Strip mine drilling rock debris collecting and shaping device
By designing the open-pit mine drilling cuttings collection and shaping device, the problems of low efficiency and susceptibility to strong winds are solved, and efficient and safe rock cuttings collection and shaping are achieved, reducing mining costs.
Patent Information
- Application Number
- CN202510199538.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-05-13
- Estimated Expiration
- 2045-02-24
AI Technical Summary
In the drilling operation of open-pit mines, the free scattering of rock chips leads to low manual collection efficiency, high labor intensity, and is easily affected by strong winds, increasing mining costs.
A collection and shaping device for drilling on open-pit mines is designed, including a collection device and a shaping device. The collection device realizes precise collection and compaction of rock chips through the positioning shaft, annular cover, spatial position adjustment mechanism, collection mechanism and extrusion mechanism. The shaping device strengthens the surface of the rock cuttings by spraying curing liquid to improve the stability and wind resistance of the rock cuttings pile.
The device greatly reduces labor demand, improves operating efficiency, reduces labor costs, and improves operating safety. At the same time, the surface of the rock cuttings is reinforced by spraying curing liquid, reducing the risk of environmental pollution and the fall of rock cuttings into the gun hole.
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Figure CN119982033A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of open-pit mine drilling cuttings, in particular to an open-pit mine drilling cuttings collection and shaping device. Background Art
[0002] At present, in the open-pit mine drilling operation, rock cuttings are often scattered freely around the blasthole, and these rock cuttings are usually used as blasthole filling materials. The traditional method relies on manual use of shovels to dig out the rock cuttings near the blasthole mouth, the main purpose of which is to prevent the rock cuttings from the blasthole mouth from falling into the blasthole, thereby avoiding reducing the hole depth.
[0003] However, the manual processing method has the following main defects: 1. High labor intensity and low efficiency. The work mainly relies on manual cleaning with a shovel, which is not only labor-intensive and inefficient, but also exposes the workers directly to a high-dust working environment, which is not conducive to the occupational health protection of workers; 2. It is easily affected by strong winds, which increases costs. In strong winds, rock cuttings are easily blown away by the wind, especially when the wind speed is high. Rock cuttings may be blown away directly, resulting in the loss of filling materials in the blasthole. At this time, the miner can only transport fine sand or clay to fill the blasthole, which increases mining costs. Summary of the invention
[0004] In view of the above-mentioned shortcomings of the prior art, the purpose of the present invention is to provide an open-pit mine drilling cuttings collection and shaping device to solve the problem of manual collection of cuttings in the current technology, high labor intensity, and the collected cuttings being easily blown away by strong winds.
[0005] To achieve the above-mentioned and other related purposes, the present invention provides an open-pit mine drilling cuttings collection and shaping device, characterized in that it comprises a collection device and a shaping device connected to the collection device; The collecting device comprises a positioning shaft, an annular cover, a spatial position adjustment mechanism, a collecting mechanism and a squeezing mechanism; One end of the positioning shaft is connected to the spatial position adjustment mechanism, and the other end is connected to the blast hole, and the spatial position adjustment mechanism is used to adjust the spatial position of the positioning shaft; An annular cover is fixedly connected to one end of the positioning shaft connected to the blasthole. The annular cover and the positioning shaft together form a chip chamber with a closed top and an open bottom. An extrusion mechanism connected to the positioning shaft is provided in the chip chamber. The extrusion mechanism is used to push the rock chips away from the blasthole so that the rock chips are compacted after contacting the inner circumference of the annular cover. The collecting mechanism is rotatably connected to the positioning shaft, and the collecting mechanism is used to push the distal end rock cuttings to gather toward the center of the blasthole; The shaping device comprises a mounting plate, a pressurizing component, a stirring component and a spraying component; The pressurizing assembly, the stirring assembly and the spraying assembly are fixedly mounted on the mounting plate; The pressurizing component is connected to the stirring component, which is connected to the spraying component. The stirring component is used to stir the solidifying liquid. The pressurizing component is used to apply pressure to the evenly stirred solidifying liquid so that the solidifying liquid is sprayed onto the surface of the rock cuttings. The spraying component is used to spray the solidifying liquid toward the target rock cuttings.
[0006] Optionally, the collecting mechanism comprises a second rotating frame, a fifth motor, a first gear, a second gear, a first collecting plate, a first connecting rod, a first rack, a second collecting plate, a second connecting rod, a second rack and a reciprocating drive assembly; The second rotating frame is rotatably mounted on the positioning shaft, the second rotating frame is fixedly connected to the first gear, the first gear is coaxial with the positioning shaft, the first gear is meshed with the second gear, the second gear is driven to rotate by a fifth motor, and the fifth motor is fixedly connected to the positioning shaft; The second collecting plate has the same structure as the first collecting plate and is centrally symmetrically arranged, the second connecting rod has the same structure as the first connecting rod and is centrally symmetrically arranged, and the second rack has the same structure as the first rack and is centrally symmetrically arranged; The first collecting plate is fixedly connected to one end of the first connecting rod, the other end of the first connecting rod is movably connected to the first rack, and the first rack is drivingly connected to the reciprocating drive assembly; The second collecting plate is fixedly connected to one end of the second connecting rod, the other end of the second connecting rod is movably connected to the second rack, and the second rack is drivingly connected to the same reciprocating drive assembly; The reciprocating drive assembly is connected to the second rotating frame and is used to drive the rack to reciprocate and extend. When the rack is retracted, the collecting plate is in contact with the ground; when the rack is extended, there is a gap between the collecting plate and the ground.
[0007] Optionally, the first collecting plate includes a curved plate and a baffle; One end of the arc plate is fixedly connected to the connecting rod, and the other end is in serrated contact with the ground. The center of the arc plate faces the central axis of the positioning shaft, and the baffle is connected to the side of the arc plate away from the axis of the positioning shaft.
[0008] Optionally, the reciprocating drive assembly includes a sixth motor, a third gear, a fourth gear and a fifth gear; The fourth gear is fixedly connected to the fifth gear and is coaxially arranged. The fourth gear and the fifth gear are rotatably mounted on the positioning shaft. The fourth gear is meshed with the third gear. The third gear is driven to rotate by a sixth motor. The sixth motor is fixedly mounted on the second rotating frame. The fifth gear is meshed and connected with the first rack and the second rack at the same time, the first rack is slidably connected with the second rotating frame, and the second rack is slidably connected with the second rotating frame; One end of the first rack is rotatably connected to the first connecting rod, and one end of the second rack is rotatably connected to the second connecting rod. The rotation point between the first rack and the first connecting rod and the rotation point between the second rack and the second connecting rod are respectively provided with an electromagnet, an adsorption member and a first spring; The electromagnets are fixedly connected to the corresponding racks respectively, and the adsorption members are fixedly connected to the corresponding connecting rods respectively; A plurality of the first springs are also provided at the rotation points of each rack and the corresponding connecting rod; When the electromagnet is powered off, the elastic force of the first spring causes the collecting plate to contact the ground; When the electromagnet is energized, the electromagnet attracts the adsorption member, overcoming the elastic force of the first spring so that there is a gap between the collecting plate and the ground.
[0009] Optionally, the squeezing mechanism includes a flexible bag, a second spring, a flexible plate and a rigid plate; The flexible bag wraps the outer circumference of the positioning shaft, and the positioning shaft is provided with a pipeline connected to the flexible bag, and the pipeline is used to introduce gas / liquid, one end of the pipeline is connected to the flexible bag, and the other end extends to the top of the positioning shaft and is connected to an external gas / liquid injection device; At least two detachable rigid plates are sleeved on the outer peripheral surface of the flexible bag, the rigid plates are slidably connected to the top of the annular cover, the rigid plates are provided with an annular through groove, the flexible plates are embedded in the annular through groove and slidably connected to the rigid plates, and two adjacent flexible plates are connected by a plurality of second springs; When the flexible bag is expanded by passing gas / liquid, it abuts against the rigid plate and slides away from the center, and the flexible plate fills the gap between two adjacent rigid plates; When the flexible bag is deflated with gas / liquid and contracts, the elastic force of the second spring contracts the flexible plate to make the rigid plate slide toward the center.
[0010] Optionally, a channel opening mechanism is further included, wherein the channel opening mechanism is connected to the positioning shaft, and the channel opening mechanism is used to form a channel for the rock cuttings in the peripheral area of the annular cover.
