An automatic pin insertion machine for connector processing

By designing an automatic pin plug machine, automatic assembly, leveling and inspection of the connector processing process is achieved, and the problems of low efficiency and unstable quality of traditional manual operation are solved, and production efficiency and product quality are improved.

CN119965641BActive Publication Date: 2025-06-17ZHEJIANG DONGXUN ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202510445864.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-04-10
Publication Date
2025-06-17
Estimated Expiration
2045-04-10

AI Technical Summary

Technical Problem

There are insufficient manual operation during traditional connector processing, resulting in low working efficiency, unstable product quality, and easy operation errors and safety hazards.

Method used

An automatic pin plug machine for connector processing is designed, using an automated housing and pin conveyor device, rotating disc, tooling seat, automatic loading, calibration, leveling and unloading mechanism to realize automatic assembly, leveling, inspection and other processes.

Benefits of technology

Through automated processes, the operation intensity of staff is significantly reduced, product production efficiency and quality are improved, and errors and safety hazards caused by manual operations are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to an automatic pin inserting machine for connector processing, which comprises a frame, a housing conveying device, a pin conveying device, a rotating disk, and a plurality of tooling seats that are annularly and equidistantly installed on the rotating disk; a housing automatic feeding mechanism is arranged at the housing conveying device, and a pin automatic feeding and assembling mechanism is arranged at the pin conveying device; a housing calibration mechanism for adjusting and pre-pressing the housing on the tooling seat, a pin flattening mechanism for flattening the pins in the housing on the tooling seat, and a connector unloading mechanism for unloading the assembled and processed connectors on the tooling seat are sequentially arranged on the frame; the housing automatic feeding mechanism, the housing calibration mechanism, the pin automatic feeding and assembling mechanism, the pin flattening mechanism, and the connector unloading mechanism are annularly and sequentially arranged at the rotating circumferential surface of the rotating disk. The present application has an automatic pin inserting and assembling process, which improves the production efficiency and production quality of products.
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Description

Technical Field

[0001] The present application relates to the technical field of connector processing, and particularly to an automatic pin inserting machine for connector processing. Background Art

[0002] A connector includes a housing and pins inserted on the body. The housing and the pins are manufactured separately. During processing, steps such as inserting pins into the formed housing and flattening the pins are required. Traditional processing is mostly manual operation or switching equipment step by step for a single process. Not only a lot of time is consumed in transporting the previous process to the next process, but also manual operation has disadvantages such as being prone to errors and danger, resulting in low overall work efficiency. Summary of the Invention

[0003] The present application provides an automatic pin inserting machine for connector processing, which has an automated pin inserting and assembly process, improving the production efficiency and quality of products.

[0004] The automatic pin inserting machine for connector processing provided by the present application adopts the following technical solutions:

[0005] An automatic pin inserting machine for connector processing includes a frame, and also includes a housing conveying device for automatically arranging and conveying the housing, a pin conveying device for automatically arranging and conveying the pins, a rotating disk intermittently rotatably installed on the frame, and a plurality of tooling seats annularly and equidistantly installed on the rotating disk for assembling the housing; at the housing conveying device, a housing automatic loading mechanism is arranged for automatically transferring the housing at the discharge port of the housing conveying device to the tooling seat, and at the pin conveying device, a pin automatic loading and assembling mechanism is arranged for automatically assembling the pins at the discharge port of the pin conveying device into the housing on the tooling seat; on the frame, a housing alignment mechanism for adjusting and pre-pressing the housing on the tooling seat, a pin flattening mechanism for flattening the pins in the housing on the tooling seat, and a connector unloading mechanism for unloading the connector assembled and processed on the tooling seat are sequentially arranged; the housing automatic loading mechanism, the housing alignment mechanism, the pin automatic loading and assembling mechanism, the pin flattening mechanism, and the connector unloading mechanism are annularly and sequentially arranged on the rotating circumference of the rotating disk.

[0006] Preferably, the housing automatic feeding mechanism includes a first bracket installed on the frame, a housing feeding horizontal driving member installed on the first bracket, a housing feeding vertical driving member installed on the housing feeding horizontal driving member, a housing feeding pneumatic gripper installed on the housing feeding vertical driving member, and a housing sorting member installed on the frame. The housing sorting member is used for directionally sorting and transferring the housings at the discharge port of the housing conveying device. The housing feeding horizontal driving member drives the housing feeding pneumatic gripper to reciprocate between the housing sorting member and the tooling seat, and the housing feeding vertical driving member drives the housing feeding pneumatic gripper to reciprocate in the direction towards the tooling seat / housing sorting member.

