Mattress with cool feeling and heat dissipation functions and preparation process thereof

Abstract

The invention discloses a mattress with a cool feeling and a heat dissipation function and a preparation process thereof, and belongs to the technical field of heat dissipation mattresses. The mattress with the cool feeling and the heat dissipation function comprises a heat dissipation cushion layer installed in a wrapping sleeve; the top of the wrapping sleeve is fixedly connected with a cool feeling layer; the bottom of the wrapping sleeve is fixedly connected with a protective layer; the upper surface of the mattress is provided with the cool sense layer made of the cool sense fabric, so that heat of a human body can be quickly absorbed and dissipated during daily use, cool touch is brought to a user, and the thermal sense experience during sleep is remarkably improved; the special-shaped grooving design is carried out on part of the breathable sponge, so that air circulation can be guaranteed, the breathable effect is further improved, sweat and moisture are discharged in time, the sleep environment is kept dry and comfortable, sleep interruption or discomfort caused by stuffiness and moisture is avoided, and the sleep stability is effectively improved.

Description

Technical Field

[0001] The invention belongs to the technical field of heat dissipation mattresses, and in particular relates to a mattress with cooling and heat dissipation functions. Background Art

[0002] In modern fast-paced life, good sleep is essential for people's physical and mental health and work efficiency. As the core carrier of sleep, the performance of mattress is directly related to the quality of sleep.

[0003] Existing mattress products generally have defects when dealing with the problems of heat accumulation and moisture during sleep: on the one hand, the surface material of the mattress lacks a cooling function and cannot quickly absorb and conduct the heat emitted by the human body, causing the sleeper to be in a warm state for a long time and difficult to get a cool touch; on the other hand, the design of the heat dissipation cushion layer is unreasonable. Existing mattress cushion layers generally use ordinary rebound sponges, which may not have a high heat dissipation effect, resulting in poor overall cooling, and cannot discharge sweat and moisture in time, which can easily make the sleeping environment become stuffy and humid, thereby causing sleep interruptions or discomfort, and may seriously affect the stability and comfort of sleep. Summary of the invention

[0004] Problem to be solved

[0005] In view of the problems raised in the prior art, the present invention provides a mattress with cooling and heat dissipation functions and a preparation process thereof.

[0006] Technical Solution

[0007] To solve the above problems, the present invention adopts the following technical solutions.

[0008] A mattress with cooling and heat dissipation functions, comprising:

[0009] A heat sink installed in the wrap;

[0010] A cooling layer is fixedly connected to the top of the wrapping sleeve;

[0011] A protective layer is fixedly connected to the bottom of the wrapping sleeve.

[0012] Preferably, the heat dissipation cushion layer is composed of multiple groups of supporting cotton, multiple groups of first special-shaped cotton and multiple groups of second special-shaped cotton.

[0013] Furthermore, the first special-shaped cotton and the second special-shaped cotton are both provided with heat dissipation grooves.

[0014] Furthermore, the thickness of the first special-shaped cotton is 40-240 mm.

[0015] Furthermore, the thickness of the second special-shaped cotton is 50-340 mm.

[0016] Preferably, the cooling layer is a cooling fabric.

[0017] Furthermore, the wrapping sleeve and the protective layer are protective fabrics.

[0018] A preparation process of a mattress with cooling and heat dissipation functions, comprising the following steps:

[0019] Step 1: Use a textile machine to knit a cool layer;

[0020] Step 2: Performing a performance test on the cooling layer produced by knitting;

[0021] Step 3, cutting the produced breathable cotton into special shapes to obtain first special-shaped cotton and second special-shaped cotton;

[0022] Step 4: stack multiple groups of cut first special-shaped cotton and second special-shaped cotton to form a heat dissipation cushion layer, and wrap the assembled heat dissipation cushion layer with a wrapping sleeve;

[0023] Step 5: Sew the protective layer to the bottom of the package;

[0024] Step 6: Cut the cooling layer that has passed the test and sew it to the top of the wrapping cover;

[0025] Step 7: Conduct overall performance test on the mattress.

[0026] Beneficial Effects

[0027] Compared with the prior art, the present invention has the following beneficial effects:

[0028] The present invention sets the upper surface of the mattress as a cooling layer made of cooling fabric, which can quickly absorb and dissipate body heat during daily use, bringing a cool touch to the user and significantly improving the thermal experience during sleep. At the same time, the present application sets the heat dissipation pad layer as a combination of multiple groups of highly breathable sponges, and performs special-shaped groove design on some breathable sponges, thereby ensuring air circulation, further improving the ventilation effect, discharging sweat and moisture in time, keeping the sleeping environment dry, avoiding sleep interruptions or discomfort caused by stuffiness and humidity, and effectively improving sleep stability. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] In order to more clearly illustrate the technical solutions in the embodiments or exemplary embodiments of the present application, the drawings required for use in the embodiments or exemplary descriptions will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present application and should not be regarded as limiting the scope. For ordinary technicians in this field, other drawings can be obtained according to the drawings without paying creative work.

