Earthwork standard room device based on warp knitting grid strips, manufacturing method and hot melting device
By using warp knitted grating strips as wide strips in the geogrid chamber device and performing X-shaped hot melt connections at the intersection connection points, the problem of limited performance of polymer materials in the prior art is solved, and the use effect and construction stability of the geogrid chamber are improved.
Patent Information
- Application Number
- CN202510325931.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-19
- Publication Date
- 2025-05-13
AI Technical Summary
The existing geochassis device uses high-density polyethylene HDPE, polypropylene PP and polyester PET to make broadband, resulting in limited performance and affecting the use effect.
Warp knitted grating strips are used as the wide strips of the geogrid chamber, and X-shaped connections are made at the intersection connection points by designing a wide strip ring group, and hot melt connections are used for heating plates and heating rods to form a more stable geogrid chamber structure.
It improves the use effect of the geotextile room, enhances its binding force with the foundation, optimizes the production procedures, and improves construction stability and construction efficiency.
Smart Images

Figure CN119980800A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to a geocell device and a manufacturing method and a hot-melt device, in particular to a geocell device based on warp-knitted grid bars and a manufacturing method and a hot-melt device. Background Art
[0002] Geocells play a big role in road paving. Many road paving projects require the use of geocells. Geocells can strengthen the roadbed and prevent the roadbed from sinking during paving. They can also be laid on slopes to form slope protection structures. They can also be used to build retaining structures, etc. Therefore, geocell devices are an important geotechnical material. In existing geocell devices, high-density polyethylene HDPE, polypropylene PP, polyester PET and other polymer materials are used to make wide bands, and then the wide bands are ultrasonically welded or connected to form a three-dimensional mesh cell structure. Due to the performance limitations of high-density polyethylene HDPE, polypropylene PP, polyester PET and other polymer materials, the use effect of the geocell is affected. The present invention uses the technical feature of using warp knitted grid strips as the wide strips of the geocell to effectively explore and study the technical problem of using high-density polyethylene HDPE, polypropylene PP, polyester PET and other polymer materials to make wide strips at the technical level. The statements here only provide background technology related to the present invention and do not necessarily constitute prior art. The technical solution of the present invention is made based on the technical briefing document provided by the applicant on January 28, 2025, which solves actual technical problems in the work process, and the existing technical problems, technical features and technical effects in similar patent documents and background technologies obtained through retrieval. Summary of the invention
[0003] The object of the present invention is a geocell device based on warp-knitted grid bars, The object of the present invention is a method for manufacturing a geocell device based on warp knitted grid bars. The object of the present invention is a hot-melt device for manufacturing a geocell device based on warp-knitted grid bars.
[0004] In order to overcome the above technical shortcomings, the purpose of the present invention is to provide a geocell device and a manufacturing method and a hot melt device based on warp knitted grid bars, thereby improving the use effect of the geocell.
[0005] To achieve the above object, the technical solution adopted by the present invention is: a geocell device based on warp-knitted grid bars, comprising a wide bar circle group with warp-knitted grid bars, which are connected in an X-shape at the intersection and connection parts of the wide bar circle group.
[0006] Due to the design of the wide strip circle group, an X-shaped connection is achieved at the intersection and connection parts to obtain a geocell device, and the warp-knitted grid strips are used as the wide strips of the geocell, which solves the technical problem of using high-density polyethylene HDPE, polypropylene PP, polyester PET and other polymer materials to make wide strips, thereby improving the use effect of the geocell.
[0007] The present invention designs to integrate technical features on the wide strip circle group in a manner that the warp-knitted grid strips are used as the wide strips of the geocell.
[0008] The present invention designs that the wide stripe circle group is configured to include a first wide stripe circle and a second wide stripe circle.
[0009] The technical effects of the above three technical solutions are: realizing the use of warp-knitted grid strips as wide strips of the geocell, thereby significantly improving the performance of the geocell.
[0010] The present invention is designed to further include a first accessory device and the first accessory device is arranged in the wide strip loop group, and the first accessory device is arranged to include a base and a cover seat.
[0011] The present invention is designed to further include a second accessory device, and the second accessory device is arranged in the first accessory device, and the second accessory device is arranged as a center rod.
[0012] The technical effects of the above two technical solutions are: realizing the integrated installation of other components, and expanding the technical effects of the present invention.
[0013] The present invention is designed that a first wide strip ring, a second wide strip ring and a center rod are respectively arranged between the base and the cover base.
[0014] The technical effect of the above technical solution is that the first wide strip ring, the second wide strip ring, the base, the center rod and the cover seat constitute the basic technical solution of the present invention and solve the technical problem of the present invention.
[0015] The present invention is designed that the first wide strip loop and the second wide strip loop are respectively arranged as a warp knitted grid annular body, and one section of the lower portion of the first wide strip loop and one section of the lower portion of the second wide strip loop are respectively arranged to be embeddedly connected to the base, and one section of the upper portion of the first wide strip loop and one section of the upper portion of the second wide strip loop are respectively arranged to be embeddedly connected to the cover seat.
[0016] The present invention designs that the warp knitted grid of the first wide stripe loop and the warp knitted grid fibers of the second wide stripe loop are respectively set to glass fiber yarn, polyester fiber yarn, basalt fiber yarn, carbon fiber yarn, aramid fiber yarn or a mixture thereof.
[0017] The technical effects of the above two technical solutions are: the fiber is used as the supporting intermediate, and the solidified sheet is no longer used as the supporting intermediate.
[0018] The present invention is designed that a receiving groove body I is arranged on the inner end face of the base, a heating groove body I is arranged on the peripheral side face of the base and the middle of the inner end face of the base is arranged to be connected to the center rod, the inner end face of the base is arranged to be hot-melt connected to the cover seat and two of the channels of the receiving groove body I are arranged to be connected to the first wide strip ring, and the other two channels of the receiving groove body I are arranged to be connected to the second wide strip ring.
[0019] The present invention is designed that the base is configured as a hot-melt plastic disc-shaped body, the heating groove body I is configured as a C-shaped groove-shaped body, and the containing groove body I is configured as an X-shaped groove-shaped body.
[0020] The technical effect of the above two technical solutions is that the X-shaped groove body provides lower support for the first wide strip ring and the second wide strip ring.
[0021] The present invention designs that the center rod is set as a hot-melt plastic rod-shaped body and the inner end surface of the center rod is set to be connected to the base, the outer end of the center rod is set to be connected to the cover seat in a through-type manner and the peripheral side of the center rod is set to be connected to the cover seat in a hot-melt manner.
[0022] The technical effect of the above technical solution is that the rod body is connected through.
[0023] The present invention is designed that a receiving groove body II is arranged on the inner end face of the cover seat, a heating groove body II is arranged on the peripheral side face of the cover seat and a receiving hole body I is arranged in the middle of the cover seat, the inner end face of the cover seat is arranged to be hot-melt connected to the base and two of the channels of the receiving groove body II are arranged to be connected to the first wide strip ring, the other two channels of the receiving groove body II are arranged to be connected to the second wide strip ring and the receiving hole body I is arranged to be connected to the center rod, and the hole wall of the receiving hole body I is arranged to be hot-melt connected to the center rod.
[0024] The present invention designs that the cover seat is set as a hot-melt plastic disc-shaped body, the heating groove body II is set as a C-shaped groove-shaped body, the containing groove body II is set as an X-shaped groove-shaped body, and the containing hole body I is set as a hole-shaped body.
[0025] The technical effect of the above two technical solutions is that the X-shaped groove body can press down and position the first wide strip ring and the second wide strip ring.
[0026] The present invention is designed that convex and concave groove bodies are respectively arranged on the peripheral side surface of the base, the peripheral side surface of the cover seat and the upper end surface of the cover seat.
[0027] The technical effect of the above technical solution is that the shape of the hot melt of the base and the cover is improved.
[0028] The present invention is designed that the first wide strip ring and the second wide strip ring are distributed with the base and the cover seat in a manner of being connected in the middle of the hot melt slot body carrier, and the first wide strip ring, the second wide strip ring, the base and the cover seat are distributed with the center rod in a manner of being connected in the middle of the hot melt rod body.
