Flexible rubber material extrusion equipment with multi-stage temperature control and extrusion process thereof
By designing a multi-stage temperature-controlled flexible rubber material extrusion equipment, using spiral blades for mixed extrusion, and quickly cooling and forming through cooling box, the problem of rubber strip production in the prior art requires replacement of the material components and lack of cooling mechanism, and achieving efficient and high-quality rubber strip production.
Patent Information
- Application Number
- CN202311494875.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2023-11-10
- Publication Date
- 2025-05-13
AI Technical Summary
The existing rubber extrusion device needs to replace the discharge components when extruding rubber strips of different sizes, and the lack of cooling mechanism causes the rubber products to easily deform after discharge, affecting the molding quality.
A flexible rubber material extrusion device with multi-stage temperature control is designed, and hybrid extrusion is carried out using spiral blades, and rapid cooling and forming is achieved through the cooling box and the gas pipe, adjusting the gap between the extrusion blocks to adapt to the production of rubber strips of different thicknesses.
Efficient production of rubber strips of different thicknesses is achieved, and the rubber strips are prevented from deforming through rapid cooling and forming, which improves the quality of extrusion forming of rubber materials.
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Figure CN119974452A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of rubber material extrusion equipment frames, in particular to flexible rubber material extrusion equipment with multi-stage temperature control and an extrusion process thereof. Background Art
[0002] Rubber refers to a highly elastic polymer material with reversible deformation. It is elastic at room temperature and can produce large deformation under very small external force. It can return to its original shape after the external force is removed. Rubber is a completely amorphous polymer with a low glass transition temperature and a molecular weight that is often large, greater than hundreds of thousands. Rubber is divided into two types: natural rubber and synthetic rubber. Natural rubber is made by extracting gum from plants such as rubber trees and rubber grass; synthetic rubber is obtained by polymerization of various monomers. Rubber products are widely used in various aspects of industry or life. The rubber material extrusion process is the process of making rubber products. Rubber strips are a common rubber material product. In the production process of rubber strips, rubber material extrusion equipment is often required to extrude the rubber strips to form rubber strips.
[0003] The patent application publication number CN219686515U discloses a mobile rubber extrusion device, including a base, an extrusion barrel is fixedly installed on the left side of the upper end of the base through a mounting frame, a second mounting plate is fixedly installed on the right side of the extrusion barrel, a clamping claw is fixedly installed on the right side of the second mounting plate, the right side of the clamping claw cooperates with the first mounting plate, the left side of the first mounting plate is fixedly installed on the motor drive box, and an extrusion adjustment mechanism is arranged inside the left side of the extrusion barrel. The utility model makes the first mounting plate and the second mounting plate preliminarily installed by the cooperation of the clamping claw and the first mounting plate, and then adjusts the position of the first threaded barrel and the second threaded barrel, screws in a bolt, makes the first mounting plate and the second mounting plate completely fixed, adopts the cooperation of the clamping claw and the inner wall of the first mounting plate during installation, and only needs to rotate the second mounting plate during disassembly, saving time, and finally adopts a bolt to fix, further improving the work efficiency during disassembly and maintenance.
[0004] However, the mobile rubber extrusion device provided in the above technical solution still has many disadvantages in actual use. For example, the structure of the rubber discharging component is fixed, so different discharging components need to be replaced when extruding rubber strips of different sizes, and there is no cooling mechanism on the outside of the discharging component, so that the rubber product cannot be immediately cooled and formed when the rubber material is extruded, and the discharging material is prone to deformation, thereby affecting the quality of the extrusion molding of the rubber material. Summary of the invention
[0005] The purpose of this section is to summarize some aspects of embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the specification abstract and the invention title of this application to avoid blurring the purpose of this section, the specification abstract and the invention title, and such simplifications or omissions cannot be used to limit the scope of the present invention.
[0006] To solve the above problems, the present invention adopts the following technical solutions.
