variable frequency motor is stopped, the adjustment component is returned to the initial state, and the guide plate, lifting shaft, linkage plate and lifting block are reset under the action of the spring.
[0030] Compared with the prior art, the present invention has the following beneficial effects:
[0031] (1) The present invention provides an on-vehicle oil and gas separation and recovery device, which can reduce automobile oil and gas emissions, especially oil and gas emissions during refueling, through the arrangement of an oil tank, a separator assembly, an adjustment assembly, a drive assembly, a main separation cylinder assembly, a sponge plate, a lifting assembly, a clamping block assembly, an exhaust pipe and a PLC control system. The present invention provides an efficient oil and gas separation and recovery device, which can reduce automobile oil and gas emissions, especially oil and gas emissions during refueling. The recovered oil can be reused after separation and recovery, thereby saving resources and reducing pollution to the environment.
[0032] (2) The present invention provides an on-vehicle oil and gas separation and recovery device, which effectively improves the efficiency of oil and gas separation through multiple separation processes such as primary separation, collision separation, sponge adsorption separation and wire mesh defoaming, making the oil and gas separation more thorough and maximizing resource recovery. In addition, the entire device has a simple structure, is easy to operate, occupies a small space, and meets the requirements for on-vehicle system installation.
[0033] (3) The present invention provides an on-vehicle oil and gas separation and recovery device, which can automatically start and stop the drive component according to the change of oil and gas volume through the change of pressure in the separator component, thereby achieving rapid oil and gas separation and recovery.
[0034] (4) The present invention provides an on-vehicle oil and gas separation and recovery device, which can regularly compress and squeeze the sponge board through the cooperation of an adjusting component, a lifting component and a clamping block component, so as to quickly deliver the adsorbed oil in the sponge board into the oil storage pipe, thereby promptly restoring the oil adsorption function of the sponge board. Compared with the traditional replacement of filter elements or carbon regeneration functions, this device saves costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0035] Figure 1 It is an overall schematic diagram of the present invention;
[0036] Figure 2 It is a schematic diagram of the structure of the separator assembly of the present invention;
[0037] Figure 3 It is a three-dimensional schematic diagram of the present invention after removing the fuel tank, separator assembly and exhaust pipe;
[0038] Figure 4 It is a half-section structural schematic diagram of the main separation cylinder assembly of the present invention;
[0039] Figure 5 It is a schematic diagram of the structure of the oblique blocking cover and the sponge plate pressing plate of the present invention;
[0040] Figure 6It is a schematic diagram of the structure of the lifting assembly and the pressing block assembly of the present invention;
[0041] Figure 7 It is a schematic diagram of the lifting assembly structure of the present invention;
[0042] Figure 8 It is a schematic diagram of the limit block structure of the present invention;
[0043] Fig. 9 It is a structural schematic diagram of the moving block of the present invention;
[0044] Fig.10 It is a structural schematic diagram of the sponge board of the present invention in a normal state;
[0045] Fig.11 It is a structural schematic diagram of the sponge board of the present invention in a compressed state.
[0046] In the figure: 100, oil tank; 110, oil tank inlet; 120, oil and gas discharge pipeline; 121, one-way valve; 122, pressure sensor; 130, oil return pipeline; 131, first solenoid valve; 200, separator assembly; 210, outer cylinder; 211, oil and gas feed inlet; 212, exhaust port; 213, wire mesh demister; 220, separation top plate; 221, first through hole; 230, separation bottom plate; 231, second through hole; 240, oil storage pipe; 241, liquid level sensor; 300, adjustment assembly; 310, adjustment screw; 320, adjustment nut; 400, drive assembly; 410, variable frequency motor; 420, rotating shaft; 430, rotating blade; 440, bearing seat assembly; 450, rotating seat; 451, tapered mouth; 500, main separation cylinder assembly; 510, bottom connecting plate; 511, third through hole; 512, fourth through hole; 520, first cylinder; 521, fifth through hole; 530, second cylinder; 531, sixth through hole; 540, oblique blocking cover; 550, sponge plate pressure plate; 551, seventh through hole; 600, sponge plate; 700, lifting assembly; 710, guide plate; 720, spring; 730, lifting shaft; 731, tapered end; 740, linkage plate; 750, lifting block; 800, clamping block assembly; 810, limit block; 811, guide groove; 820, moving block; 821, U-shaped groove; 822, sliding boss; 823, sponge plate abutment surface; 900, exhaust duct; 901, second solenoid valve; 902, safety valve. DETAILED DESCRIPTION
[0047] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0048] It should be pointed out that the terms "upper", "lower", "left", "right", "top", "bottom", "inside", "outside" and the like indicating directions or positional relationships are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific direction, be constructed and operate in a specific direction, and therefore should not be understood as limiting the present invention.
