Ultrasonic binding welding equipment
By integrating roller pressing and fixing systems in ultrasonic welding equipment, the materials are pre-pressed and fixed, which solves the problem of material displacement or deformation during welding, improves welding quality and efficiency, and realizes automated and intelligent control of the welding process.
Patent Information
- Application Number
- CN202510370727.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-27
- Publication Date
- 2025-05-09
AI Technical Summary
The existing ultrasonic welding technology lacks a mechanism to pre-press the welding material before welding, which leads to the material being easily displaced or deformed during the welding process, affecting the welding quality and efficiency.
An ultrasonic piping welding equipment is designed, integrating multiple links such as feeding, rolling, welding, fixing, detection and discharge. The welding materials to be pre-tightened through the roller pressing system, and the fixing system is used to fix the materials during the welding process to prevent displacement or deformation.
It effectively avoids the displacement or deformation of the material during the welding process, improves the welding quality and efficiency, and realizes automated and intelligent control of the welding process, ensuring the stability of product quality.
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Figure CN119952230A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ultrasonic welding, in particular to an ultrasonic rolling edge welding device. Background Art
[0002] The material is one of the important components of lithium-ion batteries. It is mainly used to carry electrode active substances and collect the current generated by electrode active substances to improve the charging and discharging efficiency of the battery. The common material form is metal film. Ultrasonic welding technology is a method that uses the vibration energy of high-frequency sound waves to locally heat the material to a molten state and achieve welding under pressure. This technology is widely used in the connection of materials such as plastics and metals, especially for thin-walled and precise parts. With the development of science and technology, the requirements for material systems are getting higher and higher. Ultrasonic welding technology can meet these high-standard production needs and promote the development of advanced manufacturing technology.
[0003] Prior art CN108015404A discloses an ultrasonic welding mechanism, and the technical solution discloses that "the present invention discloses an ultrasonic welding mechanism, which includes a mounting seat, an ultrasonic welding head is arranged above the mounting seat, and a first clamping plate and a second clamping plate for clamping parts are respectively arranged at both ends of the mounting seat, a first transverse guide rail is arranged at the lower end of the first guide column, and a second transverse guide rail is arranged at the lower end of the second guide column, and a mounting plate and an arc guide plate are arranged at the upper ends of the first guide column and the second guide column in sequence, and longitudinal slide rails are arranged at both ends of the mounting plate, and a first arc guide groove and a second arc guide groove are respectively arranged at both ends of the arc guide plate, and the first arc guide groove and the second arc guide groove are symmetrical with respect to the mounting seat, the first guide column extends from the arc guide plate, and the second guide column extends from the arc guide plate, and the push-pull cylinder drives the first guide column to slide along the first arc guide groove, and the push-pull cylinder drives the second guide column to slide along the second arc guide groove to control the opening and closing of the first clamping plate and the second clamping plate."
[0004] Although the prior art has disclosed an ultrasonic welding mechanism, there are still some shortcomings. Specifically, in the actual production operation process, the welding mechanism lacks a corresponding mechanism to pre-tighten the material to be welded before welding, which causes the material to be easily displaced or deformed during the welding process, affecting the welding quality and efficiency. The present invention further fixes and supports the material during the welding process by setting a fixing system, thereby effectively avoiding the displacement or deformation of the material during the welding process and further improving the welding quality and efficiency. Summary of the invention
[0005] The object of the present invention is to provide an ultrasonic roll edge welding device to solve the problems raised in the prior art.