[0007] A flexible rubber material extrusion equipment with multi-stage temperature control comprises a mixing bin having an inner wall provided with a circular channel, both sides of the mixing bin are fixedly connected with a feed bin, and the interior of the feed bin is communicated with the interior of the mixing bin, an extrusion assembly is arranged inside the mixing bin, a protective frame is fixedly connected to the bottom of the mixing bin, a circular hole communicating with the feed bin is arranged on the top of the protective frame, side frames communicating with the side frames are fixedly connected to the sides of the protective frame, an electric push rod is fixedly connected to the interior of the side frames, an extrusion block is fixedly connected to one end of the electric push rod close to the center of the protective frame, the top surfaces of the two extrusion blocks are both in contact with the bottom surface of the mixing bin, and the opposing surfaces of the two extrusion blocks are of an inclined structure, a cooling box is arranged at the bottom of the extrusion block, a plurality of air holes are arranged on the opposing surfaces of the two cooling boxes, the plurality of air holes are communicated with the interior of the cooling box, and an air supply pipe is threadedly connected to the other side of the cooling box, and the air supply pipe is communicated with the interior of the cooling box.
[0008] Preferably, a vertical plate is provided between the cooling box and the extrusion block, the vertical plate and the extrusion block are fixedly connected, the vertical plate and the cooling box are fixed by bolts, and a plurality of air holes are arranged on the cooling box in a rectangular array.
[0009] Preferably, the bottom of the protection frame is slidably connected to an extension frame, and the top of the extension frame is embedded in the frame wall of the protection frame. The front of the extension frame is fixedly connected to a transparent window, and the bottom of the extension frame is provided with an opening.
[0010] Preferably, a main temperature detector is provided inside the mixing bin, a secondary temperature detector is provided inside the feed bin, and a control panel is fixedly connected to the front of the mixing bin, and the control panel is electrically connected to the main temperature detector and the secondary temperature detector.
[0011] Preferably, a bin cover is provided on the top of the mixing bin, a fixing plate is fixedly connected to the outer side of the bin cover, and the fixing plates are evenly distributed in a ring shape with respect to the vertical center line of the bin cover.
[0012] Preferably, the extrusion assembly includes a motor, a connecting shaft and a spiral blade. The motor is fixedly connected to the top of the bin cover, the output shaft of the motor passes through the bin cover and is fixedly connected to the connecting shaft, the outer side of the connecting shaft is fixedly connected to the spiral blade, the central axis of the connecting shaft coincides with the central axis of the circular channel of the mixing bin, the spiral blade is distributed in a spiral shape about the central axis of the connecting shaft, and the outer side of the spiral blade is in contact with the inner wall of the circular channel of the mixing bin.
[0013] Preferably, a feed pipe is fixedly connected to the top of the feed bin, the feed pipe is communicated with the interior of the feed bin, a connecting flange is fixedly connected to the end of the feed pipe, and an insulation ring is also sleeved on the outside of the feed pipe, and the inner diameter of the insulation ring is consistent with the outer diameter of the feed pipe.
[0014] Preferably, a support plate is fixedly connected to the back of the mixing bin, a lifting rod is fixedly connected to the bottom of the support plate, a base is fixedly connected to the bottom of the lifting rod, support rails for the support plate to slide are also provided on both sides of the lifting rod, and the support plate and the support rails are connected by sliders, and the support rails and the base are fixedly connected.
[0015] Preferably, a plurality of mounting holes are provided at the corners of the base, a penetrating lightweight slot is provided in the middle of the base, a collecting slot is provided at the top of the base, and card plates are provided on both sides of the collecting slot, one side of the card plate is in contact with the outer wall of the collecting slot, and the card plate and the base are fixedly connected.