[0011] Optionally, the spray assembly includes a connecting seat, a third connecting rod, a fourth connecting rod, a connecting hose, a first spray plate, a second spray plate and a first hydraulic cylinder; The stirring assembly is connected to the first spray plate and the second spray plate through the connecting hose, and a switch valve is provided at one end of the connecting hose connected to the stirring assembly; The first spray plate and the second spray plate are arc-shaped, the liquid outlet of the first spray plate is arranged on the arc-shaped arch surface, the liquid outlet of the second spray plate is arranged on the arc-shaped concave surface, the first spray plate is connected to one end of the fourth connecting rod in a flippable manner, the other end of the fourth connecting rod is fixedly connected to the second spray plate, the second spray plate is fixedly connected to the connecting seat, the connecting seat is hinged to the third connecting rod, and the connecting seat is driven to rotate by the first hydraulic cylinder, and the third connecting rod is connected to the mounting plate; It also includes a second hydraulic cylinder, the first spray plate is hinged to one end of the fourth connecting rod, the other end of the fourth connecting rod is fixedly connected to the second spray plate, one end of the second hydraulic cylinder is hinged to the fourth connecting rod, and the other end of the second hydraulic cylinder is hinged to the first spray plate.
[0012] Optionally, the first spray plate includes a first spray piece, a second spray piece and a third spray piece, the first spray piece and the second spray piece are connected through a plurality of first telescopic tubes, and the second spray piece and the third spray piece are also connected through a plurality of first telescopic tubes; the second spray plate includes a fourth spray piece, a fifth spray piece and a sixth spray piece, the fourth spray piece and the fifth spray piece are connected through a plurality of second telescopic tubes, and the fifth spray piece and the sixth spray piece are also connected through a plurality of second telescopic tubes; The top ends of the first spraying piece, the second spraying piece and the third spraying piece are respectively hinged to one end of the corresponding fourth connecting rod, and the other end of each of the fourth connecting rods is respectively fixedly connected to the fourth spraying piece, the fifth spraying piece and the sixth spraying piece. The second hydraulic cylinder is correspondingly arranged to the fourth connecting rod, one end of which is hinged to the corresponding fourth connecting rod and the other end of which is hinged to the corresponding spraying piece. The second hydraulic cylinder is used to drive the first spraying piece, the second spraying piece and the third spraying piece to flip; Also includes a ninth motor, a first rotating page, and a second rotating page; The ninth motor is fixedly installed on the connecting seat, the output shaft of the ninth motor is fixedly connected with a worm, the sixth spray piece is fixedly connected with a first rotating page, the first rotating page is rotatably installed on the connecting seat, the first rotating page is fixedly provided with a turbine meshing with the worm, the first rotating page is connected to the second rotating page through a rope, the rope is in an "8" shape, the second rotating page is fixedly connected to the fourth spray piece, and the second rotating page is rotatably connected to the connecting seat.
[0013] Optionally, the stirring assembly includes a stirring box, a cross rotating column, a stirring blade, a first rotating sleeve rod, a second rotating sleeve rod, an eighth gear, a ninth gear, a first bevel gear, a second bevel gear, a third bevel gear, a fourth bevel gear, a first stirring rod, a second stirring rod, a sealing cover and an eighth power member; The top of the mixing box is open, and the middle top surface is fixedly connected to the end face gear; One end of the first rotating sleeve rod is fixedly connected to the eighth gear, and the other end is fixedly connected to the first bevel gear; one end of the second rotating sleeve rod is fixedly connected to the ninth gear, and the other end is fixedly connected to the second bevel gear; the first rotating sleeve rod, the eighth gear and the first bevel gear are symmetrically arranged with the second rotating sleeve rod, the ninth gear and the second bevel gear respectively, and the first rotating sleeve rod and the second rotating sleeve rod are sleeved on the horizontal axis of the cross rotating column; The eighth gear and the ninth gear are both meshed with the end gear of the mixing box, and the stirring blade is fixed to the bottom end of the vertical shaft of the cross rotating column; the top end of the cross rotating column is transmission-connected with an eighth power member, and the eighth power member is connected to the mixing box; The first stirring rod and the second stirring rod are rotatably mounted on the horizontal axis of the cross rotating column, the top ends of the first stirring rod and the second stirring rod are respectively fixedly connected to the third bevel gear and the fourth bevel gear, and the third bevel gear and the fourth bevel gear are respectively meshed and connected with the first bevel gear and the second bevel gear; The sealing cover is connected to the stirring box and is used to seal the stirring box. The stirring box is communicated with the pressurizing component.
[0014] Optionally, spiral protrusions are fixedly disposed on the outer circumferences of the first stirring rod and the second stirring rod, the radial dimensions of the spiral protrusions of the first stirring rod decrease from bottom to top, and the radial dimensions of the spiral protrusions of the second stirring rod increase from bottom to top.
[0015] As described above, the present invention has the following beneficial effects: 1. The present application can process the rock cuttings generated in the drilling operation of the open-pit mine, greatly reducing the demand for manual labor. It can improve the operation efficiency and significantly reduce the labor cost. In the present application, through the spatial position adjustment mechanism, the mechanical arm can accurately adjust the spatial position of the positioning axis, so as to ensure that the positioning axis can be accurately inserted into the blasthole, block it, and prevent the rock cuttings on the periphery of the blasthole from falling back into the blasthole, affecting the subsequent operation. In the present application, the design of the extrusion mechanism makes the rock cuttings compacted after contacting the inner peripheral surface of the annular cover, and the rock cuttings form a wall of a certain strength after compaction, which can reduce the inflow of rainwater or prevent the strong wind from blowing dust into the blasthole. In the present application, the collection mechanism can rotate and push the distal rock cuttings to gather toward the center of the blasthole, which helps to gather the rock cuttings scattered at the far end of the top of the blasthole for use in subsequent operations. The present application also improves the safety of the operation. Compared with manual handling of rock cuttings, the use of the mechanical arm reduces the direct contact between personnel and rock cuttings, thereby reducing the damage of rock cuttings to on-site workers.
[0016] 2. In this application, the rock cuttings pile is reinforced by spraying a solidifying liquid, which reduces environmental pollution caused by flying rock cuttings and reduces the risk of rock cuttings falling into the blasthole. The solidifying liquid can be precisely formulated according to the actual situation. After the rock cuttings are sprayed, a temporary protective layer is formed on the surface of the rock cuttings. When it is subsequently used as a backfill material, this protective layer can be destroyed and used together as a backfill material. In this application, the solidifying liquid is pressurized by a pressurizing component to ensure that the solidifying liquid can be evenly sprayed on the surface of the rock cuttings, thereby significantly improving the overall stability and wind resistance of the rock cuttings pile. In this application, the design of the spraying component adopts a double spraying plate (a first spraying plate and a second spraying plate), and the two are arc-shaped and are located on both sides of the target rock cuttings. This design enables the solidifying liquid to cover the rock cuttings pile more comprehensively, avoiding the problem of uneven reinforcement caused by the blind area of spraying. The first spraying plate is connected in a flippable manner, which further increases the flexibility and adaptability of the spraying, ensuring that the solidifying liquid can be accurately sprayed according to the shape and height of different rock cuttings piles. In the present application, a switch valve is provided at one end of the connecting hose to facilitate the control of the delivery and stop of the solidifying liquid. In the present application, a stirring component is designed to fully stir the solidifying liquid. The stirring blade can prevent the sedimentation of the bottom material, and the first stirring rod and the second stirring rod can fully stir the solidifying liquid, which can reduce the usage of each component of the stirring liquid and save resources. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 Shown is a schematic structural diagram of the collecting device of the present invention.
[0018] Figure 2 Shown is a schematic structural diagram of the annular cover of the present invention.
[0019] Figure 3 Shown is a schematic diagram of the cross-section internal structure of the extrusion mechanism of the present invention.
[0020] Figure 4 Shown is a structural schematic diagram of the spatial position adjustment mechanism of the present invention.
[0021] Figure 5 It is a schematic structural diagram of the second rotating frame of the present invention in one direction.
[0022] Figure 6 It is a schematic structural diagram of the second rotating frame of the present invention in one direction.
[0023] Figure 7 It is a schematic diagram of the connection structure of the first collecting plate, the first connecting rod and the first rack of the present invention.
