Bottom fork hydraulic shaping device and working method thereof

Abstract

The invention discloses bottom fork shaping equipment in an off-road vehicle, and aims to provide a bottom fork hydraulic shaping device which is high in automation degree, capable of accurately shaping a bottom fork and capable of accurately detecting a shaping result after shaping and a working method of the bottom fork hydraulic shaping device. According to the technical scheme, all mechanisms on the top of a mounting rack move on the horizontal plane of the mounting rack through a first sliding groove and a second sliding groove, the distance between the mechanisms can be conveniently adjusted, and therefore the device can adapt to bottom forks of different specifications, the mechanisms do not need to be frequently replaced, and the working efficiency is improved. And the clamping assembly is arranged on the rack and can adjust the spacing distance between the fixing part and the shaping part through the first sliding groove and the second sliding groove, so that the bottom fork can be conveniently placed in the fixing part and the shaping part and locked through the fixing part, the adjusting precision is high, and the bottom fork shaping device is suitable for the technical field of bottom fork shaping equipment.

Description

Technical Field

[0001] The present invention relates to a flat fork shaping device in an off-road vehicle, and more specifically, to a flat fork hydraulic shaping device and a working method thereof. Background Art

[0002] During the production and maintenance of off-road vehicles and other vehicles, the flat fork, as an important component, may be deformed during use due to various reasons (such as collision, overload, etc.). In order to ensure the performance and safety of the vehicle, the deformed flat fork needs to be reshaped and repaired. The traditional manual shaping method is inefficient and has poor precision, and it is difficult to meet the requirements of large-scale production and high-quality maintenance. The flat fork is usually made of metal materials, such as steel. With the development of materials science, high-strength and high-toughness metal materials continue to emerge. In the process of shaping the above materials, a large force is required to achieve the shaping requirements of the flat fork.

[0003] At present, the shaping method of the flat fork usually adopts mechanical tools, such as jacks and crowbars to lift or pry it. Although the processing method is simple, it is easy to over-correct and cause damage to the flat fork. The shaping method also includes a thermal shaping method, which locally heats the deformed part to make it soft and then corrects it by external force. However, the above method requires strict control of the heating temperature to avoid affecting the material properties of the flat fork. The shaping method of the flat fork also includes a cold straightening method, which places the flat fork to be shaped on a special straightening platform and knocks it to make it meet the shaping standards. The above method is relatively flexible, but the processing efficiency is low and the technical requirements for the operator are high.

[0004] This application uses hydraulic equipment to shape the flat fork. The strong pressure provided by the hydraulic system pushes the shaping mold to correct the deformed part of the flat fork. This method has strong power and relatively high precision, and is suitable for shaping flat forks with larger deformation or harder materials. Summary of the invention

[0005] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a hydraulic shaping device for a flat fork and a working method thereof which has a high degree of automation and can accurately shape the flat fork and can accurately detect the shaping results after the shaping is completed.

[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a hydraulic shaping device for a flat fork, comprising a mounting frame, a plurality of first slide grooves are arranged on the top of the mounting frame, a mounting plate is arranged on the first slide grooves, a second slide groove is arranged on the mounting plate, and the first slide groove and the second slide groove are arranged perpendicular to each other, a positioning and shaping mechanism is also provided on the mounting plate, the positioning and shaping mechanism comprises a fixed base arranged on the second slide groove, a clamping assembly arranged on the fixed base and a driving assembly arranged on the clamping assembly, the clamping assembly is configured to clamp the flat fork and shape it through the driving assembly, a detection mechanism is also provided on the top of the mounting plate, and the detection mechanism is used to detect the qualified rate of the flat forks after the shaping is completed.

[0007] The present invention is further configured as follows: the clamping assembly includes a fixing portion and a shaping portion, the shaping portion includes a mounting groove and a mounting plate arranged in the mounting groove, the fixing portion includes a fixing groove and a fixing member arranged in the fixing groove, and the fixing member is used to maintain the stability of the flat fork during the shaping process.

[0008] The present invention is further configured as follows: the driving assembly includes a pushing cylinder arranged on a fixed base and a push rod arranged in the pushing cylinder, one end of the push rod is connected to the pushing cylinder, and the other end conflicts with the installation groove of the shaping part.