[0016] A flexible rubber material extrusion process with multi-stage temperature control comprises the following steps:
[0017] S1, connect the feeding pipe to the external feeding equipment through the connecting flange, transport the rubber blank to be extruded to the mixing bin through the feeding pipe and the feeding bin, and use the control panel to cooperate with the main temperature detector and the auxiliary temperature detector to monitor and control the temperature inside the mixing bin and the feeding bin;
[0018] S2, starting the motor to rotate the connecting shaft to drive the spiral blade to rotate, and the blanks in the mixing bin are mixed and extruded, so that the blanks are transported to the bottom of the mixing bin;
[0019] S3, connecting the cooling box with external cold air delivery equipment by using an air delivery pipe, and spraying cold air between the two cooling boxes through the air holes on the cooling box;
[0020] S4; according to the requirements of rubber extrusion molding, start the electric push rod, adjust the gap between the extrusion blocks on both sides of the protective frame, and use the spiral blade to convey the blank in the mixing bin through the gap between the two extrusion blocks;
[0021] S5; After the blank in the mixing bin passes through the gap between the two extrusion blocks, it flows into the gap between the two cooling boxes, is quickly cooled and formed by the cold air sprayed from the cooling boxes, and then flows into the collecting tank.
[0022] Beneficial Effects
[0023] Compared with the prior art, the present invention has the following beneficial effects:
[0024] 1. The present invention starts the motor to rotate the connecting shaft to drive the spiral blade to rotate, and mixes and extrude the blanks inside the mixing bin, so that the blanks are transported to the bottom of the mixing bin, and the cooling box is connected to the external cold air transport equipment by the air pipe. The cold air can be sprayed between the two cooling boxes through the air holes on the cooling box. According to the required thickness of the rubber strip, the electric push rod is started to adjust the gap between the extrusion blocks on both sides of the protective frame, so as to facilitate the adjustment of the size of the discharge port, so that the device is convenient for producing rubber strips of different thicknesses.
[0025] 2. The present invention utilizes the conveying of spiral blades to allow the blank in the mixing bin to pass through the gap between the two extrusion blocks. After passing through the gap between the two extrusion blocks, the blank in the mixing bin flows into the gap between the two cooling boxes, which can enable the extruded rubber strip to be quickly cooled and formed, thereby preventing the rubber strip from being deformed and improving the quality of the extrusion molding of the rubber material. At the same time, by pulling the extension frame downward, the cooling box can be covered, so that the cold air ejected from the air hole is not easy to dissipate.
[0026] 3. The present invention utilizes a connecting flange to connect a feed pipe with an external feed device, and transports the rubber blank to be extruded to a mixing bin through the feed pipe and a feed bin. The provision of a heat preservation ring can insulate the feed pipe to prevent the rubber blank from cooling during transportation. The control panel is utilized to cooperate with a main temperature detector and an auxiliary temperature detector to monitor and control the temperature inside the mixing bin and the feed bin, thereby achieving the purpose of multi-stage temperature control and facilitating mixed extrusion of a variety of rubber blanks. BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the present invention;
[0028] Figure 2 It is a schematic diagram of the bottom three-dimensional structure of the present invention;
[0029] Figure 3 It is a schematic diagram of a partial three-dimensional structure of the present invention;
[0030] Figure 4 It is a schematic diagram of the three-dimensional structure of the spiral blade of the present invention;
[0031] Figure 5 It is a schematic diagram of the three-dimensional structure of the base of the present invention;
[0032] Figure 6 It is a schematic diagram of the three-dimensional structure of the mixing bin of the present invention;
[0033] Figure 7 It is a schematic diagram of the overall front view structure of the present invention;
[0034] Figure 8 It is a schematic diagram of the three-dimensional structure of the extrusion block of the present invention;
[0035] Fig. 9 It is a schematic diagram of the back three-dimensional structure of the present invention;
[0036] Fig.10 It is a schematic diagram of the three-dimensional structure of the protection frame of the present invention.
[0037] The corresponding relationship between the illustrations and component names in the figure is as follows:
[0038] 1. Mixing bin; 2. Feed bin; 3. Protection frame; 4. Side frame; 5. Electric push rod; 6. Extrusion block; 7. Cooling box; 8. Air hole; 9. Air pipe; 10. Vertical plate; 11. Extension frame; 12. Transparent window; 13. Control panel; 14. Bin cover; 15. Fixed plate; 16. Motor; 17. Connecting shaft; 18. Spiral blade; 19. Feed pipe; 20. Connecting flange; 21. Insulation ring; 22. Support plate; 23. Lifting rod; 24. Base; 25. Support slide rail; 26. Mounting hole; 27. Lightweight trough; 28. Collecting trough; 29. Pallet. DETAILED DESCRIPTION
[0039] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific implementation methods of the present invention are described in detail below in conjunction with the accompanying drawings.
