Blue bottle two-in-one detection machine
By designing the feeding, sorting, and testing mechanisms of the blue bottle one-to-two testing machine, automated testing of blue bottles was achieved, solving the problems of testing accuracy and missed detection rate, improving production efficiency and product quality, and reducing labor costs.
Patent Information
- Application Number
- CN202510339946.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-21
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2045-03-21
AI Technical Summary
The lack of dual-inspection machines for blue bottles in the market leads to high requirements for mechanical structure design and inspection accuracy, and a high rate of missed detections in manual inspection, resulting in high workload and poor quality feedback.
A blue bottle one-to-two inspection machine was designed, which includes a feeding mechanism, a sorting mechanism and an inspection mechanism. It uses components such as a motor, a transmission roller, a camera and a bottle suction fan. The machine achieves automated conveying and inspection of blue bottles through an inclined transition plate and a transmission belt. It is combined with a control display for real-time detection and parameter adjustment.
It reduced the rate of missed inspections of defective products, improved the efficiency of inspection and packaging, reduced labor costs, improved product quality and production efficiency, met the requirements of automated inspection, and achieved economic and social benefits.
Smart Images

Figure CN119972548B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of detection equipment, in particular to a blue bottle one-to-two detection machine. BACKGROUND
[0002] At present, there are mature brown bottle one-to-four and penicillin bottle one-to-two detection machines in the market, but there is no blue bottle one-to-two detection machine. At the same time, the workshop layout is compact, the implementation space is small, and it is very difficult to integrate the mechanical mechanism and the detection device together. At the same time, the quality of the blue bottle is guaranteed, so the design of the mechanical structure and the precision of the detection are very high. SUMMARY
[0003] The purpose of the present application is to overcome the shortcomings of the prior art, and to provide a blue bottle one-to-two detection machine, which reduces the defect product missed detection rate and basically reaches the industry leading level. The efficiency of the inspection package work post is improved, and the labor cost is reduced. The product quality is improved, and the production efficiency and product qualification rate are also improved, and the market feedback rate of unqualified products is reduced.
[0004] In order to solve the problems existing in the background art, the present application adopts the following technical scheme: a device frame, a feeding mechanism, a material arranging mechanism and a detection mechanism are sequentially installed on the device frame, the feeding mechanism is connected with the material arranging mechanism through a transition plate one, the material arranging mechanism is connected with the detection mechanism through a transition plate two, and the transition plate two and the transition plate one are both inclined;
[0005] The feeding mechanism comprises a motor one, two transmission rollers one and a mesh transmission belt, the two transmission rollers one are connected through the mesh transmission belt, one end of the mesh transmission belt is connected with one end of the transition plate one, and one of the transmission rollers one is connected with the output shaft of the motor one, and the motor one is installed on the device frame;
[0006] The material arranging mechanism comprises a motor two, a transmission roller two and two material arranging rollers, the two material arranging rollers are installed on the transmission roller two, bottle grooves are arranged on the roller surfaces of the two material arranging rollers, the bottle grooves are arc-shaped, a plurality of bottle grooves are evenly distributed on the outer circumferential surfaces of the material arranging rollers, the transmission roller two is connected with the output shaft of the motor two, and the motor two is installed on the device frame; and the two ends of the material arranging rollers are connected with the transition plate one and the transition plate two respectively.
[0007] The detection mechanism comprises motor three, two motor four, two transmission roller three, transmission roller four, transmission roller five, circular tube, camera, bottle suction port and bottle suction fan, two transmission roller three are connected through transmission chain, one of the transmission roller three is connected with the output shaft of motor three, motor three is installed on the device frame, a plurality of transmission shafts are installed on the transmission chain, the transmission shafts are arranged at equal intervals, two circular tubes are sleeved on each transmission shaft, and the circular tubes rotate around the transmission shaft by 0-360 degrees; one motor four is installed on each side of the device frame, the output shaft of the motor four is connected with the corresponding transmission roller five, the transmission roller five is connected with the transmission roller four through a belt, the transmission roller four is connected with the device frame through a bearing, and the bottom end of the belt is in contact with the circular tube; two cameras are arranged above the midpoint of the two motor four, the number of the cameras is two, the cameras are connected with the control display through wires, a rotating motor is installed on the camera, a bottle suction port is arranged on one side of the motor four, the bottle suction port is located on the side of the circular tube, the bottle suction port is connected with the waste box through a pipeline, and the bottle suction port is connected with the suction fan through a hose.
