High-elasticity weather-resistant PVC modified material processing equipment and method
By designing a highly elastic weather-resistant PVC modified material processing equipment including an L-shaped bracket, adjustment assembly, cleaning assembly, adsorption assembly and heating assembly, the problem of existing equipment being difficult to clean after mixing is solved, and a convenient mixing and cleaning process is achieved, and the flexibility and stability of the equipment are improved.
Patent Information
- Application Number
- CN202411950191.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-27
- Publication Date
- 2025-05-09
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
After the mixing process of existing high elastic weather resistance PVC modified material processing equipment, the internal structure of the mixing equipment is difficult to clean, which is inconvenient.
A highly elastic weather-resistant PVC modified material processing equipment including an L-shaped bracket, an adjustment assembly, a cleaning assembly, an adsorption assembly and a heating assembly is designed. The equipment enables convenient cleaning of the interior cavity of the mixing box through an adjustable mixing box, rotary mixing mechanism and an automated cleaning system.
Through the design of this equipment, the flexibility of the mixing box is improved, the internal structure of the mixing box is reduced, the cleaning process is simplified, personnel participation and cleaning strength are reduced, and the stability of the equipment is improved.
Smart Images
Figure CN119952861A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of PVC processing equipment, in particular to a processing equipment and method for a highly elastic and weather-resistant PVC modified material. Background Art
[0002] High elastic weather-resistant PVC modified material is a specially treated polyvinyl chloride (PVC) material that improves its performance by adding specific additives or using special processing technology. This material has high elasticity and excellent weather resistance and is suitable for various outdoor environments.
[0003] At present, when processing highly elastic and weather-resistant PVC modified materials, it is usually necessary to place the raw materials of the highly elastic and weather-resistant PVC modified materials in a mixing device for stirring and mixing. However, a stirring structure (including but not limited to a stirring shaft, a stirrer, etc.) is usually provided in the existing mixing device, which makes it inconvenient for personnel to clean the internal structure of the mixing device after mixing the raw materials of the highly elastic and weather-resistant PVC modified materials, which is inconvenient. Therefore, a processing device and method for highly elastic and weather-resistant PVC modified materials are invented. Summary of the invention
[0004] To solve the above technical problems, according to one aspect of the present invention, the present invention provides the following technical solutions: A highly elastic and weather-resistant PVC modified material processing device, comprising an L-shaped bracket and: A mixing box whose size can be adjusted; An adjusting component for adjusting the position of the mixing box, and the adjusting component is arranged on the side wall of the L-shaped bracket; A cleaning component for cleaning the inner cavity of the mixing box, and the cleaning component is arranged on the mixing box; An adsorption component for fixing the L-shaped bracket, and the adsorption component is arranged on the L-shaped bracket; The heating component is used for heating the inner cavity of the mixing box, and the heating component is arranged on the mixing box.
[0005] As a preferred solution of the high elastic weather-resistant PVC modified material processing equipment described in the present invention, the mixing box comprises: Cylinder; an annular groove, the annular groove is opened in the cylinder; an annular plate, the annular plate being slidably connected in the annular groove; A sealing cover, wherein one end of the annular plate is provided with a sealing cover through a connecting assembly, and the sealing cover is in contact with the annular plate; A hard pipe with a valve is arranged on it, and the hard pipe is fixedly mounted on the top end of the annular plate.
[0006] As a preferred solution of the highly elastic and weather-resistant PVC modified material processing equipment described in the present invention, wherein: both ends of the cylinder are fixedly installed with a first square plate, one side of the first square plate is fixedly installed with a first cylinder, and the piston rod of the first cylinder is fixedly installed with a second square plate.
[0007] As a preferred solution of the high-elastic weather-resistant PVC modified material processing equipment described in the present invention, the connecting component includes: A second square plate, with the second square plate fixedly mounted on both ends of the annular plate; A second cylinder, the second cylinder being fixedly mounted on one side of the second square plate; A bearing plate is fixedly mounted on the piston rod of the second cylinder.