[0040] In the following description, many specific details are set forth to facilitate a full understanding of the present invention, but the present invention may also be implemented in other ways different from those described herein, and those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.
[0041] Secondly, the term "one embodiment" or "embodiment" as used herein refers to a specific feature, structure or characteristic that may be included in at least one implementation of the present invention. The term "in one embodiment" that appears in different places in this specification does not refer to the same embodiment, nor is it a separate or selective embodiment that is mutually exclusive with other embodiments. The present invention provides the following embodiments.
[0042] See also Figure 1-10, an embodiment of the present invention: a flexible rubber material extrusion device with multi-stage temperature control, including a mixing bin 1 with a circular channel on the inner wall, a support plate 22 fixedly connected to the back of the mixing bin 1, a lifting rod 23 fixedly connected to the bottom of the support plate 22, a base 24 fixedly connected to the bottom of the lifting rod 23, support rails 25 for the support plate 22 to slide are also provided on both sides of the lifting rod 23, and the support plate 22 and the support rails 25 are connected by a slider, and the support rails 25 and the base 24 are fixedly connected, and the support plate 22 can be raised or lowered by the lifting rod 23, which is convenient for adjusting the height of the device, and the coordinated use of the support rails 25 and the slider can ensure the stability of the movement of the support plate 22 and the mixing bin 1, and the corners of the base 24 are provided with There are multiple mounting holes 26, and a penetrating lightweight groove 27 is opened in the middle of the base 24. The device can be placed on the external horizontal plane through the base 24. The base 24 can be fixed to the external horizontal plane by using the mounting holes 26 and external bolts to complete the installation of the device. The lightweight groove 27 on the base 24, the top of the base 24 is provided with a collecting groove 28, and both sides of the collecting groove 28 are provided with a card plate 29, one side of the card plate 29 is in contact with the outer wall of the collecting groove 28, and the card plate 29 and the base 24 are fixedly connected. The card plate 29 can limit the collecting groove 28, and injecting cold water into the collecting groove 28 can cool the formed rubber strip, which is convenient for quickly taking out the finished rubber strip, thereby improving the production efficiency of the device.
[0043] In this embodiment, a bin cover 14 is provided on the top of the mixing bin 1, and a fixing plate 15 is fixedly connected to the outer side of the bin cover 14, and the fixing plate 15 is evenly distributed in a ring shape about the vertical center line of the bin cover 14. By loosening the bolts between the fixing plate 15 and the mixing bin 1, the bin cover 14 can be opened to facilitate cleaning of the extrusion assembly inside the mixing bin 1.
[0044] Both sides of the mixing bin 1 are fixedly connected with the feeding bin 2, and the interior of the feeding bin 2 is communicated with the interior of the mixing bin 1. The interior of the mixing bin 1 is provided with a main temperature detector, the interior of the feeding bin 2 is provided with an auxiliary temperature detector, and the front of the mixing bin 1 is fixedly connected with a control panel 13, and the control panel 13 is electrically connected to the main temperature detector and the auxiliary temperature detector. The control panel 13 is used to cooperate with the main temperature detector and the auxiliary temperature detector to monitor and control the temperature inside the mixing bin 1 and the feeding bin 2, so as to achieve the purpose of multi-stage temperature control, which is convenient for mixed extrusion of various rubber blanks. The interior of the mixing bin 1 is provided with an extrusion component, and the extrusion component includes Motor 16, connecting shaft 17 and spiral blade 18, the top of bin cover 14 is fixedly connected with motor 16, the output shaft of motor 16 passes through bin cover 14 and is fixedly connected with connecting shaft 17, the outer side of connecting shaft 17 is fixedly connected with spiral blade 18, the central axis of connecting shaft 17 coincides with the central axis of the circular channel of mixing bin 1, the spiral blade 18 is distributed in a spiral shape with respect to the central axis of connecting shaft 17, and the outer side of spiral blade 18 is in contact with the inner wall of the circular channel of mixing bin 1, starting motor 16 makes connecting shaft 17 rotate and drives spiral blade 18 to rotate, so as to mix and extrude the blank inside mixing bin 1, so that the blank is transported to the bottom of mixing bin 1.