[0008] The control display comprises a trend display interface, a main interface, data display statistics, a mechanical parameter interface and an engineer interface, and is electrically connected with each other.
[0009] The detection mechanism further comprises four baffle one and four baffle two, the baffle one and the baffle two correspond to each other, the baffle one is located on one side of the transition plate two, the baffle two is located on the other side, the baffle one and the baffle two divide the detection mechanism into two detection lines, the baffle one and the baffle two are connected with the device frame through a support frame, the baffle one and the baffle two are located above the circular tube, and one end of the baffle one is overlapped on the transition plate two.
[0010] The two cameras are located above the corresponding detection line respectively; a blue bottle is arranged between two circular tubes adjacent to each other; the belt drives the circular tube to make circular motion, and the circular tube drives the blue bottle thereon to make circular motion; the motor one, the motor two, the motor three, the motor four, the suction fan, the camera and the rotating motor are connected with the control display through wires respectively.
[0011] The operation content of the trend display interface is as follows:
[0012] 1) The total number of detected products, the total number of unqualified products, the unqualified rate, the total number of size and appearance in unqualified products and the proportion of each item;
[0013] 2) Real-time display of each detection parameter (bottle overall height, bottle mouth outer diameter, bottle mouth edge thickness) of the product in each detection line, and upper and lower limits of each detection parameter, the product within the upper and lower limits is green, and the product beyond the upper and lower limits is displayed as red.
[0014] The operation content of the main interface is as follows:
[0015] 1) Start button and stop button are the total start and total stop buttons of the device software, which control the two camera threads of the device to start and stop real-time photographing detection of the two cameras at the same time
[0016] 2) The camera thread of each detection line is controlled to start and stop real-time photographing detection;
[0017] 3) The human being can manually check whether to cache the empty bottle picture and the qualified picture of each detection line according to the needs, so as to call the required product picture by the operator;
[0018] 4) Each detection line can scroll the last ten unqualified product pictures and record the unqualified type (bottle body too long, bottle nozzle abnormal) and the time point of the detected unqualified product, and thus the mechanical parameter interface can be entered.
[0019] The operation content of the mechanical parameter interface is as follows:
[0020] 1) Size correction, the measured value is the real-time camera detection value, and the correction value is corrected according to the actual manual measurement value (for example, the measured bottle body full length value is 61.5, and the actual measured value is 62, the correction value is written to 62, and the measured value is corrected to 62 by clicking the correction);
[0021] 2) Detection parameters, the bottle full height, mouth edge thickness, mouth outer diameter, notch, crack, mouth distance, shoulder, bottle bottom area, bottle bottom thickness and bottle bottom height can be set to upper and lower limit values, and the detection result is qualified within the upper and lower limit range;
[0022] 3) Bottle body gray value upper limit, by setting the upper limit value, the detection scale of defects different from the normal bottle body gray value is changed, and by changing the upper limit value, the same bottle body dirt can be adjusted to be qualified or unqualified;
[0023] 4) Bottle body right side or left side area defect lower limit, by changing the value, the detection scale is changed, the smaller the value, the stricter the detection scale, and the higher the precision;
[0024] 5) Measurement size data, three detection data (bottle full height, mouth edge thickness, mouth diameter) of ten groups of photos of the current detected bottle are displayed; the tolerance is, for example, the bottle full height is set to 9, which means that one data in ten groups of data is within the qualified range, and this item is considered qualified.
[0025] The operation content of the data display and statistics is as follows:
[0026] 1) By changing the elimination set and reset delay, the elimination time of unqualified products of each detection line can be changed, so as to avoid the misplacement and failure of the eliminated products;
[0027] 2) By changing the camera rotation motor speed, the rotation speed of the detected bottle can be changed, so that the detection effect is better;
[0028] 3) By changing the number of alarm bottles continuously removed by the camera, the counting value of the continuous removal alarm can be changed, so as to remind the operator whether the detection position is blocked by other objects, resulting in unsuccessful detection.