[0008] As a preferred solution of the high-elastic weather-resistant PVC modified material processing equipment described in the present invention, the connecting component also includes: A third rotating shaft, the third rotating shaft is rotatably connected to the bearing plate through a bearing, and a sealing cover is fixedly installed between the two sets of third rotating shafts; The third servo motor is fixedly mounted on a group of bearing plates, and the output shaft of the third servo motor is fixedly connected to the third rotating shaft.
[0009] As a preferred solution of the high elastic weather-resistant PVC modified material processing equipment described in the present invention, the adjustment component includes: A first rotating shaft, the first rotating shaft is rotatably connected to the L-shaped bracket through a bearing; A first servo motor, wherein the first servo motor is fixedly mounted on a side surface of the L-shaped bracket, and an output shaft of the first servo motor is fixedly connected to the first rotating shaft; A second supporting plate, the second supporting plate being fixedly mounted on one end of the first rotating shaft; Side plates, both ends of one side of the second supporting plate are fixedly mounted with side plates; A second rotating shaft, wherein the second rotating shaft is rotatably connected to the side plate through a bearing, and a cylinder is fixedly installed between the two sets of second rotating shafts; A second servo motor is fixedly mounted on a set of side plates, and an output shaft of the second servo motor is fixedly connected to the second rotating shaft.
[0010] As a preferred solution of the highly elastic and weather-resistant PVC modified material processing equipment described in the present invention, the cleaning component includes: A box body, wherein the box body is fixedly mounted on one side of the sealing cover; A stepper motor, wherein the stepper motor is fixedly installed in the box; A box body, on which the output shaft of the stepper motor is fixedly mounted; A third cylinder, the third cylinder being fixedly installed in the box body; A circular plate, on which the piston rod of the third cylinder is fixedly mounted; Brush wires, a plurality of brush wires are arranged on the circular plate.
[0011] As a preferred solution of the highly elastic and weather-resistant PVC modified material processing equipment described in the present invention, the adsorption component includes: A first flow groove, wherein the first flow groove is opened on the bottom end of the L-shaped bracket; Vacuum suction cups, a plurality of vacuum suction cups are fixedly installed at the bottom end of the L-shaped bracket; A vacuum pump is fixedly mounted on the L-shaped bracket, and an air inlet end of the vacuum pump is connected to the first flow groove through a pipeline.
[0012] As a preferred solution of the high elastic weather-resistant PVC modified material processing equipment described in the present invention, the heating component includes: a second flow groove, wherein the second flow groove is opened on the left end of the cylinder; Mounting holes: a plurality of mounting holes are provided on the inner side of the left end of the cylinder; A one-way valve, wherein the one-way valve is fixedly installed in the mounting hole; A hollow tube, the hollow tube being fixedly mounted on the outer side of the left end of the cylinder; A fan, wherein the fan is fixedly installed in the hollow tube; The electric heating wire is arranged in the hollow tube.
[0013] A method for processing a highly elastic and weather-resistant PVC modified material comprises the following specific steps: Step 1: Move the L-shaped bracket to a suitable position, and then use a vacuum pump to extract the air in the vacuum suction cup, so that the L-shaped bracket can be adsorbed and fixed; Step 2: The annular plate is moved in the annular groove by the first cylinder until the mixing box is in a suitable size; Step 3: The sealing cover is turned upward by the cooperation of the first servo motor and the second servo motor, and then the annular plate and the sealing cover are separated by the second cylinder. At this time, the raw materials for preparing the highly elastic and weather-resistant PVC modified material can be placed in the cylinder, and then the components are restored to their original positions; Step 4: The mixing box is rotated by the first servo motor. When the mixing box rotates, the raw materials will tumble in the mixing box to achieve mixing. During the mixing process, hot air will be injected into the mixing box through the cooperation of the fan and the electric heating wire to achieve heating; Step 5: After the mixing is completed, the first servo motor and the second servo motor are used to make the mixing box tilt downward, and then the second cylinder is used to separate the annular plate and the sealing cover. At this time, the mixed raw materials can be discharged; Step six: restore all parts to their original positions, then, through the cooperation of the second cylinder and the third servo motor, the cleaning assembly is located in the mixing box. During this process, an appropriate amount of water needs to be added to the mixing box. After that, the circular plate will rotate forward through the stepper motor and the third cylinder. At this time, the inner cavity of the mixing box will be cleaned by the brush wire.