[0009] Preferably, an adjusting piece is further provided on one side of the fixing piece, a threaded hole is provided on the top of the fixing groove, a threaded rod is provided on the adjusting piece, and the threaded rod of the adjusting piece passes through the threaded hole of the fixing groove and is threadedly connected to the fixing groove.

[0010] Preferably, an adjusting component is also provided at the bottom of the driving component, and the adjusting component includes an adjusting cylinder arranged at the bottom of the pushing cylinder, a push rod is provided on the side of the adjusting cylinder close to the clamping component, and a connecting plate is also provided between the push rod and the mounting groove, and the adjusting cylinder fine-tunes the shaping part through the connecting plate.

[0011] The present invention is further configured as follows: the detection mechanism includes a locking assembly and a detection assembly arranged on the mounting plate, the locking assembly includes a sliding column and a locking piece arranged on the sliding column, a cover body is provided on the top of the locking piece, and a locking cylinder is also provided on one side of the locking piece, and the locking cylinder is used to push the locking piece to slide along the length direction of the sliding column.

[0012] The present invention is further configured as follows: the detection component includes a sliding plate arranged on the mounting plate and baffles arranged on both sides of the sliding plate, a detection base plate is also arranged between the baffles, a pressure plate is arranged on the detection base plate, a connecting rod is arranged between the detection base plate and the pressure plate, the pressure plate is configured to slide on the connecting rod and adjust the distance between the pressure plate and the detection base plate, the baffle, the detection base plate, the pressure plate and the connecting rod cooperate to form a cavity, and the cavity is used to place and detect the flat fork.

[0013] The present application also provides a control method for a hydraulic shaping device for a flat fork, wherein a pressure detection device is provided at the bottom of the pressing plate, and a control center is provided on the frame, wherein the control center is used to detect the shaping state of the flat fork and collect processing data during the processing. The control method comprises the following steps: S1, measuring the size of the flat fork to be shaped, and inputting the data into the control center;

[0014] S2, the control center drives the mounting plate, the locking assembly and the detection assembly to slide on the first slide groove and the second slide groove according to the input size of the flat fork, so that the distance between the locking assembly and the detection assembly and the size of the shaped flat fork are matched;

[0015] S3, install the flat fork into the locking assembly and the detection assembly, and at the same time, move the pressure plate in the detection assembly toward the flat fork, and at the same time, the pressure detection device detects the pressure value P. If P=0, it is determined that the current pressure plate is not in contact with the flat fork, and the pressure plate continues to move. On the contrary, if P>0, it is determined that the current pressure plate is pressing the flat fork, and jump to S4 to continue running;

[0016] S4, after the pressing plate presses the flat fork, check whether the flat fork is offset. If so, jump to S5 for shaping. Otherwise, it is judged that the current flat fork is normal, take out the flat fork and perform a new test;

[0017] S5, processing starts, and the control center drives the mounting plate, the clamping assembly and the driving assembly to slide on the first slide groove and the second slide groove again according to the input size data of the flat fork, so that the distance between the various components in the clamping assembly matches the size of the flat fork to be shaped;

[0018] S6, installing the flat fork to be shaped into the clamping assembly, and at the same time, the fixing part on the clamping assembly locks the flat fork. During the locking process, the adjusting member adjusts the opening size of the fixing groove by rotating, so that the flat fork set in the fixing groove is locked by the fixing member in the fixing groove;

[0019] S7, the adjusting cylinder of the adjusting assembly pushes the mounting groove to move, and the push rod of the adjusting cylinder is used to make fine adjustments to shape the flat fork;

[0020] S8, the flat fork after shaping is put back into the locking assembly and the detection assembly for detection. If the flat fork after detection does not deviate, it is judged that the shaping is completed. Otherwise, it is judged that the shaping is not completed, and the device is taken out and manual shaping is performed.