[0006] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an ultrasonic roll edge welding device, the welding device comprises a chassis, a cabinet door is installed on one side of the chassis, a feeding system is installed inside the chassis, a rolling system is installed on one side of the feeding system, an ultrasonic welding machine is installed on one side of the rolling system, a fixing system is installed on one side of the ultrasonic welding machine, a detection system is installed on one side of the fixing system, and a discharging system is installed on one side of the detection system. The chassis provides support for the entire welding equipment and ensures the stability of each system. The cabinet door can be opened during the operation of the welding equipment to observe the welding situation in real time and to maintain and repair the various systems inside the chassis. The feeding system is responsible for feeding the materials to be welded into the welding equipment in an orderly manner to ensure the accurate positioning and stable transportation of the materials before entering the welding area. The roller pressing system is used to perform preliminary compression and positioning of the materials to ensure the flatness and close contact of the materials before welding, providing good basic conditions for the subsequent welding process. The ultrasonic welding machine generates ultrasonic energy through high-frequency vibration to generate friction heat on the contact surface of the material, thereby realizing the welding of the material. The fixing system is used to fix and clamp the material during the welding process to ensure that the material does not move or deform during the welding process. The detection system is used to monitor the welding quality in real time and detect the welded products to ensure that the welding strength, appearance, etc. meet the requirements. The discharging system sends the welded products out of the equipment in an orderly manner to complete the entire welding process.
[0007] The feeding system includes a motor 1, which is located on one side of the chassis. Two rotating shafts 1 are installed on the inner wall of the chassis. The two rotating shafts 1 are rotatably connected to the inner wall of the chassis. The output shaft of the motor 1 is connected to a rotating shaft 1, and a conveyor belt 1 is sleeved on the outer side of the two rotating shafts 1. The motor 1 provides power for the feeding system, drives the rotation of the conveyor belt 1, and realizes the transportation of materials. The conveyor belt 1 is used to transport the material to be welded from the feeding port to the welding station.
[0008] The rolling system includes two mounting blocks 1, protrusions are arranged on both sides of the two mounting blocks 1, through grooves are opened on both sides of the chassis, grooves are opened on the inner walls on both sides of the through grooves, the two mounting blocks 1 are slidably connected with the chassis, two cylinders 1 are installed on the upper end face of the chassis, a push rod 1 is installed below the cylinder 1, the push rod 1 is connected to the mounting block 1, a motor 2 is installed on one of the mounting blocks 1, an upper roller is installed on the output shaft of the motor 2, a motor 3 is installed on one side of the motor 2, the motor 3 is located on the outer wall of one side of the chassis, and a lower roller is installed on the output shaft of the motor 3. The protrusions arranged on both sides of the mounting block cooperate with the grooves on the chassis to guide the mounting block to slide in the through groove to ensure the stability and accuracy of the motion trajectory. The two mounting blocks are slidably connected to the chassis to allow the mounting block to move within a certain range so as to adjust the spacing between the upper roller and the lower roller to adapt to materials of different thicknesses. The cylinder drives the push rod to move, adjusts the position of the mounting block and then adjusts the pressure between the two rollers. The upper roller cooperates with the lower roller to pre-tighten the material to be welded to ensure that the material fits tightly and provides good contact conditions for subsequent ultrasonic welding.
[0009] An ultrasonic welding machine is installed on the lower end surface of the inner wall of the chassis. The ultrasonic welding machine transmits ultrasonic energy to the welding area through high-frequency vibration, so that the materials to be welded generate friction heat on the contact surface. When the temperature reaches the melting point of the material, the material begins to melt and is combined together under pressure to achieve welding.
[0010] The fixing system includes a motor 4, which is located on the outer wall surface of the chassis. A rotating shaft 2 is installed on the output shaft of the motor 4, and a conveyor belt 2 is sleeved on the outer side of the rotating shaft 2. Grooves are provided on both sides of the conveyor belt 2, and vacuum chambers are respectively installed in the two grooves. Protrusions are provided on both sides of the vacuum chamber. The vacuum chamber is connected with the conveyor belt 2 by snapping. The interior of the vacuum chamber is a hollow structure. There are multiple groups of through holes on the upper side of the vacuum chamber. A vacuum pump is installed on the lower end surface of the inner wall of the chassis, and the vacuum pump is connected to the vacuum chamber through a pipeline. The motor 4 serves as the power source of the fixing system, driving the rotating shaft 2 to rotate, thereby driving the conveyor belt 2 to move. The conveyor belt 2 is used to drive the vacuum chamber to move synchronously. The vacuum chamber uses the principle of vacuum adsorption to firmly fix the rolled material to prevent it from moving or deforming during the subsequent welding process. The vacuum pump is responsible for providing a negative pressure environment.