[0014] Compared with existing technologies: 1. By providing a mixing box whose size can be adjusted, the size of the mixing box can be adjusted accordingly according to actual conditions, thereby improving the flexibility of use; in addition, by providing an adjustment component for adjusting the position of the mixing box, the raw materials of the highly elastic and weather-resistant PVC modified material can be mixed by tumbling when processing the highly elastic and weather-resistant PVC modified material, thereby reducing the internal structure of the mixing box, so that personnel can clean the mixing box; 2. By providing a cleaning component for cleaning the inner cavity of the mixing box, and by providing a connecting component to connect the sealing cover, it is possible to reduce the participation of personnel to a certain extent when cleaning the inner cavity of the mixing box, thereby reducing the cleaning intensity of personnel; 3. By setting up the adsorption component, the L-shaped bracket can be fixed, and by fixing the L-shaped bracket, the stability of the use of the L-shaped bracket can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a front view schematic diagram of the structure of the present invention; Figure 2 For the present invention Figure 1 A schematic diagram of the structure enlargement in the middle; Figure 3 This is a schematic diagram of the L-shaped bracket structure of the present invention; Figure 4 It is a schematic diagram of the structure of the cylinder and the annular plate of the present invention; Figure 5 It is a schematic diagram of the box body and the box body structure of the present invention; Figure 6 It is a schematic diagram of the sealing cover structure of the present invention.
[0016] In the figure: L-shaped bracket 10, cylinder 20, annular groove 21, annular plate 22, sealing cover 23, hard tube 24, first rotating shaft 30, first servo motor 31, second supporting plate 32, side plate 33, second rotating shaft 34, second servo motor 35, first square plate 40, first cylinder 41, second square plate 50, second cylinder 51, bearing plate 52, third rotating shaft 53, third servo motor 54, box body 60, stepping motor 61, box body 62, third cylinder 63, circular plate 64, brush wire 65, first circulation groove 70, vacuum suction cup 71, vacuum pump 72, pipeline 73, second circulation groove 80, mounting hole 81, one-way valve 82, hollow tube 83, fan 84, electric heating wire 85. DETAILED DESCRIPTION
[0017] In order to make the objectives, technical solutions and advantages of the present invention more clear, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings.
[0018] The present invention provides a high elastic weather-resistant PVC modified material processing equipment, please refer to Figure 1-Figure 6 , comprising an L-shaped bracket 10; Also included: a mixing box whose size can be adjusted; The mixing box includes: a barrel 20, an annular groove 21, an annular plate 22, a sealing cover 23, and a hard pipe 24 with a valve disposed thereon; An annular groove 21 is opened in the cylinder 20, and the annular plate 22 is slidably connected in the annular groove 21. A sealing ring can be set at the connection between the annular plate 22 and the annular groove 21 as needed. A sealing cover 23 is provided at one end of the annular plate 22 through a connecting component, and the sealing cover 23 contacts the annular plate 22. A sealing ring can be set at the connection between the annular plate 22 and the sealing cover 23 as needed. The hard tube 24 is fixedly installed on the top end of the annular plate 22. A first square plate 40 is fixedly installed at both ends of the cylinder 20, a first cylinder 41 is fixedly installed on one side of the first square plate 40, and a second square plate 50 is fixedly installed on the piston rod of the first cylinder 41.
[0019] The connecting assembly includes: a second square plate 50, a second cylinder 51, a bearing plate 52, a third rotating shaft 53, and a third servo motor 54; The second square plates 50 are fixedly installed at both ends of the annular plate 22, the second cylinder 51 is fixedly installed on one side of the second square plate 50, the piston rod of the second cylinder 51 is fixedly installed on the bearing plate 52, the third rotating shaft 53 is rotatably connected to the bearing plate 52 through a bearing, and the sealing cover 23 is fixedly installed between the two groups of third rotating shafts 53, the third servo motor 54 is fixedly installed on one group of bearings, and the output shaft of the third servo motor 54 is fixedly connected to the third rotating shaft 53.