[0021] By adopting the above technical scheme, beneficial effects are achieved: 1. A first slide groove is provided on the mounting frame, a mounting plate is provided on the first slide groove, and a second slide groove is provided on the mounting plate, the first slide groove and the second slide groove are arranged perpendicular to each other, the first slide groove is used to control various mechanisms on the top of the mounting frame to move along the length direction of the mounting frame, and the second slide groove is used to control various mechanisms on the top of the mounting frame to move along the width direction of the mounting frame, and the various mechanisms on the top of the mounting frame are moved on the horizontal plane of the mounting frame through the first slide groove and the second slide groove, and the distance between various mechanisms can be conveniently adjusted, so that the device can adapt to flat forks of different specifications without frequent replacement of mechanisms, thereby improving processing efficiency and achieving good processing effect, and the frame is provided with a clamping assembly, and the clamping assembly can adjust the spacing distance between the fixing portion and the shaping portion through the first slide groove and the second slide groove, so that the flat fork can be conveniently placed in the fixing portion and the shaping portion and passed through the fixing portion. The fixed part is locked, and a driving component is provided on one side of the shaping part, and the driving component includes a pushing cylinder and a push rod arranged in the pushing cylinder, one end of the push rod is connected to the pushing cylinder, and the other end is in conflict with the mounting groove of the shaping part, and the push rod is pushed by the driving cylinder to abut against the mounting groove of the shaping part, and the mounting groove is moved in a direction close to the flat fork, thereby generating pressure on the flat fork, and pushing the deformed part of the flat fork to move inward to complete the correction of the flat fork, and the flat fork is pushed by the strong pressure of the hydraulic cylinder, which is suitable for the shaping of flat forks made of relatively hard materials, and the shaping effect is good. Furthermore, an adjusting component is also provided at the bottom of the driving component, and the adjusting component has an adjusting cylinder, and the adjusting cylinder is configured to have a movable stroke of 50mm under normal working conditions, and can further push the mounting groove after the driving cylinder is in conflict with the mounting groove, and because the stroke of the adjusting cylinder is short, the offset and deformed part of the flat fork can be accurately adjusted, and the adjustment accuracy is high.

[0022] 2. Furthermore, in order to keep the flat fork fixed during the shaping process, thereby preventing the flat fork from being offset during the shaping process and affecting the shaping effect, a fixing groove and a fixing piece arranged in the fixing groove are provided in the fixing portion, and the fixing piece is replaceable in the fixing groove, and the size and shape of the fixing piece can be switched according to the size of the flat fork to be processed, so that the fixing piece can be clamped with the flat fork, thereby ensuring the stability of the flat fork at the fixing portion. At the same time, a threaded hole is provided at the top of the fixing groove, and an adjusting piece is also provided on one side of the fixing groove. The adjusting piece has a threaded rod, and the adjusting piece is provided with a threaded rod. After rotation, the threaded rod rotates in the threaded hole at the top of the fixing groove, and the opening of the fixing groove is reduced, thereby fixing the flat fork in the fixing groove. After the fixing part locks the flat fork, the deformed part of the flat fork is shaped by the shaping part and the driving assembly. Specifically, in the process of shaping the flat fork, since one end of the flat fork is locked and kept stationary with the fixing part, the supporting point of the other end is set in the shaping part, thereby facilitating the shaping of the flat fork and achieving high processing efficiency. In addition, the fixing part has a high fixing effect on the flat fork, can maintain the stability of the flat fork during the shaping process, and improves the accuracy of the shaping.

[0023] 3. At the same time, in order to determine whether the flat fork has offset deformation before shaping and to detect the flat fork after shaping, the mounting plate is also provided with a detection component and a locking component. The detection component includes a sliding plate arranged on the mounting plate and baffles arranged on both sides of the sliding plate. A detection base plate is also provided between the baffles. A pressure plate is provided on the detection base plate. A connecting rod is provided between the detection base plate and the pressure plate. The baffle, the detection base plate, the pressure plate and the connecting rod cooperate to form a cavity. After the flat fork is installed in the cavity, it can be locked in the locking component. The locking component has a sliding column. And a locking piece that moves on the sliding column, the locking piece moves on the sliding column through a locking cylinder arranged on one side of the locking piece, and lifts the flat fork in the locking assembly when moving. At the same time, since a cover body is arranged on the top of the locking piece, the cover body can block the flat fork and cooperate with the locking piece to clamp the flat fork to ensure stability during the detection process. The sliding plate in the detection assembly can slide on the connecting rod and cooperate with the detection bottom plate to complete the compression of the flat fork. Since both ends of the flat fork are fixed, the flat fork will not move during the detection process, thereby increasing the accuracy of the detection.

