Continuous cleaning equipment for meat barrel vehicle

Abstract

The continuous cleaning equipment comprises a bottom frame, a pre-cleaning station, a main cleaning station, a rinsing station and a replacement water station are sequentially arranged at the top of the bottom frame from right to left, and a conveying mechanism is arranged at the top of the bottom frame and used for conveying the meat barrel vehicle. The pre-cleaning station, the main cleaning station, the rinsing station and the replacement water station are each provided with an outer cleaning mechanism and an inner cleaning mechanism, and the outer cleaning mechanisms and the inner cleaning mechanisms of the pre-cleaning station, the rinsing station and the replacement water station communicate with water supply pumps below the outer cleaning mechanisms and the inner cleaning mechanisms. The meat barrel vehicle cleaning device is suitable for the technical field of food machinery, through continuous cleaning of the four stations, the meat barrel vehicle can be rapidly and efficiently cleaned, the cleaning efficiency is greatly improved, the cleaning efficiency is improved, and the meat barrel vehicle cleaning device is suitable for popularization and application. A large-flow high-pressure vertical multi-stage pump is used for supplying water, and an inner cleaning mechanism and an outer cleaning mechanism are adopted, so that the cleaning effect of the meat barrel vehicle is more thorough.

Description

Technical Field

[0001] The invention belongs to the technical field of food machinery, and in particular is a continuous cleaning device for a meat barrel car. Background Art

[0002] In the meat processing industry, the cleaning of meat barrels is an important task. At present, the cleaning of meat barrels in food factories generally includes manual water gun cleaning, simple internal cleaning machinery, and single-machine operation cleaning of the inside and outside; simple internal cleaning machinery: its structure is that the internal spray pipe and nozzle rotate, but the outside cannot be cleaned and there is no clean water replacement. Single-machine operation cleaning equipment for the inside and outside: its structure is that the internal spray pipe and nozzle rotate, but cannot be raised or lowered; the external spray pipe and nozzle rotate, and cannot be raised or lowered, and the cleaning effect is not good due to the long distance; the clean water replacement is also the same set of water pipes and nozzles, and the replacement effect is not good; the efficiency of single-machine operation is also relatively low. Nowadays, the more advanced is this single-machine operation cleaning equipment for the inside and outside. Another continuous cleaning of meat barrels mechanical equipment adopts a gantry structure for external cleaning. Multiple gantry are arranged together, and the meat barrel passes through the gantry to achieve the purpose of cleaning. Although the efficiency problem is solved, the cleaning effect is not very ideal due to the different distances between the nozzle and the various parts of the meat barrel. Summary of the invention

[0003] The purpose of the present invention is to overcome the defects of the prior art and provide a continuous cleaning device for a meat barrel cart.

[0004] To achieve the above object, the present invention adopts the following technical solutions:

[0005] A continuous cleaning device for a meat barrel cart comprises a bottom frame, wherein a pre-cleaning station, a main cleaning station, a rinsing station and a water replacement station are arranged on the top of the bottom frame from right to left in sequence, and a conveying mechanism is arranged on the top of the bottom frame for conveying the meat barrel cart, and an external cleaning mechanism and an internal cleaning mechanism are arranged on the pre-cleaning station, the main cleaning station, the rinsing station and the water replacement station, and the external cleaning mechanism and the internal cleaning mechanism of the pre-cleaning station, the rinsing station and the water replacement station are connected to a water supply pump thereunder, and the external cleaning mechanism and the internal cleaning mechanism on the main cleaning station are connected to a multi-stage vertical pump on its side.

[0006] Preferably, the external cleaning mechanism includes sliding rods arranged on both sides of the top of the bottom frame, the tops of the two sliding rods are connected by a cross bar, the two sliding rods are slidably arranged on the external cleaning spray pipe, an external cleaning chain is arranged between the sprockets at both ends of the two sliding rods, the two ends of the external cleaning spray pipe are respectively connected to their corresponding external cleaning chains, the cross bar is provided with a transmission rod, the transmission rod is driven by the external cleaning motor, and the transmission rod is respectively connected to the sprockets at the upper ends of the two sliding rods.

[0007] Preferably, the external cleaning spray pipe adopts a rectangular structure, and a plurality of external cleaning nozzles are arranged on the inner side thereof.

[0008] Preferably, the internal cleaning mechanism includes a sliding sleeve arranged below the bottom frame, an internal cleaning main pipe is slidably provided on the sliding sleeve, an internal cleaning spray pipe is rotatably provided on the top of the internal cleaning main pipe through a shaft sleeve, the bottom of the internal cleaning main pipe is driven up and down by an internal cleaning chain, and the internal cleaning chain is driven by an internal cleaning motor.