[0011] The detection system includes a mounting plate 2, the mounting plate 2 is located on the side of the inner wall of the chassis, an ultrasonic flaw detector is installed on the mounting plate 2, a wire is arranged on one side of the ultrasonic flaw detector, a probe is installed on one side of the wire, a mounting plate 3 is installed on one side of the mounting plate 2, a mechanical arm is installed on the mounting plate 3, and a visual sensor is installed on one side of the ultrasonic welding machine. The mounting plate 2 provides a stable mounting platform for the ultrasonic flaw detector to ensure that it can accurately perform detection operations. The ultrasonic flaw detector is used to detect whether there are defects inside the material after welding, such as pores, cracks, etc. The mounting plate 3 is the supporting structure of the mechanical arm, which is used to clamp the probe to detect the material, and the visual sensor is used to detect the appearance quality of the weld, such as the weld width, surface flatness, whether there are defects such as incomplete penetration, etc., to achieve a preliminary evaluation of the welding quality.
[0012] The discharging system includes a motor 5, which is located on the outer wall surface of the chassis. A rotating shaft 3 is installed on the output shaft of the motor 5, and a conveyor belt 3 is sleeved on the outer side of the rotating shaft 3. A cylinder 2 is installed on one side of the inner wall of the chassis, and the cylinder 2 is located on the side of the conveyor belt 2. A push rod 2 is installed on one side of the cylinder 2, and a baffle is installed on one side of the push rod 2. A storage bin is installed on the bottom end surface of the chassis, and a waste bin is installed on one side of the storage bin. The storage bin and the waste bin are located below the conveyor belt 3. The motor 5 is the power source of the discharging system, driving the rotating shaft 3 to rotate, and the rotating shaft 3 drives the conveyor belt 3 to move, so as to realize the transportation of qualified products. The cylinder 2 is used to drive the push rod 2 to move, and push the unqualified products from the conveyor belt 2 to the side of the waste bin. The storage bin is used to collect qualified products that have been tested, and the waste bin is used to collect unqualified products that have been tested.
[0013] The ultrasonic flaw detector and the visual sensor are electrically connected to the control system. The control system can receive data from the ultrasonic flaw detector and the visual sensor in real time, conduct a comprehensive analysis and judgment on the welding quality, and control the entire welding process according to the detection results, thereby realizing the automation and intelligent control of the welding process and ensuring the stability of product quality.
[0014] Compared with the prior art, the present invention has the following beneficial effects:
[0015] 1. The welding equipment integrates multiple links such as feeding, rolling, welding, fixing, testing and discharging, realizes the automation of the welding process, reduces manual intervention, and greatly improves production efficiency and capacity. The spacing and pressure between the upper and lower rollers can be adjusted through the rolling system, so that the welding equipment can adapt to materials of different thicknesses, improving the versatility and flexibility of the equipment.
[0016] 2. The welding equipment pre-compacts the welding materials through the roller pressing system to ensure that the materials fit closely. Combined with ultrasonic welding technology, it can achieve high-quality welding effects. The detection system uses ultrasonic flaw detectors and visual sensors to comprehensively detect welding quality and ensure the stability and reliability of product quality. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 The three-dimensional Figure 1 ;
[0018] Figure 2 The three-dimensional Figure 2 ;
[0019] Figure 3 The internal structure of the present invention is three-dimensional Figure 1 ;
[0020] Figure 4 The internal structure of the present invention is three-dimensional Figure 2 ;
[0021] Figure 5 A three-dimensional diagram of the fixing system of the present invention;
[0022] Figure 6 It is a three-dimensional diagram of the ultrasonic welding machine of the present invention.