[0024] Figure 8 It is a schematic structural diagram of the first rack of the present invention.
[0025] Fig. 9 It is a schematic structural diagram of the first connecting rod of the present invention.
[0026] Fig.10 Shown is a schematic structural diagram of the first collecting plate of the present invention.
[0027] Fig.11 It is a diagram showing the positional relationship between the first photodetector and the second photodetector of the present invention.
[0028] Fig.12 Shown is a schematic diagram of the channel opening mechanism of the present invention.
[0029] Fig.13 Schematic diagram showing the collection device being prepared for operation.
[0030] Fig.14 Shown is a schematic diagram of the structure of the shaping device.
[0031] Fig.15 Shown is a schematic diagram of the structure of the spray assembly.
[0032] Fig.16 Shown is a schematic structural diagram of the second spray plate.
[0033] Fig.17 Shown is a schematic diagram of the structure of a cross-shaped rotating column and related components.
[0034] Fig.18 Shown is a schematic cross-sectional view of the stirring assembly.
[0035] Component number description Wherein: positioning shaft 1, annular cover 2, spatial position adjustment mechanism 3, base 301, rotating seat 302, second steering gear 304, third steering gear 305, fourth steering gear 306, first connecting arm 307, second connecting arm 308, third connecting arm 309, collecting mechanism 4, second rotating frame 401, T-shaped slide 4011, fifth motor 402, first gear 403, second gear 404, first collecting plate 405, arc plate 4051, baffle 4052, first Connecting rod 406, first rack 407, sixth motor 411, third gear 412, fourth gear 413, fifth gear 414, extrusion mechanism 5, flexible capsule 501, second spring 502, rigid plate 503, annular through groove 5031, channel opening mechanism 6, first rotating frame 601, sixth gear 602, seventh gear 603, seventh motor 604, scraper 605, push plate 606, telescopic cylinder 607, first photoelectric detector 7, second photoelectric detector 8; Mounting plate 9, pressurizing assembly 10, stirring assembly 11, stirring box 1101, cross rotating column 1102, stirring blade 1103, first rotating sleeve rod 1104, second rotating sleeve rod 1105, eighth gear 1106, ninth gear 1107, first bevel gear 1108, second bevel gear 1109, third bevel gear 1110, fourth bevel gear 1111, first stirring rod 1112, second stirring rod 1113, sealing cover 1114, shielding ring 1116 , reinforcing ribs 1117, spray assembly 12, connecting seat 13, third connecting rod 14, fourth connecting rod 15, connecting hose 16, first spray plate 17, first spray piece 1701, second spray piece 1702, third spray piece 1703, second spray plate 18, fourth spray piece 1801, fifth spray piece 1802, sixth spray piece 1803, first hydraulic cylinder 19, second hydraulic cylinder 20, ninth motor 21, first rotating page 22, second rotating page 23. DETAILED DESCRIPTION
[0036] The following is a description of the implementation of the present invention by means of specific embodiments. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification.
[0037] See also Figures 1 to 18. It should be noted that the structures, proportions, sizes, etc. illustrated in the drawings of this specification are only used to match the contents disclosed in the specification for people familiar with this technology to understand and read, and are not used to limit the limiting conditions for the implementation of the present invention, so they have no substantial technical significance. Any modification of the structure, change in the proportional relationship, or adjustment of the size should still fall within the scope of the technical content disclosed by the present invention without affecting the effects and purposes that can be achieved by the present invention. At the same time, the terms such as "upper", "lower", "left", "right", "middle" and "one" quoted in this specification are only for the convenience of description, and are not used to limit the scope of the implementation of the present invention. Changes or adjustments in their relative relationships should also be regarded as the scope of the implementation of the present invention without substantially changing the technical content.
[0038] The following embodiments are only for illustration purposes and can be combined with each other, and are not limited to the contents presented in the following single embodiments.
[0039] See also Figure 1-18 The present invention provides an open-pit mine drilling cuttings collection and shaping device, comprising a collection device and a shaping device connected to the collection device; the collection device and the shaping device can be installed on different carriers respectively, or can be installed on the same carrier for easy transportation; when in use, the collection device is first used to collect and shape the cuttings, and then the shaping device is used to spray and reinforce the surface of the cuttings; like Figure 1-Figure 13 The collecting device includes a positioning shaft 1, an annular cover 2, a spatial position adjustment mechanism 3, a collecting mechanism 4 and a squeezing mechanism 5; One end of the positioning shaft 1 is connected to the spatial position adjustment mechanism 3, and the other end is connected to the blast hole. The spatial position adjustment mechanism 3 is used to adjust the spatial position of the positioning shaft 1. In this embodiment, one end of the positioning shaft 1 for inserting into the blast hole is tapered. In this embodiment, one end of the positioning shaft 1 is tapered, which is more convenient for inserting into the blast hole.
[0040] The end of the positioning shaft 1 connected to the blasthole is also fixedly connected to an annular cover 2, and the annular cover 2 and the positioning shaft 1 together form a chip chamber with a closed top and an open bottom. The chip chamber is provided with an extrusion mechanism 5 connected to the positioning shaft 1, and the extrusion mechanism 5 is used to push the rock chips away from the blasthole so that the rock chips are compacted after contacting with the inner circumference of the annular cover 2; The collecting mechanism 4 is rotatably connected to the positioning shaft 1, and the collecting mechanism 4 is used to push the distal rock cuttings to gather toward the center of the blasthole; like Figure 14-18 The shaping device includes a mounting plate 9, a pressurizing component 10, a stirring component 11 and a spraying component 12; The pressurizing assembly 10, the stirring assembly 11 and the spraying assembly 12 are fixedly mounted on the mounting plate 9; The pressurizing component 10 is connected to the stirring component 11, and the stirring component 11 is connected to the spraying component 12. The stirring component 11 is used to stir the solidifying liquid, and the pressurizing component 10 is used to apply pressure to the evenly stirred solidifying liquid so that the solidifying liquid is sprayed onto the surface of the rock chips. The spraying component 12 is used to spray the solidifying liquid toward the target rock chips.
[0041] In this embodiment, the spatial position adjustment mechanism 3 is as follows: Figure 4 The spatial position adjustment mechanism 3 includes a base 301, a rotating base 302, a first steering gear, a second steering gear 304, a third steering gear 305, a fourth steering gear 306, a first connecting arm 307, a second connecting arm 308 and a third connecting arm 309; the rotating base 302 is horizontally rotatably connected to the base 301, and the rotating base 302 is driven to rotate horizontally by the first steering gear, the first connecting arm 307 is rotatably connected to the rotating base 302, and the first connecting arm 307 is driven to rotate by the second steering gear 304, the second connecting arm 308 is rotatably connected to the first connecting arm 307, and the second connecting arm 308 is driven to rotate by the third steering gear 305, the third connecting arm 309 is rotatably connected to the second connecting arm 308, and the third connecting arm 309 is driven to rotate by the fourth steering gear 306, and the third connecting arm 309 is fixedly connected to the positioning shaft 1. In this embodiment, through the spatial position adjustment mechanism, the mechanical arm can accurately adjust the spatial position of the positioning shaft, so as to ensure that the positioning shaft can be accurately inserted into the blasthole, block it, and prevent the rock debris on the periphery of the blasthole from falling back into the blasthole, affecting subsequent operations. In this embodiment, the servo is a mechatronic device that integrates the functions of motor, position feedback, speed control, position control, etc. This is a prior art and will not be described in detail. In this embodiment, the base 301 can be installed on the external vehicle body for easy transportation. In this embodiment, the spatial position of the positioning shaft 1 is adjusted by the spatial position adjustment mechanism 3 so that it can be accurately inserted into the blasthole.