[0030] Figure 1 It is a structural schematic diagram of the present invention;

[0031] Figure 2 It is a structural explosion diagram of the present invention;

[0032] Figure 3 It is a structural schematic diagram of the heat dissipation pad layer in the present invention;

[0033] Figure 4 This is a temperature test diagram of the initial state of the mattress in Comparative Example 1 of the present invention;

[0034] Figure 5 This is a test diagram of the instant mattress surface temperature in Comparative Example 1 of the present invention;

[0035] Figure 6 This is a three-minute mattress surface temperature test diagram in Comparative Example 1 of the present invention;

[0036] Figure 7 This is a five-minute mattress surface temperature test diagram in Comparative Example 1 of the present invention;

[0037] Figure 8 This is a test diagram of the mattress surface temperature after ten minutes in Comparative Example 1 of the present invention;

[0038] Fig. 9 This is a test diagram of the mattress surface temperature after 20 minutes in Comparative Example 1 of the present invention;

[0039] Fig.10 This is a temperature test diagram of the initial state of the mattress in Comparative Example 2 of the present invention;

[0040] Fig.11 This is a test diagram of the instant mattress surface temperature in comparative example 2 of the present invention.

[0041] Fig.12 This is a three-minute mattress surface temperature test diagram in Comparative Example 2 of the present invention;

[0042] Fig.13 This is a five-minute mattress surface temperature test diagram in Comparative Example 2 of the present invention;

[0043] Fig.14 This is a test diagram of the mattress surface temperature after 10 minutes in Comparative Example 2 of the present invention;

[0044] Fig.15 This is a test diagram of the mattress surface temperature after 20 minutes in Comparative Example 2 of the present invention;

[0045] Fig.16 This is a temperature test diagram of the initial state of the mattress in Comparative Example 4 of the present invention;

[0046] Fig.17 This is a test diagram of the instant mattress surface temperature in Comparative Example 4 of the present invention.

[0047] Fig.18 This is a three-minute mattress surface temperature test diagram in Comparative Example 4 of the present invention;

[0048] Fig.19 This is a five-minute mattress surface temperature test diagram in Comparative Example 4 of the present invention;

[0049] Fig. 20 This is a test diagram of the surface temperature of the mattress in Comparative Example 4 of the present invention after 10 minutes;

[0050] Fig.21 This is a test diagram of the mattress surface temperature after 20 minutes in Comparative Example 4 of the present invention;

[0051] Fig. 22 This is a temperature test diagram of the initial state of the mattress in Comparative Example 3 of the present invention;

[0052] Fig.23 This is a test diagram of the instant mattress surface temperature in Comparative Example 3 of the present invention.

[0053] Fig.24 This is a three-minute mattress surface temperature test diagram in Comparative Example 3 of the present invention;

[0054] Fig.25 This is a five-minute mattress surface temperature test diagram in Comparative Example 3 of the present invention;

[0055] Fig.26 This is a test diagram of the mattress surface temperature after ten minutes in Comparative Example 3 of the present invention;

[0056] Fig. 27 This is a test diagram of the mattress surface temperature after 20 minutes in Comparative Example 3 of the present invention;

[0057] Fig.28 The structural explosion of Example 2 of the present invention Figure 1 ;

[0058] Fig.29 The structural explosion of Example 2 of the present invention Figure 2 .

[0059] In the figure: 1. wrapping cover; 101. cooling layer; 102. protective layer; 2. heat dissipation pad layer; 201. supporting cotton; 202. first special-shaped cotton; 203. second special-shaped cotton; 204. breathable cover; 2041. high-hardness spring. DETAILED DESCRIPTION

[0060] In order to make the purpose, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of the embodiments. Generally, the components of the embodiments of the present application described and shown in the drawings here can be arranged and designed in various different configurations.

[0061] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in the field without making creative work are within the scope of protection of the present application.

[0062] Example 1

[0063] like Figure 1-Figure 3 As shown, a mattress with cooling and heat dissipation functions, comprising:

[0064] A heat dissipation pad 2 installed in the wrapping sleeve 1;

[0065] A cooling layer 101 is fixedly connected to the top of the wrapping cover 1;

[0066] A protective layer 102 is fixedly connected to the bottom of the wrapping sleeve 1 .