[0024] 4. In addition, when the above-mentioned device is in operation, by detecting the flat fork before shaping, it is possible to effectively and intuitively understand whether the flat fork is deformed and the position of the deformed flat fork, so as to quickly shape the deformed position of the flat fork. The shaping efficiency is high, and the flat fork can be locked during shaping. At the same time, the pressure generated by the driving component and the adjusting component is used to correct and fine-tune the deformed position, thereby ensuring the shaping accuracy and preventing the flat fork from being over-corrected. After the shaping is completed, the flat fork can be inspected by the clamping component and the detection component, thereby enhancing the product qualification rate and achieving a good overall use effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] Figure 1 It is a schematic diagram of the specific structure of an embodiment of a hydraulic shaping device for a flat fork and a working method thereof of the present invention;

[0026] Figure 2 It is a schematic diagram of the specific structure of the fixing part of an embodiment of a hydraulic shaping device for a flat fork and a working method thereof of the present invention;

[0027] Figure 3 It is a schematic diagram of the specific structure of the shaping part and the driving assembly of a hydraulic shaping device for a flat fork and a working method thereof according to the present invention;

[0028] Figure 4 It is a schematic diagram of the specific structure of a locking assembly of an embodiment of a hydraulic shaping device for a flat fork and a working method thereof of the present invention;

[0029] Figure 5 It is a schematic diagram of the specific structure of a detection component of a hydraulic shaping device for a flat fork and an embodiment of a working method thereof of the present invention;

[0030] Figure 6 It is a working method flow chart of a hydraulic shaping device for a flat fork and an embodiment of a working method thereof of the present invention;

[0031] 1. The mounting bracket includes a first slide groove, a second ... DETAILED DESCRIPTION

[0032] Reference Figures 1 to 6 The present invention further describes a hydraulic shaping device for a flat fork and an embodiment of a working method thereof.

[0033] For ease of explanation, spatial relative terms such as "upper", "lower", "left", "right" and the like are used in the embodiments to illustrate the relationship of one element or feature shown in the figure relative to another element or feature. It should be understood that, in addition to the orientation shown in the figure, the spatial terms are intended to include different orientations of the device in use or operation. For example, if the device in the figure is inverted, the element described as being "under" other elements or features will be positioned "on" other elements or features. Therefore, the exemplary term "under" can include both upper and lower orientations. The device can be positioned in other ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used here can be interpreted accordingly.

[0034] Furthermore, relational terms such as “first” and “second” and the like are merely used to distinguish one component from another having the same name, but do not necessarily require or imply any such actual relationship or order between these components.

[0035] A hydraulic shaping device for a flat fork comprises a mounting frame 1, a plurality of first slide grooves 2 are arranged on the top of the mounting frame 1, a mounting plate 7223 is arranged on the first slide grooves 2, a second slide groove 4 is arranged on the mounting plate 7223, and the first slide grooves 2 and the second slide grooves 4 are arranged perpendicular to each other, a positioning shaping mechanism 5 is also arranged on the mounting plate 7223, the positioning shaping mechanism 5 comprises a fixed base 6 arranged on the second slide groove 4, a clamping assembly 7 arranged on the fixed base 6 and a driving assembly 8 arranged on the clamping assembly 7, the clamping assembly 7 is configured to clamp the flat fork and shape it through the driving assembly 8, a detection mechanism 9 is also arranged on the top of the mounting plate 7223, and the detection mechanism 9 is used to detect the qualified rate of the flat fork after the shaping is completed.

[0036] The clamping assembly 7 includes a fixing portion 71 and a shaping portion 72, wherein the shaping portion 72 includes a mounting groove 721 and a mounting plate 7223 disposed in the mounting groove 721, and the fixing portion 71 includes a fixing groove 711 and a fixing member 712 disposed in the fixing groove 711, wherein the fixing member 712 is used to maintain the stability of the fork during the shaping process.