[0009] Preferably, the inner cleaning spray pipe adopts a U-shaped structure with an opening downward, and a plurality of No. 1 nozzles are provided on both sides of the two outer sections, and a plurality of No. 2 nozzles are provided on the top of the middle section.

[0010] Preferably, a loading mechanism is disposed on the right side of the bottom frame, and a loading mechanism is disposed inversely on the left side of the bottom frame as a unloading mechanism.

[0011] Preferably, the feeding mechanism includes a feeding frame, a feeding shaft is rotatably provided at the top of one end of the feeding frame, the feeding shaft is driven by a feeding motor, a flip frame is provided on the feeding shaft, the flip frame adopts an L-shaped structure, a vertical section of which is connected to the feeding shaft, and a slide groove is provided at one end of the horizontal section away from the vertical section, the lifting rods on both sides of the meat barrel cart slide through the corresponding slide grooves until they fall into the landing groove at the end of the slide groove, thereby fixing the meat barrel cart.

[0012] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0013] In the present invention, the meat barrel cart can be cleaned quickly and efficiently through continuous cleaning at four stations, which greatly improves the cleaning efficiency. The use of a large-flow high-pressure vertical multi-stage pump for water supply and two sets of internal and external cleaning mechanisms can ensure that the cleaning effect of the meat barrel cart is more thorough. The automatic loading and unloading device and the continuous cleaning process reduce manual operations and reduce labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a schematic diagram of the overall structure of a continuous cleaning device for a meat barrel vehicle of the present invention;

[0015] Figure 2 It is a schematic diagram of the internal structure of a meat barrel car continuous cleaning device of the present invention;

[0016] Figure 3 It is a cross-sectional view of a meat barrel car continuous cleaning device of the present invention;

[0017] Figure 4 It is a schematic diagram of the structure of the internal and external cleaning mechanisms of a continuous cleaning device for a meat barrel car of the present invention;

[0018] Figure 5It is a structural schematic diagram of an internal cleaning mechanism in a continuous cleaning device for a meat barrel vehicle of the present invention.

[0019] 1. Bottom frame; 11. Conveying mechanism; 12. External cleaning mechanism; 121. Slide bar; 122. Cross bar; 123. External cleaning spray pipe; 124. External cleaning chain; 125. Transmission rod; 126. External cleaning motor; 127. External cleaning nozzle; 13. Internal cleaning mechanism; 131. Sliding sleeve; 132. Internal cleaning main pipe; 133. Bushing; 134. Internal cleaning spray pipe; 135. Internal cleaning chain; 136. Internal cleaning motor; 137. Nozzle No. 1; 138. Nozzle No. 2; 14. Water supply pump; 15. Multi-stage vertical pump; 2. Pre-cleaning station; 3. Main cleaning station; 4. Rinse station; 5. Water replacement station; 6. Feeding mechanism; 61. Feeding frame; 62. Feeding shaft; 63. Feeding motor; 64. Flipping frame; 65. Slide. DETAILED DESCRIPTION

[0020] The specific embodiments of the present invention are described in detail below.

[0021] The "range" disclosed in the present invention is defined in the form of a lower limit and an upper limit, and a given range is defined by selecting a lower limit and an upper limit, and the selected lower limit and upper limit define the boundaries of the particular range. The range defined in this way can be inclusive or exclusive of the end values, and can be arbitrarily combined, that is, any lower limit can be combined with any upper limit to form a range. For example, if a range of 10 to 50 is listed for a specific parameter, it is understood that the range of 10 to 40 and 20 to 50 is also expected. In addition, if the minimum range values ​​1 and 2 are listed, and if the maximum range values ​​3, 4 and 5 are listed, the following ranges can all be expected: 1 to 3, 1 to 4, 1 to 5, 2 to 3, 2 to 4 and 2 to 5. In this application, unless otherwise specified, the range of values ​​"a to b" represents an abbreviation of any real number combination between a and b, where a and b are both real numbers. For example, the range of values ​​"0 to 5" means that all real numbers between "0 to 5" have been fully listed in this article, and "0 to 5" is only an abbreviation of these numerical combinations.

[0022] If not otherwise specified, all embodiments and optional embodiments of the present application can be combined with each other to form a new technical solution.

[0023] Unless otherwise specified, all technical features and optional technical features of this application can be combined with each other to form a new technical solution.

