Generator three-comprehensive detection test device
Through the generator three-comprehensive detection and testing device, the environmental simulation and power generation simulation technology are used to solve the problem that the existing technology cannot fully simulate the functional changes of the generator in extreme environments, improve the reliability of the prototype components in extreme environments, and simplify the test process.
Patent Information
- Application Number
- CN202510204349.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-24
- Publication Date
- 2025-05-13
AI Technical Summary
After mass production, existing generators are usually only tested under standard environmental conditions, and cannot fully simulate the complex environmental conditions of the generator in actual use, resulting in the inability to effectively judge the functional changes of the generator in extreme environments.
It provides a three-comprehensive detection and testing device for generators, including a support mechanism, an environmental simulation mechanism and a power generation simulation mechanism. It simulates the limit environment through a temperature and humidity control box, the actuator simulates the vibration environment, and simplifies the installation and disassembly of the prototype assembly through a quick installation mechanism.
The device performs three comprehensive inspection tests on the prototype assembly, which improves the reliability of the prototype assembly suitable for extreme environments, simplifies the test process, reduces labor costs, and improves the convenience of replacement of different machine components.
Smart Images

Figure CN119986370A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of generator detection, in particular to a three-integrated detection test device for a generator. Background Art
[0002] A generator is a device that generates electricity when it is acted upon by mechanical power. Generators are widely used in many fields, including electric power industry, industrial production, transportation, communications, construction, agriculture, medical care, financial systems, field operations, and emergency rescue.
[0003] Some generators need to work under extreme conditions. However, after mass production, generators are usually only operated under standard environmental conditions, such as normal temperature and humidity. This cannot fully simulate the complex environmental conditions in actual use of the generator, and cannot well judge the functional changes of the generator in extreme environments.
[0004] To this end, the present invention provides a three-integrated detection test device for a generator. Summary of the invention
[0005] In order to make up for the deficiencies of the prior art, at least one technical problem raised in the background technology is solved.
[0006] The present invention provides a three-in-one generator detection test device, including a supporting mechanism, an environmental simulation mechanism, a power generation simulation mechanism and a control line. The environmental simulation mechanism includes a temperature and humidity control box, the power generation simulation mechanism includes a prototype assembly and an actuator, the bottom of the prototype assembly is connected to one end of the control line, the supporting mechanism makes the actuator and the prototype assembly at the same height, the actuator simulates the vibration environment of the prototype assembly in actual operation, and the temperature and humidity control box simulates an extreme environment.
[0007] By adopting the above technical solution, three comprehensive detection tests are carried out on the prototype components. After the test, the data measured by the control line and the functional changes are integrated to determine whether the prototype components meet the standards, thereby improving the reliability of the prototype components suitable for extreme environments.
[0008] Preferably, the power generation simulation mechanism further comprises a main shaft assembly, a second coupling is installed on a side of the main shaft assembly close to the prototype assembly, and a first coupling is installed on a side of the main shaft assembly close to the actuator.
[0009] Preferably, the supporting mechanism includes a base and a vibration table, two sets of slider-track assemblies are arranged on the top of the base, a load-bearing main frame is installed on the top of the slider-track assembly, the actuator is fixedly installed on the top of the load-bearing main frame, a prototype support fixing seat is fixedly connected to the top of the vibration table, the prototype assembly is installed on the top of the prototype support fixing seat, and the vibration table is slidably connected to the bottom of the temperature and humidity control box.
[0010] Preferably, a quick-installation mechanism for quickly installing and disassembling the prototype assembly is provided on the top of the prototype support and fixing seat, and the quick-installation mechanism includes a frame, which is fixedly connected to the top of the prototype support and fixing seat, a drive assembly is installed on the side of the top of the frame close to the spindle assembly, a quick-installation clamp assembly is installed on the side of the top of the frame close to the prototype assembly, and a separation assembly is installed on the inner side of the temperature and humidity control box close to the actuator.
[0011] By adopting the above technical solution, there is no need to install bolts one by one to fix the prototype component and the second coupling, which reduces labor costs and makes the replacement operation of different prototype components before and after testing easier.
[0012] Preferably, the prototype assembly includes a prototype body, one side of the prototype body is fixedly connected to a mounting seat, and one side of the mounting seat is rotatably connected to a docking shaft.