[0007] Preferably, the housing sorting member includes a housing sorting cylinder installed on the frame and a housing sorting seat installed on the piston rod of the housing sorting cylinder. A sorting groove is formed in the housing sorting seat, and the housing sorting cylinder drives the housing sorting seat to reciprocate and makes the sorting groove communicate with / separate from the discharge port of the housing conveying device.

[0008] Preferably, the pin automatic feeding and assembling mechanism includes a second bracket installed on the frame, a pin feeding horizontal driving member installed on the second bracket, a pin feeding vertical driving member installed on the pin feeding horizontal driving member, a pin feeding pneumatic gripper installed on the pin feeding vertical driving member, a pin sorting rotating member installed on the second bracket, and a pin ejector. The pin sorting rotating member is used for sorting and sequentially rotating the horizontally conveyed pins at the discharge port of the pin conveying device. The pin ejector is used for pressing and assembling the pins on the housing in the tooling seat. The pin feeding horizontal driving member drives the pin feeding pneumatic gripper to reciprocate between the pin sorting rotating member and the tooling seat, and the pin feeding vertical driving member drives the pin feeding pneumatic gripper to reciprocate in the direction towards the tooling seat / pin sorting rotating member.

[0009] Preferably, the pin sorting rotating member includes a pin rotating cylinder installed on the second bracket and a pin feeding seat installed on the driving rod of the pin rotating cylinder. A pin hole is formed in the pin feeding seat, and the pin rotating cylinder drives the pin feeding seat to rotate to align the pin hole with the discharge port of the pin conveying device or the direction of the pin feeding pneumatic gripper.

[0010] Preferably, the pin ejector includes a pin ejecting cylinder installed on the second bracket and an ejector rod installed on the piston rod of the pin ejecting cylinder. The pin ejecting cylinder drives the ejector rod to reciprocate in the direction towards the tooling seat.

[0011] Preferably, at least two groups of the combination of the pin conveying device and the pin automatic feeding and assembling mechanism are provided and are located between the pin flattening mechanism and the housing correction mechanism.

[0012] Preferably, the housing alignment mechanism includes a third bracket mounted on the frame, a housing preloading cylinder mounted on the third bracket, a calibration rotary motor set mounted on the piston rod of the housing preloading cylinder, and a calibration positioning rod connected to the drive shaft of the calibration rotary motor set; a positioning groove is provided at the end of the calibration positioning rod, the housing preloading cylinder drives the calibration rotary motor set to reciprocate in the direction of the tooling seat, and the calibration rotary motor set drives the calibration positioning rod to rotate.

[0013] Preferably, the pin leveling mechanism includes a fourth bracket mounted on the frame, a leveling cylinder set mounted on the fourth bracket, and a leveling rod mounted on the drive rod of the leveling cylinder set, and the leveling cylinder set drives the leveling rod to reciprocate in the direction of the tooling seat.

[0014] Preferably, the connector unloading mechanism includes a fifth bracket mounted on the frame, a horizontal unloading cylinder set mounted on the fifth bracket, a vertical unloading cylinder set mounted on the horizontal unloading cylinder set, a unloading finger cylinder mounted on the vertical unloading cylinder set, and a finished product receiving hopper and a waste receiving hopper mounted on the frame. The horizontal unloading cylinder set drives the unloading finger cylinder to act reciprocally between the rotary disk and the finished product receiving hopper and the waste receiving hopper, and the vertical unloading cylinder set drives the unloading finger cylinder to reciprocate in the direction of the tooling seat.

[0015] In summary, the present application includes at least one of the following beneficial technical effects:

[0016] By sequentially arranging a housing automatic feeding mechanism, a housing alignment mechanism, a pin automatic feeding and assembling mechanism, a pin leveling mechanism, a connector detection mechanism, and a connector unloading mechanism at the rotating circumferential surface of the rotary disk, automatic assembly, leveling, detection and other processes of the connector are realized, and an automatic pin insertion and assembly process is provided, effectively reducing the operation intensity of the staff, improving the product production efficiency and product production quality;