[0029] The present invention is designed that a base, a center rod and a cover seat are arranged to form a group of hot melt trough body carrier components, at least two groups of hot melt trough body carrier components are respectively arranged on the first wide strip ring and the second wide strip ring, the accommodating trough body II is arranged to be distributed corresponding to the accommodating trough body I, and the heating trough body II is arranged to be distributed corresponding to the heating trough body I.
[0030] The present invention is designed to include a geocell body having a first wide strip ring, a second wide strip ring, a base, a center rod and a cover seat, a first geotextile and a geomembrane, and one of the side surfaces of the geomembrane is arranged to be bonded to the inner side surface of the geocell body, and the other side surface of the geomembrane is arranged to be bonded to the inner side surface of the first geotextile.
[0031] The present invention provides that the first geotextile is a polyester nonwoven fabric and the geomembrane is a polyethylene geomembrane.
[0032] The technical effect of the above two technical solutions is that: a three-layer composite connection is realized in the geocell.
[0033] The present invention is designed to include a geocell body having a first wide strip ring, a second wide strip ring, a base, a center rod and a cover seat, a first geotextile, a geomembrane and a second geotextile, and one of the side surfaces of the geomembrane is arranged to be bonded to one of the side surfaces of the geocell body, another side surface of the geomembrane is arranged to be bonded to the inner side surface of the first geotextile, and another side surface of the geocell body is arranged to be bonded to the inner side surface of the second geotextile.
[0034] The present invention provides that the first geotextile and the second geotextile are respectively provided as polyester non-woven fabrics and the geomembrane is provided as polyethylene geomembrane.
[0035] The technical effect of the above two technical solutions is: realizing the composite connection of four layers in the geocell.
[0036] The present invention designs a method for manufacturing a geocell device based on warp-knitted grid bars, and a hot-melt device, which includes a heating plate for end surface heating and a heating rod for side surface heating. Due to the design of the heating plate and heating rod, the base, center rod and cover seat can be heated in all directions through the heating plate and heating rod, and the wide strip ring group can be wrapped and hot-melt connected at the X-shaped intersection and connection part, which solves the technical problem of wide strips made of high molecular materials such as high-density polyethylene HDPE, polypropylene PP and polyester PET, thereby improving the use effect of the geocell.
[0037] The present invention is designed to connect the heating plate and the heating rod to each other by wrapping and hot-melting the wide strip ring group at the X-shaped intersection and connection position.
[0038] The technical effect of the above technical solution is: all-round heating of the heating plate and the heating rod is achieved, and the X-shaped intersection and connection portion between the first wide strip ring and the second wide strip ring is filled with a hot melt connection body.
[0039] The present invention is designed to further include a first accessory device and the first accessory device is arranged on the heating plate and the heating rod. The first accessory device is arranged to include a support, a central axis, a cylinder shell, an elastic seat, a sliding seat and a telescopic cylinder.
[0040] The technical effect of the above technical solution is: to realize the integrated installation of other components, and to expand the technical effect of the present invention.
[0041] The present invention is designed to respectively arrange a central axis and a sliding seat on the support, a telescopic cylinder is arranged between the central axis and the support, and a cylinder shell is arranged between the sliding seat and the central axis, a heating plate is arranged on the central axis, a heating rod is arranged on the sliding seat, and an elastic seat is arranged between the heating rod and the support.
[0042] The technical effect of the above technical solution is that the basic technical solution of the present invention is formed by the heating plate, heating rod, support, central axis, cylinder shell, elastic seat, sliding seat and telescopic cylinder, which solves the technical problem of the present invention.
[0043] The present invention designs that the heating plate is arranged as an electric heating block having a convex and concave groove body on the lower end surface and the upper end surface of the heating plate is arranged to be connected to the central axis.
[0044] The technical effect of the above technical solution is that the plate is pressed down for heating.
[0045] The present invention designs that the heating rod is configured as an electric heating rod-shaped body with convex and concave grooves on the peripheral side surface, and the upper end surface of the heating rod is configured to be connected to the sliding seat, and the peripheral side surface of the heating rod is configured to be contact-connected to the elastic seat.
[0046] The technical effect of the above technical solution is that the heating of the rods is achieved by closing them together.
[0047] The present invention is designed that the support is configured to include a disk portion, a frame portion and a rod portion, and a receiving hole body II is arranged in the middle of the disk portion, a receiving groove body III is arranged on the edge of the disk portion, and the inner side of the upper end surface edge of the disk portion is arranged to be connected to the vertical portion of the frame portion, the outer end surface of the horizontal portion of the frame portion is arranged to be connected to the end of the rod portion and the peripheral side surface of the frame portion is arranged to be connected to the elastic seat, the inner end surface of the horizontal portion of the frame portion is arranged to be connected to the telescopic cylinder, the receiving hole body II is arranged to be connected to the central axis and the receiving groove body III is arranged to be connected to the sliding seat.
[0048] The present invention is designed that the disk portion is configured as a circular block and the frame portion is configured as a U-shaped strip body, the rod portion is configured as a C-shaped rod body and the accommodating hole body II is configured as a hole body, the accommodating groove body III is configured as a long strip hole body and the accommodating groove body III is configured to be arranged and distributed at intervals along the peripheral contour line of the disk portion.
[0049] The present invention is designed that the central axis is configured to include a table portion and a shaft portion, and the middle of the upper end surface of the table portion is configured to be connected to the lower end surface of the shaft portion, the lower end surface of the table portion is configured to be connected to the heating plate and the peripheral side surface of the table portion is configured to be contact-connected to the cylinder shell, the shaft portion is configured to be through-connected to the support and the upper end surface of the shaft portion is configured to be connected to the telescopic cylinder.
[0050] The present invention provides that the table portion is configured as a conical circular seat-shaped body and the shaft portion is configured as a rod-shaped body.
[0051] The present invention is designed that the telescopic cylinder is arranged as an electric telescopic cylinder, the shell of the telescopic cylinder is arranged to be connected with a support, and the telescopic end of the telescopic cylinder is arranged to be connected with a central axis.
[0052] The technical effects of the above five technical solutions are: realizing vertical up and down movement, driving the heating plate to move up and down.
[0053] The present invention is designed that the sliding seat is arranged as an I-shaped block and the middle vertical portion of the sliding seat is arranged to be connected with the support in a through-type connection, the inner end surfaces of the upper and lower flange bodies of the sliding seat are arranged to be connected with the support in a contacting manner and the peripheral side surfaces of the upper flange body of the sliding seat are arranged to be connected with the cylinder shell, and the lower end surface of the upper flange body of the sliding seat is arranged to be connected with the heating rod.
[0054] The present invention designs that the cylinder shell is configured as a disc-shaped body with a conical hole, the conical hole of the cylinder shell is configured to be connected to the central axis, and the peripheral side surface of the cylinder shell is configured to be connected to the sliding seat.
[0055] The present invention designs that the elastic seat is configured to include a strip portion and a plate portion, and the lower end face of the strip portion is configured to be connected to the middle of the upper end face of the plate portion, the upper end head of the strip portion is configured to be connected to the support, and the inner side surface of the plate portion is configured to be connected to the heating rod in a contact manner.
[0056] The present invention designs that the strip portion is configured as an L-shaped spring sheet body and the plate portion is configured as a C-shaped sheet body.
[0057] The technical effects of the above four technical solutions are: realizing lateral reciprocating motion, driving the heating rod to expand and close. The present invention designs that the heating plate and the heating rod, the support, the central axis, the cylinder shell, the elastic seat, the sliding seat and the telescopic cylinder are arranged to be distributed in a manner of vertical displacement and expansion linkage movement.
[0058] The present invention designs a heating rod, an elastic seat and a sliding seat to form a group of vertical heating components, multiple groups of vertical heating components are arranged between the cylinder shell and the support, the strip part is arranged to be connected with the disk part, and the shaft part is arranged to be connected with the accommodating hole body II.
[0059] The present invention designs a method for manufacturing a geocell device based on warp-knitted grid bars, the steps of which are: a wide bar circle group is connected in an X-shape at the intersection and connection position to obtain a geocell device, and the warp-knitted grid bars are used as wide bars of the geocell.
[0060] The technical effect of the above technical solution is: highlighting the technical feature of using warp knitted grid bars as wide strips of geocells, and introducing the application in the technical field of geocell device manufacturing method based on warp knitted grid bars.