[0037] The driving assembly 8 includes a pushing cylinder 81 disposed on the fixed base 6 and a push rod 10282 disposed in the pushing cylinder 81 . One end of the push rod 10282 is connected to the pushing cylinder 81 , and the other end thereof abuts against the mounting groove 721 of the shaping portion 72 .

[0038] Preferably, an adjusting piece 713 is further provided on one side of the fixing piece 712, a threaded hole 714 is provided on the top of the fixing groove 711, a threaded rod 715 is provided on the adjusting piece 713, and the threaded rod 715 of the adjusting piece 713 passes through the threaded hole 714 of the fixing groove 711 and is threadedly connected to the fixing groove 711.

[0039] Preferably, an adjusting component 10 is also provided at the bottom of the driving component 8, and the adjusting component 10 includes an adjusting cylinder 101 arranged at the bottom of the pushing cylinder 81, and a push rod 10282 is provided on the side of the adjusting cylinder 101 close to the clamping component 7, and a connecting plate 103 is also provided between the push rod 10282 and the mounting groove 721, and the adjusting cylinder 101 fine-tunes the shaping part 72 through the connecting plate 103.

[0040] The detection mechanism 9 includes a locking assembly 91 and a detection assembly 92 arranged on the mounting plate 7223. The locking assembly 91 includes a sliding column 911 and a locking piece 912 arranged on the sliding column 911. A cover body 913 is provided on the top of the locking piece 912. A locking cylinder 914 is also provided on one side of the locking piece 912. The locking cylinder 914 is used to push the locking piece 912 to slide along the length direction of the sliding column 911.

[0041] The detection assembly 92 includes a sliding plate 921 arranged on the mounting plate 7223 and baffles 922 arranged on both sides of the sliding plate 921, a detection base plate 923 is also arranged between the baffles 922, a pressure plate 924 is arranged on the detection base plate 923, a connecting rod 925 is arranged between the detection base plate 923 and the pressure plate 924, the pressure plate 924 is configured to slide on the connecting rod 925 and adjust the distance between the pressure plate 924 and the detection base plate 923, the baffle 922, the detection base plate 923, the pressure plate 924 and the connecting rod 925 cooperate to form a cavity 926, and the cavity 926 is used to place and detect the flat fork.

[0042] By providing a first slide groove 2 on the mounting rack 1, a mounting plate 7223 is provided on the first slide groove 2, and a second slide groove 4 is provided on the mounting plate 7223, the first slide groove 2 and the second slide groove 4 are arranged perpendicular to each other, the first slide groove 2 is used to control the various mechanisms on the top of the mounting rack 1 to move along the length direction of the mounting rack 1, and the second slide groove 4 is used to control the various mechanisms on the top of the mounting rack 1 to move along the width direction of the mounting rack 1, and the various mechanisms on the top of the mounting rack 1 are realized on the mounting rack 1 through the first slide groove 2 and the second slide groove 4. The device can be moved on the horizontal plane, and the distance between each mechanism can be conveniently adjusted, so that the device can adapt to flat forks of different specifications, without frequent replacement of the mechanism, improving the processing efficiency and achieving good processing effect. A clamping assembly 7 is provided on the frame, and the clamping assembly 7 can adjust the spacing distance between the fixing portion 71 and the shaping portion 72 through the first slide groove 2 and the second slide groove 4, so that the flat fork can be conveniently placed in the fixing portion 71 and the shaping portion 72 and locked through the fixing portion 71. A driving mechanism is provided on one side of the shaping portion 72. The driving assembly 8 comprises a pushing cylinder 81 and a push rod 10282 disposed in the pushing cylinder 81. One end of the push rod 10282 is connected to the pushing cylinder 81, and the other end thereof abuts against the mounting groove 721 of the shaping portion 72. The driving cylinder pushes the push rod 10282 to abut against the mounting groove 721 of the shaping portion 72, and moves the mounting groove 721 toward the direction close to the flat fork, thereby generating pressure on the flat fork and pushing the deformed portion of the flat fork to move inward to complete the correction of the flat fork. The strong pressure of the hydraulic cylinder is used to press the flat fork. The fork is pushed, which is suitable for the shaping of the flat fork made of relatively hard material, and the shaping effect is good. Furthermore, an adjusting component 10 is also provided at the bottom of the driving component 8, and the adjusting component 10 has an adjusting cylinder 101. The adjusting cylinder 101 is configured to have a movable stroke of 50 mm under normal working conditions, and can further push the mounting groove 721 after the driving cylinder contacts the mounting groove 721, and because the stroke of the adjusting cylinder 101 is short, the offset and deformed part of the flat fork can be accurately adjusted, and the adjustment accuracy is high.