[0020] It also includes: an adjustment component for adjusting the position of the mixing box, and the adjustment component is arranged on the side wall of the L-shaped bracket 10; The adjustment assembly includes: a first rotating shaft 30, a first servo motor 31, a second supporting plate 32, a side plate 33, a second rotating shaft 34, and a second servo motor 35; The first rotating shaft 30 is rotatably connected to the L-shaped bracket 10 through a bearing, the first servo motor 31 is fixedly mounted on the side of the L-shaped bracket 10, and the output shaft of the first servo motor 31 is fixedly connected to the first rotating shaft 30, the second supporting plate 32 is fixedly mounted on one end of the first rotating shaft 30, and the side plates 33 are fixedly mounted on both ends of one side of the second supporting plate 32, the second rotating shaft 34 is rotatably connected to the side plates 33 through a bearing, and the cylinder 20 is fixedly mounted between the two groups of second rotating shafts 34, the second servo motor 35 is fixedly mounted on one group of side plates 33, and the output shaft of the second servo motor 35 is fixedly connected to the second rotating shaft 34.
[0021] It also includes: a cleaning component for cleaning the inner cavity of the mixing box, and the cleaning component is arranged on the mixing box; The cleaning assembly includes: a box body 60, a stepping motor 61, a box body 62, a third cylinder 63, a circular plate 64, and a brush 65; The box body 60 is fixedly installed on one side of the sealing cover 23, the stepper motor 61 is fixedly installed in the box body 60, the output shaft of the stepper motor 61 is fixedly installed on the box body 62, a sealing ring is provided at the connection between the output shaft of the stepper motor 61 and the box body 60, and the material of the box body 60 is set to aluminum alloy, the third cylinder 63 is fixedly installed in the box body 62, the piston rod of the third cylinder 63 is fixedly installed on the circular plate 64, a sealing ring is provided at the connection between the piston rod of the third cylinder 63 and the box body 62, and the material of the box body 62 is set to aluminum alloy, and a plurality of brushes 65 are provided on the circular plate 64.
[0022] It also includes: an adsorption component for fixing the L-shaped bracket 10, and the adsorption component is arranged on the L-shaped bracket 10; The adsorption assembly includes: a first flow slot 70, a vacuum suction cup 71, a vacuum pump 72, and a pipeline 73; The first circulation groove 70 is opened on the bottom end of the L-shaped bracket 10, and a plurality of vacuum suction cups 71 are fixedly installed on the bottom end of the L-shaped bracket 10. The vacuum pump 72 is fixedly installed on the L-shaped bracket 10, and the air inlet end of the vacuum pump 72 is connected to the first circulation groove 70 through a pipe 73.
[0023] It also includes: a heating component for heating the inner cavity of the mixing box, and the heating component is arranged on the mixing box; The heating assembly includes: a second flow slot 80, a mounting hole 81, a one-way valve 82, a hollow tube 83, a fan 84, and an electric heating wire 85; The second flow groove 80 is opened on the left end of the cylinder 20, and a plurality of mounting holes 81 are opened on the inner side of the left end of the cylinder 20. The one-way valve 82 is fixedly installed in the mounting hole 81, the hollow tube 83 is fixedly installed on the outer side of the left end of the cylinder 20, the fan 84 is fixedly installed in the hollow tube 83, and the electric heating wire 85 is arranged in the hollow tube 83.
[0024] A method for processing a highly elastic and weather-resistant PVC modified material comprises the following specific steps: Step 1: Move the L-shaped bracket 10 to a suitable position, and then use the vacuum pump 72 to extract the air in the vacuum suction cup 71, so that the L-shaped bracket 10 can be adsorbed and fixed; Step 2: The annular plate 22 is moved in the annular groove 21 by the first cylinder 41 until the mixing box is in a suitable size; Step 3: The sealing cover 23 is turned upward by the cooperation of the first servo motor 31 and the second servo motor 35, and then the annular plate 22 and the sealing cover 23 are separated by the second cylinder 51. At this time, the raw material for preparing the highly elastic and weather-resistant PVC modified material can be placed in the cylinder 20, and then, each component is restored to its original position; Step 4: The mixing box is rotated by the first servo motor 31. When the mixing box rotates, the raw materials will roll in the mixing box to achieve mixing. During the mixing process, hot air will be injected into the mixing box through the cooperation of the fan 84 and the electric heating wire 85 to achieve heating; Step 5: After the mixing is completed, the first servo motor 31 and the second servo motor 35 cooperate to make the mixing box tilt downward, and then the second cylinder 51 separates the annular plate 22 and the sealing cover 23. At this time, the mixed raw materials can be discharged; Step six: restore all parts to their original positions, then, through the cooperation of the second cylinder 51 and the third servo motor 54, the cleaning assembly is located in the mixing box. During this process, a proper amount of water needs to be added to the mixing box. After that, the circular plate 64 will rotate forward through the stepper motor 61 and the third cylinder 63. At this time, the inner cavity of the mixing box will be cleaned by the brush wire 65.