[0061] The present invention is designed, and the steps are: butt the ends of the warp knitted grid bars to obtain the warp knitted grid ring, thereby obtaining the first wide strip ring and the second wide strip ring, placing the base on the foundation of the production site, placing the first wide strip ring in two of the channels of the accommodating tank body I, placing the second wide strip ring in the other two of the channels of the accommodating tank body I, placing the cover seat on the base, moving the cover seat downward, installing the center rod in the accommodating hole body I, so that the first wide strip ring is located in two of the channels of the accommodating tank body II, and the second wide strip ring is located in the other two of the channels of the accommodating tank body II. In the channel, align the heating tank body II with the heating tank body I, connect the power interfaces of the heating plate, heating rod and telescopic cylinder with the battery located on the operator through cables, so that the heating plate, heating rod and telescopic cylinder are in working state. The operator holds the rod with his hand, puts the heating plate on the cover seat, puts the heating rod on the heating tank body II and the heating tank body I, and puts the telescopic cylinder in an extended state, so that the heating plate acts on the cover seat, the shaft moves downward in the accommodating hole body II, the platform is in a low position, and the small end of the platform is aligned with the inner wall of the tapered hole of the cylinder shell. The sliding seat moves inward in the receiving groove body III under the elastic energy storage effect of the strip part, so that the heating rod is in a closed state, and the heating rod acts on the heating groove body II and the heating groove body I. The heating plate heats the end surface of the cover seat and the center rod, and the heating rod heats the side surface of the base, the center rod and the cover seat, so that the base, the center rod and the cover seat are in a hot-melt state, so that the first wide strip ring and the second wide strip ring are respectively connected to the inner wall of the receiving groove body I and the inner wall of the receiving groove body II by hot-melt, and the inner end surface of the base and the inner end surface of the cover seat are connected by hot-melt, The peripheral side of the center rod is connected with the hole wall of the receiving hole body I by hot-melt connection. When the hot-melt connection is completed, the telescopic cylinder is in a contracted state, the shaft moves upward in the receiving hole body II, the platform is in a high position, the heating plate is separated from the cover seat, the large end of the platform is in contact with the inner wall of the tapered hole of the cylinder shell, and the sliding seat is moved outward in the receiving groove body III to overcome the elastic energy storage of the strip part, so that the heating rod is in an expanded state, and the heating rod is separated from the base and the cover seat, so that the first wide strip ring and the second wide strip ring are connected to each other in an X shape to obtain the geocell body.
[0062] The technical effect of the above technical solution is that: the operation of hot-melt connection to obtain the geocell body is realized.
[0063] The present invention designs that the first wide strip loop and the second wide strip loop are set as warp knitted grid strips, and the warp knitted grid strip fibers of the first wide strip loop and the warp knitted grid strip fibers of the second wide strip loop are respectively set as glass fiber yarn, polyester fiber yarn, basalt fiber yarn, carbon fiber yarn, aramid fiber yarn or a mixture thereof.
[0064] The technical effect of the above technical solution is to realize the technical feature of introducing warp knitted grid bars.
[0065] The present invention is designed, and its steps are: laying a first geotextile on the foundation of a production site, spraying an adhesive liquid on the first geotextile, laying a geomembrane on the first geotextile with the adhesive liquid, spraying an adhesive liquid on the geomembrane, laying a geocell body on the geomembrane with the adhesive liquid to obtain a three-layer composite geocell device, spraying an adhesive liquid on the geocell body, laying a second geotextile on the geocell body with the adhesive liquid to obtain a four-layer composite geocell device.
[0066] The technical effect of the above technical solution is to realize the production operation of the multi-layer composite geocell.
[0067] The technical effects of the present invention are as follows: 1. High strength and high efficiency: by using high-strength fiber materials (such as basalt grids or longitudinally arranged fiber yarns) and optimized structural design, the tensile strength and durability of the product are greatly improved; 2. Excellent waterproof performance: the application of polyethylene or polypropylene geomembranes effectively prevents water intrusion and extends the service life; 3. Good flexibility: the design of the outer non-woven fabric increases the flexibility and adaptability of the product, making it more suitable for complex terrain conditions; 4. Convenient installation: the X-shaped injection molding connection point makes the connection between the cell sheets more secure, simplifies the installation process, and improves construction efficiency; 5. Environmental protection and energy saving: the selected materials all meet environmental protection standards and reduce the impact on the environment.
[0068] In the present technical solution, the wide strip ring group composed of warp knitted grid bars as the geocell is an important technical feature. In the technical field of geocell device and manufacturing method based on warp knitted grid bars and hot melt device, it has novelty, creativity and practicality. The terms in the present technical solution can be explained and understood using the patent literature in this technical field. BRIEF DESCRIPTION OF THE DRAWINGS
[0069] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative work.
[0070] Figure 1 FIG. 1 is a schematic diagram of a first embodiment of a geocell device based on warp-knitted grid bars of the present invention. Figure 2 Schematic diagram of the connection relationship between the first wide strip ring 31, the second wide strip ring 32, the base 33 and the central rod 34, Figure 3 is a schematic diagram of the structure of the cover seat 35, Figure 4Schematic diagram of the second first embodiment of a geocell device based on warp-knitted grid bars of the present invention, Figure 5 Schematic diagram of the third first embodiment of a geocell device based on warp-knitted grid bars of the present invention, Figure 6 This is a schematic diagram of one of the first embodiments of a hot melt device for manufacturing a geocell device based on warp knitted grid bars of the present invention. The first wide strip ring -31, the second wide strip ring -32, the base -33, the center rod -34, the cover seat -35, the heating trough body I-30, the receiving trough body I-36, the receiving trough body II-37, the receiving hole body I-38, the heating trough body II-39, the first geotextile -1, the geomembrane -2, the geocell body -3, the second geotextile -4, the heating plate -5, the heating rod -6, the support -7, the center axis -8, the shell -9, the elastic seat -91, the sliding seat -92, the telescopic cylinder -93, the plate part -71, the frame part -72, the rod part -73, the receiving hole body II-74, the receiving trough body III-75, the platform part -81, the shaft part -82, the strip part -911, and the plate part -912. DETAILED DESCRIPTION
[0071] According to the Examination Guidelines, terms such as “having”, “including” and “comprising” used in the present invention should be understood as not dispensing with the existence or addition of one or more other elements or combinations thereof.
[0072] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", and "third" are used for descriptive purposes only, and cannot be understood as indicating or implying relative importance.
[0073] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or it can be indirectly connected through an intermediate medium, or it can be the internal communication of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0074] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other. In addition, unless otherwise specified, the equipment and materials used in the following examples are commercially available. If the processing conditions are not clearly stated, please make improvements according to conventional methods in the art.
[0075] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0076] A geocell device based on warp-knitted grid bars. Figure 1 This is one of the first embodiments of the present invention, and this embodiment is specifically described in conjunction with the accompanying drawings. It includes a first wide strip ring 31, a second wide strip ring 32, a base 33, a center rod 34 and a cover seat 35, and the first wide strip ring 31, the second wide strip ring 32 and the center rod 34 are respectively arranged between the base 33 and the cover seat 35.
[0077] The second embodiment of the present invention is described in detail with reference to the accompanying drawings. In this embodiment, the first wide strip loop 31 and the second wide strip loop 32 are respectively configured as a warp knitted grid ring body and one section of the lower portion of the first wide strip loop 31 and one section of the lower portion of the second wide strip loop 32 are respectively configured to be embeddedly connected to the base 33, and one section of the upper portion of the first wide strip loop 31 and one section of the upper portion of the second wide strip loop 32 are respectively configured to be embeddedly connected to the cover seat 35.
[0078] The first wide strip ring 31 and the second wide strip ring 32 form supporting connection points for the base 33 and the cover seat 35. The first wide strip ring 31 and the second wide strip ring 32 realize connection with the base 33 and connection with the cover seat 35. The technical purpose is to be used as a component for forming a three-dimensional network of geocells.
[0079] In this embodiment, the warp knitted grid fibers of the first wide strip loop 31 and the warp knitted grid fibers of the second wide strip loop 32 are respectively configured as glass fiber yarn, polyester fiber yarn, basalt fiber yarn, carbon fiber yarn, aramid fiber yarn or a mixture thereof.
[0080] The technical purpose is to achieve the production of high-strength wide strip rings.