[0017] The housing in the guide pipe of the housing conveying device is separated by the housing separating member, so that the separating groove sequentially separates single housings, and then the housing vertical driving member in the housing automatic feeding mechanism drives the housing feeding pneumatic clamp to move towards the housing separating seat, so that the housing feeding pneumatic clamp picks up the housing in the separating groove, and then under the interaction of the housing horizontal driving member and the housing vertical driving member, the housing in the separating groove is automatically assembled onto the positioning mounting seat in the tooling seat;

[0018] The calibration rotation motor set is driven by the housing preloading cylinder in the housing calibration mechanism to move towards the tooling seat, so that the positioning groove covers the housing surface on the tooling seat. Then, the calibration rotation motor set drives the calibration positioning rod to rotate. After the limit protrusions on the inner wall of the housing are aligned with the positioning grooves of the positioning mounting seat, the housing is pushed towards the positioning mounting seat to complete the calibration process of the housing on the positioning mounting seat, improving the accuracy of the housing on the positioning mounting seat, so as to facilitate the precise pin process of the subsequent pin automatic feeding and assembly mechanism;

[0019] The pin feeding rotating part conveys the pin feeding device guide pipe to convey the pins in a horizontal state and converts them into a vertical state on the pin feeding seat. Then, the pin feeding horizontal driving part drives the pin feeding pneumatic gripper to move towards the pin feeding rotating part. The pin feeding pneumatic gripper picks up the pins in a vertical state on the pin feeding seat. Then, under the interaction of the pin feeding vertical driving part and the pin feeding horizontal driving part, the pins are automatically assembled from the guide pipe of the pin feeding device into the housing on the tooling seat;

[0020] The leveling cylinder group in the pin leveling mechanism drives the leveling rod to move towards the tooling seat, and the surface of the leveling rod gradually acts on the pins of the connector to complete the leveling process of multiple pins on the housing;

[0021] The horizontal unloading cylinder group and the vertical unloading cylinder group in the connector unloading mechanism move in the horizontal plane and the vertical plane respectively, so that the unloading finger cylinder automatically unloads the connector on the tooling seat into the finished product collecting hopper or the waste product collecting hopper, realizing the unloading function of the connector. Description of the Drawings

[0022] Figure 1 is the overall structural schematic diagram of the automatic pin inserting machine for connector processing;

[0023] Figure 2 is the top view of the automatic pin inserting machine for connector processing;

[0024] Figure 3 is the structural schematic diagram of the housing conveying device and the housing automatic feeding mechanism;

[0025] Figure 4 is the partial structural schematic diagram of the rotating disk and the tooling seat;

[0026] Figure 5 is the structural schematic diagram of the housing automatic feeding mechanism;

[0027] Figure 6 is the structural schematic diagram of the housing calibration mechanism;

[0028] Figure 7 is the structural schematic diagram of the pin conveying device and the pin automatic feeding and assembly mechanism;

[0029] Figure 8 It is a schematic structural diagram of a pin automatic feeding and assembling mechanism;

[0030] Figure 9 It is a schematic structural diagram of a pin flattening mechanism;

[0031] Figure 10 It is a schematic structural diagram of a connector unloading mechanism.

[0032] Explanation of reference numerals: 1, frame; 11, rotating disk; 12, tooling seat; 121, base; 122, positioning and mounting seat; 123, pin hole; 124, positioning groove; 2, housing conveying device; 21, vibrating disk; 22, guiding pipe; 3, housing automatic feeding mechanism; 31, first bracket; 32, housing feeding horizontal driving member; 33, housing feeding vertical driving member; 34, housing feeding pneumatic gripper; 35, housing distributing member; 351, housing distributing cylinder; 352, housing distributing seat; 353, distributing groove; 36, housing detecting mechanism; 4, pin conveying device; 5, housing correcting mechanism; 51, third bracket; 52, housing pre-pressing cylinder; 53, correcting rotating motor set; 54, correcting positioning rod; 6, pin automatic feeding and assembling mechanism; 61, second bracket; 62, pin feeding horizontal driving member; 63, pin feeding vertical driving member; 64, pin feeding pneumatic gripper; 65, pin distributing rotating member; 651, pin rotating cylinder; 652, pin feeding seat; 653, pin hole; 66, pin thimble member; 661, pin thimble cylinder; 662, thimble rod; 7, connector detecting mechanism; 8, pin flattening mechanism; 81, fourth bracket; 82, flattening cylinder group; 83, flattening rod; 9, connector unloading mechanism; 91, fifth bracket; 92, horizontal unloading cylinder group; 93, vertical unloading cylinder group; 94, unloading finger cylinder; 95, finished product collecting hopper; 96, waste product collecting hopper. Detailed implementation manners

[0033] The following further elaborates on this application in conjunction with the attached drawings.