[0029] The engineer interface is used to modify the internal parameters of the control display.
[0030] The beneficial effects of the present application are:
[0031] 1. Suitable for the existing machine layout in the workshop.
[0032] 2. Solving the practical problems, solving the problem of high detection rate of manual inspection and high market quality feedback.
[0033] 3. Self-developed one-to-two automatic detection machine feeding mechanism, material arranging mechanism and detection mechanism, simple structure, strong stability, low investment cost and remarkable effect.
[0034] 4. Economic and social benefits, labor efficiency is improved, labor cost is saved, product quality is greatly improved, and labor intensity and work pressure are relieved. BRIEF DESCRIPTION OF DRAWINGS
[0035] Figure 1 is a structural schematic diagram of the present application;
[0036] Figure 2 is a A-A sectional view of the present application;
[0037] Figure 3 is a material arranging roller structure diagram of the present application;
[0038] Figure 4 is a flow chart of the present application. DETAILED DESCRIPTION
[0039] Referring to the drawings, the present application specifically adopts the following implementation mode: including device frame 28, feeding mechanism 1, material arranging mechanism 2 and detection mechanism 3, the device frame 28 is sequentially installed with the feeding mechanism 1, the material arranging mechanism 2 and the detection mechanism 3, the feeding structure 1 is connected with the material arranging mechanism 2 through the transition plate one 7, the material arranging mechanism 2 is connected with the detection mechanism 3 through the transition plate two 11, and the transition plate two 11 and the transition plate one 7 are both inclined.
[0040] The feeding mechanism 1 comprises a motor 4, two transmission rollers 5 and a mesh transmission belt 6, the two transmission rollers 5 are connected by the mesh transmission belt 6, one end of the mesh transmission belt 6 is connected with one end of the transition plate 7, one of the transmission rollers 5 is connected with the output shaft of the motor 4, and the motor 4 is installed on the device frame 28;
[0041] The whole material mechanism 2 comprises a motor 8, a transmission roller 10 and two whole material rollers 9, the two whole material rollers 9 are installed on the transmission roller 10, bottle grooves 29 are arranged on the roller surfaces of the two whole material rollers 9, the bottle grooves 29 are arc-shaped, the bottle grooves 29 are arranged on the outer circumferential surfaces of the whole material rollers 9, the transmission roller 10 is connected with the output shaft of the motor 8, and the motor 8 is installed on the device frame 28; the two ends of the whole material roller 9 are connected with the transition plate 7 and the transition plate 11 respectively;
[0042] The detection mechanism 3 comprises a motor 12, two motors 21, two transmission rollers 13, a transmission roller 18, a transmission roller 19, a circular tube 16, a camera 27, a bottle suction port 25 and a bottle suction fan 23, the two transmission rollers 13 are connected by a transmission chain 14, one of the transmission rollers 13 is connected with the output shaft of the motor 12, the motor 12 is installed on the device frame 28, a plurality of transmission shafts 15 are installed on the transmission chain 14, the transmission shafts 15 are arranged at equal intervals, two circular tubes 16 are sleeved on each transmission shaft 15, and the circular tubes 16 rotate at 0-360 degrees around the transmission shaft 15; one motor 21 is installed on each side of the device frame 28, the output shafts of the motors 21 are connected with corresponding transmission rollers 19 respectively, the transmission rollers 19 are connected with the transmission roller 18 through a belt 20, the transmission roller 18 is connected with the device frame 28 through a bearing, and the bottom end of the belt 20 is in contact with the circular tube 16; the two motors 21 are provided above the middle points and are connected with the control display.
[0043] The control display comprises a trend display interface, a main interface, a data display and statistics, a mechanical parameter interface and an engineer interface, and is electrically connected with each other.