[0081] In this embodiment, a receiving groove body Ⅰ36 is arranged on the inner end face of the base 33, a heating groove body Ⅰ30 is arranged on the peripheral side face of the base 33 and the middle of the inner end face of the base 33 is arranged to be connected to the center rod 34, the inner end face of the base 33 is arranged to be hot-melt connected to the cover seat 35 and two of the channels of the receiving groove body Ⅰ36 are arranged to be connected to the first wide strip ring 31, and the other two channels of the receiving groove body Ⅰ36 are arranged to be connected to the second wide strip ring 32.
[0082] Through the base 33, supporting connection points for the first wide strip ring 31, the second wide strip ring 32, the center rod 34 and the cover seat 35 are formed. The accommodating groove body Ⅰ36 realizes the connection with the first wide strip ring 31 and the second wide strip ring 32. The base 33 realizes the connection with the center rod 34 and the cover seat 35. The heating groove body Ⅰ30 realizes the heating treatment of the base 33. The technical purpose is to serve as a supporting carrier for the first wide strip ring 31, the second wide strip ring 32, the center rod 34 and the cover seat 35.
[0083] In this embodiment, the base 33 is configured as a hot-melt plastic disc, the heating groove body Ⅰ30 is configured as a C-shaped groove body, and the receiving groove body Ⅰ36 is configured as an X-shaped groove body.
[0084] The technical purpose is to achieve the groove support for the first wide strip ring 31 and the second wide strip ring 32, and the disc support for the center rod 34 and the cover seat 35.
[0085] In this embodiment, the center rod 34 is configured as a hot-melt plastic rod-shaped body and the inner end surface of the center rod 34 is configured to be connected to the base 33, the outer end of the center rod 34 is configured to be through-connected to the cover seat 35 and the peripheral side surface of the center rod 34 is configured to be hot-melt connected to the cover seat 35.
[0086] A supporting connection point for the base 33 and the cover seat 35 is formed by the center rod 34. The center rod 34 realizes the connection with the base 33 and the cover seat 35. Its technical purpose is to serve as a component for connecting the cover seat 35 and the base 33.
[0087] In this embodiment, a receiving groove body II 37 is arranged on the inner end face of the cover seat 35, a heating groove body II 39 is arranged on the peripheral side face of the cover seat 35 and a receiving hole body I 38 is arranged in the middle of the cover seat 35, the inner end face of the cover seat 35 is arranged to be hot-melt connected to the base 33 and two of the channels of the receiving groove body II 37 are arranged to be connected to the first wide strip ring 31, the other two channels of the receiving groove body II 37 are arranged to be connected to the second wide strip ring 32 and the receiving hole body I 38 is arranged to be connected to the center rod 34, and the hole wall of the receiving hole body I 38 is arranged to be hot-melt connected to the center rod 34.
[0088] The cover seat 35 forms supporting connection points for the first wide strip ring 31, the second wide strip ring 32, the center rod 34 and the base 33. The accommodating groove body II 37 realizes the connection with the first wide strip ring 31, the connection with the second wide strip ring 32, the accommodating hole body I 38 realizes the connection with the center rod 34, the cover seat 35 realizes the connection with the base 33, and the heating groove body II 39 realizes the heating treatment of the cover seat 35. The technical purpose is to be used as a component for connecting the first wide strip ring 31, the second wide strip ring 32, the center rod 34 and the base 33.
[0089] In this embodiment, the cover seat 35 is configured as a hot melt plastic disc and the heating groove body II 39 is configured as a C-shaped groove body, the receiving groove body II 37 is configured as an X-shaped groove body and the receiving hole body I 38 is configured as a hole body.
[0090] The technical purpose is to achieve hot-melt integral connection of the first wide strip ring 31 , the second wide strip ring 32 , the center rod 34 and the base 33 .
[0091] In this embodiment, convex and concave grooves are respectively provided on the peripheral side surface of the base 33 , the peripheral side surface of the cover seat 35 , and the upper end surface of the cover seat 35 .
[0092] The technical purpose is to achieve the bonding force between the base 33 and the external foundation soil.
[0093] In this embodiment, the first wide strip ring 31 and the second wide strip ring 32 and the base 33 and the cover seat 35 are arranged to be distributed in a manner of being connected in the middle of the hot melt trough body carrier, and the first wide strip ring 31, the second wide strip ring 32, the base 33 and the cover seat 35 and the center rod 34 are arranged to be distributed in a manner of being connected in the middle of the hot melt rod body, a base 33, a center rod 34 and a cover seat 35 are arranged to form a group of hot melt trough body carrier components, at least two groups of hot melt trough body carrier components are respectively arranged on the first wide strip ring 31 and the second wide strip ring 32, the accommodating trough body II 37 is arranged to be distributed corresponding to the accommodating trough body I 36, and the heating trough body II 39 is arranged to be distributed corresponding to the heating trough body I 30.
[0094] A geocell device based on warp-knitted grid bars. Figure 4 This is the second embodiment of the first embodiment of the present invention, which is specifically described in conjunction with the accompanying drawings. It includes a geocell body 3 having a first wide strip ring 31, a second wide strip ring 32, a base 33, a center rod 34 and a cover seat 35, a first geotextile 1 and a geomembrane 2, and one of the side surfaces of the geomembrane 2 is configured to be bonded to the inner side surface of the geocell body 3, and the other side surface of the geomembrane 2 is configured to be bonded to the inner side surface of the first geotextile 1.
[0095] In this embodiment, the first geotextile 1 is provided as a polyester nonwoven fabric and the geomembrane 2 is provided as a polyethylene geomembrane.
[0096] The technical purpose is to prepare a three-layer composite geocell device.
[0097] A geocell device based on warp-knitted grid bars. Figure 5 This is the third embodiment of the first embodiment of the present invention, which is specifically described in conjunction with the accompanying drawings. It includes a geocell body 3 having a first wide strip ring 31, a second wide strip ring 32, a base 33, a center rod 34 and a cover seat 35, a first geotextile 1, a geomembrane 2 and a second geotextile 4, and one of the side surfaces of the geomembrane 2 is configured to be bonded to one of the side surfaces of the geocell body 3, another side surface of the geomembrane 2 is configured to be bonded to the inner side surface of the first geotextile 1, and another side surface of the geocell body 3 is configured to be bonded to the inner side surface of the second geotextile 4.
[0098] In this embodiment, the first geotextile 1 and the second geotextile 4 are respectively provided as polyester non-woven fabrics and the geomembrane 2 is provided as a polyethylene geomembrane.
[0099] The technical purpose is to prepare a four-layer composite geocell device.
[0100] A geocell device manufacturing method based on warp knitted grid bars and hot melt device, Figure 6 This is one of the first embodiments of the present invention. This embodiment is specifically described in conjunction with the accompanying drawings. It includes a heating plate 5, a heating rod 6, a support 7, a central axis 8, a cylinder shell 9, an elastic seat 91, a sliding seat 92 and a telescopic cylinder 93. The central axis 8 and the sliding seat 92 are respectively arranged on the support 7, the telescopic cylinder 93 is arranged between the central axis 8 and the support 7, and the cylinder shell 9 is arranged between the sliding seat 92 and the central axis 8. The heating plate 5 is arranged on the central axis 8 and the heating rod 6 is arranged on the sliding seat 92, and the elastic seat 91 is arranged between the heating rod 6 and the support 7.
[0101] In this embodiment, the heating plate 5 is configured as an electric heating block having a convex and concave groove shape on the lower end surface, and the upper end surface of the heating plate 5 is configured to be connected to the central axis 8 .
[0102] A supporting connection point for the central axis 8 is formed by the heating disk 5 , and the connection with the central axis 8 is realized by the heating disk 5 . The technical purpose of the heating disk 5 is to be used as a component for heating the cover seat 35 .
[0103] In this embodiment, the heating rod 6 is configured as an electric heating rod-shaped body with convex and concave grooves on the peripheral side surface, and the upper end surface of the heating rod 6 is configured to be connected to the sliding seat 92, and the outer peripheral side surface of the heating rod 6 is configured to be contact-connected with the elastic seat 91.
[0104] Through the heating rod 6, a support connection point for the elastic seat 91 and the sliding seat 92 is formed. The connection with the elastic seat 91 and the connection with the sliding seat 92 are realized by the heating rod 6. Its technical purpose is: to be used as a component for heating the base 33 on the heating tank body I 30 and heating the cover seat 35 on the heating tank body II 39.