[0042] In this embodiment, Figure 1 , Figure 5 , Figure 6 , Figure 7 , Figure 8 , Fig. 9 and Fig.11 , the collecting mechanism 4 includes a second rotating frame 401, a fifth motor 402, a first gear 403, a second gear 404, a first collecting plate 405, a first connecting rod 406, a first rack 407, a second collecting plate, a second connecting rod, a second rack and a reciprocating drive assembly; like Figure 1 and Figure 6The second rotating frame 401 is rotatably mounted on the positioning shaft 1, the second rotating frame 401 is fixedly connected to the first gear 403, the first gear 403 is coaxial with the positioning shaft 1, the first gear 403 is meshedly connected with the second gear 404, the second gear 404 is driven to rotate by the fifth motor 402, and the fifth motor 402 is fixedly connected to the positioning shaft 1; The second collecting plate has the same structure as the first collecting plate 405 and is centrally symmetrically arranged, the second connecting rod has the same structure as the first connecting rod 406 and is centrally symmetrically arranged, and the second rack has the same structure as the first rack 407 and is centrally symmetrically arranged; like Figure 7-Figure 10 The first collecting plate 405 is fixedly connected to one end of the first connecting rod 406, the other end of the first connecting rod 406 is movably connected to the first rack 407, and the first rack 407 is transmission-connected to the reciprocating drive assembly; The second collecting plate is fixedly connected to one end of the second connecting rod, the other end of the second connecting rod is movably connected to the second rack, and the second rack is transmission-connected to the same reciprocating drive assembly; The reciprocating drive assembly is connected to the second rotating frame 401, and is used to drive the rack to reciprocate and retract. At the same time, when the rack is retracted, the collecting plate contacts the ground; when the rack is extended, there is a gap between the collecting plate and the ground. In this embodiment, the collecting mechanism can rotate and push the distal rock cuttings to gather toward the center of the blasthole, which helps to collect the rock cuttings scattered at the distal end of the top of the blasthole for subsequent use. In this embodiment, the fifth motor 402 can use a servo motor, and combined with the control software, the servo motor can control its rotation angle. When the second rotating frame 401 needs to rotate, the output shaft of the fifth motor 402 rotates to drive the second gear 404 to rotate, the second gear 404 rotates to drive the first gear 403 to rotate, and the first gear 403 rotates to drive the second rotating frame 401 to rotate, thereby realizing that the fifth motor 402 drives the second rotating frame 401 to rotate.
[0043] In this embodiment, Figure 5 and Figure 6 , the reciprocating drive assembly includes a sixth motor 411, a third gear 412, a fourth gear 413 and a fifth gear 414; The fourth gear 413 is fixedly connected to the fifth gear 414 and is coaxially arranged. The fourth gear 413 and the fifth gear 414 are rotatably mounted on the positioning shaft 1. The fourth gear 413 is meshedly connected to the third gear 412. The third gear 412 is driven to rotate by the sixth motor 411. The sixth motor 411 is fixedly mounted on the second rotating frame 401. The fifth gear 414 is meshed with the first rack 407 and the second rack at the same time, the first rack 407 is slidably connected to the second rotating frame 401, and the second rack is slidably connected to the second rotating frame 401; in this embodiment, the bottom ends of the first rack 407 and the second rack are provided with a T-shaped slide, such as Figure 6 A T-shaped slide groove 4011 is provided on the second rotating frame 401, and the T-shaped slide slides in the T-shaped slide groove 4011; both ends of the T-shaped slide are closed to limit the extreme position of extension or retraction to prevent the rack from falling out during extension and retraction.
[0044] One end of the first rack 407 is rotatably connected to the first connecting rod 406, and one end of the second rack is rotatably connected to the second connecting rod. The rotation point between the first rack 407 and the first connecting rod 406 and the rotation point between the second rack and the second connecting rod are respectively provided with an electromagnet, an adsorption member and a first spring; The electromagnets are fixedly connected to the corresponding racks respectively, and the adsorption members are fixedly connected to the corresponding connecting rods respectively; A plurality of first springs are also provided at the rotation points of each rack and the corresponding connecting rod; When the electromagnet is de-energized, the elastic force of the first spring causes the collecting plate to contact the ground; When the electromagnet is energized, the electromagnet attracts the adsorption member, overcomes the elastic force of the first spring, and allows the collecting plate to have a gap with the ground. In this embodiment, the sixth motor 411 adopts a forward and reverse servo motor, combined with a PLC or a single-chip microcomputer, to control the sixth motor 411 to cycle back and forth, drive the rack to reciprocate, the rack drives the connecting rod to reciprocate, and the connecting rod drives the collecting plate to reciprocate. When the collecting plate moves back and forth in the left and right directions, after the rock debris within the left and right range of the far end of the blasthole is collected, it is necessary to rotate the collecting plate to the up and down direction. At this time, the servo control of the sixth motor 411 can be temporarily disconnected. After disconnecting the servo control, the output shaft of the sixth motor 411 can rotate freely, and then the fifth motor 402 is used. The fifth motor 402 drives the first gear 403 to rotate, the first gear 403 drives the second rotating frame 401 to rotate, and the second rotating frame 401 drives the sixth motor 411, the rack, the connecting rod and the collecting plate to rotate, thereby adjusting the orientation of the collecting plate. Another installation method of the sixth motor 411 is that the body of the sixth motor 411 can also be fixedly installed on the positioning shaft 1. Similarly, when the collecting plate needs to rotate, the servo control of the sixth motor 411 is temporarily disconnected.
[0045] In this embodiment, a position detection mechanism is also included for controlling the on and off of the electromagnet; like Fig.11 , the position detection mechanism includes a first photodetector 7, a second photodetector 8 and a first controller; The first photodetector 7 and the second photodetector 8 are connected to the first controller by signal, the first controller is electrically connected to the electromagnet, and the first photodetector 7, the second photodetector 8 and the first controller are fixedly mounted on the second rotating frame 401; When the first photoelectric detector 7 detects that the rack has retracted to the limit position, the first photoelectric detector 7 transmits a signal to the first controller, and the first controller controls the electromagnet to attract; When the second photodetector 8 detects that the rack is extended to the limit position, the second photodetector 8 transmits a signal to the first controller, and the first controller controls the electromagnet to disconnect. In the present embodiment, the first controller may be a PLC or a single chip computer. In the present embodiment, an L-shaped shielding member is provided on the side of the rack. When the rack is retracted to the limit position, the L-shaped shielding member blocks the first photodetector 7. After the first controller detects this signal, it energizes the electromagnet, so that the electromagnet attracts the adsorption member; when the rack is extended to the limit position, the L-shaped shielding member blocks the second photodetector 8. After the first controller detects this signal, it deenergizes the electromagnet, so that the elastic force of the first spring makes the collecting plate contact with the ground; In this embodiment, Fig.10 , the first collecting plate 405 includes an arc plate 4051 and a baffle 4052; one end of the arc plate 4051 is fixedly connected to the connecting rod, and the other end is serrated and in contact with the ground, the center of the arc plate 4051 faces the central axis direction of the positioning shaft 1, and the baffle 4052 is connected to the side of the arc plate 4051 away from the axis of the positioning shaft 1. In this embodiment, the bottom edge of the arc plate 4051 has a serrated blade, which can easily cut into the scattered rock debris pile. The width of the arc plate 4051 is designed according to the range of rock debris scattering around common blast holes, and the general width is about 1.2-1.5 meters. The baffle 4052 is set at the rear edge of the arc plate 4051 to prevent the rock debris from escaping during the collection operation. In this embodiment, the connection method of the baffle 4052 and the arc plate 4051 can be a fixed connection, or it can be detachably connected by bolts and nuts.
[0046] In this embodiment, Figure 3 , the squeezing mechanism 5 includes a flexible bag 501, a second spring 502, a flexible plate and a rigid plate 503; The flexible bag 501 wraps the outer circumference of the positioning shaft 1. The positioning shaft 1 is provided with a pipeline connected to the flexible bag 501. The pipeline is used to introduce gas / liquid. One end of the pipeline is connected to the flexible bag 501, and the other end extends to the top of the positioning shaft 1 and is connected to an external gas / liquid injection device. At least two detachable rigid plates 503 are sleeved on the outer peripheral surface of the flexible bag 501, the rigid plate 503 is slidably connected to the top of the annular cover 2, the rigid plate 503 is provided with an annular through groove 5031, the flexible plate is embedded in the annular through groove 5031 and is slidably connected to the rigid plate 503, and two adjacent flexible plates are connected by a plurality of second springs 502; When the flexible bag 501 is expanded by passing gas / liquid, it abuts against the rigid plate 503 and slides away from the center, and the flexible plate fills the gap between two adjacent rigid plates 503; When the flexible bag 501 releases gas / liquid and contracts, the elastic force of the second spring 502 causes the flexible plate to contract so that the rigid plate 503 slides toward the center. In this embodiment, the design of the extrusion mechanism allows the rock chips to be compacted after contacting the inner circumference of the annular cover. After compaction, the rock chips form a wall of a certain strength, which can reduce the inflow of rainwater or prevent strong winds from blowing dust into the blasthole. In this embodiment, the flexible bag 501 can be made of rubber material, the rigid plate 503 can be made of steel plate, and the flexible plate can be made of wear-resistant material or steel sheet. The purpose of using steel sheet is that the steel sheet can be deformed, and the steel plate is not easy to deform. When the steel plate moves radially outward, most of the rock chips are squeezed and shaped by the steel plate, and the remaining rock chips contact the flexible plate and are squeezed and shaped. Another purpose of setting the flexible plate is to protect the outer surface of the flexible bag 501.