[0049] It should be understood that, in the description of the invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected" and "connected" should be understood in a broad sense.
[0050] Example 1
[0051] See attached Figures 1 to 11 The present embodiment 1 provides a vehicle-mounted oil and gas separation and recovery device, including an oil tank 100, a separator assembly 200, an adjustment assembly 300, a drive assembly 400, a main separation cylinder assembly 500, a sponge plate 600, a lifting assembly 700, a clamping block assembly 800, an exhaust pipe 900 and a PLC control system.
[0052] The oil tank 100 includes an oil tank inlet 110, an oil and gas discharge pipeline 120 and an oil return pipeline 130. The oil and gas discharge pipeline 120 is located at the top of the oil tank 100 and is connected thereto. The oil return pipeline 130 is located at one side of the oil tank 100 and is connected thereto. A one-way valve 121 and a pressure sensor 122 are provided on the oil and gas discharge pipeline 120. The pressure sensor 122 is located at the rear end of the one-way valve 121. A first solenoid valve 131 is provided on the oil return pipeline 130. A large amount of oil and gas is generated when refueling, which will increase the oil and gas pressure in the oil tank 100. The oil and gas generated in the oil tank 110 can quickly enter the separator assembly 200 through the one-way valve 121.
[0053] Furthermore, in order to ensure that the oil and gas in the oil tank 110 do not leak out, an auxiliary refueling pipe can be provided at the oil tank inlet 110, and a one-way valve can be provided on the auxiliary refueling pipe.
[0054] The separator assembly 200 is located at the rear end of the oil tank 100; the separator assembly 200 includes an outer cylinder 210, a separation top plate 220, a separation bottom plate 230 and an oil storage pipe 240. The outer cylinder 210 is a hollow structure. The outer cylinder 210 is fixed by a support (not shown in the figure). The separation top plate 220 is located at the top of the outer cylinder 210 and is fixedly connected thereto. The separation bottom plate 230 is located at the bottom of the outer cylinder 210 and is fixedly connected thereto. The oil storage pipe 240 is located at the bottom of the separation bottom plate 230 and is connected thereto. The other end of the oil storage pipe 240 is connected to the oil return pipe. The outer cylinder 210 is provided with an oil and gas feed port 211 and an exhaust port 212, the oil and gas feed port 211 is connected to the oil and gas discharge pipeline 120, the exhaust port 212 is connected to the exhaust pipeline 900, a wire mesh demister 213 is arranged in the exhaust port 212, a first through hole 221 and a vent are arranged on the separation top plate 220, a vent valve (not shown) is connected to the vent for maintenance of the entire device, and a second through hole 231 is arranged on the separation bottom plate 230.
[0055] When the oil level in the oil storage pipe 240 is higher than the high level set by the liquid level sensor 241, the liquid level sensor 241 sends a signal to the PLC control system to open the first solenoid valve 131, and the oil in the oil storage pipe 240 enters the oil tank 100 through the oil return pipe 130. When it drops to the low level set by the liquid level sensor 241, the first solenoid valve 131 is closed. Since there is always oil in the oil storage pipe 240 (except in the initial state), the gas in the separator assembly 200 cannot enter the oil tank 100 through the oil return pipe 130.
[0056] The adjustment assembly 300 is located at the top of the separator assembly 200 and connected thereto, and the adjustment assembly 300 extends into the interior of the separator assembly 200; the adjustment assembly 300 includes an adjustment screw 310 and an adjustment nut 320, and the adjustment screw 310 extends into the interior of the outer cylinder 210 through the first through hole.
[0057] The drive assembly 400 is located at the bottom of the separator assembly 200 and is connected thereto, and the drive assembly 400 extends into the interior of the separator assembly 200; the drive assembly 400 includes a variable frequency motor 410, a rotating shaft 420, a rotating blade 430, a bearing seat assembly 440 and a rotating holder 450, the variable frequency motor 410 is connected to the rotating shaft 420 through a coupling, the rotating blade 430 and the bearing seat assembly 440 are both fixedly connected to the rotating shaft 420, a rotating holder 450 is provided at the top of the rotating shaft 420, and a conical opening 451 is provided at the top center of the rotating holder.