[0044] The detection mechanism 3 further comprises four baffle plates one 17 and four baffle plates two 26, the baffle plates one 17 and the baffle plates two 26 are in one-to-one correspondence, the baffle plates one 17 are located on one side of the transition plate two 11, the baffle plates two 26 are located on the other side, the baffle plates one 17 and the baffle plates two 26 divide the detection mechanism 3 into two detection lines, the baffle plates one 17 and the baffle plates two 26 are connected with the device frame 28 through the support frame, the baffle plates one 17 and the baffle plates two 26 are located above the circular pipes 16, and one end of the baffle plates one 17 is overlapped on the transition plate two 11.
[0045] Two of the cameras are respectively located above the corresponding detection lines; blue bottles are placed in the middle of two circular pipes 16 adjacent to each other; the belt 20 drives the circular pipes 16 to do circular motion, and the circular pipes 16 drive the blue bottles thereon to do circular motion; the motor one 4, the motor two 8, the motor three 12, the motor four 21, the air suction fan 23, the camera 27 and the rotating motor are respectively connected with the control display through wires.
[0046] When the present application is used, the blue bottles are placed on the mesh transmission belt 6 of the feeding structure 1, arranged in two vertical rows, with the bottle mouths facing the inner wall of the device frame 28, the motor 1 is started, the motor 1 drives the transmission roller 1 5 connected thereto to rotate, the two transmission rollers 1 5 are connected through the mesh transmission belt 6, and the mesh transmission belt 6 on the two transmission rollers 1 5 is conveyed to the material sorting mechanism 2 through the transmission mechanism; the blue bottles are conveyed to the material sorting mechanism 2 through the transition plate 1 7, the transition plate 1 7 is inclined, the blue bottles smoothly enter the material sorting roller 9 of the material sorting mechanism 2 along the inclined angle of the transition plate 1 7, at this time the motor 2 8 is in working condition, the motor 2 8 drives the transmission roller 2 10 connected thereto to rotate, the material sorting roller 9 sleeved on the transmission roller 2 10 rotates, and the bottle placing groove 29 rotates in the process of rotation of the material sorting roller 9, so that the blue bottles can be placed in the bottle placing groove 29, and the blue bottles will slide onto the transition plate 2 1 with the rotation of the bottle placing groove 29, the transition plate 2 1 is inclined, the blue bottles slide onto the detection machine 3 along the inclined angle of the transition plate 2 1, the initial end of the detection mechanism 3 is provided with the baffle 1 7, the baffle 1 7 divides two detection lines, each detection line corresponds to a material sorting roller 9, the motor 3 12 is started, the motor 3 12 drives the transmission roller 3 13 connected thereto to rotate, the two transmission rollers 3 13 are connected through the chain 14 to form a transmission mechanism, the chain 14 is composed of a plurality of circular tubes 1 6, the blue bottles are placed between the left and right two adjacent circular tubes 1 6, the blue bottles falling from the material sorting roller 9 slide between the two left and right adjacent circular tubes 1 6, and the circular tubes 1 6 are driven to rotate, in the process of rotation of the circular tubes 1 6, the motor 4 21 is always working, the motor 4 21 drives the transmission roller 5 19 connected thereto to rotate, the transmission roller 5 19 and the transmission roller 4 1 8 are connected through the belt 20 to form a transmission mechanism, the bottom end of the belt 20 is in contact with the circular tube 1 6, so that the circular tube 1 6 in contact with the belt 20 rotates 360 degrees with the transmission of the belt 20, the circular tube 1 6 rotates, so that the blue bottles thereon rotate 360 degrees with the rolling of the circular tube 1 6, when the blue bottles come below the camera 27, that is, are in contact with the belt 20, the motor 3 1 2 is temporarily stopped, the mechanism formed by the circular tube 1 6 is not driven, but the circular tube 1 6 in contact with the belt 20 rotates 360 degrees in place outside the transmission shaft 1 5, the camera 27 takes pictures of the rotating blue bottles in all directions, at the same time, a rotating motor is installed on the camera 27, the rotating motor can drive the camera 27 to rotate 360 degrees, so that the blue bottles are taken pictures in all directions, and the taken pictures are transmitted to the control display, and are analyzed and detected through the trend display interface, the main interface, the data display statistics, the mechanical parameter interface and the engineer interface in the control display.
