Mounting and reinforcing equipment for sealing knife edge iron plate of rotary cement kiln

By designing an automated equipment for cement rotary kilns, the pneumatic top pressure component is used to automatically tighten the refractory bricks, the problems of large physical consumption and poor quality control during sealing are solved, and an efficient and automated sealing process is achieved.

CN119958288APending Publication Date: 2025-05-09安徽芜湖海螺建筑安装工程有限责任公司
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Patent Information

Application Number
CN202510385108.5
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-28
Publication Date
2025-05-09

AI Technical Summary

Technical Problem

When sealing the cement rotary kiln, there are problems such as high physical consumption and poor sealing quality control.

Method used

Design a device that includes a base control structure, lifting structure and pressure-pressure assembly structure, and automatically tightens the refractory bricks with pneumatic pressure-pressure assembly to reduce manual physical operation.

Benefits of technology

Automatic control is realized, reducing physical consumption of workers and improving sealing efficiency and quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to rotary cement kiln sealing knife edge iron plate mounting and reinforcing equipment which comprises a base control structure, a lifting structure and a counter-pressing assembly structure, and the base control structure comprises a bottom transmission main frame, a bottom driving structure and a bottom bearing table body which are arranged in a rotary kiln; the lifting structure comprises a steering console arranged on the upper portion of the bottom bearing platform body and a telescopic control seat structure, and the opposite-pressing assembly structure comprises a pneumatic assembly installing and connecting seat connected with the telescopic control seat structure and a pneumatic jacking assembly arranged on the upper portion of the pneumatic assembly installing and connecting seat. And the pneumatic jacking assembly is used for jacking the spaced refractory bricks at the gap of the masonry sealing position of the kiln mouth. The equipment structure can be automatically controlled; and the conditions that the number of sealing meters gradually descends in the construction process due to gradual descending of the physical power of operators and the sealing quality is not well controlled due to insufficient physical power are reduced. Sealing efficiency is improved, physical output is reduced, and sealing quality is improved.
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Description

Technical Field

[0001] The invention relates to an injection mold, in particular to a cement rotary kiln sealing knife edge iron plate installation and reinforcement device. Background Art

[0002] At present, cement rotary kiln currently uses sledgehammers to lay refractory bricks to the sealing area and selects knife-edge iron plates suitable for the kiln type to finally lock the entire ring of refractory bricks; Disadvantages: After the entire ring of refractory bricks is laid, using a sledgehammer to lock the refractory bricks in the sealing area is the most physically demanding work for the masonry workers. As the number of masonry rings continues to increase, the physical strength of the workers gradually decreases, especially in the summer when working in the kiln at high temperatures and engaging in confrontational physical operations. During the masonry process, the number of sealed meters will gradually decrease and the sealing quality control will be poor due to lack of physical strength. Summary of the invention

[0003] The purpose of the invention is to provide a cement rotary kiln sealing knife edge iron plate installation and reinforcement device to solve the problem of reducing physical operation and improving sealing quality when sealing the cement rotary kiln.

[0004] The technical solution adopted by the present invention to solve its technical problems is: a cement rotary kiln sealing knife edge iron plate installation and reinforcement equipment, including a base control structure, a lifting structure arranged on the upper part of the base control structure and a counter-pressure component structure arranged on the upper part of the lifting structure, the base control structure includes a bottom transmission main frame arranged inside the rotary kiln, a bottom driving structure arranged in the bottom transmission frame main, and a bottom bearing platform connected to the bottom driving structure, the lifting structure includes a steering control console arranged on the upper part of the bottom bearing platform, a telescopic control seat structure arranged on the upper part of the steering control console, the counter-pressure component structure includes a pneumatic component mounting seat connected to the telescopic control seat structure and a pneumatic top pressure component arranged on the upper part of the pneumatic component mounting seat, and the pneumatic top pressure component is used to tighten the refractory bricks spaced at the notch of the kiln mouth masonry sealing position.

[0005] The bottom driving structure comprises a transmission chain path arranged in the bottom transmission main frame, a transverse motor driving seat arranged on the upper part of the transmission chain path, and an electrical control cabinet arranged on the upper part of the bottom transmission main frame.

[0006] The telescopic control seat structure comprises a vertical moving seat, a servo moving slide seat arranged on the vertical moving seat, a vertical control motor connected to the side end of the servo moving slide seat, and a vertical connection top seat arranged on the upper part of the vertical control motor.