[0045] A protective frame 3 is fixedly connected to the bottom of the mixing bin 1. A circular hole communicating with the feed bin 2 is provided on the top of the protective frame 3. Side frames 4 communicating with the protective frame 3 are fixedly connected to both sides of the protective frame 3. An electric push rod 5 is fixedly connected to the inside of the side frame 4. The setting of the side frame 4 can store the electric push rod 5. An end of the electric push rod 5 close to the center of the protective frame 3 is fixedly connected to an extrusion block 6. The top surfaces of the two extrusion blocks 6 are both in contact with the bottom surface of the mixing bin 1, and the opposite surfaces of the two extrusion blocks 6 are inclined structures. The inclined structure of the extrusion block 6 makes it easier to extrude the rubber blank into the gap between the two extrusion blocks 6. The setting of the protective frame 3 can protect the electric push rod 5 and the extrusion block 6. A cooling box 7 is provided at the bottom of the extrusion block 6. The opposite surfaces of the two cooling boxes 7 are provided with a plurality of The air holes 8 are all connected to the interior of the cooling box 7, and the other side of the cooling box 7 is threadedly connected with an air pipe 9, which is connected to the interior of the cooling box 7. The cooling box 7 is connected to an external cold air delivery device by means of the air pipe 9. The cold air can be sprayed between the two cooling boxes 7 through the air holes 8 on the cooling box 7. According to the required thickness of the rubber strip, the electric push rod 5 is started to adjust the gap between the extrusion blocks 6 on both sides of the protective frame 3, so as to facilitate the adjustment of the size of the discharge port, so that the device is convenient for producing rubber strips of different thicknesses. After the blank in the mixing bin 1 passes through the gap between the two extrusion blocks 6, it flows into the gap between the two cooling boxes 7, so that the extruded rubber strip can be quickly cooled and formed, the rubber strip can be prevented from being deformed, and the quality of the extrusion molding of the rubber material can be improved.
[0046] The two extrusion blocks 6 can move in opposite directions or in the same direction; when the two extrusion blocks 6 move in opposite directions, the distance between the two extrusion blocks 6 can be adjusted to change the size of the gap, thereby facilitating the adjustment of the size of the rubber strip; when moving in the same direction, the position of the gap between the two extrusion blocks 6 can be adjusted to different positions, and the rubber strip falling along the gap can fall into different positions in the collecting trough 28, thereby facilitating the collection and sorting of the extruded rubber strip in the collecting trough 28.
[0047] In this embodiment, a vertical plate 10 is provided between the cooling box 7 and the extrusion block 6. The vertical plate 10 and the extrusion block 6 are fixedly connected. The vertical plate 10 and the cooling box 7 are fixed by bolts. A plurality of air holes 8 are arranged on the cooling box 7 in a rectangular array. By loosening the bolts between the vertical plate 10 and the cooling box 7, the cooling box 7 can be removed, which is convenient for cleaning the cooling box 7 and also convenient for replacing the cooling box 7.
[0048] In this embodiment, the bottom of the protective frame 3 is slidably connected to an extension frame 11, and the top of the extension frame 11 is embedded in the frame wall of the protective frame 3. The front of the extension frame 11 is fixedly connected to a transparent window 12. By pulling the extension frame 11 downward, the cooling box 7 can be covered, so that the cold air ejected from the air hole 8 is not easy to dissipate. The extension frame 11 can also move downward with the entire mixing bin 1, so that the lower end of the extension frame 11 is simultaneously covered on the outside of the collecting tank 28, forming a relatively closed environment above the collecting tank 28, keeping the collection box 28 in a low environment for a long time, reducing the temperature of the rubber strip, and facilitating the staff to directly take out the rubber strip; the setting of the transparent window 12 is convenient for the user to observe when adjusting the distance between the extrusion blocks 6 on both sides, and an opening is provided at the bottom of the extension frame 11, which can facilitate the passage of the extruded rubber strip.