[0025] Although the present invention has been described above with reference to the embodiments, various modifications may be made thereto and parts thereof may be replaced by equivalents without departing from the scope of the present invention. In particular, as long as there is no structural conflict, the various features in the embodiments disclosed in the present invention may be used in combination with each other in any manner, and the fact that these combinations are not exhaustively described in this specification is only for the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
Claims
1. A highly elastic and weather-resistant PVC modified material processing device, comprising an L-shaped bracket (10), characterized in that: Also includes: A mixing box whose size can be adjusted; An adjustment component for adjusting the position of the mixing box, wherein the adjustment component is arranged on a side wall of the L-shaped bracket (10); A cleaning component for cleaning the inner cavity of the mixing box, and the cleaning component is arranged on the mixing box; An adsorption component used for fixing the L-shaped bracket (10), wherein the adsorption component is arranged on the L-shaped bracket (10); The heating component is used for heating the inner cavity of the mixing box, and the heating component is arranged on the mixing box.
2. The high elastic weather-resistant PVC modified material processing equipment according to claim 1, characterized in that: The mixing box comprises: Cylinder (20); an annular groove (21), wherein the annular groove (21) is formed in the cylinder (20); an annular plate (22), the annular plate (22) being slidably connected in the annular groove (21); A sealing cover (23), wherein one end of the annular plate (22) is provided with the sealing cover (23) via a connecting assembly, and the sealing cover (23) is in contact with the annular plate (22); A hard pipe (24) with a valve is provided thereon, and the hard pipe (24) is fixedly mounted on the top end of the annular plate (22).
3. The high elastic weather-resistant PVC modified material processing equipment according to claim 2, characterized in that: A first square plate (40) is fixedly mounted on both ends of the cylinder (20), a first cylinder (41) is fixedly mounted on one side of the first square plate (40), and a second square plate (50) is fixedly mounted on the piston rod of the first cylinder (41).
4. The high elastic weather-resistant PVC modified material processing equipment according to claim 2, characterized in that: The connection component comprises: A second square plate (50), with the second square plate (50) being fixedly mounted on both ends of the annular plate (22); A second cylinder (51), the second cylinder (51) being fixedly mounted on one side of the second square plate (50); A bearing plate (52), to which the piston rod of the second cylinder (51) is fixedly mounted.
5. The high elastic weather-resistant PVC modified material processing equipment according to claim 3, characterized in that: The connection component also includes: A third rotating shaft (53), the third rotating shaft (53) being rotatably connected to the bearing plate (52) via a bearing, and a sealing cover (23) being fixedly installed between the two sets of third rotating shafts (53); A third servo motor (54), wherein the third servo motor (54) is fixedly mounted on a set of bearing plates (52), and an output shaft of the third servo motor (54) is fixedly connected to the third rotating shaft (53).
6. The high elastic weather-resistant PVC modified material processing equipment according to claim 1, characterized in that: The adjustment component comprises: A first rotating shaft (30), the first rotating shaft (30) being rotatably connected to the L-shaped bracket (10) via a bearing; a first servo motor (31), the first servo motor (31) being fixedly mounted on a side surface of the L-shaped bracket (10), and an output shaft of the first servo motor (31) being fixedly connected to the first rotating shaft (30); a second support plate (32), the second support plate (32) being fixedly mounted on one end of the first rotating shaft (30); A side plate (33), with the side plates (33) being fixedly mounted on both ends of one side of the second support plate (32); A second rotating shaft (34), the second rotating shaft (34) being rotatably connected to the side plate (33) via a bearing, and the cylinder (20) being fixedly mounted between the two sets of second rotating shafts (34); A second servo motor (35), wherein the second servo motor (35) is fixedly mounted on a set of side plates (33), and an output shaft of the second servo motor (35) is fixedly connected to the second rotating shaft (34).