[0013] Preferably, the quick-release clamp assembly includes a driving disk, the outer side of the driving disk is fixedly connected with a transmission tooth, the driving disk is rotatably connected to a limiting disk on a side close to the main shaft assembly, arc holes are provided at the top and bottom of one side of the driving disk, straight holes are provided at the top and bottom of one side of the limiting disk, an upper support rod is provided on the inner side of the arc hole of the driving disk located at the top, and a lower support rod is provided on the inner side of the arc hole of the driving disk located at the bottom, the ends of the upper support rod and the lower support rod away from the driving disk are fixedly connected to a clamp body, and the ends of the upper support rod and the lower support rod close to the driving disk are fixedly connected to a limiting I-shaft.
[0014] Preferably, the separation assembly includes a push block, a mounting hole is opened on one side of the push block, the inner side of the mounting hole is rotatably connected to the outer side of the main shaft assembly, a return spring is fixedly connected to one side of the push block close to the actuator, and the other side of the return spring is fixedly connected to the inner wall of the temperature and humidity control box.
[0015] Preferably, the driving assembly comprises an electric push rod, an output shaft of which is fixedly connected to a rack, and teeth of the rack are meshed with the transmission teeth.
[0016] Preferably, the driving assembly also includes two blocks, a cross bar is fixedly connected between the two blocks, a trapezoidal block is fixedly connected to the top of the block, the side of the block away from the second coupling abuts against the side of the push block close to the second coupling, the block located at the top of the electric push rod is fixedly connected to the side of the rack close to the actuator, and the side of the trapezoidal block close to the push block is at an oblique angle.
[0017] By adopting the above technical solution, when the quick-release clamp assembly releases the prototype assembly, the prototype assembly is automatically pushed away from the second coupling, making the disassembly process more convenient.
[0018] Preferably, a bracket is fixedly connected to the bottom of the second coupling, the second coupling bracket is fixedly connected to the top of the frame, and a limiting hole that matches the clearance of the lower support rod is opened on one side of the second coupling bracket.
[0019] The beneficial effects of the present invention are as follows: a three-in-one generator comprehensive detection test device described in the present invention, by setting a temperature and humidity control box, a control line, and an actuator, connects the prototype component to be tested with the second coupling through a quick-installation mechanism, starts the temperature and humidity control box, the actuator, and the prototype component for testing respectively, and adjusts the temperature and humidity parameters inside the temperature and humidity control box, so as to perform environmental simulation when the prototype component is running. During the test, the actuator simulates the vibration environment that the prototype component may encounter in actual operation, and transmits and applies this vibration to the prototype component through the main shaft assembly. The control line performs functional testing on the motor throughout the process. After the test, the data measured by the control line and the functional changes are integrated to determine whether the prototype component meets the standards, thereby improving the reliability of the prototype component suitable for extreme environments.
[0020] The three-in-one generator detection test device described in the present invention is equipped with a quick-install mechanism, and the driving assembly drives the quick-install clamp assembly to change its state. The quick-install clamp assembly is divided into an installation state and a disassembly state. The prototype assembly is fixed in the installation state, and the prototype assembly can be separated from the second coupling in the disassembly state. There is no need to install bolts one by one to fix the prototype assembly to the second coupling, which reduces labor costs and makes the replacement operation of different prototype assemblies before and after testing more convenient.
[0021] The three-in-one generator detection test device described in the present invention cooperates with the driving assembly and the separation assembly, and the bevel angle of the trapezoidal block gradually approaches the push block until the bevel angle of the trapezoidal block contacts the top of the push block. At this time, the distance between the clamp bodies just allows the prototype assembly to leave the quick-install mechanism. When the trapezoidal block continues to move downward, it will push the prototype support fixing seat as a whole away from the separation assembly, so that when the quick-install clamp assembly releases the prototype assembly, it will automatically push the prototype assembly away from the second coupling, making the disassembly process more convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 It is a front perspective view of the overall structure of the present invention; Figure 2 It is a top perspective view of the overall structure of the present invention; Figure 3 yes Figure 1 A partial enlarged view of the middle part; Figure 4 It is a structural schematic diagram of the quick-loading mechanism, the prototype support fixing seat and the quick-loading mechanism in the present invention; Figure 5 It is a schematic diagram of the exploded structure of the prototype assembly and the quick-install mechanism of the present invention; Figure 6 It is a structural schematic diagram of the clamp body, the upper support rod and the lower support rod in the present invention.