[0043] Furthermore, in order to keep the flat fork fixed during the shaping process, thereby preventing the flat fork from being offset during the shaping process and affecting the shaping effect, the fixing portion 71 is provided with a fixing groove 711 and a fixing member 712 arranged in the fixing groove 711. The fixing member 712 is replaceable in the fixing groove 711, and the size and shape of the fixing member 712 can be switched according to the size of the flat fork to be processed, so that the fixing member 712 can be clamped with the flat fork, thereby ensuring the stability of the flat fork at the fixing portion 71. At the same time, a threaded hole 714 is provided on the top of the fixing groove 711, and an adjusting member 713 is also provided on one side of the fixing groove 711. The adjusting member 713 has a threaded rod 71 5. After the adjusting member 713 rotates, the threaded rod 715 rotates in the threaded hole 714 at the top of the fixing groove 711, and the opening of the fixing groove 711 is reduced, so that the flat fork in the fixing groove 711 is fixed. After the fixing portion 71 locks the flat fork, the deformed part of the flat fork is shaped by the shaping portion 72 and the driving assembly 8. Specifically, in the process of shaping the flat fork, since one end of the flat fork is locked and kept stationary with the fixing portion 71, the supporting point of the other end is set in the shaping portion 72, so that it is convenient to shape the flat fork, the processing efficiency is high, and the fixing portion 71 has a high fixing effect on the flat fork, which can maintain the stability of the flat fork during the shaping process, and improve the accuracy of the shaping.

[0044] At the same time, in order to determine whether the flat fork has offset deformation before shaping and to detect the flat fork after shaping, the mounting plate 7223 is also provided with a detection component 92 and a locking component 91, the detection component 92 includes a sliding plate 921 arranged on the mounting plate 7223 and baffles 922 arranged on both sides of the sliding plate 921, a detection base plate 923 is also provided between the baffles 922, a pressure plate 924 is provided on the detection base plate 923, and a connecting rod 925 is provided between the detection base plate 923 and the pressure plate 924, the baffle 922, the detection base plate 923, the pressure plate 924 and the connecting rod 925 cooperate to form a cavity 926, after the flat fork is installed in the cavity 926, it can be locked in the locking component 91, the locking The component 91 has a sliding column 911 and a locking member 912 that moves on the sliding column 911. The locking member 912 moves on the sliding column 911 through a locking cylinder 914 arranged on one side of the locking member 912, and lifts the flat fork in the locking component 91 during movement. At the same time, since a cover body 913 is arranged on the top of the locking member 912, the cover body 913 can block the flat fork and cooperate with the locking member 912 to clamp the flat fork to ensure stability during the detection process. The sliding plate 921 in the detection component 92 can slide on the connecting rod 925 and cooperate with the detection bottom plate 923 to complete the compression of the flat fork. Since both ends of the flat fork are fixed, the flat fork will not move during the detection process, thereby increasing the accuracy of the detection.

[0045] The present application also provides a control method for a hydraulic shaping device for a flat fork, wherein a pressure detection device is provided at the bottom of the pressing plate, and a control center is provided on the frame, wherein the control center is used to detect the shaping state of the flat fork and collect processing data during the processing. The control method comprises the following steps: S1, measuring the size of the flat fork to be shaped, and inputting the data into the control center;

[0046] S2, the control center drives the mounting plate, the locking assembly and the detection assembly to slide on the first slide groove and the second slide groove according to the input size of the flat fork, so that the distance between the locking assembly and the detection assembly and the size of the shaped flat fork are matched;

[0047] S3, install the flat fork into the locking assembly and the detection assembly, and at the same time, move the pressure plate in the detection assembly toward the flat fork, and at the same time, the pressure detection device detects the pressure value P. If P=0, it is determined that the current pressure plate is not in contact with the flat fork, and the pressure plate continues to move. On the contrary, if P>0, it is determined that the current pressure plate is pressing the flat fork, and jump to S4 to continue running;