[0047] In this embodiment, a channel opening mechanism 6 is also included. The channel opening mechanism 6 is connected to the positioning shaft 1. The channel opening mechanism 6 is used to form a channel for the rock debris in the peripheral area of the annular cover 2. In this embodiment, a channel opening mechanism is provided to open a channel for the collected rock debris, which is conducive to the discharge of rainwater. In this embodiment, Fig.12 , the canal opening mechanism 6 includes a first rotating frame 601, a sixth gear 602, a seventh gear 603, a seventh motor 604, a scraper 605, a push plate 606 and a telescopic cylinder 607; The first rotating frame 601 is rotatably mounted on the positioning shaft 1, the sixth gear 602 is fixedly connected to the first rotating frame 601, the sixth gear 602 is meshed with the seventh gear 603, the seventh gear 603 is fixedly connected to the output shaft of the seventh motor 604, the body of the seventh motor 604 is fixedly connected to the positioning shaft 1, the scraper 605 is fixedly connected to the first rotating frame 601, the fixed end of the telescopic cylinder 607 is fixedly connected to the first rotating frame 601, and the telescopic end of the telescopic cylinder 607 is fixedly connected to the push plate 606. In this embodiment, the push plate 606 is arranged behind the rotation direction of the scraper 605. In this embodiment, the scraper 605 is arc-shaped, and the scraper 605 is located on the outer peripheral surface of the annular cover 2. In this embodiment, the output shaft of the seventh motor 604 rotates, driving the seventh gear 603 to rotate, the seventh gear 603 drives the sixth gear 602 to rotate, the first rotating frame 601 rotates with the sixth gear 602, the first rotating frame 601 drives the scraper 605 to dig a circular ditch for the rock cuttings, when the circular ditch is formed, the telescopic cylinder 607 is started, the telescopic cylinder 607 extends to drive the push plate 606 to move, the push plate 606 pushes the rock cuttings to form a "one" shaped ditch, the "one" shaped ditch is connected with the circular ditch, so as to facilitate the discharge of rainwater. In this embodiment, the push plate 606 can use a multi-stage telescopic cylinder.
[0048] In the above embodiment, the rock cuttings generated in the drilling operation of the open-pit mine can be processed by the collection device, which greatly reduces the demand for manual labor. It improves the work efficiency and can also significantly reduce the labor cost. Through the spatial position adjustment mechanism, the mechanical arm can accurately adjust the spatial position of the positioning axis, so as to ensure that the positioning axis can be accurately inserted into the blasthole, block it, and prevent the rock cuttings on the periphery of the blasthole from falling back into the blasthole, affecting subsequent operations. The design of the extrusion mechanism allows the rock cuttings to be compacted after contacting the inner peripheral surface of the annular cover. After compaction, the rock cuttings form a wall of a certain strength, which can reduce the inflow of rainwater or prevent strong winds from blowing dust into the blasthole. The collection mechanism can rotate and push the distal rock cuttings to gather toward the center of the blasthole, which helps to gather the rock cuttings scattered at the distal end of the top of the blasthole for use in subsequent operations. It also improves the safety of the operation. Compared with manual processing of rock cuttings, the use of the mechanical arm reduces the direct contact between personnel and rock cuttings, thereby reducing the damage of rock cuttings to on-site workers.
[0049] Working principle of the collection device: First, the spatial position of the positioning shaft 1 is adjusted by the spatial position adjustment mechanism 3 so that it can be accurately inserted into the blasthole; then, the collecting mechanism 4 is used to collect and gather the rock chips splashed to the far end when drilling the blasthole; then, the squeezing mechanism 5 is used to compact and shape the rock chips around the blasthole; then, the ditch is dug by the channel opening mechanism 6, and after the ditch opening is completed, the device is removed.
[0050] In this embodiment, the spray assembly 12 includes a connecting seat 13, a third connecting rod 14, a fourth connecting rod 15, a connecting hose 16, a first spray plate 17, a second spray plate 18 and a first hydraulic cylinder 19; The stirring assembly 11 is connected to the first spray plate 17 and the second spray plate 18 through a connecting hose 16, and a switch valve is provided at one end of the connecting hose 16 connected to the stirring assembly 11; in this embodiment, one end of the connecting hose 16 is connected to the stirring assembly 11 for conveying the solidifying liquid, and the other end of the connecting hose 16 is divided into two and connected to the first spray plate 17 and the second spray plate 18, and a switch valve is provided at one end of the connecting hose 16 connected to the stirring assembly 11; the switch valve can be a conventional manual valve for on and off, or a solenoid valve electrically connected to the second controller; in this embodiment, a solenoid valve is preferred; the first hydraulic cylinder 19 can be an electric hydraulic cylinder, which is electrically connected to the second controller for easy operation.
[0051] In this embodiment, the first spray plate 17 and the second spray plate 18 are arc-shaped, the liquid outlet of the first spray plate 17 is arranged on the arc-shaped arch surface, the liquid outlet of the second spray plate 18 is arranged on the arc-shaped concave surface, the first spray plate 17 is connected to one end of the fourth connecting rod 15 in a flippable manner, the other end of the fourth connecting rod 15 is fixedly connected to the second spray plate 18, the second spray plate 18 is fixedly connected to the connecting seat 13, the connecting seat 13 is hinged to the third connecting rod 14, and the connecting seat 13 is driven to rotate by the first hydraulic cylinder 19, and the third connecting rod 14 is connected to the mounting plate 9. The mounting plate 9 can be mounted on another vehicle body, or the execution end of another mechanical arm; when mounted on another vehicle body, the other vehicle body performs annular circumferential motion around the annular rock debris pile; when mounted on the execution end of another mechanical arm, the execution end of the mechanical arm performs annular circumferential motion around the annular rock debris pile. In this embodiment, the pressurizing component 10 may be a blower, and the motor speed of the blower is controlled by the second controller. By changing the motor speed of the blower, the flow rate of the solidifying liquid during spraying is adjusted.
[0052] In this embodiment, Fig.15 , further comprising a second hydraulic cylinder 20, the first spray plate 17 is hinged to one end of the fourth connecting rod 15, the other end of the fourth connecting rod 15 is fixedly connected to the second spray plate 18, one end of the second hydraulic cylinder 20 is hinged to the fourth connecting rod 15, and the other end of the second hydraulic cylinder 20 is hinged to the first spray plate 17. In this embodiment, the second hydraulic cylinder 20 is selected as an electric hydraulic cylinder, which is electrically connected to the second controller for easy operation.
[0053] In this embodiment, the first spray plate 17 includes a first spray piece 1701, a second spray piece 1702 and a third spray piece 1703, the first spray piece 1701 and the second spray piece 1702 are connected through a plurality of first telescopic tubes, and the second spray piece 1702 and the third spray piece 1703 are also connected through a plurality of first telescopic tubes; the second spray plate 18 includes a fourth spray piece 1801, a fifth spray piece 1802 and a sixth spray piece 1803, the fourth spray piece 1801 and the fifth spray piece 1802 are connected through a plurality of second telescopic tubes, and the fifth spray piece 1802 and the sixth spray piece 1803 are also connected through a plurality of second telescopic tubes; The top ends of the first spraying piece 1701, the second spraying piece 1702 and the third spraying piece 1703 are respectively hinged to one end of the corresponding fourth connecting rod 15, and the other ends of each fourth connecting rod 15 are respectively fixedly connected to the fourth spraying piece 1801, the fifth spraying piece 1802 and the sixth spraying piece 1803. The second hydraulic cylinder 20 is arranged corresponding to the fourth connecting rod 15, one end of which is hinged to the corresponding fourth connecting rod 15, and the other end of which is hinged to the corresponding spraying piece. The second hydraulic cylinder 20 is used to drive the first spraying piece 1701, the second spraying piece 1702 and the third spraying piece 1703 to flip; It also includes a ninth motor 21, a first rotating page 22 and a second rotating page 23; The ninth motor 21 is fixedly installed on the connecting seat 13, and the output shaft of the ninth motor 21 is fixedly connected with a worm gear. The sixth spray piece 1803 is fixedly connected with the first rotating page 22. The first rotating page 22 is rotatably installed on the connecting seat 13. The first rotating page 22 is fixedly provided with a turbine meshing with the worm gear. The first rotating page 22 is connected to the second rotating page 23 through a rope, and the rope is in an "8" shape. The second rotating page 23 is fixedly connected to the fourth spray piece 1801, and the second rotating page 23 is rotatably connected to the connecting seat 13.