[0023] In the figure: 1, chassis; 2, cabinet door; 3, feeding system; 301, motor 1; 302, rotating shaft 1; 303, conveyor belt 1; 4, rolling system; 401, mounting block 1; 402, motor 2; 403, upper roller; 404, cylinder 1; 405, push rod 1; 406, motor 3; 407, lower roller; 5, ultrasonic welding machine; 6, fixing system; 601, motor 4; 602, rotating shaft 2; 603, conveyor belt 2; 604, cylinder 1; 405, push rod 1; 406, motor 3; 407, lower roller; 5, ultrasonic welding machine; 604, fixing system; 604, motor 4; 604, rotating shaft 2; 604, conveyor belt 2; 605, push rod 1; 406, motor 3; 407, lower roller; 604, cylinder 1; 4 ...4, cylinder 1; 404, cylinder 1; 404, cylinder 1; 404, cylinder 1; 404, cylinder 1; 404, cylinder 1; 404, cylinder 04. Vacuum chamber; 605. Vacuum pump; 7. Detection system; 701. Mounting plate two; 702. Ultrasonic flaw detector; 703. Wire; 704. Probe; 705. Mounting plate three; 706. Robotic arm; 707. Visual sensor; 8. Discharging system; 801. Motor five; 802. Rotating axis three; 803. Conveyor belt three; 804. Cylinder two; 805. Push rod two; 806. Baffle; 807. Storage bin; 808. Waste bin. DETAILED DESCRIPTION
[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0025] See also Figure 1-Figure 6 The present invention provides a technical solution: an ultrasonic rolling edge welding device, the welding device includes a chassis 1, a cabinet door 2 is installed on one side of the chassis 1, a feeding system 3 is installed inside the chassis 1, a rolling system 4 is installed on one side of the feeding system 3, an ultrasonic welding machine 5 is installed on one side of the rolling system 4, a fixing system 6 is installed on one side of the ultrasonic welding machine 5, a detection system 7 is installed on one side of the fixing system 6, and a discharging system 8 is installed on one side of the detection system 7. The chassis 1 provides support for the entire welding equipment to ensure the stability of each system. The cabinet door 2 can be opened during the operation of the welding equipment to observe the welding situation in real time and to maintain and repair the various systems inside the chassis 1. The feeding system 3 is responsible for feeding the materials to be welded into the welding equipment in an orderly manner to ensure the accurate positioning and stable transportation of the materials before entering the welding area. The rolling system 4 is used to perform preliminary compression and positioning of the materials to ensure the flatness and close contact of the materials before welding, providing good basic conditions for the subsequent welding process. The ultrasonic welding machine 5 generates ultrasonic energy through high-frequency vibration to generate friction heat on the contact surface of the material, thereby realizing the welding of the material. The fixing system 6 is used to fix and clamp the material during the welding process to ensure that the material does not move or deform during the welding process. The detection system 7 is used to monitor the welding quality in real time and detect the welded products to ensure that the welding strength, appearance, etc. meet the requirements. The discharging system 8 sends the welded products out of the equipment in an orderly manner to complete the entire welding process.
[0026] The feeding system 3 includes a motor 301, which is located on one side of the chassis 1. Two rotating shafts 302 are installed on the inner wall of the chassis 1. The two rotating shafts 302 are rotatably connected to the inner wall of the chassis 1. The output shaft of the motor 301 is connected to one rotating shaft 302. The outer sides of the two rotating shafts 302 are sleeved with a conveyor belt 303. The motor 301 provides power for the feeding system 3, drives the rotation of the conveyor belt 303, and realizes the transportation of materials. The conveyor belt 303 is used to transport the materials to be welded from the feeding port to the welding station.
[0027] The rolling system 4 includes two mounting blocks 401, protrusions are arranged on both sides of the two mounting blocks 401, through grooves are opened on both sides of the chassis 1, and grooves are opened on the inner walls on both sides of the through grooves. The two mounting blocks 401 are slidably connected with the chassis 1, and two cylinders 404 are installed on the upper end face of the chassis 1, and a push rod 405 is installed under the cylinder 404, and the push rod 405 is connected to the mounting block 401. A motor 402 is installed on one mounting block 401, and an upper roller 403 is installed on the output shaft of the motor 402. A motor 406 is installed on one side of the motor 402, and the motor 406 is located on the outer wall of one side of the chassis 1, and a lower roller 407 is installed on the output shaft of the motor 406. The protrusions arranged on both sides of the mounting block 401 cooperate with the grooves on the chassis 1 to guide the mounting block 401 to slide in the grooves to ensure the stability and accuracy of the motion trajectory. The two mounting blocks 401 are slidably connected to the chassis 1, allowing the mounting block 401 to move within a certain range to adjust the distance between the upper roller 403 and the lower roller 407 to adapt to materials of different thicknesses. The cylinder 404 drives the push rod 405 to move, adjusts the position of the mounting block and then adjusts the pressure between the two rollers. The upper roller 403 cooperates with the lower roller 407 to pre-tighten the material to be welded to ensure that the material fits tightly and provides good contact conditions for subsequent ultrasonic welding.
