Firework straight lead varnishing, cutting and bundling device
By designing a device including annular slide rail, slider, motor, chain assembly, paint bucket, winding post and cutting mechanism, the problems of lead rigidity and manual labor load in fireworks straight lead processing are solved, and automated processing and efficient production are achieved.
Patent Information
- Application Number
- CN202510382450.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-28
- Publication Date
- 2025-05-13
AI Technical Summary
In the prior art, the winding of the straight firework leads leads to damage the rigidity and non-bending properties of the painted leads, and the manual processing labor load is large and the production efficiency is low, which poses personal safety risks.
A device including an annular slide rail, a slider, a motor, a chain assembly, a paint bucket, a winding post and a cutting knife mechanism is designed to perform circular motions through the motor driving the slider and a wire roller to complete the paint, cutting and bundling of the leads.
The automatic processing of straight fireworks leads has been realized, processing efficiency has been improved, manual labor load has been reduced, and personal safety hazards have been reduced. The straight leads produced are suitable for fireworks production.
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Figure CN119975935A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a device for completing the painting, cutting and bundling of a straight fuse of a firework. Background Art
[0002] In the prior art, the lead processing equipment is to wind the finished lead obtained after the lead semi-finished product is painted and dried on a take-up wheel to form a wire ball, such as the "lead production machine for fireworks and firecrackers" disclosed in the Chinese utility model patent document with the authorization announcement number CN 201694971 U published on January 5, 2011. However, the winding of the finished lead will cause the rigidity and non-bending properties of the painted lead to be destroyed, resulting in inconvenience or unsuitability in the later production of fireworks. However, the production of this kind of straight lead without winding is currently mainly completed by manual processing, which has a heavy labor load and low production efficiency; the lead is a flammable item, and the personal safety risks of the production workers are relatively large. Summary of the invention
[0003] In order to solve the above-mentioned drawbacks, the technical problem to be solved by the present invention is to provide a device for painting, cutting and bundling fireworks straight leads. In order to solve the above-mentioned technical problems, the technical solution adopted by the present invention is a device for painting, cutting and bundling fireworks straight leads, including an annular slide rail arranged above the conveying mechanism, a plurality of sliders are mounted on the annular slide rail, and the motor drives the sliders to perform circular motion along the annular slide rail through a chain assembly or a synchronous belt assembly; a wire roller for winding the lead is installed on each slider, and each wire roller is correspondingly provided with a paint hopper that performs the said circular motion synchronously with the wire roller, and the paint hopper is provided with a wire inlet hole and a wire outlet hole for the lead wire to pass through;
[0004] The inner ring of the annular slide rail is provided with a first winding post and a second winding post at both ends, and both winding posts are provided with a cutting knife mechanism for cutting off all the leads that are wound around the winding posts; a lead head fixing piece is provided near the first winding post; the lead on each wire roller passes through the paint bucket and the lead end is fixed on the lead head fixing piece; the inner ring of the annular slide rail is provided with a hollow part, and the lead cut by the cutting knife mechanism falls onto the conveying mechanism through the hollow part;
[0005] The conveying mechanism located behind the second winding pole is provided with a ring-shaped bundling mechanism and a cutting mechanism for the lead wire bundle.
[0006] The beneficial effect of the present invention is that the lead wire ends on each wire roller are fixed on the lead wire head fixing member, and then the wire roller moves in a circle around the annular slide rail, and the lead wire wound on the wire roller is continuously unwound and led out during the movement, and then passes through the paint hopper to complete the painting, and then is wound on two winding poles;
[0007] The cutter mechanism cuts off all the leads that are wound around the winding pole, and the cut leads fall from the hollow part to the conveying mechanism, and are bundled into lead bundles at a fixed distance when passing through the annular bundling mechanism as the conveying mechanism moves, and the lead bundles continue to move to the cutting mechanism, where they are cut at a fixed distance to become bundled finished straight lead bundles, which can be supplied to fireworks companies for use.
[0008] From the above, it can be seen that the present invention provides a device for completing the painting, cutting and bundling of fireworks straight fuses, with a high degree of automation, which improves the processing efficiency of straight fuses; effectively reduces the manual labor load, reduces the use of manpower and thus greatly reduces personal safety hazards.
[0009] In one embodiment, the cutting knife mechanism includes a cutting knife with a blade facing downward, and guide grooves distributed along the axial direction of the winding rods are provided on the first winding rod and the second winding rod, and one side of the cutting knife is embedded in the guide groove and moves up and down along the guide groove.
[0010] In one embodiment, the first winding pole and the second winding pole are provided with a lifting mechanism.
[0011] In one embodiment, the conveying mechanism is composed of a belt conveyor and a roller conveyor connected end to end, the annular slide rail is located above the belt conveyor, the annular bundling mechanism and the wire bundle cutting mechanism are located on the roller conveyor, and the connection between the belt conveyor and the roller conveyor is close to the second winding column.
[0012] In one embodiment, the lead head fixing member is a clamp for fixing the lead end.