[0034] The embodiment of this application discloses an automatic pin inserting machine for connector processing.

[0035] Refer to Figures 1 to 4, the automatic pin inserting machine for connector processing includes a frame 1, a housing conveying device 2 for automatically arranging and conveying housings, a pin conveying device 4 for automatically arranging and conveying pins, a rotating disk 11 intermittently rotatably installed on the frame 1, a plurality of tooling seats 12 annularly and equidistantly installed on the rotating disk 11 for assembling housings, a housing automatic loading mechanism 3 for automatically transferring the housing at the discharge port of the housing conveying device 2 to the tooling seat 12, a pin automatic loading and assembling mechanism 6 for automatically assembling the pins at the discharge port of the pin conveying device 4 into the housing on the tooling seat 12, a housing alignment mechanism 5 for adjusting and pre-pressing the housing on the tooling seat 12, a connector detection mechanism 7 for visually detecting the number of pins in the connector on the tooling seat 12, a pin flattening mechanism 8 for flattening the pins in the housing on the tooling seat 12, and a connector unloading mechanism 9 for unloading the connector with the assembly processing completed on the tooling seat 12; the housing automatic loading mechanism 3, the housing alignment mechanism 5, the pin automatic loading and assembling mechanism 6, the pin flattening mechanism 8, the connector detection mechanism 7, and the connector unloading mechanism 9 are annularly arranged in sequence on the rotating circumference of the rotating disk 11, and there is an electrical signal connection between the connector detection mechanism 7 and the connector unloading mechanism 9.

[0036] Both the housing conveying device 2 and the pin conveying device 4 include a vibrating disk 21 and a guide pipe 22 with one end connected to the discharge port of the vibrating disk 21; the housing conveying device 2 and the pin conveying device 4 are prior arts and will not be elaborated here, achieving the purpose of automatically arranging and conveying the housing and the pins.

[0037] Each tooling seat 12 includes a base 121 fixedly installed on the rotating disk 11 and a positioning and mounting seat 122 fixedly installed on the base 121; a pin hole 123 for inserting the pin is opened on the free end face of the positioning and mounting seat 122, and a positioning groove 124 is opened on the circumferential surface of the positioning and mounting seat 122. During processing, one end of the housing is sleeved on the positioning and mounting seat 122, and one end of the pin is inserted into the pin hole 123 during assembly, and the limiting protrusion on the inner wall of the housing is clamped in the positioning groove 124, realizing the directional assembly and insertion of the pin on the housing.

[0038] Refer to Figures 2 to 5, the shell automatic feeding mechanism 3 is arranged at the shell conveying device 2 and is used to automatically transfer the shells at the discharge port of the shell conveying device 2 to the tooling seat 12; the shell automatic feeding mechanism 3 includes a first bracket 31 installed on the frame 1, a shell feeding horizontal driving member 32 installed on the first bracket 31, a shell feeding vertical driving member 33 installed on the shell feeding horizontal driving member 32, a shell feeding pneumatic gripper 34 installed on the shell feeding vertical driving member 33, and a shell sorting member 35 installed on the frame 1. The shell sorting member 35 is used for orienting, sorting and transferring the shells at the discharge port of the shell conveying device 2; both the shell feeding horizontal driving member 32 and the shell feeding vertical driving member 33 are cylinder assemblies. The shell feeding horizontal driving member 32 drives the shell feeding pneumatic gripper 34 to reciprocate between the shell sorting member 35 and the tooling seat 12, and the shell feeding vertical driving member 33 drives the shell feeding pneumatic gripper 34 to reciprocate in the direction of the tooling seat 12 / the shell sorting member 35.

[0039] The shell sorting member 35 includes a shell sorting cylinder 351 installed on the frame 1 and a shell sorting seat 352 installed on the piston rod of the shell sorting cylinder 351; a sorting groove 353 is formed in the shell sorting seat 352. The shell sorting cylinder 351 drives the shell sorting seat 352 to reciprocate and makes the sorting groove 353 communicate with / be separated from the discharge port of the guide pipe 22; the shell feeding vertical driving member 33 drives the shell feeding pneumatic gripper 34 to move towards the shell sorting seat 352, so that the shell feeding pneumatic gripper 34 picks up the shells in the sorting groove 353, and then under the interaction of the shell feeding horizontal driving member 32 and the shell feeding vertical driving member 33, the shells in the sorting groove 353 are automatically assembled onto the positioning mounting seat 122 in the tooling seat 12.