[0024] If there is no special explanation, all steps of the present application can be performed sequentially or randomly, preferably sequentially. For example, the method includes steps (a) and (b), which means that the method may include steps (a) and (b) performed sequentially, or may include steps (b) and (a) performed sequentially. For example, the method may further include step (c), which means that step (c) may be added to the method in any order. For example, the method may include steps (a), (b) and (c), or may include steps (a), (c) and (b), or may include steps (c), (a) and (b), etc.

[0025] If there is no special explanation, the "include" and "comprising" mentioned in this application are open-ended or closed-ended. For example, the "include" and "comprising" may mean that other components not listed may also be included or only the listed components may be included or only the listed components may be included.

[0026] Unless otherwise specified, the reaction is carried out at room temperature and pressure.

[0027] Unless otherwise specified, all parts or percentages are by weight.

[0028] In the present invention, all substances used are known substances and can be purchased or synthesized by known methods.

[0029] In the present invention, the devices or equipment used are all conventional devices or equipment known in the art and are commercially available.

[0030] The following is a further description of the specific implementation of the continuous cleaning device for a meat barrel car of the present invention in conjunction with the embodiments. The continuous cleaning device for a meat barrel car of the present invention is not limited to the description of the following embodiments.

[0031] Example:

[0032] A meat barrel car continuous cleaning device, such as Figure 1 As shown, it includes a bottom frame 1, and a pre-cleaning station 2, a main cleaning station 3, a rinsing station 4 and a water replacement station 5 are arranged on the top of the bottom frame 1 from right to left in sequence. A conveying mechanism 11 is arranged on the top of the bottom frame 1 for conveying the meat barrel cart, and an external cleaning mechanism 12 and an internal cleaning mechanism 13 are arranged on the pre-cleaning station 2, the main cleaning station 3, the rinsing station 4 and the water replacement station 5. The external cleaning mechanism 12 and the internal cleaning mechanism 13 of the pre-cleaning station 2, the rinsing station 4 and the water replacement station 5 are connected to the water supply pump 14 thereunder, and the external cleaning mechanism 12 and the internal cleaning mechanism 13 on the main cleaning station 3 are connected to the multi-stage vertical pump 15 on its side.

[0033] In a possible embodiment, the external cleaning mechanism 12 includes sliding rods 121 arranged on both sides of the top of the bottom frame 1, the tops of the two sliding rods 121 are connected by a cross bar 122, and an external cleaning spray pipe 123 is slidably arranged on the two sliding rods 121. An external cleaning chain 124 is arranged between the sprockets at both ends of the two sliding rods 121, and the two ends of the external cleaning spray pipe 123 are respectively connected to the corresponding external cleaning chains 124, and the cross bar 122 is provided with a transmission rod 125, which is driven by an external cleaning motor 126, and the transmission rod 125 is respectively connected to the sprockets at the upper ends of the two sliding rods 121.

[0034] In a possible implementation manner, the external cleaning spray pipe 123 adopts a rectangular structure, and a plurality of external cleaning nozzles 127 are disposed inside the rectangular structure.

[0035] In a possible embodiment, the internal cleaning mechanism 13 includes a sliding sleeve 131 arranged below the bottom frame 1, an internal cleaning main pipe 132 is slidably provided on the sliding sleeve 131, an internal cleaning spray pipe 134 is rotatably provided at the top of the internal cleaning main pipe 132 through a shaft sleeve 133, and the bottom of the internal cleaning main pipe 132 is driven to move up and down by an internal cleaning chain 135, and the internal cleaning chain 135 is driven by an internal cleaning motor 136.

[0036] In a possible implementation, the inner cleaning spray pipe 134 adopts a U-shaped structure with an opening facing downward, and a plurality of No. 1 spray heads 137 are provided on both sides of the two outer sections, and a plurality of No. 2 spray heads 138 are provided on the top of the middle section.

[0037] In a possible implementation, a loading mechanism 6 is disposed on the right side of the bottom frame 1 , and a loading mechanism 6 is disposed on the left side of the bottom frame 1 in the opposite direction as a unloading mechanism.

[0038] In a possible embodiment, the feeding mechanism 6 includes a feeding frame 61, and a feeding shaft 62 is rotatably provided at the top of one end of the feeding frame 61. The feeding shaft 62 is driven by a feeding motor 63. A flip frame 64 is provided on the feeding shaft 62. The flip frame 64 adopts an L-shaped structure, and its vertical section is connected to the feeding shaft 62. A slide groove 65 is provided at one end of the horizontal section away from the vertical section. The lifting rods on both sides of the meat barrel cart slide through the corresponding slide grooves 65 until they fall into the landing grooves at the end of the slide grooves 65, thereby fixing the meat barrel cart.