[0048] S4, after the pressing plate presses the flat fork, check whether the flat fork is offset. If so, jump to S5 for shaping. Otherwise, it is judged that the current flat fork is normal, take out the flat fork and perform a new test;

[0049] S5, processing starts, and the control center drives the mounting plate, the clamping assembly and the driving assembly to slide on the first slide groove and the second slide groove again according to the input size data of the flat fork, so that the distance between the various components in the clamping assembly matches the size of the flat fork to be shaped;

[0050] S6, installing the flat fork to be shaped into the clamping assembly, and at the same time, the fixing part on the clamping assembly locks the flat fork. During the locking process, the adjusting member adjusts the opening size of the fixing groove by rotating, so that the flat fork set in the fixing groove is locked by the fixing member in the fixing groove;

[0051] S7, the adjusting cylinder of the adjusting assembly pushes the mounting groove to move, and the push rod of the adjusting cylinder is used to make fine adjustments to shape the flat fork;

[0052] S8, the flat fork after shaping is put back into the locking assembly and the detection assembly for detection. If the flat fork after detection does not deviate, it is judged that the shaping is completed. Otherwise, it is judged that the shaping is not completed, and the device is taken out and manual shaping is performed.

[0053] When the above-mentioned device is in operation, by detecting the flat fork before shaping, it can be effectively and intuitively understood whether the flat fork is deformed and the position of the deformed flat fork, so that the deformed position of the flat fork can be quickly shaped, and the shaping efficiency is high. The flat fork can be locked during shaping, and the pressure generated by the driving component 8 and the adjusting component 10 can be corrected and fine-tuned to ensure the accuracy of the shaping and prevent the flat fork from being over-corrected. After the shaping is completed, the flat fork can be inspected by the clamping component 7 and the detection component 92, thereby enhancing the product qualification rate and achieving a good overall use effect.

[0054] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Common changes and substitutions made by those skilled in the art within the scope of the technical solution of the present invention should be included in the protection scope of the present invention.

Claims

1. A hydraulic shaping device for a flat fork, comprising a mounting frame (1), characterized in that: A plurality of first slide grooves (2) are provided on the top of the mounting frame (1), a mounting plate (722) (3) is provided on the first slide groove (2), a second slide groove (4) is provided on the mounting plate (722) (3), and the first slide groove (2) and the second slide groove (4) are arranged perpendicular to each other. A positioning and shaping mechanism (5) is also provided on the mounting plate (722) (3), and the positioning and shaping mechanism (5) comprises a fixed base (6) arranged on the second slide groove (4), a clamping assembly (7) arranged on the fixed base (6), and a driving assembly (8) arranged on the clamping assembly (7), wherein the clamping assembly (7) is configured to clamp the flat fork and shape it through the driving assembly (8), and a detection mechanism (9) is also provided on the top of the mounting plate (722) (3), and the detection mechanism (9) is used to detect the qualified rate of the flat fork after shaping.

2. A hydraulic shaping device for a flat fork according to claim 1, characterized in that: The clamping assembly (7) comprises a fixing portion (71) and a shaping portion (72), wherein the shaping portion (72) comprises a mounting groove (721) and a mounting plate (722)(3) arranged in the mounting groove (721), and the fixing portion (71) comprises a fixing groove (711) and a fixing member (712) arranged in the fixing groove (711), wherein the fixing member (712) is used to maintain the stability of the flat fork during the shaping process.

3. A hydraulic shaping device for a flat fork according to claim 1, characterized in that: The driving assembly (8) comprises a pushing cylinder (81) arranged on a fixed base (6) and a push rod (102) (82) arranged in the pushing cylinder (81), wherein one end of the pushing rod (102) (82) is connected to the pushing cylinder (81) and the other end thereof abuts against the mounting groove (721) of the shaping portion (72).