[0058] The main separation cylinder assembly 500 is located inside the separator assembly 200 and is fixedly connected thereto; the main separation cylinder assembly 500 includes a bottom connecting plate 510, a first cylinder 520, a second cylinder 530, an oblique blocking cover 540 and a sponge plate pressing plate 550, the bottom connecting plate 510 is located between the two bearing seat assemblies 440, and a third through hole 511 and a fourth through hole 512 are provided on the bottom connecting plate 510, the first cylinder 520 is located on the top of the bottom connecting plate 510 and is fixedly connected thereto, the third through hole 511 is located inside the first cylinder 520, the fourth through hole 512 is located outside the first cylinder 520, and the first cylinder 520 is provided with a fifth through hole 511 and a fourth through hole 512. 21. The second cylinder 530 is located at the top of the first cylinder 520 and is fixedly connected thereto. A sixth through hole 531 is provided on the bottom folded edge of the second cylinder 530. An oblique sealing cover 540 is provided at the connection between the first cylinder 520 and the second cylinder 530. A sponge plate pressing plate 550 is provided inside the second cylinder 530. The lower surface of the sponge plate pressing plate 550, the inner wall of the second cylinder 530 and the inner surface of the bottom plate folded edge of the second cylinder 530 form a sponge placement area for placing the sponge plate 600. The sponge plate 600 can be fixed in the sponge placement area by various existing technologies such as bonding. A seventh through hole 551 is provided on the sponge plate pressing plate 550.
[0059] It should be noted that the bearing seat assembly 440 of the present invention includes a bearing seat and its matching bearing. Through the arrangement of two bearing seat assemblies 440, the relative positions of the bottom connecting plate 510 and the outer cylinder body 210 are fixed, that is, the main separation cylinder assembly 500 and the outer cylinder body 210 are fixedly connected.
[0060] The lifting assembly 700 is located at the top of the main separation cylinder assembly 500 and is connected thereto; the lifting assembly 700 includes a guide plate 710, a spring 720, a lifting shaft 730, a linkage plate 740 and a lifting block 750, the lifting shaft 730 passes through the guide plate 710 and the linkage plate 740, one end of the spring 720 is connected to the guide plate 710, and the other end is connected to the top folded edge of the second cylinder 530, a tapered end 731 is provided at one end of the lifting shaft 730 close to the lifting block 750, and the linkage plate 740 and the lifting block 750 are detachably connected.
[0061] The clamping block assembly 800 is located inside the sponge board 600; the clamping block assembly 800 includes a limit block 810 and a moving block 820, the limit block 810 is fixedly connected to the rotating shaft 420, the limit block 810 has an inverted T-shaped structure as the main body, a guide groove 811 is provided on the limit block 810, the moving block 820 has an L-shaped structure as the main body, a U-shaped groove 821 is provided on the upper surface of the moving block 820, a sliding boss 822 is provided at the bottom of the moving block 820, and a sponge board abutment surface 823 is provided on the side of the moving block 820 away from the rotating shaft 420.
[0062] The exhaust pipe 900 is connected to the separator assembly 200 . A second solenoid valve 901 and a safety valve 902 are provided on the exhaust pipe 900 . The safety valve 902 is located at the front end of the second solenoid valve 901 .