[0013] In one embodiment, the paint hopper is fixedly mounted on a wire roller.
[0014] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time.
[0015] In the description of this specification, the description with reference to the terms "one embodiment", "example", "specific example" and the like means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representation of the above terms does not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described may be combined in any one or more embodiments or examples in a suitable manner. Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by technicians in the technical field of the present invention. The term "and / or" used herein includes any and all combinations of one or more related listed items.
[0016] It should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as limiting the present invention.
[0017] In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of the present invention, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined.
[0018] In the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements, unless otherwise clearly defined. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0019] In the present invention, unless otherwise clearly specified and limited, a first feature being "above" or "below" a second feature may mean that the first and second features are in direct contact, or the first and second features are in indirect contact through an intermediate medium. Moreover, a first feature being "above", "above" or "above" a second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. A first feature being "below", "below" or "below" a second feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is lower in level than the second feature.
[0020] It should be noted that when an element is referred to as being "fixed to" or "disposed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions used herein are for illustrative purposes only and are not intended to be the only implementation method. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of the overall three-dimensional structure of the device;
[0022] Figure 2 It is the main view of the device (the middle part is omitted);
[0023] Figure 3 It is a top view of the device (the middle part is omitted);
[0024] Figure 4 It is a left side view of the device;
[0025] Figure 5 It is a right side view of the device;
[0026] Figure 6 It is a structural schematic diagram of the left end of the device;
[0027] Figure 7 It is a schematic diagram of the structure of the right end of the device;
[0028] Figure 8 Schematic diagram of the internal structure of the left end of the device. DETAILED DESCRIPTION
[0029] See attached Figure 1-8 , reflecting a specific structure of the present invention. The fireworks straight lead wire painting cutting and bundling device includes an annular slide rail 2 arranged above the conveying mechanism. In the example, the conveying mechanism is composed of a belt conveyor belt 1 and a roller conveyor belt 22 connected end to end, and the annular slide rail 2 is located above the belt conveyor belt 1. The belt conveyor belt 1 is provided with a tension adjustment component 6
[0030] like Figure 8 As shown, nine sliders 24 are mounted on the annular slide rail 2 , and the motor 8 drives the sliders 24 to perform circular motion along the annular slide rail 2 through a reducer, a sprocket 23 , and a chain 25 .
[0031] Please combine Figure 6, each slider 24 is provided with a wire roller 3 for winding the lead wire (not shown in the figure), and the wire roller 3 is provided with a bearing 14 to facilitate its light rotation and unwinding of the lead wire. Each wire roller 3 is provided with a paint bucket 4 that performs the circular motion synchronously with the wire roller, and the paint bucket 4 is provided with an inlet hole and an outlet hole for the lead wire to pass through. When the lead wire passes through the inlet hole and the outlet hole, the paint is adhered to the paint bucket 4 to complete the painting work. In the example, the paint bucket 4 is fixed on the seat of the wire roller 3, such as bolt connection.
[0032] The inner ring of the annular slide rail 2 has a first winding post 7 and a second winding post 16 at both ends. In the example, the first winding post 7 and the second winding post 16 are driven by a winding post cylinder 13 to perform lifting motion, and the winding post cylinder 13 is installed on the frame 12.
[0033] The first winding post 7 and the second winding post 16 are both provided with a cutter mechanism for cutting off all the leads wound around the two winding posts: in the example, the cutter mechanism comprises a cutter 10 with a blade facing downward, and the first winding post 7 and the second winding post 16 are both provided with guide grooves 9 distributed along the axial direction of the winding posts, and one side of the cutter 10 is embedded in the guide groove 9 and moves up and down along the guide groove 9 under the drive of the cutter cylinder 11. The cutter cylinder 11 is installed on the frame 12.
[0034] A lead head fixing part 5 is provided near the first winding post 7. In the example, the lead head fixing part 5 is a clamp for fixing the lead end.
[0035] The lead wire on each wire roller 3 passes through the paint bucket 4 and the lead wire end is fixed on the lead wire head fixing member 5. The inner ring of the annular slide rail 2 is provided with a hollow portion 15, and the lead wire cut by the cutter 10 falls onto the belt conveyor 1 through the hollow portion 15.
[0036] The roller conveyor belt 22 behind the second winding column 16 is provided with an annular bundling mechanism 18 and a cutting mechanism for the lead bundle. The cutting mechanism includes a cutter 20 and an anvil 21 correspondingly arranged above and below. The cutter 20 is driven by the cutter 19 to move up and down. The anvil 21 is embedded in the roller conveyor belt 22. When the lead bundle passes through the anvil, the cutter 19 moves downward to cooperate with the anvil 21 to cut the lead bundle.
[0037] The ring strapping mechanism 18 is a commonly used device that uses strapping tape or rope to wrap around the periphery of an object (multiple leads) to automatically tighten and strap. It is also called a baler, a baler, a strapping machine, a strapping machine or a strapping machine. Taobao product names such as "strapping machine", "string strapping machine", "side swing opening and closing strapping machine", etc. are not repeated here.