[0040] Refer to Figure 2 , Figure 6, the housing alignment mechanism 5 includes a third bracket 51 installed on the frame 1, a housing preloading cylinder 52 installed on the third bracket 51, a calibration rotating motor set 53 installed on the piston rod of the housing preloading cylinder 52, and a calibration positioning rod 54 connected to the drive shaft of the calibration rotating motor set 53; a positioning groove is provided at the end of the calibration positioning rod 54, and the housing preloading cylinder 52 drives the calibration rotating motor set 53 to reciprocate in the direction of the tooling seat 12, and the calibration rotating motor set 53 drives the calibration positioning rod 54 to rotate; by driving the calibration rotating motor set 53 to move in the direction of the tooling seat 12 through the housing preloading cylinder 52, the positioning groove covers the surface of the housing on the tooling seat 12, and then by driving the calibration positioning rod 54 to rotate through the calibration rotating motor set 53, the limit protrusions on the inner wall of the housing are aligned with the positioning grooves 124 of the positioning mounting seat 122, and then the housing is pushed towards the positioning mounting seat 122 to complete the calibration process of the housing on the positioning mounting seat 122, improving the accuracy of the housing on the positioning mounting seat 122 for the subsequent precise pin feeding and assembly process of the pin automatic feeding and assembly mechanism 6.

[0041] Combined with Figure 2 , Figures 7 to 8 , the pin automatic feeding and assembly mechanism 6 is arranged at the pin conveying device 4 and is used to automatically assemble the pins at the discharge port of the pin conveying device 4 into the housing on the tooling seat 12; the pin automatic feeding and assembly mechanism 6 includes a second bracket 61 installed on the frame 1, a pin feeding horizontal driving member 62 installed on the second bracket 61, a pin feeding vertical driving member 63 installed on the pin feeding horizontal driving member 62, a pin feeding pneumatic gripper 64 installed on the pin feeding vertical driving member 63, a pin sorting rotating member 65 installed on the second bracket 61 or the frame 1, and a pin ejector 66; the pin sorting rotating member 65 is used to sort the pins horizontally conveyed at the discharge port of the pin conveying device 4 and rotate them 90° in sequence, and the pin ejector 66 is used to press and assemble the pins on the housing in the tooling seat 12.

[0042] Both the pin feeding horizontal driving member 62 and the pin feeding vertical driving member 63 are cylinder assemblies; by driving the pin feeding pneumatic gripper 64 to reciprocate between the pin sorting rotating member 65 and the tooling seat 12 through the pin feeding horizontal driving member 62, and driving the pin feeding pneumatic gripper 64 to reciprocate in the direction of the tooling seat 12 / the pin sorting rotating member 65 through the pin feeding vertical driving member 63, the pins are automatically assembled from the guide pipe 22 of the pin conveying device 4 into the housing on the tooling seat 12.

[0043] The pin separating and rotating member 65 includes a pin rotating cylinder 651 mounted on the second bracket 61 and a pin feeding seat 652 mounted on the driving rod of the pin rotating cylinder 651; a pin hole 653 is formed in the pin feeding seat 652, and the pin rotating cylinder 651 drives the pin feeding seat 652 to rotate so that the pin hole 653 is aligned with the discharge port of the pin conveying device 4 or the direction of the pin feeding pneumatic gripper 64, realizing the transformation of the pin conveying device 4 conveying pins in a horizontal state into waiting for the pin feeding pneumatic gripper 64 to pick up on the pin feeding seat 652 in a vertical state.

[0044] The pin ejector member 66 includes a pin ejector cylinder 661 mounted on the second bracket 61 or the frame 1 and an ejector rod 662 mounted on the piston rod of the pin ejector cylinder 661; the ejector rod 662 is driven by the pin ejector cylinder 661 to reciprocate in the direction of the tooling seat 12 to complete the pin assembly process.

[0045] One group or two groups or more of the pin conveying device 4 and the automatic pin feeding and assembling mechanism 6 can be combined and are located between the pin flattening mechanism 8 and the housing alignment mechanism 5; multiple pins are sequentially assembled onto the housing through multiple groups of mechanisms, improving the pin insertion process of the connector product diversity.