[0054] In this embodiment, the first telescopic tube and the second telescopic tube are both bellows. In this embodiment, the ninth motor 21 can be a servo motor, which is electrically connected to the second controller. The second controller controls the rotation of the servo motor, thereby controlling the rotation of the first rotating page 22 and the second rotating page 23.
[0055] The specific work is as follows: The output shaft of the ninth motor 21 rotates, driving the worm fixed thereto to rotate, and the worm meshes with the turbine fixed to the first rotating page 22, so the rotation of the worm drives the turbine to rotate, thereby driving the first rotating page 22 to rotate, and the first rotating page 22 drives the second rotating page 23 to rotate through the "8"-shaped rope, and the sixth spraying piece 1803 and the fourth spraying piece 1801 are respectively fixed to the first rotating page 22 and the second rotating page 23, thereby realizing the rotation of the sixth spraying piece 1803 and the fourth spraying piece 1801. The purpose of designing the sixth spraying piece 1803 and the fourth spraying piece 1801 to be adjustable is to fit the annular inner and outer walls of the rock cuttings as much as possible. In addition, when the annular inner and outer walls of the rock cuttings are formed, the inclination of the inner and outer walls is different. For this reason, the first spraying plate 17 can be flipped relative to the second spraying plate 18 to increase adaptability. The flipping action is achieved by extending and retracting the second hydraulic cylinder 20. When in use, the liquid outlet of the first spray plate 17 faces the inner wall of the annular rock cuttings, and the liquid outlet of the second spray plate 18 faces the outer wall of the annular rock cuttings.
[0056] In this embodiment, Fig.17 and Fig.18 The stirring assembly 11 includes a stirring box 1101, a cross rotating column 1102, a stirring blade 1103, a first rotating sleeve rod 1104, a second rotating sleeve rod 1105, an eighth gear 1106, a ninth gear 1107, a first bevel gear 1108, a second bevel gear 1109, a third bevel gear 1110, a fourth bevel gear 1111, a first stirring rod 1112, a second stirring rod 1113, a sealing cover 1114 and an eighth power member; The top of the mixing box 1101 is open, and the top surface in the middle is fixedly connected to the end gear; One end of the first rotating sleeve rod 1104 is fixedly connected to the eighth gear 1106, and the other end is fixedly connected to the first bevel gear 1108; one end of the second rotating sleeve rod 1105 is fixedly connected to the ninth gear 1107, and the other end is fixedly connected to the second bevel gear 1109; the first rotating sleeve rod 1104, the eighth gear 1106 and the first bevel gear 1108 are symmetrically arranged with the second rotating sleeve rod 1105, the ninth gear 1107 and the second bevel gear 1109 respectively, and the first rotating sleeve rod 1104 and the second rotating sleeve rod 1105 are sleeved on the horizontal axis of the cross rotating column 1102; The eighth gear 1106 and the ninth gear 1107 are both meshed with the end gear of the mixing box 1101, and the stirring blade 1103 is fixed to the bottom end of the vertical shaft of the cross rotating column 1102; the top end of the cross rotating column 1102 is transmission-connected with an eighth power member, and the eighth power member is connected to the mixing box 1101; the eighth power member includes a transmission belt and an eighth motor, and the eighth motor transmits power through the transmission belt to rotate the cross rotating column 1102, and the eighth motor is fixedly connected to the mixing box 1101, and the eighth motor is also electrically connected to the second controller, and the eighth motor can also be a servo motor capable of controlling its rotation rate; The first stirring rod 1112 and the second stirring rod 1113 are rotatably mounted on the horizontal axis of the cross rotating column 1102, the central axes of the first stirring rod 1112 and the second stirring rod 1113 are perpendicular to the horizontal axis of the cross rotating column 1102, the top ends of the first stirring rod 1112 and the second stirring rod 1113 are respectively fixedly connected to the third bevel gear 1110 and the fourth bevel gear 1111, and the third bevel gear 1110 and the fourth bevel gear 1111 are respectively meshed with the first bevel gear 1108 and the second bevel gear 1109; The sealing cover 1114 is connected to the mixing box 1101 and is used to seal the mixing box 1101. The mixing box 1101 is connected to the pressurizing assembly 10. A rubber sealing ring is embedded on the side of the sealing cover 1114 that contacts the mixing box 1101. One end of the sealing cover 1114 is hinged to the mixing box 1101, and the other end is movably connected to the mixing box 1101 through a fastener. Figure 5 The fastener is hook-shaped. When the sealing cover 1114 squeezes the sealing ring to cover the mixing box 1101, the hook-shaped fastener buckles the sealing cover 1114 to complete the covering.
[0057] In this embodiment, a shielding ring 1116 is further included. The shielding ring 1116 is rotatably connected to the mixing box 1101. The peripheral wall of the shielding ring 1116 is provided with a through wall hole for the first rotating sleeve rod 1104 and the second rotating sleeve rod 1105 to pass through. In this embodiment, by designing the shielding ring 1116, the end gear and related components can be protected. In this embodiment, a reinforcing rib 1117 is further included. The reinforcing rib 1117 is provided with a plurality of reinforcing ribs. One end of the plurality of reinforcing ribs 1117 is fixedly connected to the horizontal axis of the cross rotating column 1102, and the other end is fixedly connected to the shielding ring 1116. In this embodiment, by designing the reinforcing rib 1117, the shielding ring 1116 can rotate synchronously with the cross rotating column 1102, further increasing the practicality of the shielding ring 1116.
[0058] In this embodiment, the outer circumferences of the first stirring rod 1112 and the second stirring rod 1113 are both fixed with spiral protrusions, and the radial dimensions of the spiral protrusions of the first stirring rod 1112 are reduced from bottom to top, and the radial dimensions of the spiral protrusions of the second stirring rod 1113 are increased from bottom to top. In this embodiment, by making the outer circumferences of the first stirring rod 1112 and the second stirring rod 1113 fixed with spiral protrusions, the radial dimensions of the spiral protrusions of the first stirring rod 1112 are reduced from bottom to top, and the radial dimensions of the spiral protrusions of the second stirring rod 1113 are increased from bottom to top, when the cross-rotating column 1102 rotates circumferentially, the first stirring rod 1112 and the second stirring rod 1113 are driven to rotate, the spiral protrusions of the first stirring rod 1112 make the stirring liquid move from bottom to top, and the second stirring rod 1113 makes the stirring liquid move from top to bottom, forming a reflux ring in the vertical plane, so that the stirring effect is better. While the first stirring rod 1112 and the second stirring rod 1113 rotate, the circumferential rotation of the cross rotating column 1102 is superimposed, so that the overall stirring effect is greatly improved.
[0059] In this embodiment, the cross section of the stirring blade 1103 is a right-angled trapezoid with a hypotenuse. In this embodiment, the stirring blade 1103 can scrape the sediment at the bottom to make it fully mixed with the solution. In this embodiment, there can be multiple stirring blades 1103, which are circumferentially arrayed on the vertical axis of the cross-rotating column 1102, and two are shown in this example.
[0060] In this embodiment, a second controller is also included, and the pressurizing component 10, the stirring component 11 and the spraying component 12 are connected to the second controller by signal, and the second controller is used to control the operation of the pressurizing component 10, the stirring component 11 and the spraying component 12. In this embodiment, the second controller can be another single-chip microcomputer or PLC, and the second controller is fixedly mounted on the mounting plate 9.