[0039] In one possible implementation, a meat barrel cart used by a food company is automatically cleaned using continuous cleaning technology. The equipment entrance and exit are designed with a mechanical arm that can lift, lower, and flip the barrel cart. Automatic loading, automatic flipping (mouth facing down), and automatic discharging can be achieved throughout the process. PLC intelligent control and touch screen human-machine interface are used to make it easy to operate. Since this barrel cart is more than 650mm deep, has casters at the bottom, and handles on the sides, it is difficult to clean. The present invention focuses on upgrading the internal and external rotating spray device to achieve up and down movement around the barrel cart and automatic rotation around the barrel cart, thoroughly realizing three-dimensional, all-round, dead-angle-free high-pressure cleaning. With the automatic temperature control technology, the water temperature is maintained at 82-85°C, which completely kills harmful bacteria. In order to improve the cleaning efficiency, multiple cleaning positions are used, and each cleaning position is equipped with a separate internal and external lifting and rotating spray device, a separate high-pressure pump, a separate water tank, and a separate temperature control device. The chain drive uses a servo closed-loop control to ensure that the barrel cart accurately enters the cleaning position.

[0040] In a possible implementation, the nozzle can be moved along the height and depth of the meat barrel, so that the distance between the nozzle and each part of the meat barrel is basically consistent, and a relatively ideal cleaning effect is obtained. Continuous operation of multiple stations improves the working efficiency and solves the problem of special pumps and pipes for clean water replacement. The design of multi-station continuous cleaning equipment solves the problem of different distances between the nozzle and each part of the meat barrel and poor cleaning effect; the design of a separate clean water replacement station solves the problem of clean water replacing mixed water; the design of multiple stations improves production efficiency.

[0041] In a possible implementation, the inner cavity of the meat barrel is cleaned as shown in the figure, a water pipe mechanism for cleaning the inner cavity of the meat barrel is used, in which the power generated by the sprayed water drives the water pipe nozzle to rotate, and the rotating water pipe nozzle is driven by an external power motor or a cylinder to rise and fall.

[0042] In one possible implementation, the outer surface of the meat barrel is cleaned: as shown in the figure, a water pipe device for cleaning the outer surface of the meat barrel is used, a circular water pipe and a nozzle are surrounded by the outside of the meat barrel, and the lifting operation is achieved through an external water pipe nozzle lifting device, and the lifting device is driven by a motor or a cylinder.

[0043] In a possible implementation, the meat barrel is operated on the machine by a servo motor reducer driving a sprocket chain to pull the meat barrel, and stops when it reaches a designated station, and after the internal and external cleaning device of the station completes a cleaning cycle, it moves to the next station, until the last station completes the replacement of clean water.

[0044] In one possible embodiment, the four-station continuous meat barrel car cleaning machine includes the following main parts:

[0045] 1) Four stations: pre-cleaning station, main cleaning station, rinsing station and water replacement station.

[0046] 2) Automatic loading device: used to place the meat barrel cart to the specified position on the conveyor chain and guide rail.

[0047] 3) Automatic unloading device: used to automatically unload the cleaned meat barrel cart from the last position on the conveyor chain and guide rail of the cleaning machine.

[0048] 4) Meat barrel cart conveying system: The servo motor drives the chain to drag the meat barrel cart to the four workstations in turn.

[0049] 5) Cleaning device: Use a high-flow high-pressure pump to supply water to clean the meat barrel cart. Cleaning mechanism at each station: Each station has two sets of mechanisms for cleaning the inside and outside of the meat barrel, ensuring that the inside and outside of the meat barrel cart can be fully cleaned.

[0050] Working principle: Figure 1-5 As shown, the working process is as follows:

[0051] 1. The automatic loading device places the meat barrel cart at the designated position on the conveyor chain and guide rail.

[0052] 2. Meat barrel cart conveying system, servo motor drives the chain to drag the meat barrel cart to the pre-cleaning station.

[0053] 3. The internal cleaning device and external cleaning device of the pre-cleaning station perform preliminary cleaning on the meat barrel cart to remove most of the oil and dirt on the surface.

[0054] 4. The servo motor drives the chain to drag the meat barrel cart to the main cleaning station. The main cleaning station uses a large-flow, high-pressure vertical multi-stage pump to supply water, and the internal and external cleaning devices strongly clean the meat barrel cart to completely remove oil stains and dirt.