[0105] In this embodiment, the support 7 is provided to include a disc portion 71, a frame portion 72 and a rod portion 73, and a receiving hole body II 74 is provided in the middle of the disc portion 71. A receiving groove body III 75 is provided at the edge of the disc portion 71, and the inner side of the upper end face edge of the disc portion 71 is provided to be connected to the vertical portion of the frame portion 72. The outer end face of the horizontal portion of the frame portion 72 is provided to be connected to the end of the rod portion 73, and the peripheral side surface of the frame portion 72 is provided to be connected to the elastic seat 91. The inner end face of the horizontal portion of the frame portion 72 is provided to be connected to the telescopic cylinder 93. The receiving hole body II 74 is provided to be connected to the central shaft 8, and the receiving groove body III 75 is provided to be connected to the sliding seat 92.
[0106] Through the support 7, a support connection point for the central shaft 8, the elastic seat 91, the sliding seat 92 and the telescopic cylinder 93 is formed. The connection with the central shaft 8 is realized by the receiving hole body II 74, the connection with the elastic seat 91 is realized by the disc portion 71, the connection with the sliding seat 92 is realized by the receiving groove body III 75, the connection with the telescopic cylinder 93 is realized by the frame portion 72, and the connection with the operator's hand for gripping treatment is realized by the rod portion 73. Its technical purpose is: to be used as a support carrier for the central shaft 8, the elastic seat 91, the sliding seat 92 and the telescopic cylinder 93.
[0107] In this embodiment, the disc portion 71 is provided as a circular block, the frame portion 72 is provided as a C-shaped strip, the rod portion 73 is provided as a C-shaped rod, the receiving hole body II 74 is provided as a hole, the receiving groove body III 75 is provided as a long hole, and the receiving groove body III 75 is provided to be arranged at intervals along the peripheral contour line of the disc portion 71.
[0108] Its technical purpose is: to realize hole body support for the central shaft 8 and the sliding seat 92, block support for the elastic seat 91, and hoisting support for the telescopic cylinder 93.
[0109] In this embodiment, the central shaft 8 is provided to include a platform portion 81 and a shaft portion 82, and the middle of the upper end face of the platform portion 81 is provided to be connected to the lower end face of the shaft portion 82. The lower end face of the platform portion 81 is provided to be connected to the heating disc 5, and the peripheral side surface of the platform portion 81 is provided to be in contact connection with the cylindrical shell 9. The shaft portion 82 is provided to be connected to the support 7 in a penetrating manner, and the upper end face of the shaft portion 82 is provided to be connected to the telescopic cylinder 93.
[0110] Through the central axis 8, supporting connection points for the heating plate 5, the support 7, the cylinder shell 9 and the telescopic cylinder 93 are formed. The platform portion 81 realizes connection with the heating plate 5 and the cylinder shell 9. The shaft portion 82 realizes connection with the support 7 and the telescopic cylinder 93. The technical purpose is to serve as a supporting carrier for the heating plate 5.
[0111] In the present embodiment, the table portion 81 is provided as a tapered circular seat-shaped body and the shaft portion 82 is provided as a rod-shaped body.
[0112] The technical purpose is to realize the hoisting support of the heating plate 5.
[0113] In this embodiment, the telescopic cylinder 93 is configured as an electric telescopic cylinder and the housing of the telescopic cylinder 93 is configured to be connected to the support 7 , and the telescopic end of the telescopic cylinder 93 is configured to be connected to the central axis 8 .
[0114] A supporting connection point between the support 7 and the central axis 8 is formed by the telescopic cylinder 93. The telescopic cylinder 93 realizes the connection with the support 7 and the central axis 8. Its technical purpose is to serve as a component for driving the central axis 8 to move vertically in the support 7.
[0115] In this embodiment, the sliding seat 92 is configured as an I-shaped block and the middle vertical portion of the sliding seat 92 is configured to be connected to the support 7 in a through-type manner, the inner end surfaces of the upper and lower flange bodies of the sliding seat 92 are configured to be connected to the support 7 in a contact manner and the peripheral side surfaces of the upper flange body of the sliding seat 92 are configured to be connected to the cylinder shell 9, and the lower end surface of the upper flange body of the sliding seat 92 is configured to be connected to the heating rod 6.
[0116] Through the sliding seat 92, a supporting connection point for the heating rod 6, the support 7 and the cylinder shell 9 is formed. The sliding seat 92 realizes the connection with the heating rod 6, the connection with the support 7, and the connection with the cylinder shell 9. Its technical purpose is to serve as a supporting carrier for the heating rod 6.
[0117] In this embodiment, the cylindrical shell 9 is configured as a disc-shaped body having a tapered hole, and the tapered hole of the cylindrical shell 9 is configured to be connected to the central shaft 8 , and the peripheral side surface of the cylindrical shell 9 is configured to be connected to the sliding seat 92 .
[0118] A supporting connection point for the center shaft 8 and the sliding seat 92 is formed through the cylindrical shell 9. The cylindrical shell 9 realizes the connection with the center shaft 8 and the sliding seat 92. Its technical purpose is to serve as one of the components for driving the sliding seat 92 to move laterally in the support 7.
[0119] In this embodiment, the elastic seat 91 is configured to include a strip portion 911 and a plate portion 912, and the lower end face of the strip portion 911 is configured to be connected to the middle of the upper end face of the plate portion 912, the upper end head of the strip portion 911 is configured to be connected to the support 7, and the inner side surface of the plate portion 912 is configured to be contact-connected to the heating rod 6.
[0120] A supporting connection point between the heating rod 6 and the support 7 is formed through the elastic seat 91. The elastic seat 91 realizes the connection with the heating rod 6 and the support 7. Its technical purpose is to serve as the second component for driving the sliding seat 92 to move horizontally in the support 7.
[0121] In this embodiment, the strip portion 911 is configured as an L-shaped spring sheet body and the plate portion 912 is configured as a C-shaped sheet body.
[0122] The technical purpose is to realize elastic energy storage to drive the sliding seat 92 to move horizontally in the support 7.
[0123] In this embodiment, the heating plate 5 and the heating rod 6 are arranged to be distributed in a manner of vertical movement and expansion linkage movement with the support 7, the central axis 8, the cylinder shell 9, the elastic seat 91, the sliding seat 92 and the telescopic cylinder 93. A heating rod 6, an elastic seat 91 and a sliding seat 92 are arranged to form a group of vertical heating components. Multiple groups of vertical heating components are arranged between the cylinder shell 9 and the support 7. The strip portion 911 is arranged to be connected to the plate portion 71, and the shaft portion 82 is arranged to be connected to the accommodating hole body II 74.
[0124] The present invention is further described below in conjunction with examples. The following examples are intended to illustrate the present invention rather than to further limit the present invention.
[0125] A method for making a geocell device based on warp knitted grid bars, one of the first embodiments of the present invention, comprises the following steps: butting the ends of the warp knitted grid bars to obtain a warp knitted grid ring, thereby obtaining a first wide strip ring 31 and a second wide strip ring 32, placing a base 33 on the foundation of the production site, placing the first wide strip ring 31 in two of the channels of the receiving tank body I 36, placing the second wide strip ring 32 in the other two of the channels of the receiving tank body I 36, placing a cover seat 35 on the base 33, moving the cover seat 35 downward, installing a center rod 34 in the receiving hole body I 38, positioning the first wide strip ring 31 in two of the channels of the receiving tank body II 37, positioning the second wide strip ring 32 in the other two of the channels of the receiving tank body II 37, aligning the heating tank body II 39 with the heating tank body I 30, The power interfaces of the heating plate 5, the heating rod 6 and the telescopic cylinder 93 are connected to the battery on the operator through cables, so that the heating plate 5, the heating rod 6 and the telescopic cylinder 93 are in working state. The operator holds the rod 73, puts the heating plate 5 on the cover seat 35, puts the heating rod 6 on the heating tank body II 39 and the heating tank body I 30, and puts the telescopic cylinder 93 in an extended state, so that the heating plate 5 acts on the cover seat 35, and the shaft 82 is in the receiving hole body II 74. The platform 81 moves downward, and is in a low position, so that the small end of the platform 81 contacts the inner wall of the tapered hole of the cylinder shell 9. Under the elastic energy storage of the strip 911, the sliding seat 92 moves inward in the receiving groove body III 75, so that the heating rod 6 is in a closed state, so that the heating rod 6 acts on the heating groove body II 39 and the heating groove body I 30, and the heating plate 5 heats the end surface of the cover seat 35 and the center rod 34, and the heating rod 6 heats the side surface of the base 33, the center rod 34 and the cover seat 35. The base 33, the center rod 34 and the cover seat 35 are heated to be in a hot-melt state, so that the first wide strip ring 31 and the second wide strip ring 32 are respectively connected to the inner wall of the receiving groove body I 36 and the inner wall of the receiving groove body II 37 by hot-melt connection, the inner end surface of the base 33 and the inner end surface of the cover seat 35 are connected by hot-melt connection, and the peripheral side surface of the center rod 34 and the hole wall of the receiving hole body I 38 are connected by hot-melt connection. When the hot-melt connection is completed, the telescopic cylinder 93 is in a retracted state, and the shaft portion 82 is in the receiving groove. The nanoporous body II 74 moves upward, the platform 81 is in a high position, the heating plate 5 is separated from the cover seat 35, so that the large end of the platform 81 contacts the inner wall of the tapered hole of the shell 9, and the sliding seat 92 moves outward in the accommodating groove body III 75, overcoming the elastic energy storage of the strip portion 911, so that the heating rod 6 is in an expanded state, and the heating rod 6 is separated from the base 33 and the cover seat 35, thereby connecting the first wide strip ring 31 and the second wide strip ring 32 to each other in an X shape to obtain the geocell body 3.