[0028] An ultrasonic welding machine 5 is installed on the lower end surface of the inner wall of the chassis 1. The ultrasonic welding machine 5 transmits ultrasonic energy to the welding area through high-frequency vibration, so that the materials to be welded generate friction heat on the contact surface. When the temperature reaches the melting point of the material, the material begins to melt and is combined together under pressure to achieve welding.
[0029] The fixing system 6 includes a motor 4 601, which is located on the outer wall surface of the chassis 1. A rotating shaft 2 602 is installed on the output shaft of the motor 4 601. A conveyor belt 2 603 is sleeved on the outer side of the rotating shaft 2 602. Grooves are provided on both sides of the conveyor belt 2 603. Vacuum chambers 604 are respectively installed in the two grooves. Protrusions are provided on both sides of the vacuum chamber 604. The vacuum chamber 604 is snap-connected with the conveyor belt 2 603. The interior of the vacuum chamber 604 is a hollow structure. A plurality of through holes are provided on the upper side of the vacuum chamber 604. A vacuum pump 605 is installed on the lower end surface of the inner wall of the chassis 1. The vacuum pump 605 is connected to the vacuum chamber 604 through a pipeline. Motor 4 601 serves as the power source of the fixing system 6, driving the rotating shaft 2 602 to rotate, thereby driving the conveyor belt 2 603 to move. The conveyor belt 2 603 is used to drive the vacuum chamber 604 to move synchronously. The vacuum chamber 604 uses the principle of vacuum adsorption to firmly fix the rolled material to prevent it from moving or deforming during the subsequent welding process. The vacuum pump 605 is responsible for providing a negative pressure environment.
[0030] The detection system 7 includes a second mounting plate 701, which is located on the side of the inner wall of the chassis 1. An ultrasonic flaw detector 702 is installed on the second mounting plate 701. A wire 703 is provided on one side of the ultrasonic flaw detector 702. A probe 704 is installed on one side of the wire 703. A third mounting plate 705 is installed on one side of the second mounting plate 701. A mechanical arm 706 is installed on the third mounting plate 705. A visual sensor 707 is installed on one side of the ultrasonic welding machine 5. The second mounting plate 701 provides a stable mounting platform for the ultrasonic flaw detector 702 to ensure that it can accurately perform the detection operation. The ultrasonic flaw detector 702 is used to detect whether there are defects inside the welded material, such as pores, cracks, etc. The third mounting plate 705 is a supporting structure of the mechanical arm 706, which is used to clamp the probe 704 to detect the material. The visual sensor 707 is used to detect the appearance quality of the weld, such as the weld width, surface flatness, and whether there are defects such as incomplete penetration, so as to achieve a preliminary evaluation of the welding quality.
[0031] The discharging system 8 includes an electric motor 5 801, which is located on the outer wall surface of the chassis 1. A rotating shaft 3 802 is installed on the output shaft of the electric motor 5 801, and a conveyor belt 3 803 is sleeved on the outer side of the rotating shaft 3 802. A cylinder 2 804 is installed on one side of the inner wall of the chassis 1, and the cylinder 2 804 is located on one side of the conveyor belt 2 603. A push rod 2 805 is installed on one side of the cylinder 2 804, and a baffle 806 is installed on one side of the push rod 2 805. A storage bin 807 is installed on the bottom end face of the chassis 1, and a waste bin 808 is installed on one side of the storage bin 807. The storage bin 807 and the waste bin 808 are located below the conveyor belt 3 803. Motor five 801 is the power source of the discharging system 8, which drives the rotating shaft three 802 to rotate, and the rotating shaft three 802 drives the conveyor belt three 803 to move, thereby realizing the transportation of qualified products. Cylinder two 804 is used to drive the push rod two 805 to move, and push the unqualified products from the conveyor belt two 603 to the side of the waste bin 808. The storage bin 807 is used to collect qualified products that have passed the inspection, and the waste bin 808 is used to collect unqualified products that have passed the inspection.