[0067] The heat dissipation cushion layer 2 is composed of a plurality of groups of supporting cotton 201 , a plurality of groups of first special-shaped cotton 202 and a plurality of groups of second special-shaped cotton 203 .

[0068] The installation order of the breathable cotton in the heat dissipation cushion layer 2 is: from top to bottom, it includes support cotton 201, first special-shaped cotton 202, and second special-shaped cotton 203.

[0069] The first special-shaped cotton 202 and the second special-shaped cotton 203 are both provided with heat dissipation grooves.

[0070] The thickness of the first special-shaped cotton 202 is 40-240 mm.

[0071] The thickness of the second special-shaped cotton 203 is 50-340 mm.

[0072] The cooling layer 101 is a cooling fabric.

[0073] The wrapping sleeve 1 and the protective layer 102 are protective fabrics.

[0074] A preparation process of a mattress with cooling and heat dissipation functions, comprising the following steps:

[0075] Step 1: knit the cooling layer 101 using a textile machine;

[0076] Step 2: Performing a performance test on the knitted cooling layer 101;

[0077] Step 3: Cut the produced breathable cotton into special shapes to obtain first special-shaped cotton 202 and second special-shaped cotton 203;

[0078] Step 4: stack multiple groups of cut first special-shaped cotton 202 and second special-shaped cotton 203 to form a heat dissipation cushion layer 2, and use a wrapping sleeve 1 to wrap the assembled heat dissipation cushion layer 2;

[0079] Step 5: sew the protective layer 102 to the bottom of the wrapping sleeve 1;

[0080] Step 6: Cut the cooling layer 101 that has passed the test and sew it to the top of the wrapping cover 1;

[0081] Step 7: Conduct overall performance test on the mattress.

[0082] Comparative Example 1:

[0083] A mattress with cooling and heat dissipation functions is basically the same as that of Embodiment 1, except that the heat dissipation cushion layer 2 is a common rebound sponge commonly found on the market.

[0084] Comparative Example 2:

[0085] A mattress with cooling and heat dissipation functions is basically the same as Example 1, except that the heat dissipation pad layer 2 includes multiple groups of supporting cotton 201 and first special-shaped cotton 202, and the installation order of the breathable cotton in the heat dissipation pad layer 2 is: from top to bottom, including supporting cotton 201, first special-shaped cotton 202 and supporting cotton 201.

[0086] Comparative Example 3:

[0087] A mattress with cooling and heat dissipation functions is basically the same as Example 1, except that the heat dissipation cushion layer 2 includes multiple groups of supporting cotton 201 and second special-shaped cotton 203, and the installation order of the breathable cotton in the heat dissipation cushion layer 2 is: from top to bottom, including supporting cotton 201, second special-shaped cotton 203 and supporting cotton 201.

[0088] Comparative Example 4:

[0089] A mattress with cooling and heat dissipation functions is basically the same as the first embodiment, except that the heat dissipation cushion layer 2 includes three groups of supporting cotton 201.

[0090] When the overall performance test is performed on the mattresses in the above embodiments and comparative examples, the test steps are as follows:

[0091] The mattresses prepared in Example 1 and Comparative Examples 1-4 were taken and placed in a test room. The air conditioner was turned on to ensure that the indoor temperature was stable at 21° C. After the indoor environment was stable, the surface temperature of each group of mattresses was measured. The measurement data are as follows:

[0092] Example 1 Comparative Example 1 Comparative Example 2 Comparative Example 3 Comparative Example 4 Temperature ℃ 19 21 20.1 19.8 19.5

[0093] Table 1

[0094] The testers lie quietly on each group of mattresses in turn for testing. The testers lie on their backs on the mattresses for 20 minutes and then stand up. After the testers stand up, the temperature status of the mattress surface is monitored in real time. The specific test data are as follows:

[0095]

[0096]

[0097] Table 2

[0098] Reference Figure 4-Figure 9 Compared with comparative example 1, the overall heat dissipation effect of the heat dissipation pad 2 composed of ordinary rebound sponge is average, and the overall temperature reduction range is 10.2°C;

[0099] Reference Figure 10-15 Compared with comparative example 2, a combination of flat breathable cotton and special-shaped breathable cotton with heat dissipation grooves is used, and the overall heat dissipation effect is good, and the overall cooling range is 11.6°C;