[0126] In this embodiment, the first wide strip loop 31 and the second wide strip loop 32 are set as warp knitted grid bars, and the warp knitted grid bar fibers of the first wide strip loop 31 and the warp knitted grid bar fibers of the second wide strip loop 32 are respectively set as glass fiber yarn, polyester fiber yarn, basalt fiber yarn, carbon fiber yarn, aramid fiber yarn or a mixture thereof.
[0127] A method for manufacturing a geocell device based on warp-knitted grid bars, the second embodiment of the first embodiment of the present invention, comprises the following steps: laying a first geotextile 1 on the foundation of a manufacturing site, spraying an adhesive on the first geotextile 1, laying a geomembrane 2 on the first geotextile 1 having the adhesive, spraying an adhesive on the geomembrane 2, laying a geocell body 3 on the geomembrane 2 having the adhesive to obtain a three-layer composite geocell device, spraying an adhesive on the geocell body 3, laying a second geotextile 4 on the geocell body 3 having the adhesive to obtain a four-layer composite geocell device.
[0128] When verifying the present invention, the inventors abandoned the existing technical features of using high-density polyethylene HDPE, polypropylene PP, polyester PET and other polymer materials to make wide bands, and first proposed the technical feature of using warp knitted grid bars as wide strips of geocells, and obtained the first unexpected technical effect: the warp knitted grid bars are used as wide strips, which improves the bonding strength with the foundation soil and improves the stability of the construction foundation, and the second unexpected technical effect is achieved: the warp knitted grid ring is used as a wide strip, which optimizes the production procedure of the geocell and improves the production accuracy of the geocell. The third unexpected technical effect is achieved: the base 33 and the cover seat 35 support the hot melt of the X-shaped groove of the first wide strip ring 31 and the second wide strip ring 32, which increases the contact area with the first wide strip ring 31 and the second wide strip ring 32, and improves the hot melt connection strength of the first wide strip ring 31 and the second wide strip ring 32. The fourth unexpected technical effect is achieved: the base 33 and the cover seat 35 are connected by the center rod 34, which improves the hot melt connection strength of the base 33 and the cover seat 35, provides an installation reference for the first wide strip ring 31 and the second wide strip ring 32 in the base 33, and improves the The installation accuracy of the first wide strip ring 31 and the second wide strip ring 32 in the base 33 is improved, and the fifth unexpected technical effect is obtained: the first wide strip ring 31 and the second wide strip ring 32 are connected by the base 33, the center rod 34 and the cover seat 35, which expands the important technical feature of the geocell that uses the hot melting point of the base 33, the center rod 34 and the cover seat 35 to act on the foundation, and improves the bonding effect on the foundation soil, and the sixth unexpected technical effect is obtained: the base 33, the center rod 34 and the cover seat 35 are heated by the heating plate 5 and the heating rod 6, which improves the connection between the first wide strip ring 31 and the second wide strip ring 32. The flattening performance of the hot melt connection body at the X-shaped intersection of the two wide strips 32 has achieved the seventh unexpected technical effect: the heating plate 5 and the heating rod 6 are driven by the support 7, the central axis 8, the cylinder shell 9, the elastic seat 91, the sliding seat 92 and the telescopic cylinder 93 to perform a composite movement, thereby improving the working efficiency of the hot melt connection, and achieving the eighth unexpected technical effect: the heating rod 6 is driven to move by the central axis 8, the cylinder shell 9, the elastic seat 91 and the sliding seat 92, so that the heating rod 6 is in an overall horizontal reciprocating motion, thereby increasing the contact area between the heating rod 6 and the base 33 and the cover seat 35.
[0129] The second embodiment of the present invention integrates the technical features into the wide strip circle group in a manner that the warp-knitted grid strips are used as the wide strips of the geocell.
[0130] In this embodiment, the wide stripe loop group is configured to include a first wide stripe loop 31 and a second wide stripe loop 32 .
[0131] In this embodiment, a first accessory device is further included and is arranged in the wide strip loop group. The first accessory device is arranged to include a base 33 and a cover seat 35 .
[0132] In this embodiment, a second accessory device is further included and is arranged in the first accessory device. The second accessory device is arranged as a center rod 34 .
[0133] The second embodiment of the present invention is based on the first embodiment. In the second embodiment of the present invention, the heating plate 5 and the heating rod 6 are connected to each other by wrapping and hot-melting the wide strip coil group at the X-shaped intersection.
[0134] In this embodiment, a first accessory device is also included and is arranged on the heating plate 5 and the heating rod 6. The first accessory device is arranged to include a support 7, a center axis 8, a cylinder shell 9, an elastic seat 91, a sliding seat 92 and a telescopic cylinder 93.
[0135] The second embodiment of the present invention is based on the first embodiment. The second embodiment of the present invention comprises the following steps: the wide strip circle group is connected in an X-shape at the intersection to obtain a geocell device, and the warp-knitted grid strips are used as the wide strips of the geocell.
[0136] The second embodiment of the present invention is based on the first embodiment.
[0137] The present invention has the following characteristics: 1. Due to the design of the wide strip ring group, an X-shaped connection is achieved at the intersection and connection part to obtain a geocell device, and the warp-knitted grid strips are used as the wide strips of the geocell, which solves the technical problem of using high-density polyethylene HDPE, polypropylene PP, polyester PET and other polymer materials to make wide strips, thereby improving the use effect of the geocell.
[0138] 2. Due to the design of the first wide stripe loop 31 and the second wide stripe loop 32, a wide stripe loop group consisting of two wide stripe loops is realized.
[0139] 3. Due to the design of the base 33 and the cover 35, the first wide strip ring 31 and the second wide strip ring 32 are supported in an X-shaped groove.
[0140] 4. Due to the design of the central rod 34, the cover seat 35 and the base 33 are connected through the rod body.
[0141] 5. Due to the design of the heating plate 5 and the heating rod 6, the base 33, the center rod 34 and the cover seat 35 are heated in all directions through the heating plate 5 and the heating rod 6, and the wide strip ring group is wrapped and hot-melt connected at the X-shaped intersection and connection part, which solves the technical problem of wide strips made of high molecular materials such as high-density polyethylene HDPE, polypropylene PP and polyester PET, thereby improving the use effect of the geocell.
[0142] 6. Due to the design of the support 7, the central axis 8, the cylinder shell 9, the elastic seat 91, the sliding seat 92 and the telescopic cylinder 93, the heating plate 5 and the heating rod 6 are driven by a linked composite motion.
[0143] 7. Since the design limits the numerical range of the structural shape, the numerical range is the technical feature in the technical solution of the present invention, rather than a technical feature calculated by a formula or obtained through a limited number of tests. Tests have shown that the technical feature of this numerical range has achieved good technical effects.