[0061] In the above embodiment, the design of the spray assembly adopts a double spray plate (a first spray plate and a second spray plate), and the two are arc-shaped and are respectively located on the two sides of the annular rock debris pile. This design enables the solidifying liquid to cover the rock debris pile more comprehensively, avoiding the problem of uneven reinforcement caused by the blind area of spraying. The first spray plate is connected in a flippable manner, which further increases the flexibility and adaptability of spraying, ensuring that the solidifying liquid can be accurately sprayed according to the shape and height of different rock debris piles. In this application, the rock debris pile is reinforced by spraying the solidifying liquid, which reduces the environmental pollution caused by the flying rock debris and reduces the risk of rock debris falling into the blasthole. The solidifying liquid can be accurately formulated according to the actual situation. After the rock debris is sprayed, a temporary protective layer is formed on the surface of the rock debris. When the rock debris pile is used as a backfill material in the future, this protective layer can be destroyed, and the rock debris pile and the protective layer are used together as backfill materials. The solidifying liquid can be cement mortar, which is sprayed on the surface of the rock pile in a certain ratio and then solidified, so that the surface of the rock pile forms a whole. When the wind blows, the surface of the rock pile will not be scattered due to the wind. When the rock pile needs to be used as backfill material, the cement mortar as a protective layer can be destroyed with a shovel, and it can be mixed with the rock pile and used together as backfill material.
[0062] Working principle of the shaping device: The first spray plate 17 and the second spray plate 18 are adjusted to be compatible with the inner and outer annular walls of the annular rock cuttings. The sealing cover is opened, the ingredients of the cement mortar are loaded, the switch valve is closed, and the eighth power member is started. The eighth power member drives the cross rotating column 1102 to rotate. The rotation of the cross rotating column 1102 causes the stirring blade 1103 to rotate. The rotation of the cross rotating column 1102 drives the shielding ring 1116 to rotate synchronously. The rotation of the cross rotating column 1102 also causes the first rotating sleeve rod 1104 and the second rotating sleeve rod 1105 to rotate. The rotation of the first rotating sleeve rod 1104 and the second rotating sleeve rod 1105 respectively drives the first bevel gear 1108 and the second bevel gear 1109 rotate, the first bevel gear 1108 and the second bevel gear 1109 respectively rotate the third bevel gear 1110 and the fourth bevel gear 1111, the third bevel gear 1110 and the fourth bevel gear 1111 rotate respectively to rotate the first stirring rod 1112 and the second stirring rod 1113, thereby stirring the ingredients of the cement mortar. After sufficient stirring, close the sealing cover, open the switch valve, start the pressurizing component 10, and the cement mortar is sprayed out from the nozzle.
[0063] In summary, the present invention first uses a collection device to collect and compact the rock cuttings scattered around the blasthole, and finally uses a shaping device to spray a solidifying liquid to reinforce the surface of the rock cuttings. The collection device and the shaping device can be installed on different carriers without affecting their independent use. When the construction of a certain local construction area of the rock cuttings is completed, the carrier is moved to the next construction area for construction.
[0064] The above embodiments are merely illustrative of the principles and effects of the present invention, and are not intended to limit the present invention. Anyone familiar with the art may modify or alter the above embodiments without departing from the spirit and scope of the present invention. Therefore, all equivalent modifications or alterations made by a person of ordinary skill in the art without departing from the spirit and technical concept disclosed by the present invention shall still be covered by the claims of the present invention.
Claims
1. An open-pit mine drilling cuttings collection and shaping device, characterized in that: It includes a collecting device and a shaping device connected to the collecting device; The collecting device comprises a positioning shaft (1), an annular cover (2), a spatial position adjustment mechanism (3), a collecting mechanism (4) and a squeezing mechanism (5); One end of the positioning shaft (1) is connected to the spatial position adjustment mechanism (3), and the other end is connected to the blast hole, and the spatial position adjustment mechanism (3) is used to adjust the spatial position of the positioning shaft (1); The end of the positioning shaft (1) connected to the blasthole is also fixedly connected to an annular cover (2), the annular cover (2) and the positioning shaft (1) together form a chip chamber with a closed top and an open bottom, the chip chamber is provided with an extrusion mechanism (5) connected to the positioning shaft (1), the extrusion mechanism (5) is used to push the rock cuttings away from the blasthole, so that the rock cuttings are compacted after contacting the inner circumference of the annular cover (2); The collecting mechanism (4) is rotatably connected to the positioning shaft (1), and the collecting mechanism (4) is used to push the rock cuttings at the far end to gather toward the center of the blasthole; The shaping device comprises a mounting plate (9), a pressurizing component (10), a stirring component (11) and a spraying component (12); The pressurizing component (10), the stirring component (11) and the spraying component (12) are fixedly mounted on the mounting plate (9); The pressurizing component (10) is connected to the stirring component (11), and the stirring component (11) is connected to the spraying component (12). The stirring component (11) is used to stir the solidifying liquid, the pressurizing component (10) is used to apply pressure to the uniformly stirred solidifying liquid so that the solidifying liquid is sprayed onto the surface of the rock cuttings, and the spraying component (12) is used to spray the solidifying liquid toward the target rock cuttings.
2. The open-pit mine drilling cuttings collection and shaping device according to claim 1, characterized in that: The collecting mechanism (4) comprises a second rotating frame (401), a fifth motor (402), a first gear (403), a second gear (404), a first collecting plate (405), a first connecting rod (406), a first rack (407), a second collecting plate, a second connecting rod, a second rack and a reciprocating drive assembly; The second rotating frame (401) is rotatably mounted on the positioning shaft (1); the second rotating frame (401) is fixedly connected to the first gear (403); the first gear (403) is coaxial with the positioning shaft (1); the first gear (403) is meshingly connected to the second gear (404); the second gear (404) is driven to rotate by a fifth motor (402); and the fifth motor (402) is fixedly connected to the positioning shaft (1); The second collecting plate has the same structure as the first collecting plate (405) and is centrally symmetrically arranged; the second connecting rod has the same structure as the first connecting rod (406) and is centrally symmetrically arranged; the second rack has the same structure as the first rack (407) and is centrally symmetrically arranged; The first collecting plate (405) is fixedly connected to one end of the first connecting rod (406), the other end of the first connecting rod (406) is movably connected to the first rack (407), and the first rack (407) is transmission-connected to the reciprocating drive assembly; The second collecting plate is fixedly connected to one end of the second connecting rod, the other end of the second connecting rod is movably connected to the second rack, and the second rack is drivingly connected to the same reciprocating drive assembly; The reciprocating drive assembly is connected to the second rotating frame (401) and is used to drive the rack to reciprocate and retract. When the rack is retracted, the collecting plate is in contact with the ground; when the rack is extended, there is a gap between the collecting plate and the ground.
3. The open-pit mine drilling cuttings collection and shaping device according to claim 2, characterized in that: The first collecting plate (405) comprises a curved plate (4051) and a baffle (4052); One end of the arc plate (4051) is fixedly connected to the connecting rod, and the other end is in a sawtooth shape and in contact with the ground. The center of the arc plate (4051) faces the central axis of the positioning shaft (1), and the baffle (4052) is connected to the side of the arc plate (4051) away from the axis of the positioning shaft (1).
4. The open-pit mine drilling cuttings collection and shaping device according to claim 3, characterized in that: The reciprocating drive assembly comprises a sixth motor (411), a third gear (412), a fourth gear (413) and a fifth gear (414); The fourth gear (413) and the fifth gear (414) are fixedly connected and coaxially arranged; the fourth gear (413) and the fifth gear (414) are rotatably mounted on the positioning shaft (1); the fourth gear (413) is meshingly connected with the third gear (412); the third gear (412) is driven to rotate by a sixth motor (411); and the sixth motor (411) is fixedly mounted on the second rotating frame (401); The fifth gear (414) is meshedly connected with the first rack (407) and the second rack at the same time, the first rack (407) is slidably connected with the second rotating frame (401), and the second rack is slidably connected with the second rotating frame (401); One end of the first rack (407) is rotatably connected to the first connecting rod (406), and one end of the second rack is rotatably connected to the second connecting rod. The rotation point between the first rack (407) and the first connecting rod (406) and the rotation point between the second rack and the second connecting rod are respectively provided with an electromagnet, an adsorption member and a first spring; The electromagnets are fixedly connected to the corresponding racks respectively, and the adsorption members are fixedly connected to the corresponding connecting rods respectively; A plurality of the first springs are also provided at the rotation points of each rack and the corresponding connecting rod; When the electromagnet is powered off, the elastic force of the first spring causes the collecting plate to contact the ground; When the electromagnet is energized, the electromagnet attracts the adsorption member, overcoming the elastic force of the first spring so that there is a gap between the collecting plate and the ground.