[0046] A housing detection mechanism 36 for detecting whether the housing on the tooling seat 12 is assembled in place is provided between the housing alignment mechanism 5 and the automatic pin feeding and assembling mechanism 6; both the housing detection mechanism 36 and the connector detection mechanism 7 are infrared automatic detection components, which are prior arts and will not be elaborated here; the housing during assembly and the assembled connector are respectively detected by the housing detection mechanism 36 and the connector detection mechanism 7 to improve the product production quality.

[0047] Combined Figure 2 、 Figure 9 , the pin flattening mechanism 8 includes a fourth bracket 81 mounted on the frame 1, a flattening cylinder group 82 mounted on the fourth bracket 81, and a flattening rod 83 mounted on the driving rod of the flattening cylinder group 82. The flattening cylinder group 82 drives the flattening rod 83 to reciprocate in the direction of the tooling seat 12; by driving the flattening rod 83 in the direction of the tooling seat 12 by the flattening cylinder group 82 and gradually applying the surface of the flattening rod 83 to the pins of the connector, the flattening process of multiple pins on the housing is realized.

[0048] Combined with reference to Figure 2 、 Figure 10, the connector unloading mechanism 9 includes a fifth bracket 91 mounted on the frame 1, a horizontal unloading cylinder group 92 mounted on the fifth bracket 91, a vertical unloading cylinder group 93 mounted on the horizontal unloading cylinder group 92, a unloading finger cylinder 94 mounted on the vertical unloading cylinder group 93, and a finished product collecting hopper 95 and a waste collecting hopper 96 mounted on the frame 1; the horizontal unloading cylinder group 92 drives the unloading finger cylinder 94 to reciprocate between the rotating disk 11 and the finished product collecting hopper 95 and the waste collecting hopper 96, and the vertical unloading cylinder group 93 drives the unloading finger cylinder 94 to reciprocate in the direction of the tooling seat 12; under the action of the mutual movement of the horizontal unloading cylinder group 92 and the vertical unloading cylinder group 93 in the horizontal plane and the vertical plane, the unloading finger cylinder 94 automatically unloads the connector on the tooling seat 12 into the finished product collecting hopper 95 or the waste collecting hopper 96.

[0049] The implementation principle is as follows: First, by placing the housing and the pins at the housing conveying device 2 and the pin conveying device 4 respectively, the housing and the pins are automatically arranged and conveyed to the guide pipe 22 by the housing conveying device 2 and the pin conveying device 4; the rotating disk 11 drives the tooling seat 12 to move intermittently on the horizontal plane, so as to realize the corresponding processing / detection processes of multiple processing mechanisms on the housing or the finished product on the tooling seat 12;

[0050] Secondly, in the automatic housing feeding process, first, the housing distributor 35 distributes the housing in the guide pipe 22 of the housing conveying device 2, so that the distribution grooves 353 distribute the single housing in turn, and then the housing vertical driving part 33 in the housing automatic feeding mechanism 3 drives the housing feeding pneumatic clamp 34 to move towards the housing distribution seat 352, so that the housing feeding pneumatic clamp 34 picks up the housing in the distribution groove 353, and then under the interaction of the housing horizontal driving part 32 and the housing vertical driving part 33, the housing in the distribution groove 353 is automatically assembled onto the positioning mounting seat 122 in the tooling seat 12;

[0051] At the same time, after the housing is preliminarily assembled onto the tooling seat 12, the housing pre-pressing cylinder 52 in the housing calibration mechanism 5 drives the calibration rotating motor group 53 to move towards the tooling seat 12, so that the positioning groove covers the surface of the housing on the tooling seat 12, and then the calibration rotating motor group 53 drives the calibration positioning rod 54 to rotate. After the limit protrusion on the inner wall of the housing is aligned with the positioning groove 124 of the positioning mounting seat 122, the housing is pushed towards the positioning mounting seat 122 to realize the calibration process of the housing on the positioning mounting seat 122, improving the accuracy of the housing on the positioning mounting seat 122 for the subsequent accurate pin process of the pin automatic feeding and assembling mechanism 6;

[0052] Next, in the automatic pin feeding and assembly process, first, the pin feeding and conveying device 4 guide pipe 22 of the pin feeding and conveying device 4 is converted from a horizontal state to a vertical state on the pin feeding seat 652 by the pin dividing and rotating member 65. Then, the pin feeding horizontal driving member 62 drives the pin feeding pneumatic gripper 64 to move towards the pin dividing and rotating member 65. The pin feeding pneumatic gripper 64 picks up the pins in a vertical state on the pin feeding seat 652. Then, under the interaction of the pin feeding vertical driving member 63 and the pin feeding horizontal driving member 62, the pins are automatically assembled from the guide pipe 22 of the pin feeding and conveying device 4 into the shell on the tooling seat 12. Then, the pin ejector rod 662 of the pin ejector member 66 is driven by the pin ejector cylinder 661 in the pin ejector member 66 to reciprocate towards the tooling seat 12 to complete the pin assembly process.