[0144] 8. Due to the design of the technical features of the present invention, the effects of the individual and combined technical features have been shown through experiments to have various performance indicators of the present invention that are at least 1.7 times the existing performance indicators, and have been evaluated to have good market value.
[0145] There are other technical features that are the same or similar to the wide strip ring group composed of warp knitted grid bars as geocells, which are all embodiments of the present invention, and the technical features of the above-mentioned embodiments can be combined arbitrarily. In order to meet the requirements of the Patent Law, Patent Implementing Rules and Examination Guidelines, all possible combinations of the technical features in the above-mentioned embodiments will no longer be described.
[0146] The above-mentioned embodiment is only one implementation form of the geocell device and manufacturing method based on warp knitted grid bars and the hot melt device provided by the present invention. Other variations of the scheme provided by the present invention, adding or reducing the features or steps therein, or applying the present invention to other technical fields close to the present invention, all fall within the scope of protection of the present invention.
Claims
1. A geocell device based on warp knitted grid bars, characterized by: The utility model comprises a wide stripe circle group with warp-knitted grid bars, and the wide stripe circle group is connected in an X shape at the intersection and connection parts.
2. The geocell device based on warp knitted grid bars according to claim 1 is characterized in that: The technical features are integrated into the wide strip circle group in such a way that the warp-knitted grid strips are used as the wide strips of the geocell.
3. The geocell device based on warp knitted grid bars according to claim 1 is characterized in that: The wide stripe circle group is configured to include a first wide stripe circle (31) and a second wide stripe circle (32). Or, it further comprises a first accessory device and the first accessory device is arranged in the wide strip loop group, and the first accessory device is arranged to comprise a base (33) and a cover seat (35), Or, a second accessory device is further included and the second accessory device is arranged in the first accessory device, and the second accessory device is arranged as a central rod (34).
4. The geocell device based on warp knitted grid bars according to claim 1 is characterized in that: A first wide stripe ring (31), a second wide stripe ring (32) and a center rod (34) are respectively arranged between the base (33) and the cover base (35).
5. The geocell device based on warp knitted grid bars according to claim 1 is characterized in that: The first wide stripe ring (31) and the second wide stripe ring (32) are respectively arranged as warp-knitted grid annular bodies, and a lower section of the first wide stripe ring (31) and a lower section of the second wide stripe ring (32) are respectively arranged to be embeddedly connected to the base (33), and an upper section of the first wide stripe ring (31) and an upper section of the second wide stripe ring (32) are respectively arranged to be embeddedly connected to the cover seat (35). Or, the warp knitted grid fibers of the first wide stripe loop (31) and the warp knitted grid fibers of the second wide stripe loop (32) are respectively set to glass fiber yarn, polyester fiber yarn, basalt fiber yarn, carbon fiber yarn, aramid fiber yarn or a mixture thereof, Or, a receiving groove body I (36) is arranged on the inner end surface of the base (33), a heating groove body I (30) is arranged on the peripheral side surface of the base (33), and the middle of the inner end surface of the base (33) is arranged to be connected to the center rod (34), the inner end surface of the base (33) is arranged to be hot-melt connected to the cover seat (35), and two channels of the receiving groove body I (36) are arranged to be connected to the first wide strip ring (31), and the other two channels of the receiving groove body I (36) are arranged to be connected to the second wide strip ring (32), Alternatively, the base (33) is configured as a hot-melt plastic disc, the heating tank body I (30) is configured as a C-shaped tank body, and the receiving tank body I (36) is configured as an X-shaped tank body. Or, the center rod (34) is configured as a hot-melt plastic rod-shaped body and the inner end surface of the center rod (34) is configured to be connected to the base (33), the outer end of the center rod (34) is configured to be connected to the cover seat (35) in a through-type manner and the peripheral side surface of the center rod (34) is configured to be connected to the cover seat (35) in a hot-melt manner, Or, a receiving groove body II (37) is arranged on the inner end surface of the cover seat (35), a heating groove body II (39) is arranged on the peripheral side surface of the cover seat (35), and a receiving hole body I (38) is arranged in the middle of the cover seat (35), the inner end surface of the cover seat (35) is arranged to be hot-melt connected to the base (33), and two channels of the receiving groove body II (37) are arranged to be connected to the first wide strip ring (31), the other two channels of the receiving groove body II (37) are arranged to be connected to the second wide strip ring (32), and the receiving hole body I (38) is arranged to be connected to the center rod (34), and the hole wall of the receiving hole body I (38) is arranged to be hot-melt connected to the center rod (34), Or, the cover seat (35) is configured as a hot-melt plastic disc-shaped body and the heating groove body II (39) is configured as a C-shaped groove-shaped body, the receiving groove body II (37) is configured as an X-shaped groove-shaped body and the receiving hole body I (38) is configured as a hole-shaped body, Or, convex and concave grooves are respectively provided on the peripheral side surface of the base (33), the peripheral side surface of the cover seat (35) and the upper end surface of the cover seat (35), Or, the first wide stripe ring (31) and the second wide stripe ring (32) are arranged to be distributed in a manner that the base (33) and the cover seat (35) are connected in the middle of the hot melt slot body carrier, and the first wide stripe ring (31), the second wide stripe ring (32), the base (33) and the cover seat (35) are arranged to be distributed in a manner that the hot melt rod body is connected in the middle, Alternatively, a base (33), a center rod (34) and a cover seat (35) are arranged to form a group of hot melt trough body carrier components, at least two groups of hot melt trough body carrier components are respectively arranged on the first wide strip ring (31) and the second wide strip ring (32), the accommodating trough body II (37) is arranged to be distributed corresponding to the accommodating trough body I (36), and the heating trough body II (39) is arranged to be distributed corresponding to the heating trough body I (30).
6. The geocell device based on warp knitted grid bars according to claim 4 is characterized in that: The invention comprises a geocell body (3) having a first wide strip ring (31), a second wide strip ring (32), a base (33), a central rod (34) and a cover seat (35), a first geotextile (1) and a geomembrane (2), wherein one side surface of the geomembrane (2) is arranged to be bonded to the inner side surface of the geocell body (3), and another side surface of the geomembrane (2) is arranged to be bonded to the inner side surface of the first geotextile (1). Alternatively, the first geotextile (1) is provided as a polyester nonwoven fabric and the geomembrane (2) is provided as a polyethylene geomembrane.
7. The geocell device based on warp knitted grid bars according to claim 4 is characterized in that: The invention comprises a geocell body (3) having a first wide strip ring (31), a second wide strip ring (32), a base (33), a central rod (34) and a cover seat (35), a first geotextile (1), a geomembrane (2) and a second geotextile (4), wherein one side surface of the geomembrane (2) is arranged to be bonded to one side surface of the geocell body (3), another side surface of the geomembrane (2) is arranged to be bonded to the inner side surface of the first geotextile (1), and another side surface of the geocell body (3) is arranged to be bonded to the inner side surface of the second geotextile (4). Or, the first geotextile (1) and the second geotextile (4) are respectively arranged as polyester non-woven fabrics, and the geomembrane (2) is arranged as a polyethylene geomembrane.
8. A hot-melt device for manufacturing a geocell device based on warp-knitted grid bars, comprising a heating plate (5) for end face heating and a heating rod (6) for side face heating.