[0038] The workflow of the above device includes the following steps:
[0039] S1 The nine lead wire ends on the nine wire rollers 3 are unwound from the wire rollers 3 and led through the paint hopper 4. Before starting the machine, the nine lead wire ends are fixed on the lead wire head fixing parts 5. There are bolts on the clamps to manually tighten the lead wire ends.
[0040] The S2 motor 8 drives the chain 25 to drive the slider 24 to perform circular motion on the annular slide rail 2. The nine lead wires on the nine wire rollers 3 that move with the slider are continuously unwound, passed through the paint hopper 4 for painting, and wound around the first winding pole 7 and the second winding pole 16 until all the lead wires on each wire roller 3 have been unwound and wound, and the paint film is dried and shaped in the above process.
[0041] After S3 winding is completed, the first winding pole 7 and the second winding pole 16 are raised, and the two cutting knives 10 are moved downward to cut off all the leads wound around the two winding poles. At this time, the connection between the lead end fixed by the lead head fixing member 5 and the wire roller 4 is disconnected. The long straight lead with both ends cut off falls onto the belt conveyor 1 and the roller conveyor 22 through the hollow portion 15 under the action of gravity.
[0042] In the example, the coordination of the rising of the winding pole and the falling of the cutting knife is conducive to improving the reliability of the cutting work of all the leads and the dropping work of the long straight leads.
[0043] S4 The belt conveyor 1 and the roller conveyor 22 are in motion to convey all the long straight leads to the ring bundling mechanism 18. All the long straight leads are ring-bundled and packaged at intervals of a set length to obtain a bundled lead bundle. The set length is set according to actual needs. In the example, the connection between the belt conveyor 1 and the roller conveyor 22 is close to the second winding column 16 to facilitate the conveyance of the leads.
[0044] S5 When the fuse bundle continues to move through the chopping board 21, the cutter 20 cuts the fuse bundle at a fixed distance to obtain a bundled finished straight lead bundle of a set length, which can be supplied to fireworks companies for use.
[0045] The embodiments of the present invention disclosed above are only used to help illustrate the present invention. The embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and describes these embodiments in detail in conjunction with the accompanying drawings in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. However, the present invention can be implemented in many other ways different from those described herein, and those skilled in the art can make similar improvements without violating the connotation of the present invention. Therefore, the present invention is only limited by the claims and their full scope and equivalents, and is not limited by the specific embodiments disclosed.
Claims
1. A fireworks straight lead wire painting, cutting and bundling device, characterized in that: It includes an annular slide rail arranged above the conveying mechanism, a plurality of sliders are mounted on the annular slide rail, and a motor drives the sliders to perform circular motion along the annular slide rail through a chain assembly or a synchronous belt assembly; a wire roller for winding the lead wire is installed on each slider, and each wire roller is correspondingly provided with a paint hopper which performs the circular motion synchronously with the wire roller, and the paint hopper is provided with a wire inlet hole and a wire outlet hole for the lead wire to pass through; The inner ring of the annular slide rail is provided with a first winding post and a second winding post at both ends, and both winding posts are provided with a cutting knife mechanism for cutting off all the leads that are wound around the winding posts; a lead head fixing piece is provided near the first winding post; the lead on each wire roller passes through the paint bucket and the lead end is fixed on the lead head fixing piece; the inner ring of the annular slide rail is provided with a hollow part, and the lead cut by the cutting knife mechanism falls onto the conveying mechanism through the hollow part; The conveying mechanism located behind the second winding pole is provided with a ring-shaped bundling mechanism and a cutting mechanism for the lead wire bundle.
2. A fireworks straight lead wire painting, cutting and bundling device as claimed in claim 1, characterized in that: The cutting knife mechanism comprises a cutting knife with a blade facing downwards. The first winding post and the second winding post are both provided with guide grooves distributed along the axial direction of the winding post. One side of the cutting knife is embedded in the guide groove and moves up and down along the guide groove.
3. A fireworks straight lead wire painting, cutting and bundling device as claimed in claim 1 or 2, characterized in that: The first winding post and the second winding post are provided with a lifting mechanism.
4. A fireworks straight lead wire painting, cutting and bundling device as claimed in claim 1 or 2, characterized in that: The conveying mechanism consists of a belt conveyor and a roller conveyor connected end to end. The annular slide rail is located above the belt conveyor. The annular bundling mechanism and the wire bundle cutting mechanism are located on the roller conveyor. The connection between the belt conveyor and the roller conveyor is close to the second winding column.
5. A fireworks straight lead wire painting, cutting and bundling device as claimed in claim 1 or 2, characterized in that: The lead head fixing piece is a clamp for fixing the lead end.
6. A fireworks straight lead wire painting, cutting and bundling device as claimed in claim 1 or 2, characterized in that: The paint bucket is fixed on the line roller.
Citation Information
Patent Citations
Ignition harness production machine for fireworks and firecrackers
CN201694971U