[0049] In this embodiment, a feed pipe 19 is fixedly connected to the top of the feed bin 2, the feed pipe 19 is communicated with the interior of the feed bin 2, a connecting flange 20 is fixedly connected to the end of the feed pipe 19, and an insulation ring 21 is also sleeved on the outside of the feed pipe 19, and the inner diameter of the insulation ring 21 is consistent with the outer diameter of the feed pipe 19.
[0050] A flexible rubber material extrusion process with multi-stage temperature control comprises the following steps:
[0051] S1, connect the feeding pipe 19 to the external feeding equipment through the connecting flange 20, and deliver the rubber blank to be extruded to the mixing bin 1 through the feeding pipe 19 and the feeding bin 2, and use the control panel 13 to cooperate with the main temperature detector and the auxiliary temperature detector to monitor and control the temperature inside the mixing bin 1 and the feeding bin 2;
[0052] S2, start the motor 16 to rotate the connecting shaft 17 to drive the spiral blade 18 to rotate, and mix and extrude the blanks inside the mixing bin 1, so that the blanks are transported to the bottom of the mixing bin 1;
[0053] S3, using the air pipe 9 to connect the cooling box 7 with the external cold air delivery equipment, and the cold air can be sprayed between the two cooling boxes 7 through the air holes 8 on the cooling box 7;
[0054] S4; according to the requirements of rubber extrusion molding, start the electric push rod 5, adjust the gap between the extrusion blocks 6 on both sides of the protective frame 3, and use the spiral blade 18 to convey the blank in the mixing bin 1 through the gap between the two extrusion blocks 6;
[0055] S5; after the blank in the mixing bin 1 passes through the gap between the two extrusion blocks 6, it flows into the gap between the two cooling boxes 7, and after being quickly cooled and formed by the cold air ejected from the cooling box 7, it flows into the collecting tank 28.
[0056] Working principle: When using the device, firstly, the device can be placed on the external horizontal plane through the base 24, and the base 24 can be fixed to the external horizontal plane by using the mounting holes 26 and external bolts to complete the installation of the device. The support plate 22 can be raised or lowered by the lifting rod 23, which is convenient for adjusting the height of the device. The support rail 25 and the slider can ensure the stability of the movement of the support plate 22 and the mixing bin 1. The lightweight groove 27 on the base 24 can reduce the weight of the device. The connecting flange 20 is used to connect the feed pipe 19 to the external feed equipment, and the rubber blank to be extruded is transported to the mixing bin 1 through the feed pipe 19 and the feed bin 2. The setting of the insulation ring 21 can keep the feed pipe 19 warm to prevent The rubber blank is cooled during transportation. The control panel 13 is used to monitor and control the temperature inside the mixing bin 1 and the feeding bin 2 in cooperation with the main temperature detector and the auxiliary temperature detector to achieve the purpose of multi-stage temperature control, which is convenient for mixed extrusion of multiple rubber blanks. The motor 16 is started to rotate the connecting shaft 17 to drive the spiral blade 18 to rotate, and the blanks inside the mixing bin 1 are mixed and extruded, so that the blanks are transported to the bottom of the mixing bin 1. The cooling box 7 is connected to the external cold air transportation equipment by the air pipe 9. The cold air can be sprayed between the two cooling boxes 7 through the air holes 8 on the cooling box 7. According to the required thickness of the rubber strip, the electric push rod 5 is started to adjust the gap between the extrusion blocks 6 on both sides of the protective frame 3 to facilitate the adjustment of the size of the discharge port, so that the device is convenient for producing rubber strips of different thicknesses.