[0063] The present invention also provides a method for using a vehicle-mounted oil and gas separation and recovery device, the method comprising the following methods: a daily oil and gas separation and recovery method S1, a rapid oil and gas separation and recovery method S2, and a sponge board periodically compressed method S3;
[0064] The daily oil and gas separation and recovery method S1 includes the following steps:
[0065] S11, the oil and gas in the oil tank 100 enter the separator assembly 200 through the oil and gas discharge pipe 120, and their speed and direction change, and the heavier oil falls into the oil storage pipe 240, achieving the initial separation of oil and gas;
[0066] S12, a part of the oil-containing gas enters the second cylinder 530 through the fourth through hole 512 and the sixth through hole 531, and the other part first passes through the third through hole 511, and then enters the second cylinder 530 through the fifth through hole 521 and the sixth through hole 531, and the second oil-gas separation is achieved through collision;
[0067] S13, the oil-containing gas entering the second cylinder 530 enters the sponge plate 600, and the oil is absorbed by the sponge plate 600, thus achieving the third oil-gas separation;
[0068] S14, the gas enters the exhaust port 212 and passes through the wire mesh demister 213 to achieve the fourth oil-gas separation;
[0069] The rapid oil and gas separation and recovery method S2 comprises the following steps:
[0070] S21, as the oil and gas in the oil tank 100 continue to enter the separator assembly 200, when the gas pressure in the separator assembly 200 rises to a preset high value of the pressure sensor 122, the pressure sensor 122 feeds back a signal to the PLC control system to start the variable frequency motor 410;
[0071] S22, the variable frequency motor 410 drives the rotating shaft 420 to rotate, and the plurality of rotating blades 430 rotate to generate centrifugal force, so that the initial oil and gas separation in step S11 is more obvious, and the collision frequency in step S12 is more frequent, and the secondary oil and gas separation effect is enhanced;
[0072] S23, the rotating shaft 420 rotates, the linkage plate 740, the lifting block 750 and the pressing block assembly rotate synchronously, and the oil in the oblique blocking cover 540 falls into the bottom of the separator assembly 200 through the sponge plate 600;
[0073] S24, after a preset time, the rotation of the variable frequency motor 410 is stopped, the second solenoid valve 901 is opened through the PLC system, and the pressurized gas in the separator assembly 200 is discharged through the exhaust port 212. When the pressure of the pressurized gas in the separator assembly 200 drops to a preset low value of the pressure sensor 122, the second solenoid valve 901 is closed through the PLC system;
[0074] The method S3 in which the sponge board is periodically compressed comprises the following steps:
[0075] S31, by adjusting the position of the assembly 300 to move downward, the guide plate 710, the lifting shaft 730, the linkage plate 740 and the lifting block 750 move downward as a whole, the spring 720 is compressed, the tapered end 731 is engaged with the tapered opening 451, and the lifting block 750 moves downward so that the moving block 820 moves toward the sponge plate 600 along the length direction of the guide groove 811, the sponge plate 600 in contact with the sponge plate abutting surface 823 is compressed, and the oil is squeezed and falls into the bottom of the separator assembly 200;
[0076] S32, starting the variable frequency motor 410 to make it run at a low speed, and the sponge plate 600 is continuously squeezed in the circumferential direction;
[0077] S33, after a preset time, the operation of the variable frequency motor 410 is stopped, the adjustment assembly 300 is returned to the initial state, and the guide plate 710, the lifting shaft 730, the linkage plate 740 and the lifting block 750 are all reset under the action of the spring 720.
[0078] It is not difficult to understand that in the second oil-gas separation process by collision, the oil-gas mixture can collide back and forth between the third through hole 511 , the fourth through hole 512 , the fifth through hole 521 and the sixth through hole 531 .
[0079] Furthermore, during the periodic compression of the sponge board, the variable frequency motor 410 is currently used to run at a low speed, and the holes corresponding to the adjusting screw 310 and the lifting shaft 730 are clearance-matched. When the sponge board is periodically compressed, the guide plate 710 and the adjusting screw 310 do not rotate, and the lifting shaft 730 rotates, so the adjusting screw 310 needs to be replaced regularly. In the case of a larger vehicle model with installation space, two electric push rods can be set on the top of the separation top plate 220, the guide plate 710 is replaced with a piston, and the extended shafts of the two electric push rods are connected to the piston, and the lifting is achieved by the electric push rods, so that the spring 720 does not need to be used.
[0080] Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and spirit of the present invention, and that the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A vehicle-mounted oil and gas separation and recovery device, comprising an oil tank (100), characterized in that: The invention also comprises a separator assembly (200), an adjustment assembly (300), a drive assembly (400), a main separation cylinder assembly (500), a sponge plate (600), a lifting assembly (700), a pressing block assembly (800), an exhaust pipe (900) and a PLC control system; the separator assembly (200) is located at the rear end of the oil tank (100); the adjustment assembly (300) is located at the top of the separator assembly (200) and is connected thereto; the drive assembly (400) is located at the rear end of the separator assembly ( The main separation cylinder assembly (500) is located at the bottom of the main separation cylinder assembly (200) and is connected thereto; the main separation cylinder assembly (500) is located inside the separator assembly (200) and is fixedly connected thereto; the sponge plate (600) is located inside the main separation cylinder assembly (500) and is connected thereto; the lifting assembly (700) is located at the top of the main separation cylinder assembly (500) and is connected thereto; the pressing block assembly (800) is located inside the sponge plate (600); and the exhaust pipe (900) is communicated with the separator assembly (200).