[0047] The specific detection procedure is as follows:
[0048] I. The operation content of the trend display interface is as follows:
[0049] 1)Detect the total number of products, the total number of unqualified products, and the unqualified rate, the total number of size and appearance in unqualified products, and the proportion of each item;
[0050] 2)Real-time display of each detection line of the product, and the upper and lower limits of each detection parameter (bottle full height, bottle mouth outer diameter, bottle mouth edge thickness) are set. The products within the upper and lower limit range are green, and the products outside the upper and lower limit range are displayed as red.
[0051] II. The main interface operation content is as follows:
[0052] 1) Start button and stop button are device software total start and total stop button, control device two camera 27 thread, make two camera 27 start real-time photographing detection and stop photographing detection
[0053] 2) Single control each detection line of camera 27 thread to start real-time photographing detection and stop photographing detection;
[0054] 3) According to the need, manually check whether to cache empty bottle picture and cache qualified picture for each detection line, so as to call the required product picture by the operator;
[0055] 4) Each detection line can scroll the latest ten unqualified product pictures and record the corresponding unqualified type (bottle body too long, bottle nozzle abnormal) and the detected time point of the detected product unqualified, and thus the mechanical parameter interface can be entered.
[0056] III. The mechanical parameter interface operation content is as follows:
[0057] 1) Size correction, the measured value is the real-time camera detection value, and the correction value is corrected according to the actual manual measurement value (such as measuring the bottle body full length value as 61.5, and the actual measurement value is 62. Write the correction value to 62 and click correction to correct the measurement value to 62);
[0058] 2) Detection parameter, bottle full height, mouth edge thickness, mouth outer diameter, notch, crack, mouth far, shoulder, bottom area, bottom thickness and bottom height can set upper and lower limit value, and the detection result is qualified within the upper and lower limit range;
[0059] 3) Bottle body gray value upper limit, change the detection scale of defects different from the normal bottle body gray value by setting the upper limit value. By changing the upper limit value, the same bottle body dirt can be adjusted to be qualified or unqualified;
[0060] 4) Bottle body right side or left side area defect lower limit, change the detection scale by changing the value. The smaller the value, the stricter the detection scale, and the higher the precision;
[0061] 5) Measure the size data, show the current detection bottle ten groups of photos of three (bottle full height, mouth edge thickness, mouth diameter) detection data; Tolerance, such as bottle full height set to 9, means that one of the ten data is within the qualified range.
[0062] Four, the operation content of data display is as follows:
[0063] 1) By changing the rejection setting and resetting delay, the rejection time of each detection line for unqualified products can be changed, avoiding misplacement and failure of rejection of products;
[0064] 2) By changing the rotation speed of the camera 27 rotating motor, the rotation speed of the detected bottle can be changed, so that the detection effect is better;
[0065] 3) By changing the number of alarm bottles that can be continuously rejected by the camera 27, the counting value of continuous rejection alarm can be changed, in order to remind the operator whether the detection position is blocked by other objects, resulting in unsuccessful detection.
[0066] Five, the engineer interface is used to modify the internal parameters of the control display.
[0067] After the detection of the control display is completed, the qualified products continue to follow the transmission and are conveyed to the next station through the limiting action of the baffle 26. The unqualified products start the corresponding air suction fan 23, the air suction fan 23 generates suction through the hose, and the corresponding blue bottle is sucked into the bottle suction port 25, and then enters the waste box 22 through the pipeline 24, so as to uniformly recycle and re-produce, solving the problem of time-consuming and labor-intensive manual detection.
[0068] The control display can be used to adjust the qualified product parameters to ensure the quality of the products.
[0069] The feeding mechanism of the present application is more suitable for the online detection mechanism of the products of the company according to the production status and the site layout of the company; the blue bottle one-to-two automatic detection machine of the present application reduces the defect product leakage detection rate to 1.15‰, reaching the leading level in the industry. The operation is simple, the manual inspection process is eliminated, the labor intensity and work pressure of the employees are reduced. The improvement of efficiency can quickly improve the instantaneous production capacity to cope with the rapid increase in demand. The product quality is improved, the defective product leakage detection rate can be reduced by 77.18%, and the new requirement that the product quality must be fully automatically detected is met.