[0057] By means of the conveying of the spiral blade 18, the blank in the mixing bin 1 passes through the gap between the two extrusion blocks 6. After passing through the gap between the two extrusion blocks 6, the blank in the mixing bin 1 flows into the gap between the two cooling boxes 7, so that the extruded rubber strip can be quickly cooled and formed, and the rubber strip can be prevented from being deformed, thereby improving the quality of the extrusion molding of the rubber material. At the same time, by pulling the extension frame 11 downward, the cooling box 7 can be covered, so that the cold air sprayed from the air hole 8 is not easy to dissipate. The setting of the transparent window 12 is convenient for the user to observe when adjusting the distance between the extrusion blocks 6 on both sides. The formed rubber strip flows into the collecting tank 28 for collection. The card plate 29 can limit the collecting tank 28. Injecting cold water into the collecting tank 28 can cool the formed rubber strip, facilitate quick removal of the manufactured rubber strip, and improve the production efficiency of the device. The bolts between the fixing plate 15 and the mixing bin 1 can be opened to facilitate cleaning of the extrusion assembly inside the mixing bin 1.
[0058] The above content is a further detailed description of the present invention in combination with specific implementation methods. It cannot be determined that the specific implementation of the present invention is limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention, which should be regarded as belonging to the scope of protection determined by the claims submitted for the present invention.
Claims
1. A flexible rubber material extrusion device with multi-stage temperature control, comprising a mixing bin (1) having an inner wall provided with a circular channel, characterized in that: The mixing bin (1) is fixedly connected to a feeding bin (2) on both sides, and the interior of the feeding bin (2) is communicated with the interior of the mixing bin (1). An extrusion assembly is arranged inside the mixing bin (1). A protection frame (3) is fixedly connected to the bottom of the mixing bin (1). A circular hole communicating with the feeding bin (2) is arranged on the top of the protection frame (3). Side frames (4) communicating with the protection frame (3) are fixedly connected to both sides of the protection frame (3). An electric push rod (5) is fixedly connected to the interior of the side frame (4). The electric push rod (5) is close to the protection frame (3). ) is fixedly connected to one end of the center thereof with an extrusion block (6), the top surfaces of the two extrusion blocks (6) are both in contact with the bottom surface of the mixing bin (1), and the opposing surfaces of the two extrusion blocks (6) are inclined structures, a cooling box (7) is arranged at the bottom of the extrusion block (6), the opposing surfaces of the two cooling boxes (7) are both provided with a plurality of air holes (8), the plurality of air holes (8) are all in communication with the interior of the cooling box (7), and the other side of the cooling box (7) is threadedly connected with an air supply pipe (9), and the air supply pipe (9) is in communication with the interior of the cooling box (7).
2. The flexible rubber material extrusion equipment with multi-stage temperature control according to claim 1, characterized in that: A vertical plate (10) is provided between the cooling box (7) and the extrusion block (6); the vertical plate (10) and the extrusion block (6) are fixedly connected; the vertical plate (10) and the cooling box (7) are fixed by bolts; and a plurality of air holes (8) are arranged on the cooling box (7) in a rectangular array.
3. The flexible rubber material extrusion equipment with multi-stage temperature control according to claim 1, characterized in that: The bottom of the protection frame (3) is slidably connected to an extension frame (11), and the top of the extension frame (11) is embedded in the frame wall of the protection frame (3). The front of the extension frame (11) is fixedly connected to a transparent window (12), and the bottom of the extension frame (11) is provided with an opening.
4. The flexible rubber material extrusion equipment with multi-stage temperature control according to claim 1, characterized in that: A main temperature detector is provided inside the mixing bin (1), a secondary temperature detector is provided inside the feeding bin (2), and a control panel (13) is fixedly connected to the front of the mixing bin (1), and the control panel (13) is electrically connected to the main temperature detector and the secondary temperature detector.
5. The flexible rubber material extrusion equipment with multi-stage temperature control according to claim 4, characterized in that: The top of the mixing bin (1) is provided with a bin cover (14), the outer side of the bin cover (14) is fixedly connected with a fixing plate (15), and the fixing plates (15) are evenly distributed in a ring shape with respect to the vertical center line of the bin cover (14).