7. The high elastic weather-resistant PVC modified material processing equipment according to claim 2, characterized in that: The cleaning assembly comprises: A box body (60), wherein the box body (60) is fixedly mounted on one side of the sealing cover (23); A stepper motor (61), wherein the stepper motor (61) is fixedly mounted in the box (60); A box body (62), wherein the output shaft of the stepping motor (61) is fixedly mounted on the box body (62); A third cylinder (63), wherein the third cylinder (63) is fixedly installed in the box body (62); A circular plate (64), on which the piston rod of the third cylinder (63) is fixedly mounted; Brush wires (65), wherein a plurality of brush wires (65) are provided on the circular plate (64).
8. The high elastic weather-resistant PVC modified material processing equipment according to claim 1, characterized in that: The adsorption assembly comprises: A first circulation groove (70), wherein the first circulation groove (70) is formed on the bottom end of the L-shaped bracket (10); Vacuum suction cups (71), a plurality of vacuum suction cups (71) are fixedly mounted on the bottom end of the L-shaped bracket (10); A vacuum pump (72), wherein the vacuum pump (72) is fixedly mounted on the L-shaped bracket (10), and an air inlet end of the vacuum pump (72) is connected to the first circulation groove (70) via a pipeline (73).
9. The high elastic weather-resistant PVC modified material processing equipment according to claim 2, characterized in that: The heating assembly comprises: a second circulation groove (80), the second circulation groove (80) being disposed on the left end of the cylinder (20); Mounting holes (81), a plurality of mounting holes (81) are provided on the inner side of the left end of the cylinder (20); a one-way valve (82), wherein the one-way valve (82) is fixedly mounted in the mounting hole (81); A hollow tube (83), wherein the hollow tube (83) is fixedly mounted on the outer side of the left end of the cylinder (20); A fan (84), wherein the fan (84) is fixedly installed in the hollow tube (83); An electric heating wire (85), wherein the electric heating wire (85) is arranged in the hollow tube (83).
10. A method for processing highly elastic and weather-resistant PVC modified materials, characterized in that: The specific steps are as follows: Step 1: Move the L-shaped bracket (10) to a suitable position, and then extract the air in the vacuum suction cup (71) through the vacuum pump (72), so that the L-shaped bracket (10) can be adsorbed and fixed; Step 2: Using the first cylinder (41), the annular plate (22) is moved in the annular groove (21) until the mixing box is of a suitable size; Step 3: The sealing cover (23) is turned upward by the cooperation of the first servo motor (31) and the second servo motor (35), and then the annular plate (22) and the sealing cover (23) are separated by the second cylinder (51). At this time, the raw material for preparing the highly elastic and weather-resistant PVC modified material can be placed in the cylinder (20), and then the components are restored to their original positions; Step 4: The mixing box is rotated by the first servo motor (31). When the mixing box rotates, the raw materials are tumbled in the mixing box to achieve mixing. During the mixing process, hot air is injected into the mixing box through the cooperation of the fan (84) and the electric heating wire (85) to achieve heating. Step 5: After the mixing is completed, the first servo motor (31) and the second servo motor (35) cooperate to make the mixing box tilt downward, and then the second cylinder (51) separates the annular plate (22) and the sealing cover (23). At this time, the mixed raw materials can be discharged; Step 6: Return all components to their original positions. Then, the cleaning assembly is positioned in the mixing box through the cooperation of the second cylinder (51) and the third servo motor (54). During this process, a suitable amount of water needs to be added to the mixing box. After that, the circular plate (64) is rotated and moved forward through the stepper motor (61) and the third cylinder (63). At this time, the inner cavity of the mixing box is cleaned by the brush wire (65).