2. The vehicle-mounted oil and gas separation and recovery device according to claim 1, characterized in that: The oil tank (100) comprises an oil tank inlet (110), an oil and gas discharge pipeline (120) and an oil return pipeline (130); the oil and gas discharge pipeline (120) is located at the top of the oil tank (100) and is in communication with the top; the oil return pipeline (130) is located at one side of the oil tank (100) and is in communication with the top; a one-way valve (121) and a pressure sensor (122) are provided on the oil and gas discharge pipeline (120); the pressure sensor (122) is located at the rear end of the one-way valve (121); and a first solenoid valve (131) is provided on the oil return pipeline (130).
3. The vehicle-mounted oil and gas separation and recovery device according to claim 2, characterized in that: The separator assembly (200) comprises an outer cylinder (210), a separation top plate (220), a separation bottom plate (230) and an oil storage pipe (240), wherein the separation top plate (220) is located at the top of the outer cylinder (210) and connected thereto, the separation bottom plate (230) is located at the bottom of the outer cylinder (210) and connected thereto, the oil storage pipe (240) is located at the bottom of the separation bottom plate (230) and communicates therewith, and the oil storage pipe (240) The other end is connected to the oil return pipe (130), the oil storage pipe (240) is provided with a liquid level sensor (241), the outer cylinder (210) is provided with an oil and gas feed port (211) and an exhaust port (212), the oil and gas feed port (211) is connected to the oil and gas discharge pipe (120), the exhaust port (212) is connected to the exhaust pipe (900), and a wire mesh demister (213) is provided in the exhaust port (212).
4. The vehicle-mounted oil and gas separation and recovery device according to claim 3, characterized in that: The separation top plate (220) is provided with a first through hole (221) and a venting port, and the separation bottom plate (230) is provided with a second through hole (231).
5. The vehicle-mounted oil and gas separation and recovery device according to claim 3, characterized in that: The driving assembly (400) comprises a variable frequency motor (410), a rotating shaft (420), a rotating blade (430), a bearing seat assembly (440) and a rotating seat (450); the variable frequency motor (410) is connected to the rotating shaft (420) via a coupling; the rotating blade (430) and the bearing seat assembly (440) are both fixedly connected to the rotating shaft (420); a rotating seat (450) is arranged at the top of the rotating shaft (420); and a conical opening (451) is arranged at the center of the top of the rotating seat.
6. The vehicle-mounted oil and gas separation and recovery device according to claim 5, characterized in that: The main separation cylinder assembly (500) comprises a bottom connecting plate (510), a first cylinder (520), a second cylinder (530), an oblique blocking cover (540) and a sponge plate pressing plate (550), wherein the bottom connecting plate (510) is located between the two bearing seat assemblies (440), and a third through hole (511) and a fourth through hole (512) are provided on the bottom connecting plate (510), the first cylinder (520) is located on the top of the bottom connecting plate (510) and is fixedly connected thereto, the third through hole (511) is located inside the first cylinder (520), the fourth through hole (512) is located outside the first cylinder (520), and the first cylinder (520) A fifth through hole (521) is provided on the first cylinder (520); the second cylinder (530) is located at the top of the first cylinder (520) and is fixedly connected thereto; a sixth through hole (531) is provided on the bottom folded edge of the second cylinder (530); an oblique sealing cover (540) is provided at the connection between the first cylinder (520) and the second cylinder (530); the sponge board pressing plate (550) is provided inside the second cylinder (530); the lower surface of the sponge board pressing plate (550), the inner wall of the second cylinder (530) and the inner surface of the bottom plate folded edge of the second cylinder (530) form a sponge placement area; and a seventh through hole (551) is provided on the sponge board pressing plate (550).