5. The open-pit mine drilling cuttings collection and shaping device according to claim 1, characterized in that: The squeezing mechanism (5) comprises a flexible bag (501), a second spring (502), a flexible plate and a rigid plate (503); The flexible bag (501) wraps around the outer peripheral surface of the positioning shaft (1); the positioning shaft (1) is provided with a pipeline connected to the flexible bag (501); the pipeline is used to introduce gas / liquid; one end of the pipeline is connected to the flexible bag (501), and the other end extends to the top end of the positioning shaft (1) and is connected to an external gas / liquid injection device; At least two detachable rigid plates (503) are sleeved on the outer peripheral surface of the flexible bag (501), the rigid plates (503) are slidably connected to the top end of the annular cover (2), the rigid plates (503) are provided with an annular through groove (5031), the flexible plates are embedded in the annular through groove (5031) and are slidably connected to the rigid plates (503), and two adjacent flexible plates are connected via a plurality of second springs (502); When the flexible bag (501) is expanded by the introduction of gas / liquid, it abuts against the rigid plate (503) and slides away from the center, and the flexible plate fills the gap between two adjacent rigid plates (503); When the flexible bag (501) releases gas / liquid and contracts, the elastic force of the second spring (502) causes the flexible plate to contract, so that the rigid plate (503) slides toward the center.
6. The open-pit mine drilling cuttings collection and shaping device according to claim 1, characterized in that: It also comprises a channel opening mechanism (6), the channel opening mechanism (6) being connected to the positioning shaft (1), and the channel opening mechanism (6) being used to form a channel with the rock cuttings in the peripheral area of the annular cover (2).
7. The open-pit mine drilling cuttings collection and shaping device according to claim 1, characterized in that: The spray assembly (12) comprises a connecting seat (13), a third connecting rod (14), a fourth connecting rod (15), a connecting hose (16), a first spray plate (17), a second spray plate (18) and a first hydraulic cylinder (19); The stirring assembly (11) is in communication with the first spray plate (17) and the second spray plate (18) via the connecting hose (16); an on-off valve is provided at one end of the connecting hose (16) connected to the stirring assembly (11); The first spray plate (17) and the second spray plate (18) are arc-shaped, the liquid outlet of the first spray plate (17) is arranged on the arc-shaped arch surface, and the liquid outlet of the second spray plate (18) is arranged on the arc-shaped concave surface, the first spray plate (17) is connected to one end of the fourth connecting rod (15) in a flippable manner, the other end of the fourth connecting rod (15) is fixedly connected to the second spray plate (18), the second spray plate (18) is fixedly connected to the connecting seat (13), the connecting seat (13) is hinged to the third connecting rod (14), and the connecting seat (13) is driven to rotate by a first hydraulic cylinder (19), and the third connecting rod (14) is connected to the mounting plate (9); The invention also comprises a second hydraulic cylinder (20), the first spraying plate (17) is hinged to one end of the fourth connecting rod (15), the other end of the fourth connecting rod (15) is fixedly connected to the second spraying plate (18), one end of the second hydraulic cylinder (20) is hinged to the fourth connecting rod (15), and the other end of the second hydraulic cylinder (20) is hinged to the first spraying plate (17).
8. The open-pit mine drilling cuttings collection and shaping device according to claim 7, characterized in that: The first spray plate (17) comprises a first spray piece (1701), a second spray piece (1702) and a third spray piece (1703); the first spray piece (1701) and the second spray piece (1702) are connected via a plurality of first telescopic tubes, and the second spray piece (1702) and the third spray piece (1703) are also connected via a plurality of first telescopic tubes; the second spray plate (18) comprises a fourth spray piece (1801), a fifth spray piece (1802) and a sixth spray piece (1803); the fourth spray piece (1801) and the fifth spray piece (1802) are connected via a plurality of second telescopic tubes, and the fifth spray piece (1802) and the sixth spray piece (1803) are also connected via a plurality of second telescopic tubes; The top ends of the first spraying piece (1701), the second spraying piece (1702) and the third spraying piece (1703) are respectively hinged to one end of the corresponding fourth connecting rod (15), and the other end of each of the fourth connecting rods (15) is respectively fixedly connected to the fourth spraying piece (1801), the fifth spraying piece (1802) and the sixth spraying piece (1803); the second hydraulic cylinder (20) is arranged corresponding to the fourth connecting rod (15), one end of which is hinged to the corresponding fourth connecting rod (15), and the other end of which is hinged to the corresponding spraying piece; the second hydraulic cylinder (20) is used to drive the first spraying piece (1701), the second spraying piece (1702) and the third spraying piece (1703) to flip; It also includes a ninth motor (21), a first rotating page (22) and a second rotating page (23); The ninth motor (21) is fixedly mounted on the connecting seat (13), the output shaft of the ninth motor (21) is fixedly connected to a worm, the sixth spraying piece (1803) is fixedly connected to a first rotating page (22), the first rotating page (22) is rotatably mounted on the connecting seat (13), the first rotating page (22) is fixedly provided with a turbine meshing with the worm, the first rotating page (22) is connected to the second rotating page (23) via a rope, the rope is in the shape of an "8", the second rotating page (23) is fixedly connected to the fourth spraying piece (1801), and the second rotating page (23) is rotatably connected to the connecting seat (13).
9. The open-pit mine drilling cuttings collection and shaping device according to claim 1, characterized in that: The stirring assembly (11) comprises a stirring box (1101), a cross rotating column (1102), a stirring blade (1103), a first rotating sleeve rod (1104), a second rotating sleeve rod (1105), an eighth gear (1106), a ninth gear (1107), a first bevel gear (1108), a second bevel gear (1109), a third bevel gear (1110), a fourth bevel gear (1111), a first stirring rod (1112), a second stirring rod (1113), a sealing cover (1114), and an eighth power member; The mixing box (1101) has an open top, and a central top surface thereof is fixedly connected to an end face gear; One end of the first rotating sleeve rod (1104) is fixedly connected to the eighth gear (1106), and the other end is fixedly connected to the first bevel gear (1108); one end of the second rotating sleeve rod (1105) is fixedly connected to the ninth gear (1107), and the other end is fixedly connected to the second bevel gear (1109); the first rotating sleeve rod (1104), the eighth gear (1106) and the first bevel gear (1108) are symmetrically arranged with the second rotating sleeve rod (1105), the ninth gear (1107) and the second bevel gear (1109), respectively; the first rotating sleeve rod (1104) and the second rotating sleeve rod (1105) are sleeved on the horizontal axis of the cross rotating column (1102); The eighth gear (1106) and the ninth gear (1107) are both meshed with the end gear of the mixing box (1101); the stirring blade (1103) is fixed to the bottom end of the vertical shaft of the cross rotating column (1102); the top end of the cross rotating column (1102) is transmission-connected with an eighth power member, and the eighth power member is connected to the mixing box (1101); The first stirring rod (1112) and the second stirring rod (1113) are rotatably mounted on the horizontal axis of the cross rotating column (1102); the top ends of the first stirring rod (1112) and the second stirring rod (1113) are respectively fixedly connected to the third bevel gear (1110) and the fourth bevel gear (1111); the third bevel gear (1110) and the fourth bevel gear (1111) are respectively meshedly connected to the first bevel gear (1108) and the second bevel gear (1109); The sealing cover (1114) is connected to the stirring box (1101) and is used to seal the stirring box (1101); the stirring box (1101) is in communication with the pressurizing component (10).
10. The open-pit mine drilling cuttings collection and shaping device according to claim 9, characterized in that: The outer circumferential surfaces of the first stirring rod (1112) and the second stirring rod (1113) are both provided with spiral protrusions, the radial dimensions of the spiral protrusions of the first stirring rod (1112) decrease from bottom to top, and the radial dimensions of the spiral protrusions of the second stirring rod (1113) increase from bottom to top.
Citation Information
Patent Citations
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