9. The hot melt device for manufacturing the geocell device based on warp knitted grid bars according to claim 8 is characterized by: Connect the heating plate (5) and the heating rod (6) to each other in a manner of wrapping and hot-melt connecting the wide strip coil groups at the X-shaped intersection connection part. Or, it further comprises a first accessory device, and the first accessory device is arranged on the heating plate (5) and the heating rod (6). The first accessory device is arranged to include a support (7), a central shaft (8), a cylinder shell (9), an elastic seat (91), a sliding seat (92) and a telescopic cylinder (93). Or, a central shaft (8) and a sliding seat (92) are respectively arranged on the support (7). A telescopic cylinder (93) is arranged between the central shaft (8) and the support (7), a cylinder shell (9) is arranged between the sliding seat (92) and the central shaft (8), a heating plate (5) is arranged on the central shaft (8), a heating rod (6) is arranged on the sliding seat (92), and an elastic seat (91) is arranged between the heating rod (6) and the support (7). Or, the heating plate (5) is arranged as an electric heating block body with a convex and concave groove body on the lower end face, and the upper end face of the heating plate (5) is arranged to be connected to the central shaft (8). Or, the heating rod (6) is arranged as an electric heating rod-shaped body with a convex and concave groove body on the peripheral side face, and the upper end face of the heating rod (6) is arranged to be connected to the sliding seat (92). The outer peripheral side face of the heating rod (6) is arranged to be in contact connection with the elastic seat (91). Or, the support (7) is arranged to include a disc part (71), a frame part (72) and a rod part (73). An accommodating hole body II (74) is arranged in the middle of the disc part (71). An accommodating groove body III (75) is arranged at the edge of the disc part (71). The inner side of the upper end face edge of the disc part (71) is arranged to be connected to the vertical part of the frame part (72). The outer end face of the horizontal part of the frame part (72) is arranged to be connected to the end of the rod part (73). The peripheral side face of the frame part (72) is arranged to be connected to the elastic seat (91). The inner end face of the horizontal part of the frame part (72) is arranged to be connected to the telescopic cylinder (93). The accommodating hole body II (74) is arranged to be connected to the central shaft (8), and the accommodating groove body III (75) is arranged to be connected to the sliding seat (92). Or, the disc part (71) is arranged as a circular block body, the frame part (72) is arranged as a C-shaped strip body, the rod part (73) is arranged as a C-shaped rod body, the accommodating hole body II (74) is arranged as a hole body, the accommodating groove body III (75) is arranged as a long hole body, and the accommodating groove body III (75) is arranged to be distributed at intervals along the peripheral contour line of the disc part (71). Alternatively, the central axis (8) is configured to include a platform (81) and a shaft (82), and the middle of the upper end surface of the platform (81) is configured to be connected to the lower end surface of the shaft (82), the lower end surface of the platform (81) is configured to be connected to the heating plate (5), and the peripheral side surface of the platform (81) is configured to be contact-connected to the cylinder shell (9), the shaft (82) is configured to be connected to the support (7) in a through-connection manner, and the upper end surface of the shaft (82) is configured to be connected to the telescopic cylinder (93), Or, the table portion (81) is configured as a conical circular seat-shaped body and the shaft portion (82) is configured as a rod-shaped body, Or, the telescopic cylinder (93) is configured as an electric telescopic cylinder and the housing of the telescopic cylinder (93) is configured to be connected to the support (7), and the telescopic end of the telescopic cylinder (93) is configured to be connected to the central axis (8), Alternatively, the sliding seat (92) is configured as an I-shaped block and the middle vertical portion of the sliding seat (92) is configured to be connected to the support (7) in a through-type manner, the inner end surfaces of the upper and lower flange bodies of the sliding seat (92) are configured to be connected to the support (7) in a contacting manner, and the peripheral side surface of the upper flange body of the sliding seat (92) is configured to be connected to the cylinder shell (9), and the lower end surface of the upper flange body of the sliding seat (92) is configured to be connected to the heating rod (6), Or, the cylindrical shell (9) is configured as a disc-shaped body having a conical hole, and the conical hole of the cylindrical shell (9) is configured to be connected to the central shaft (8), and the peripheral side surface of the cylindrical shell (9) is configured to be connected to the sliding seat (92), Alternatively, the elastic seat (91) is configured to include a strip portion (911) and a plate portion (912), and the lower end surface of the strip portion (911) is configured to be connected to the middle of the upper end surface of the plate portion (912), the upper end of the strip portion (911) is configured to be connected to the support (7), and the inner side surface of the plate portion (912) is configured to be connected to the heating rod (6) in a contact manner, Or, the strip portion (911) is configured as an L-shaped spring sheet and the plate portion (912) is configured as a C-shaped sheet, Alternatively, the heating plate (5) and the heating rod (6) are arranged to be distributed in a manner of vertical displacement and expansion linkage movement with the support (7), the central shaft (8), the cylindrical shell (9), the elastic seat (91), the sliding seat (92) and the telescopic cylinder (93), Alternatively, a heating rod (6), an elastic seat (91) and a sliding seat (92) are arranged to form a group of vertical heating components, multiple groups of vertical heating components are arranged between the cylinder shell (9) and the support (7), the strip portion (911) is arranged to be connected to the disk portion (71), and the shaft portion (82) is arranged to be connected to the receiving hole body II (74).
10. A method for manufacturing a geocell device based on warp knitted grid bars, characterized in that the steps are: The wide strip ring group realizes an X-shaped connection at the intersection and connection part to obtain a geocell device, and the warp-knitted grid strips are used as the wide strips of the geocell. Or, the steps are: butt joint the ends of the warp knitted grille bars to obtain a warp knitted grille ring, thereby obtaining a first wide stripe ring (31) and a second wide stripe ring (32), placing the base (33) on the foundation of the production site, placing the first wide stripe ring (31) in two of the channels of the receiving tank body I (36), placing the second wide stripe ring (32) in the other two of the channels of the receiving tank body I (36), placing the cover seat (35) on the base (33), moving the cover seat (35) downward, installing the center rod (34) in the receiving hole body I (38), positioning the first wide stripe ring (31) in two of the channels of the receiving tank body II (37), positioning the second wide stripe ring (32) in the other two of the channels of the receiving tank body II (37), and positioning the cover seat (35) on the base (33). The heating tank body II (39) is aligned with the heating tank body I (30), and the power interfaces of the heating plate (5), the heating rod (6) and the telescopic cylinder (93) are connected to the battery located on the operator through cables, so that the heating plate (5), the heating rod (6) and the telescopic cylinder (93) are in working state. The operator holds the rod (73) with his hand, puts the heating plate (5) on the cover seat (35), puts the heating rod (6) on the heating tank body II (39) and the heating tank body I (30), and puts the telescopic cylinder (93) in an extended state, so that the heating plate (5) acts on the cover seat (35), the shaft (82) moves downward in the receiving hole body II (74), the platform (81) is in a low position, and the small end of the platform (81) is aligned with the cylinder shell ( 9), the sliding seat (92) is in contact with the inner wall of the tapered hole of the receiving groove body III (75), and under the elastic energy storage effect of the strip portion (911), the sliding seat (92) moves inward in the receiving groove body III (75), so that the heating rod (6) is in a closed state, and the heating rod (6) acts on the heating groove body II (39) and the heating groove body I (30), and the heating plate (5) heats the end surface of the cover seat (35) and the center rod (34), and the heating rod (6) heats the side surface of the base (33), the center rod (34) and the cover seat (35), so that the base (33), the center rod (34) and the cover seat (35) are in a hot-melt state, so that the first wide strip ring (31) and the second wide strip ring (32) are respectively hot-melt-connected with the inner wall of the receiving groove body I (36) and the inner wall of the receiving groove body II (37). The inner end surface of the base (33) and the inner end surface of the cover seat (35) are connected by heat melting, and the peripheral side surface of the center rod (34) is connected by heat melting with the hole wall of the receiving hole body I (38). When the heat melting connection is completed, the telescopic cylinder (93) is in a contracted state, the shaft portion (82) moves upward in the receiving hole body II (74), the table portion (81) is in a high position, the heating plate (5) is separated from the cover seat (35), the large end of the table portion (81) contacts the inner wall of the tapered hole of the cylinder shell (9), and the sliding seat (92) moves outward in the receiving groove body III (75), overcoming the elastic energy storage of the strip portion (911), so that the heating rod (6) is in an expanded state, and the heating rod (6) is separated from the base (33) and the cover seat (35).Thus, the first wide strip ring (31) and the second wide strip ring (32) are connected to each other in an X shape to obtain a geocell body (3). Or, the first wide stripe loop (31) and the second wide stripe loop (32) are configured as warp knitted grid strips, and the warp knitted grid strip fibers of the first wide stripe loop (31) and the warp knitted grid strip fibers of the second wide stripe loop (32) are configured as glass fiber yarn, polyester fiber yarn, basalt fiber yarn, carbon fiber yarn, aramid fiber yarn or a mixture thereof, respectively. Alternatively, the steps are: laying a first geotextile (1) on the foundation of a production site, spraying an adhesive on the first geotextile (1), laying a geomembrane (2) on the first geotextile (1) having an adhesive, spraying an adhesive on the geomembrane (2), laying a geocell body (3) on the geomembrane (2) having an adhesive to obtain a three-layer composite geocell device, spraying an adhesive on the geocell body (3), laying a second geotextile (4) on the geocell body (3) having an adhesive to obtain a four-layer composite geocell device.