[0053] In the pin flattening process, the flattening cylinder group 82 in the pin flattening mechanism 8 drives the flattening rod 83 to move towards the tooling seat 12, and the surface of the flattening rod 83 gradually acts on the pins of the connector to complete the flattening process of multiple pins on the shell.

[0054] Finally, in the connector unloading process, the horizontal unloading cylinder group 92 and the vertical unloading cylinder group 93 in the connector unloading mechanism 9 move in the horizontal and vertical planes respectively, so that the unloading finger cylinder 94 automatically unloads the connector on the tooling seat 12 into the finished product receiving hopper 95 or the waste product receiving hopper 96. And through the electrical signal connection with the connector detection mechanism 7, the distinction between good and defective products of the connector is realized.

[0055] By sequentially arranging the shell automatic feeding mechanism 3, the shell alignment mechanism 5, the pin automatic feeding and assembly mechanism 6, the pin flattening mechanism 8, the connector detection mechanism 7, and the connector unloading mechanism 9 on the circumferential surface of the rotating disk 11, the automatic assembly, flattening, detection and other processes of the connector are realized, with an automatic pin insertion and assembly process, effectively reducing the operation intensity of the staff, improving the product production efficiency and product production quality.

[0056] The above are all the preferred embodiments of the present application, and the protection scope of the present application is not limited by this. Therefore, all equivalent changes made according to the structure, shape, and principle of the present application should be covered within the protection scope of the present application.

Claims

1. An automatic pin insertion machine for connector processing, comprising a frame (1), characterized in that: The machine also comprises a shell conveying device (2) for automatically arranging and conveying shells, a pin conveying device (4) for automatically arranging and conveying pins, a rotating disk (11) intermittently rotatably mounted on a frame (1), and a plurality of tooling seats (12) for assembling shells and equidistantly mounted on the rotating disk (11) in a ring shape; an automatic shell loading mechanism (3) for automatically transferring shells at a material outlet of the shell conveying device (2) to the tooling seat (12) is arranged at the shell conveying device (2); and a mechanism for automatically assembling pins at a material outlet of the pin conveying device (4) to the tooling seat (12) is arranged at the pin conveying device (4). An automatic pin feeding and assembly mechanism (6) in the upper shell; a shell correction mechanism (5) for adjusting and pre-pressing the upper shell of the tooling seat (12), a pin leveling mechanism (8) for leveling the pins in the upper shell of the tooling seat (12), and a connector unloading mechanism (9) for unloading the connector assembled and processed on the tooling seat (12) are sequentially arranged on the frame (1); the automatic shell feeding mechanism (3), the shell correction mechanism (5), the automatic pin feeding and assembly mechanism (6), the pin leveling mechanism (8), and the connector unloading mechanism (9) are sequentially arranged in a ring shape on the rotating circumference of the rotating disk (11); The automatic shell feeding mechanism (3) comprises a first bracket (31) mounted on the frame (1), a shell feeding horizontal driving member (32) mounted on the first bracket (31), a shell feeding vertical driving member (33) mounted on the shell feeding horizontal driving member (32), a shell feeding pneumatic clamp (34) mounted on the shell feeding vertical driving member (33), and a shell dividing member (35) mounted on the frame (1), wherein the shell dividing member (35) is used for directional dividing and transporting the shells at the discharge port of the shell conveying device (2); the shell feeding horizontal driving member (32) drives the shell feeding pneumatic clamp (34) to reciprocate between the shell feeding member (35) and the tooling seat (12), and the shell feeding vertical driving member (33) drives the shell feeding pneumatic clamp (34) to reciprocate in the direction of the tooling seat (12) / the shell dividing member (35); The automatic stitch feeding assembly mechanism (6) comprises a second bracket (61) mounted on the frame (1), a stitch feeding horizontal driving member (62) mounted on the second bracket (61), a stitch feeding vertical driving member (63) mounted on the stitch feeding horizontal driving member (62), a stitch feeding pneumatic clamp (64) mounted on the stitch feeding vertical driving member (63), a stitch material dividing rotating member (65) mounted on the second bracket (61), and a stitch ejector member (66); the stitch material dividing rotating member (65) is used to The pins conveyed horizontally at the discharge port of the pin conveying device (4) are divided and rotated in sequence, and the pin ejector member (66) is used to press and assemble the pins on the inner shell of the tooling seat (12); the pin feeding horizontal driving member (62) drives the pin feeding pneumatic clamp (64) to reciprocate between the pin feeding rotating member (65) and the tooling seat (12), and the pin feeding vertical driving member (63) drives the pin feeding pneumatic clamp (64) to reciprocate in the direction of the tooling seat (12) / the pin feeding rotating member (65).