[0007] The upper part of the vertically connected top seat is connected to the pneumatic component mounting seat, and a pneumatic connecting seat is arranged on the top of the pneumatic component mounting seat.

[0008] The upper part of the pneumatic connecting seat is connected to the pneumatic pressing assembly, and the pneumatic pressing assembly includes a pneumatic pressing cylinder, a group of side pressing seat structures arranged on both sides of the pneumatic pressing cylinder, and a top limit block group structure arranged on the top of the pneumatic pressing cylinder.

[0009] The side end pressing seat structure comprises a front end linkage seat connected to the output end of the pneumatic pressing cylinder, a side end adjustment joint arranged outside the front end linkage seat, and a side end tightening block arranged outside the side end adjustment joint.

[0010] The top limit block group structure comprises a top output seat arranged at the top end of the pneumatic top pressure cylinder body and a top contact block arranged in the top output seat.

[0011] The beneficial effects of the present invention are as follows: the equipment structure can be automatically controlled; the situation that the number of sealed meters gradually decreases during masonry due to the gradual decline in physical strength of the workers and the poor sealing quality control due to insufficient physical strength are reduced; the sealing efficiency is improved, the physical consumption is reduced, and the sealing quality is improved.

[0012] The present invention will be described in more detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a schematic diagram of the structure of the present invention.

[0014] Figure 2 for Figure 1 Schematic diagram of the structure of the pneumatic top pressure component.

[0015] Figure 3 for Figure 2 Side view of.

[0016] Figure 4 for Figure 1 Schematic diagram of the lifting structure.

[0017] Figure 5 It is a schematic diagram of the folded state structure of the present invention.

[0018] In the figure: 1. bottom transmission main frame, 2. moving wheel group, 3. bottom bearing platform, 4. steering control console, 5. pneumatic component mounting seat, 6. transmission chain, 7. horizontal motor drive seat, 8. electrical control cabinet, 9. vertical moving seat, 10. servo moving slide, 11. vertical control motor, 12. vertical connection top seat, 13. pneumatic component mounting seat, 14. pneumatic connection seat, 15. pneumatic top pressure cylinder, 16. front end linkage seat, 17. side end adjustment joint, 18. side end tightening block, 19. top output seat, 20. top contact block. DETAILED DESCRIPTION

[0019] The directions or positional relationships indicated by the terms "upper", "lower", "inner", "outer", "front end", "rear end", "two ends", "one end", "the other end" and the like in the application text are based on the directions or positional relationships shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operate in a specific direction, and therefore cannot be understood as limiting the present invention. In addition, the terms "first" and "second" are used for descriptive purposes only and cannot be understood as indicating or implying relative importance.

[0020] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connected" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0021] Embodiment 1, as Figure 1-5 As shown, a cement rotary kiln sealing blade iron plate installation and reinforcement equipment includes a base control structure, a lifting structure arranged on the upper part of the base control structure and a counter-pressure component structure arranged on the upper part of the lifting structure, the base control structure includes a bottom transmission main frame 1 arranged inside the rotary kiln, a bottom driving structure arranged in the bottom transmission main frame, and a bottom bearing platform 3 connected to the bottom driving structure, a moving wheel group 2 is arranged on the outer side of the bottom of the bottom transmission main frame 1, the lifting structure includes a steering control console 4 arranged on the upper part of the bottom bearing platform, a telescopic control seat structure arranged on the upper part of the steering control console, the counter-pressure component structure includes a pneumatic component mounting seat 5 connected to the telescopic control seat structure and a pneumatic top-pressing component arranged on the upper part of the pneumatic component mounting seat, and the pneumatic top-pressing component is used to tighten the refractory bricks spaced at the notch of the kiln mouth masonry sealing position.

[0022] The bottom driving structure includes a transmission chain 6 arranged in the bottom transmission main frame, a transverse motor drive seat 7 arranged on the upper part of the transmission chain, and an electrical control cabinet 8 arranged on the upper part of the bottom transmission main frame. The electrical control cabinet 8 is connected to the pneumatic top pressure component to control the air circuit, and controls the actuation of the pneumatic top pressure component to tighten the refractory bricks spaced apart at the gap of the kiln mouth masonry sealing position.

[0023] The telescopic control seat structure includes a vertical moving seat 9, a servo moving slide 10 arranged on the vertical moving seat, a vertical control motor 11 connected to the side end of the servo moving slide, and a vertical connection top seat 12 arranged on the upper part of the vertical control motor.