[0032] The ultrasonic flaw detector 702 and the visual sensor 707 are electrically connected to the control system. The control system can receive data from the ultrasonic flaw detector 702 and the visual sensor 707 in real time, conduct a comprehensive analysis and judgment on the welding quality, and control the entire welding process according to the detection results, thereby realizing the automation and intelligent control of the welding process and ensuring the stability of product quality.
[0033] Working principle of the present invention: before working, the welding equipment places the material to be welded on the conveyor belt 303, the control system controls the motor 301 to operate, the motor 301 drives the rotating shaft 302 to rotate, the conveyor belt 303 transports the material to be welded to the rolling station driven by the rotating shaft 302, the visual sensor 707 detects the thickness of the material to be rolled, the control system controls the cylinder 404 to operate, the cylinder 404 drives the push rod 405 to move, the push rod 405 pushes the mounting block 401 to move, the visual sensor 707 detects that the upper roller 403 moves to the upper side of the material to be rolled, the cylinder 404 stops operating, the motor 2 402 and the motor 3 406 operate to drive the upper roller 403 and the lower roller 407 to roll the material.
[0034] The rolled material moves to the top of the vacuum chamber 604, the motor 4 601 drives the rotating shaft 2 602 to rotate, the rotating shaft 2 602 drives the conveyor belt 2 603 to rotate, the conveyor belt 2 603 drives the vacuum chamber 604 to move to the bottom of the ultrasonic welding machine 5, the control system controls the vacuum pump 605 to operate, the vacuum pump 605 creates a negative pressure environment in the vacuum chamber 604 through the pipeline, and the material to be welded is adsorbed on the upper surface of the vacuum chamber 604, the ultrasonic welding machine 5 welds the material through the mold, and the welded material moves to the conveyor belt 2 603 close to the cylinder 2 804 side, the robot arm 706 clamps the probe 704 to the material The surface of the material is inspected, and the ultrasonic flaw detector 702 cooperates with the visual sensor 707 to detect the quality of the material after welding. If the quality is qualified, the motor 4 601 and the motor 5 801 are operated, and the material is moved to the storage bin 807 for storage under the drive of the conveyor belt 2 603 and the conveyor belt 3 803; if it is detected that the quality of the material is unqualified, the cylinder 2 804 is operated to push the push rod 2 805 to move, and the push rod 2 805 pushes the baffle 806 to push the material to the side of the waste bin 808, and the motor 4 601 and the motor 5 801 are operated to drive the conveyor belt 2 603 and the conveyor belt 3 803 to rotate, and the material is transported to the waste bin 808 for storage.
[0035] It will be apparent to those skilled in the art that the invention is not limited to the details of the exemplary embodiments described above and that the invention can be implemented in other specific forms without departing from the spirit or essential features of the invention. Therefore, the embodiments should be considered exemplary and non-limiting in all respects, and the scope of the invention is defined by the appended claims rather than the foregoing description, and it is intended that all variations falling within the meaning and scope of the equivalent elements of the claims be included in the invention. Any reference numeral in a claim should not be considered as limiting the claim to which it relates.
Claims
1. An ultrasonic roll edge welding device, characterized in that: The welding device comprises a chassis (1), a cabinet door (2) is installed on one side of the chassis (1), a feeding system (3) is installed inside the chassis (1), a roller pressing system (4) is installed on one side of the feeding system (3), an ultrasonic welding machine (5) is installed on one side of the roller pressing system (4), a fixing system (6) is installed on one side of the ultrasonic welding machine (5), a detection system (7) is installed on one side of the fixing system (6), and a discharging system (8) is installed on one side of the detection system (7).