6. The flexible rubber material extrusion equipment with multi-stage temperature control according to claim 5, characterized in that: The extrusion assembly comprises a motor (16), a connecting shaft (17) and a spiral blade (18); the top of the bin cover (14) is fixedly connected to the motor (16); the output shaft of the motor (16) passes through the bin cover (14) and is fixedly connected to the connecting shaft (17); the outer side of the connecting shaft (17) is fixedly connected to the spiral blade (18); the central axis of the connecting shaft (17) coincides with the central axis of the circular channel of the mixing bin (1); the spiral blade (18) is distributed in a spiral shape with respect to the central axis of the connecting shaft (17); and the outer side of the spiral blade (18) is in contact with the inner wall of the circular channel of the mixing bin (1).
7. The flexible rubber material extrusion equipment with multi-stage temperature control according to claim 1, characterized in that: A feed pipe (19) is fixedly connected to the top of the feed bin (2), the feed pipe (19) is communicated with the interior of the feed bin (2), a connecting flange (20) is fixedly connected to the end of the feed pipe (19), and an insulation ring (21) is sleeved on the outside of the feed pipe (19), the inner diameter of the insulation ring (21) is consistent with the outer diameter of the feed pipe (19).
8. The flexible rubber material extrusion equipment with multi-stage temperature control according to claim 1, characterized in that: The back of the mixing bin (1) is fixedly connected to a support plate (22), the bottom of the support plate (22) is fixedly connected to a lifting rod (23), the bottom of the lifting rod (23) is fixedly connected to a base (24), and support rails (25) for the support plate (22) to slide are also provided on both sides of the lifting rod (23), and the support plate (22) and the support rails (25) are connected by a slider, and the support rails (25) and the base (24) are fixedly connected.
9. The flexible rubber material extrusion equipment with multi-stage temperature control according to claim 8, characterized in that: The corners of the base (24) are provided with a plurality of mounting holes (26); the middle of the base (24) is provided with a penetrating lightweight groove (27); the top of the base (24) is provided with a collecting groove (28); both sides of the collecting groove (28) are provided with a clamping plate (29); one side of the clamping plate (29) is in contact with the outer wall of the collecting groove (28); and the clamping plate (29) and the base (24) are fixedly connected.
10. A flexible rubber material extrusion process with multi-stage temperature control, applied to a flexible rubber material extrusion device with multi-stage temperature control as claimed in any one of claims 1 to 9, characterized in that: The following steps are involved: S1, connecting the material delivery pipe (19) to an external material delivery device through a connecting flange (20), delivering the rubber blank to be extruded to the mixing bin (1) through the material delivery pipe (19) and the feeding bin (2), and using the control panel (13) in conjunction with the main temperature detector and the auxiliary temperature detector to monitor and control the temperature inside the mixing bin (1) and the feeding bin (2); S2, starting the motor (16) to rotate the connecting shaft (17) and drive the spiral blade (18) to rotate, so as to mix and extrude the blanks in the mixing bin (1) so that the blanks are transported to the bottom of the mixing bin (1); S3, using an air delivery pipe (9) to connect the cooling box (7) to an external cold air delivery device, so that cold air can be sprayed between the two cooling boxes (7) through the air holes (8) on the cooling box (7); S4; according to the requirements of rubber extrusion molding, the electric push rod (5) is started to adjust the gap between the extrusion blocks (6) on both sides of the protection frame (3), and the spiral blade (18) is used to convey the blank in the mixing bin (1) so that it passes through the gap between the two extrusion blocks (6); S5; the blank in the mixing bin (1) passes through the gap between the two extrusion blocks (6) and flows into the gap between the two cooling boxes (7). After being rapidly cooled and formed by the cold air ejected from the cooling boxes (7), the blank flows into the collecting tank (28).
Citation Information
Patent Citations
Movable rubber extrusion device
CN219686515U