7. The vehicle-mounted oil and gas separation and recovery device according to claim 6, characterized in that: The lifting assembly (700) comprises a guide plate (710), a spring (720), a lifting shaft (730), a linkage plate (740) and a lifting block (750); the lifting shaft (730) passes through the guide plate (710) and the linkage plate (740); one end of the spring (720) is connected to the guide plate (710), and the other end is connected to the top folded edge of the second cylinder (530); a tapered end (731) is provided at one end of the lifting shaft (730) close to the lifting block (750); and the linkage plate (740) and the lifting block (750) are detachably connected.
8. The vehicle-mounted oil and gas separation and recovery device according to claim 7, characterized in that: The clamping block assembly (800) comprises a limit block (810) and a moving block (820); the limit block (810) is fixedly connected to the rotating shaft (420); a guide groove (811) is provided on the limit block (810); the moving block (820) is provided with a U-shaped groove (821); a sliding boss (822) is provided at the bottom of the moving block (820); and a sponge board abutting surface (823) is provided on the side of the moving block (820) away from the rotating shaft (420).
9. The vehicle-mounted oil and gas separation and recovery device according to claim 8, characterized in that: The exhaust pipe (900) is provided with a second solenoid valve (901) and a safety valve (902).
10. The method for using the vehicle-mounted oil and gas separation and recovery device according to any one of claims 1 to 9, characterized in that: The method of use includes the following methods: daily oil and gas separation and recovery method S1, rapid oil and gas separation and recovery method S2 and sponge board periodically compressed method S3; The daily oil and gas separation and recovery method S1 includes the following steps: S11, oil and gas enter the interior of the separator assembly (200) through the oil and gas discharge pipeline (120), and the heavier oil falls into the oil storage pipe (240), thereby achieving the initial separation of oil and gas; S12, a part of the oil-containing gas enters the second cylinder (530) through the fourth through hole (512) and the sixth through hole (531), and the other part first passes through the third through hole (511), then through the fifth through hole (521) and then through the sixth through hole (531) into the second cylinder (530), and a second oil-gas separation is achieved through collision; S13, the oil-containing gas entering the second cylinder (530) enters the sponge plate (600), and the oil is absorbed by the sponge plate (600), thereby achieving a third oil-gas separation; S14, the gas enters the exhaust port (212) and passes through the wire mesh demister (213) to achieve the fourth oil-gas separation; The rapid oil and gas separation and recovery method S2 comprises the following steps: S21, as the oil and gas in the oil tank (100) continue to enter the separator assembly (200), when the gas pressure in the separator assembly (200) rises to a preset high value of the pressure sensor (122), the pressure sensor (122) feeds back a signal to the PLC control system, and starts the variable frequency motor (410); S22, the variable frequency motor (410) drives the rotating shaft (420) to rotate, and the plurality of rotating blades (430) rotate to generate centrifugal force, so that the initial oil and gas separation in step S11 is more obvious, and the collision frequency in step S12 is more frequent, so that the secondary oil and gas separation effect is enhanced; S23, the rotating shaft (420) rotates, the linkage plate (740), the lifting block (750) and the pressing block assembly rotate synchronously, and the oil in the oblique sealing cover (540) falls into the bottom of the separator assembly (200) through the sponge plate (600); S24, after a preset time, the rotation of the variable frequency motor (410) is stopped, the second solenoid valve (901) is opened, and the pressurized gas in the separator assembly (200) is discharged through the exhaust port (212); when the pressure of the pressurized gas in the separator assembly (200) drops to a preset low value of the pressure sensor (122), the second solenoid valve (901) is closed; The method S3 in which the sponge board is periodically compressed comprises the following steps: S31, by adjusting the position of the assembly (300) downward, the guide plate (710), the lifting shaft (730), the linkage plate (740) and the lifting block (750) are moved downward as a whole, the spring (720) is compressed, the conical end (731) is engaged with the conical opening (451), and the lifting block (750) moves downward so that the moving block (820) moves along the length direction of the guide groove (811) toward the sponge plate (600), the sponge plate (600) in contact with the sponge plate abutting surface (823) is compressed, and the oil is squeezed and falls into the bottom of the separator assembly (200); S32, starting the variable frequency motor (410) to make it run at a low speed, so that the sponge plate (600) is continuously squeezed in the circumferential direction; S33, after a preset time, the operation of the variable frequency motor (410) is stopped, the adjustment assembly (300) is returned to the initial state, and the guide plate (710), the lifting shaft (730), the linkage plate (740) and the lifting block (750) are all reset under the action of the spring (720).
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