[0024] The upper part of the vertically connected top seat is connected to a pneumatic component mounting seat 13, and a pneumatic connecting seat 14 is arranged on the top of the pneumatic component mounting seat.

[0025] The upper part of the pneumatic connecting seat is connected to the pneumatic pressing assembly, and the pneumatic pressing assembly includes a pneumatic pressing cylinder 15, a group of side pressing seat structures arranged on both sides of the pneumatic pressing cylinder, and a top limit block group structure arranged on the top of the pneumatic pressing cylinder.

[0026] The side end pressing seat structure comprises a front end linkage seat 16 connected to the output end of the pneumatic pressing cylinder, a side end adjustment joint 17 arranged outside the front end linkage seat, and a side end tightening block 18 arranged outside the side end adjustment joint.

[0027] The top limit block group structure comprises a top output seat 19 arranged at the top end of the pneumatic top pressure cylinder body and a top contact block 20 arranged in the top output seat.

[0028] The structure of the equipment can be automatically controlled; it can reduce the situation that the number of sealed meters gradually decreases during masonry due to the gradual decline in physical strength of the operators, and the poor sealing quality control due to insufficient physical strength. It can improve the sealing efficiency, reduce physical consumption, and improve the sealing quality.

[0029] The above embodiments are merely descriptions of preferred implementation modes of the present invention, and are not intended to limit the scope of the present invention. Without departing from the design spirit of the present invention, various modifications and improvements made to the technical solutions of the present invention by ordinary engineering and technical personnel in the field shall fall within the protection scope determined by the claims of the present invention.

[0030] The parts not involved in the present invention are the same as the prior art or can be implemented by using the prior art.

Claims

1. A cement rotary kiln sealing knife edge iron plate installation and reinforcement device, comprising a base control structure, a lifting structure arranged on the upper part of the base control structure, and a pressure component structure arranged on the upper part of the lifting structure, characterized in that: The base control structure includes a bottom transmission main frame arranged inside the rotary kiln, a bottom driving structure arranged in the bottom transmission main frame, and a bottom bearing platform connected to the bottom driving structure. The lifting structure includes a steering control console arranged on the top of the bottom bearing platform, a telescopic control seat structure arranged on the top of the steering control console, and the pressure component structure includes a pneumatic component mounting seat connected to the telescopic control seat structure and a pneumatic top pressure component arranged on the top of the pneumatic component mounting seat. The pneumatic top pressure component is used to tighten the refractory bricks spaced apart at the gap at the sealing position of the kiln mouth.

2. The cement rotary kiln sealing knife edge iron plate installation and reinforcement device according to claim 1, characterized in that: The bottom driving structure comprises a transmission chain path arranged in the bottom transmission main frame, a transverse motor driving seat arranged on the upper part of the transmission chain path, and an electrical control cabinet arranged on the upper part of the bottom transmission main frame.

3. The cement rotary kiln sealing knife edge iron plate installation and reinforcement device according to claim 1, characterized in that: The telescopic control seat structure comprises a vertical moving seat, a servo moving slide seat arranged on the vertical moving seat, a vertical control motor connected to the side end of the servo moving slide seat, and a vertical connection top seat arranged on the upper part of the vertical control motor.

4. The cement rotary kiln sealing knife edge iron plate installation and reinforcement device as claimed in claim 3, characterized in that: The upper part of the vertically connected top seat is connected to the pneumatic component mounting seat, and a pneumatic connecting seat is arranged on the top of the pneumatic component mounting seat.

5. The cement rotary kiln sealing knife edge iron plate installation and reinforcement device as claimed in claim 4, characterized in that: The upper part of the pneumatic connecting seat is connected to the pneumatic pressing assembly, and the pneumatic pressing assembly includes a pneumatic pressing cylinder, a group of side pressing seat structures arranged on both sides of the pneumatic pressing cylinder, and a top limit block group structure arranged on the top of the pneumatic pressing cylinder.

6. The cement rotary kiln sealing knife edge iron plate installation and reinforcement device as claimed in claim 5, characterized in that: The side end pressing seat structure comprises a front end linkage seat connected to the output end of the pneumatic pressing cylinder, a side end adjustment joint arranged outside the front end linkage seat, and a side end tightening block arranged outside the side end adjustment joint.

7. The cement rotary kiln sealing knife edge iron plate installation and reinforcement device as claimed in claim 5, characterized in that: The top limit block group structure comprises a top output seat arranged at the top end of the pneumatic top pressure cylinder body and a top contact block arranged in the top output seat.