2. The automatic pin insertion machine for connector processing according to claim 1, characterized in that: The shell material dividing member (35) comprises a shell material dividing cylinder (351) mounted on the frame (1) and a shell material dividing seat (352) mounted on the piston rod of the shell material dividing cylinder (351), a material dividing groove (353) is provided on the shell material dividing seat (352), and the shell material dividing cylinder (351) drives the shell material dividing seat (352) to reciprocate and enables the material dividing groove (353) to communicate with / be separated from the discharge port of the shell conveying device (2).

3. The automatic pin insertion machine for connector processing according to claim 1, characterized in that: The stitch material distribution rotating member (65) comprises a stitch rotating cylinder (651) mounted on the second bracket (61) and a stitch loading seat (652) mounted on the driving rod of the stitch rotating cylinder (651); a stitch hole (653) is provided on the stitch loading seat (652), and the stitch rotating cylinder (651) drives the stitch loading seat (652) to rotate so that the stitch hole (653) is aligned with the discharge port of the stitch conveying device (4) or the direction of the stitch loading pneumatic clamp (64).

4. The automatic pin insertion machine for connector processing according to claim 1, characterized in that: The pin ejector component (66) comprises a pin ejector cylinder (661) mounted on the second bracket (61) and an ejector rod (662) mounted on the piston rod of the pin ejector cylinder (661), and the pin ejector cylinder (661) drives the ejector rod (662) to reciprocate toward the tooling seat (12).

5. The automatic pin insertion machine for connector processing according to claim 1, characterized in that: The stitch conveying device (4) and the stitch automatic feeding and assembly mechanism (6) are combined in at least two groups and are located between the stitch leveling mechanism (8) and the shell correction mechanism (5).

6. The automatic pin insertion machine for connector processing according to claim 1, characterized in that: The shell correction mechanism (5) comprises a third bracket (51) mounted on the frame (1), a shell pre-pressure cylinder (52) mounted on the third bracket (51), a correction rotary motor group (53) mounted on the piston rod of the shell pre-pressure cylinder (52), and a correction positioning rod (54) connected to the driving shaft of the correction rotary motor group (53); a positioning groove is provided at the end of the correction positioning rod (54); the shell pre-pressure cylinder (52) drives the correction rotary motor group (53) to reciprocate toward the tooling seat (12), and the correction rotary motor group (53) drives the correction positioning rod (54) to rotate.

7. The automatic pin insertion machine for connector processing according to claim 1, characterized in that: The stitch leveling mechanism (8) comprises a fourth bracket (81) mounted on the frame (1), a leveling cylinder group (82) mounted on the fourth bracket (81), and a leveling rod (83) mounted on a driving rod of the leveling cylinder group (82); the leveling cylinder group (82) drives the leveling rod (83) to reciprocate toward the tooling seat (12).

8. The automatic pin insertion machine for connector processing according to claim 1, characterized in that: The connector unloading mechanism (9) comprises a fifth bracket (91) mounted on the frame (1), a horizontal unloading cylinder group (92) mounted on the fifth bracket (91), a vertical unloading cylinder group (93) mounted on the horizontal unloading cylinder group (92), a unloading finger cylinder (94) mounted on the vertical unloading cylinder group (93), and a finished product receiving hopper (95) and a waste product receiving hopper (96) mounted on the frame (1); the horizontal unloading cylinder group (92) drives the unloading finger cylinder (94) to reciprocate between the rotating disk (11) and the finished product receiving hopper (95) and the waste product receiving hopper (96); and the vertical unloading cylinder group (93) drives the unloading finger cylinder (94) to reciprocate toward the tooling seat (12).

Citation Information

Patent Citations

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