4. A hydraulic shaping device for a flat fork according to claim 2, characterized in that: An adjusting member (713) is also provided on one side of the fixing member (712); a threaded hole (714) is provided on the top of the fixing groove (711); a threaded rod (715) is provided on the adjusting member (713); the threaded rod (715) of the adjusting member (713) passes through the threaded hole (714) of the fixing groove (711) and is threadedly connected to the fixing groove (711).

5. The hydraulic shaping device for a flat fork according to claim 3, characterized in that: The bottom of the driving assembly (8) is also provided with an adjusting assembly (10), and the adjusting assembly (10) includes an adjusting cylinder (101) arranged at the bottom of the pushing cylinder (81), and a push rod (102) (82) is provided on the side of the adjusting cylinder (101) close to the clamping assembly (7), and a connecting plate (103) is also provided between the push rod (102) (82) and the mounting groove (721), and the adjusting cylinder (101) fine-tunes the shaping part (72) through the connecting plate (103).

6. The hydraulic shaping device for a flat fork according to claim 1, characterized in that: The detection mechanism (9) comprises a locking assembly (91) and a detection assembly (92) arranged on the mounting plate (722) (3); the locking assembly (91) comprises a sliding column (911) and a locking member (912) arranged on the sliding column (911); a cover body (913) is provided on the top of the locking member (912); a locking cylinder (914) is also provided on one side of the locking member (912); the locking cylinder (914) is used to push the locking member (912) to slide along the length direction of the sliding column (911).

7. The hydraulic shaping device for a flat fork according to claim 1, characterized in that: The detection assembly (92) includes a sliding plate (921) arranged on the mounting plate (722) (3) and baffles (922) arranged on both sides of the sliding plate (921); a detection base plate (923) is also arranged between the baffles (922); a pressure plate (924) is arranged on the detection base plate (923); a connecting rod (925) is arranged between the detection base plate (923) and the pressure plate (924); the pressure plate (924) is configured to slide on the connecting rod (925) and adjust the distance between the pressure plate (924) and the detection base plate (923); the baffles (922), the detection base plate (923), the pressure plate (924) and the connecting rod (925) cooperate to form a cavity (926); the cavity (926) is used to place and detect the flat fork.

8. A control method for a hydraulic shaping device for a flat fork according to any one of claims 1 to 7, characterized in that: A pressure detection device is provided at the bottom of the pressing plate, and a control center is also provided on the frame. The control center is used to detect the shaping state of the flat fork and collect processing data during the processing. The control method includes the following steps: S1, measuring the size of the flat fork to be shaped, and inputting the data into the control center; S2, the control center drives the mounting plate, the locking assembly and the detection assembly to slide on the first slide groove and the second slide groove according to the input size of the flat fork, so that the distance between the locking assembly and the detection assembly and the size of the shaped flat fork are matched; S3, install the flat fork into the locking assembly and the detection assembly, and at the same time, move the pressure plate in the detection assembly toward the flat fork, and at the same time, the pressure detection device detects the pressure value P. If P=0, it is determined that the current pressure plate is not in contact with the flat fork, and the pressure plate continues to move. On the contrary, if P>0, it is determined that the current pressure plate is pressing the flat fork, and jump to S4 to continue running; S4, after the pressing plate presses the flat fork, check whether the flat fork is offset. If so, jump to S5 for shaping. Otherwise, it is judged that the current flat fork is normal, take out the flat fork and perform a new test; S5, processing starts, and the control center drives the mounting plate, the clamping assembly and the driving assembly to slide on the first slide groove and the second slide groove again according to the input size data of the flat fork, so that the distance between the various components in the clamping assembly matches the size of the flat fork to be shaped; S6, installing the flat fork to be shaped into the clamping assembly, and at the same time, the fixing part on the clamping assembly locks the flat fork. During the locking process, the adjusting member adjusts the opening size of the fixing groove by rotating, so that the flat fork set in the fixing groove is locked by the fixing member in the fixing groove; S7, the adjusting cylinder of the adjusting assembly pushes the mounting groove to move, and the push rod of the adjusting cylinder is used to make fine adjustments to shape the flat fork; S8, the flat fork after shaping is put back into the locking assembly and the detection assembly for detection. If the flat fork after detection does not deviate, it is judged that the shaping is completed. Otherwise, it is judged that the shaping is not completed, and the device is taken out and manual shaping is performed.

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