[0100] Reference Figure 22-Figure 27 Compared with comparative example 3, a combination of flat breathable cotton and special-shaped breathable cotton with heat dissipation grooves is used, and the overall heat dissipation effect is good, and the overall cooling range is 11°C;

[0101] Reference Figure 16-Figure 21 Compared with the comparative example 4, the heat dissipation pad 2 formed by a combination of multiple groups of flat breathable cotton has a good overall heat dissipation effect, and the overall temperature reduction range is 10.9°C;

[0102] In summary, the present application sets the upper surface of the mattress as a cool layer 101 made of cool fabric, which can quickly absorb and dissipate body heat during daily use, bringing a cool touch to the user and significantly improving the thermal experience during sleep. At the same time, the present application sets the heat dissipation pad layer 2 as a combination of multiple groups of highly breathable sponges, and performs special-shaped groove design on some breathable sponges, thereby ensuring air circulation, further improving the ventilation effect, discharging sweat and moisture in time, keeping the sleeping environment dry, avoiding sleep interruptions or discomfort caused by stuffiness and humidity, and effectively improving sleep stability.

[0103] Embodiment 2:

[0104] like Figure 1 , Fig.28 , Fig.29 As shown, a mattress with cooling and heat dissipation functions is basically the same as Example 1, except that the heat dissipation pad layer 2 is composed of two groups of supporting cottons 201, and multiple groups of high-hardness springs 2041 are arranged between the two groups of supporting cottons 201, and the high-hardness springs 2041 are wrapped with a breathable cover 204.

[0105] By configuring the heat dissipation cushion layer 2 as a cushion layer with multiple groups of rebound springs, gaps exist directly between adjacent groups of rebound springs, which is conducive to air circulation, thereby improving the overall air permeability of the mattress.

[0106] By wrapping the breathable sleeve 204 outside the high hardness spring 2041, on the one hand, the breathability of the heat dissipation pad 2 can be guaranteed, and on the other hand, the high hardness spring 2041 can be wrapped and limited to reduce the misalignment of the high hardness spring 2041.

[0107] The above-mentioned embodiments only express the preferred implementation modes of the present invention, and the descriptions thereof are relatively specific and detailed, but they cannot be understood as limiting the scope of the present invention. It should be pointed out that, for those skilled in the art, several modifications, improvements and substitutions can be made without departing from the concept of the present invention, and these all belong to the protection scope of the present invention.

Claims

1. A mattress with cooling and heat dissipation functions, characterized in that: include: A heat dissipation cushion layer (2) installed in the wrapping sleeve (1); A cooling layer (101) is fixedly connected to the top of the wrapping sleeve (1); A protective layer (102) is fixedly connected to the bottom of the wrapping sleeve (1).

2. The mattress with cooling and heat dissipation functions according to claim 1, characterized in that: The heat dissipation cushion layer (2) is composed of multiple groups of supporting cotton (201), multiple groups of first special-shaped cotton (202) and multiple groups of second special-shaped cotton (203).

3. The mattress with cooling and heat dissipation functions according to claim 2, characterized in that: The first special-shaped cotton (202) and the second special-shaped cotton (203) are both provided with heat dissipation grooves.

4. The mattress with cooling and heat dissipation functions according to claim 2, characterized in that: The thickness of the first special-shaped cotton (202) is 40-240 mm.

5. The mattress with cooling and heat dissipation functions according to claim 2, characterized in that: The thickness of the second special-shaped cotton (203) is 50-340 mm.

6. The mattress with cooling and heat dissipation functions according to claim 1, characterized in that: The cooling layer (101) is a cooling fabric.

7. The mattress with cooling and heat dissipation functions according to claim 7, characterized in that: The wrapping sleeve (1) and the protective layer (102) are made of protective fabrics.

8. A process for preparing the mattress with cooling and heat dissipation functions as claimed in claim 7, characterized in that: Here are the steps: Step 1: knitting the cooling layer (101) using a textile machine; Step 2: Performing a performance test on the knitted cooling layer (101); Step 3: Cut the produced breathable cotton into special shapes to obtain first special-shaped cotton (202) and second special-shaped cotton (203); Step 4: stacking a plurality of groups of cut first special-shaped cotton (202) and second special-shaped cotton (203) to form a heat dissipation cushion layer (2), and using a wrapping sleeve (1) to wrap the assembled heat dissipation cushion layer (2); Step 5: sew the protective layer (102) to the bottom of the wrapping sleeve (1); Step 6: Cut the cooling layer (101) that has passed the test and sew it to the top of the wrapping sleeve (1); Step 7: Conduct overall performance test on the mattress.

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