[0055] 5. The servo motor drives the chain to continue dragging the meat barrel cart to the rinsing station. The cleaning mechanism of the rinsing station rinses the meat barrel cart to remove residual oil stains and dirt.

[0056] 6. Finally, the meat barrel truck is dragged to the water replacement station, where clean water is used to replace the cleaning circulating water to remove residual cleaning agent.

[0057] 7. After cleaning is completed, the servo motor drives the chain to continue to drag the meat barrel cart to the unloading position, and the automatic unloading device unloads the meat barrel cart, completing the entire cleaning process.

[0058] The above contents are further detailed descriptions of the present invention in combination with specific preferred embodiments, and it cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as falling within the protection scope of the present invention.

Claims

1. A continuous cleaning device for a meat barrel car, characterized in that: The invention comprises a bottom frame (1), wherein a pre-cleaning station (2), a main cleaning station (3), a rinsing station (4) and a water replacement station (5) are arranged on the top of the bottom frame (1) from right to left in sequence, and a conveying mechanism (11) is arranged on the top of the bottom frame (1) for conveying meat barrels. The pre-cleaning station (2), the main cleaning station (3), the rinsing station (4) and the water replacement station (5) are all provided with an external cleaning mechanism (12) and an internal cleaning mechanism (13). The external cleaning mechanism (12) and the internal cleaning mechanism (13) of the pre-cleaning station (2), the rinsing station (4) and the water replacement station (5) are all connected to a water supply pump (14) below them, and the external cleaning mechanism (12) and the internal cleaning mechanism (13) on the main cleaning station (3) are all connected to a multi-stage vertical pump (15) on the side thereof.

2. A meat barrel car continuous cleaning device as claimed in claim 1, characterized in that: The external cleaning mechanism (12) comprises sliding bars (121) arranged on both sides of the top of the bottom frame (1), the tops of the two sliding bars (121) are connected by a cross bar (122), the external cleaning spray pipes (123) are slidably arranged on the two sliding bars (121), an external cleaning chain (124) is arranged between the sprockets at both ends of the two sliding bars (121), the two ends of the external cleaning spray pipe (123) are respectively connected to the corresponding external cleaning chains (124), the cross bar (122) is provided with a transmission rod (125), the transmission rod (125) is driven by an external cleaning motor (126), and the transmission rod (125) is respectively connected to the sprockets at the upper ends of the two sliding bars (121).

3. A meat barrel car continuous cleaning device as claimed in claim 2, characterized in that: The external cleaning spray pipe (123) adopts a rectangular structure, and a plurality of external cleaning spray heads (127) are arranged on the inner side thereof.

4. The continuous cleaning device for a meat barrel cart according to claim 1, characterized in that: The internal cleaning mechanism (13) comprises a sliding sleeve (131) arranged below the bottom frame (1); an internal cleaning main pipe (132) is slidably arranged on the sliding sleeve (131); an internal cleaning spray pipe (134) is rotatably arranged at the top of the internal cleaning main pipe (132) via a shaft sleeve (133); the bottom of the internal cleaning main pipe (132) is driven to move up and down via an internal cleaning chain (135); and the internal cleaning chain (135) is driven by an internal cleaning motor (136).

5. The continuous cleaning device for a meat barrel cart according to claim 4, characterized in that: The inner cleaning spray pipe (134) adopts a U-shaped structure with an opening facing downward, and a plurality of No. 1 spray heads (137) are arranged on both sides of the two outer sections, and a plurality of No. 2 spray heads (138) are arranged on the top of the middle section.

6. The continuous cleaning device for a meat barrel cart according to claim 1, characterized in that: A loading mechanism (6) is arranged on the right side of the bottom frame (1), and a loading mechanism (6) is arranged on the left side of the bottom frame (1) in the opposite direction as a unloading mechanism.

7. A meat barrel car continuous cleaning device as claimed in claim 6, characterized in that: The feeding mechanism (6) includes a feeding frame (61), and a feeding shaft (62) is rotatably provided at the top of one end of the feeding frame (61). The feeding shaft (62) is driven by a feeding motor (63). A flip frame (64) is provided on the feeding shaft (62). The flip frame (64) adopts an L-shaped structure, and its vertical section is connected to the feeding shaft (62). A slide groove (65) is provided at one end of the horizontal section away from the vertical section. The lifting rods on both sides of the meat barrel cart slide through the corresponding slide grooves (65) until they fall into the landing groove at the end of the slide groove (65), thereby fixing the meat barrel cart.

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