[0070] The blue bottle one-to-two automatic detection machine of the present application can detect 15 defects of the blue bottle: bottle body stone, node, stripe, bubble line, dirty bottle, glass block, bottle internal foreign matter, bottle body burst, bottle mouth burst, bottle neck burst, bottle mouth outer diameter, bottle mouth edge thickness, bottle full height, and special-shaped bottle.
[0071] In summary, the blue bottle one-to-two detection machine function comprehensive, simple structure, easy to use, suitable for the existing workshop machine layout; solve the actual problem, solve the artificial inspection of high leakage rate of the inspection package work pressure and the market quality feedback problem. Research and development of one-to-two automatic detection machine feeding mechanism, whole material mechanism and detection mechanism, simple structure, strong stability, low investment cost, significant effect. The economic benefit and social benefit, artificial efficiency, save labor cost, at the same time greatly improve the product quality, alleviate the labor intensity of employees work pressure.
Claims
1. A blue bottle one-train-two detection machine, characterized in that: The device frame (28) is sequentially installed with the feeding mechanism (1), the material arranging mechanism (2) and the detecting mechanism (3), the feeding mechanism (1) is connected with the material arranging mechanism (2) through the transition plate one (7), the material arranging mechanism (2) is connected with the detecting mechanism (3) through the transition plate two (11), and the transition plate two (11) and the transition plate one (7) are both in an inclined shape; The feeding mechanism (1) comprises a motor one (4), two transmission rollers one (5) and a mesh transmission belt (6), the two transmission rollers one (5) are connected through the mesh transmission belt (6), one end of the mesh transmission belt (6) is connected with one end of the transition plate one (7), one of the transmission rollers one (5) is connected with the output shaft of the motor one (4), and the motor one (4) is installed on the device frame (28); The material arranging mechanism (2) comprises a motor two (8), a transmission roller two (10) and two material arranging rollers (9), the two material arranging rollers (9) are installed on the transmission roller two (10), bottle grooves (29) are arranged on the roller faces of the two material arranging rollers (9), the bottle grooves (29) are in an arc shape, the bottle grooves (29) are evenly distributed on the outer circumferential surfaces of the material arranging rollers (9), the transmission roller two (10) is connected with the output shaft of the motor two (8), the motor two (8) is installed on the device frame (28), and the two ends of the material arranging roller (9) are connected with the transition plate one (7) and the transition plate two (11) in a matched mode. The detection mechanism (3) includes motor three (12), two motor four (21), two transmission roller three (13), transmission roller four (18), transmission roller five (19), round pipe (16), camera (27), bottle suction port (25), bottle suction fan (23), baffle one (17) and baffle two (26), two transmission roller three (13) are connected by transmission chain (14), one of the transmission roller three (13) is connected with the output shaft of motor three (12), motor three (12) is installed on device frame (28), a plurality of transmission shafts (15) are installed on transmission chain (14), transmission shafts (15) are arranged at equal intervals, two round pipes (16) are sleeved on each transmission shaft (15), and the round pipes (16) rotate around the transmission shaft (15) by 0-360 degrees; one motor four (21) is installed on each side of the device frame (28), the output shaft of the motor four (21) is connected with the corresponding transmission roller five (19), the transmission roller five (19) is connected with the transmission roller four (18) through a belt (20), the transmission roller four (18) is connected with the device frame (28) through a bearing, and the bottom end of the belt (20) is in contact with the round pipe (16); the midpoint of the two motor four (21) is provided with a camera (27), the number of the camera (27) is two, the camera (27) is connected with a control display through wires, a rotating motor is installed on the camera (27), the bottle suction port (25) is arranged on one side of the motor four (21), the bottle suction port (25) is located on the side of the round pipe (16), the bottle suction port (25) is connected with a waste box (22) through a pipeline (24), and the bottle suction port (25) is connected with the suction fan (23) through a hose; The baffle one (17) and the baffle two (26) divide the detection mechanism (3) into two detection lines. In the transmission process of the round pipe (16), the motor four (21) always works, and the motor three (12) stops temporarily when the blue bottle comes below the camera (27).
2. The blue bottle one-touch-two detection machine according to claim 1, characterized in that: The control display includes a trend display interface, a main interface, data display statistics, a mechanical parameter interface and an engineer interface, which are electrically connected with each other.