2. The ultrasonic roll edge welding equipment according to claim 1, characterized in that: The feeding system (3) comprises an electric motor (301), wherein the electric motor (301) is located on a side surface of a chassis (1), and two rotating shafts (302) are mounted on the inner wall of the chassis (1), wherein the two rotating shafts (302) are rotatably connected to the inner wall of the chassis (1), and the output shaft of the electric motor (301) is connected to a rotating shaft (302), and a conveyor belt (303) is sleeved on the outer sides of the two rotating shafts (302).
3. The ultrasonic roll edge welding equipment according to claim 2, characterized in that: The rolling system (4) comprises two mounting blocks (401), protrusions are arranged on both sides of the two mounting blocks (401), through grooves are opened on both sides of the chassis (1), grooves are opened on the inner walls on both sides of the through grooves, the two mounting blocks (401) are slidably connected to the chassis (1), two cylinders (404) are installed on the upper end surface of the chassis (1), a push rod (405) is installed below the cylinder (404), and the push rod (405) is connected to the mounting block (401), a motor (402) is installed on one of the mounting blocks (401), an upper roller (403) is installed on the output shaft of the motor (402), a motor (406) is installed on one side of the motor (402), the motor (406) is located on the outer wall of one side of the chassis (1), and a lower roller (407) is installed on the output shaft of the motor (406).
4. The ultrasonic roll edge welding equipment according to claim 3, characterized in that: An ultrasonic welding machine (5) is installed on the lower end surface of the inner wall of the chassis (1).
5. The ultrasonic roll edge welding equipment according to claim 4, characterized in that: The fixing system (6) comprises a motor four (601), wherein the motor four (601) is located on the outer wall surface of the chassis (1), a rotating shaft two (602) is mounted on the output shaft of the motor four (601), a conveyor belt two (603) is sleeved on the outer side of the rotating shaft two (602), grooves are provided on both sides of the conveyor belt two (603), vacuum chambers (604) are respectively installed in the two grooves, protrusions are provided on both sides of the vacuum chamber (604), the vacuum chamber (604) is snap-connected with the conveyor belt two (603), the interior of the vacuum chamber (604) is a hollow structure, a plurality of through holes are provided on the upper side of the vacuum chamber (604), a vacuum pump (605) is mounted on the lower end surface of the inner wall of the chassis (1), and the vacuum pump (605) is connected to the vacuum chamber (604) through a pipeline.
6. The ultrasonic roll edge welding equipment according to claim 5, characterized in that: The detection system (7) comprises a second mounting plate (701), the second mounting plate (701) being located on the inner wall side of the chassis (1), an ultrasonic flaw detector (702) being mounted on the second mounting plate (701), a wire (703) being arranged on one side of the ultrasonic flaw detector (702), a probe (704) being mounted on one side of the wire (703), a third mounting plate (705) being mounted on one side of the second mounting plate (701), a mechanical arm (706) being mounted on the third mounting plate (705), and a visual sensor (707) being mounted on one side of the ultrasonic welding machine (5).
7. The ultrasonic roll edge welding equipment according to claim 6, characterized in that: The discharging system (8) comprises a motor five (801), wherein the motor five (801) is located on the outer wall surface of the chassis (1), a rotating shaft three (802) is mounted on the output shaft of the motor five (801), a conveyor belt three (803) is sleeved on the outer side of the rotating shaft three (802), a cylinder two (804) is mounted on one side of the inner wall of the chassis (1), the cylinder two (804) is located on one side of the conveyor belt two (603), a push rod two (805) is mounted on one side of the cylinder two (804), a baffle plate (806) is mounted on one side of the push rod two (805), a storage bin (807) is mounted on the bottom end surface of the chassis (1), a waste bin (808) is mounted on one side of the storage bin (807), and the storage bin (807) and the waste bin (808) are located below the conveyor belt three (803).
8. The ultrasonic roll edge welding equipment according to claim 7, characterized in that: The ultrasonic flaw detector (702) and the visual sensor (707) are electrically connected to the control system.
Citation Information
Patent Citations
Ultrasonic welding mechanism
CN108015404A