3. The blue bottle one-touch-two detection machine according to claim 1, characterized in that: The number of the baffle one (17) and the baffle two (26) is four respectively, the baffle one (17) and the baffle two (26) are one-to-one corresponding, the baffle one (17) is located on one side of the camera (27), the baffle two (26) is located on the other side of the camera (27), the baffle one (17) and the baffle two (26) are connected with the device frame (28) through a support frame, the baffle one (17) and the baffle two (26) are located above the round pipe (16), and one end of the baffle one (17) is lapped on the transition plate two (11).
4. The blue bottle one-touch-two detection machine according to claim 1 or 3, characterized in that: The two cameras are located above the corresponding detection lines respectively; the blue bottles are placed between the left and right adjacent two round pipes (16); the belt (20) drives the round pipe (16) to make a circular motion, and the round pipe (16) drives the blue bottles thereon to make a circular motion; the motor one (4), the motor two (8), the motor three (12), the motor four (21), the suction fan (23), the camera (27) and the rotating motor are connected with the control display through wires respectively.
5. The blue bottle one-touch-two detection machine according to claim 2, characterized in that: The trend interface operation content is as follows: 1) detecting the total number of products, the total number of unqualified products and the unqualified rate, the total number of size and appearance in unqualified products and the proportion of each; 2) real-time display of each detection parameter of the product in each detection line, the detection parameter is the bottle height, the bottle mouth outer diameter and the bottle mouth edge thickness, and the upper and lower limits of each detection parameter are set, the product within the upper and lower limit range is green, and the product outside the upper and lower limit range is red.
6. The blue bottle one-touch-two detection machine according to claim 2, characterized in that: The main interface operation content is as follows: 1) the start button and the stop button are the total start and total stop buttons of the device software, which control the camera (27) thread of the device, so that the two cameras (27) start real-time photographing detection and stop photographing detection at the same time; 2) separately control the camera (27) thread of each detection line to start real-time photographing detection and stop photographing detection; 3) manually check whether to cache empty bottle pictures and qualified pictures according to the needs of each detection line, so as to call the required product pictures by the operator; 4) each detection line scrolls the latest ten unqualified product pictures and records the corresponding unqualified type of the detected unqualified product, the unqualified type is bottle body too long and bottle nozzle abnormal, and the time point of detection is recorded, so as to enter the mechanical parameter interface.
7. The blue bottle one-trip-two detection machine according to claim 2 or 6, characterized in that: The mechanical parameter interface operation content is as follows: 1) size correction, the measured value is the real-time camera detection value, and the correction value is corrected according to the actual manual measurement value; 2) detection parameters, bottle height, mouth edge thickness, mouth outer diameter, gap, crack, mouth distance, shoulder, bottom area, bottom thickness and bottom height are set with upper and lower limit values, and the detection result within the upper and lower limit range is qualified; 3) bottle body gray value upper limit, by setting the upper limit value, the detection scale of defects different from the normal bottle body gray value is changed, and by changing the upper limit value, the same bottle body dirt is adjusted to be qualified or unqualified; 4) bottle body right side or left side area defect lower limit, by changing the value, the detection scale is changed, the smaller the value, the stricter the detection scale, and the higher the accuracy; 5) measured size data, display the three detection data of the ten groups of photos of the detected bottle, the three detection data are bottle height, mouth edge thickness and mouth diameter.
8. The blue bottle one-touch-two detection machine according to claim 2, characterized in that: The data display and statistics operation content is as follows: 1) by changing the rejection setting and resetting delay, the rejection time of each detection line for unqualified products is changed, so as to avoid misplacement and failure of rejection of products; 2) by changing the rotation speed of the camera (27) rotation motor, the rotation speed of the detected bottle is changed; 3) by changing the number of alarm bottles in continuous rejection of the camera (27) and changing the counting value of continuous rejection alarm, in order to remind the operator whether the detection position is blocked by other objects, resulting in unsuccessful detection.
9. The blue bottle one-touch-two detection machine according to claim 2, characterized in that: The engineer interface is used to modify the internal parameters of the control display.
Citation Information
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