[0023] Description of reference numerals: 1. Base; 2. Slider track assembly; 3. Main frame; 4. Actuator; 5. First coupling; 6. Spindle assembly; 7. Temperature and humidity control box; 8. Second coupling; 900, prototype assembly; 90001, prototype body; 90002, mounting seat; 90003, docking shaft; 10, control line; 11, prototype support and fixing seat; 12, quick-install mechanism; 1201, frame; 1202, quick-install fixture assembly; 12021, drive plate; 12022, Limiting plate; 12023, transmission teeth; 12024, upper support rod; 12025, lower support rod; 12026, fixture body; 12027, limiting I-beam shaft; 1203, separation component; 12031, push block; 12032, return spring; 12033, mounting hole; 1204, driving component; 12041, electric push rod; 12042, rack; 12043, block; 12044, trapezoidal block; 12045, cross bar; 13, vibration table. DETAILED DESCRIPTION
[0024] The subject matter described herein will now be discussed with reference to example embodiments. It should be understood that the discussion of these embodiments is only to enable those skilled in the art to better understand and implement the subject matter described herein, and the functions and arrangements of the elements discussed may be changed without departing from the scope of protection of the contents of this specification. Each example may omit, replace or add various processes or components as needed. In addition, the features described relative to some examples may also be combined in other examples. Example
[0025] The following is a further detailed description of the technical solution of the present invention in conjunction with the accompanying drawings and specific embodiments. Figures 1 to 6 , this application provides a three-in-one generator test device, please refer to Figure 1 , Figure 2 , Figure 3 , including a supporting mechanism, an environmental simulation mechanism, a power generation simulation mechanism and a control line 10. The bottom of the prototype component 900 is connected to one end of the control line 10. The environmental simulation mechanism includes a temperature and humidity control box 7. The power generation simulation mechanism includes a prototype component 900 and an actuator 4. The supporting mechanism makes the actuator 4 and the prototype component 900 at the same height. The actuator 4 simulates the vibration environment of the prototype component 900 in actual operation. The temperature and humidity control box 7 simulates the extreme environment.
[0026] Specifically, the test environment parameters inside the temperature and humidity control box 7 are adjusted to perform environmental simulation when the prototype component 900 is running. The total test duration is 16 hours, which is divided into high temperature environment test and low temperature environment test. Among them, the high temperature environment test parameters are ambient temperature +55°C, relative humidity 98%, and duration is 4 hours; the low temperature environment test parameters are ambient temperature -55°C, duration is 4 hours, and a total of 2 cycles; during the test, the output voltage and current that can drive the prototype component 900 to a speed of 6000rpm are always maintained, and the control line 10 performs functional testing on the motor throughout the process.
[0027] Please refer to Figure 1 , Figure 2 , Figure 3 The power generation simulation mechanism also includes a main shaft assembly 6, a second coupling 8 is installed on the side of the main shaft assembly 6 close to the prototype assembly 900, and a first coupling 5 is installed on the side of the main shaft assembly 6 close to the actuator 4.
[0028] Specifically, during the whole test, the actuator 4 is in working condition to carry out a vibration durability test on the prototype component 900. The actuator 4 simulates the vibration environment that the prototype component 900 may encounter in actual operation, and transmits and applies the vibration to the prototype component 900 through the main shaft component 6. The first coupling 5 and the second coupling 8 respectively adjust and connect the actuator 4 and the prototype component 900 to ensure normal operation during the test.
[0029] Please refer to Figure 1 , Figure 2 , Figure 3 The supporting mechanism includes a base 1 and a vibration table 13. Two sets of slider track assemblies 2 are arranged on the top of the base 1. A load-bearing main frame 3 is installed on the top of the slider track assembly 2. The actuator 4 is fixedly installed on the top of the load-bearing main frame 3. The top of the vibration table 13 is fixedly connected to a prototype support fixing seat 11. The prototype assembly 900 is installed on the top of the prototype support fixing seat 11. The vibration table 13 is slidably connected to the bottom of the temperature and humidity control box 7.
[0030] Specifically, the base 1, the slider track assembly 2, and the main support frame 3 are used to adjust the horizontal distance between the actuator 4 and the vibration table 13. The main support frame 3 can move horizontally along the slider track assembly 2. After the distance between the actuator 4 and the vibration table 13 is determined, the main support frame 3 and the slider track assembly 2 are locked by bolts.
[0031] Please refer to Figure 3 A quick-installation mechanism 12 for quickly installing and disassembling the prototype assembly 900 is provided at the top of the prototype support and fixing seat 11. The quick-installation mechanism 12 includes a frame 1201, and the frame 1201 is fixedly connected to the top of the prototype support and fixing seat 11. A drive assembly 1204 is installed on the side of the top of the frame 1201 close to the spindle assembly 6, a quick-installation clamp assembly 1202 is installed on the side of the top of the frame 1201 close to the prototype assembly 900, and a separation assembly 1203 is installed on the side of the inner side of the temperature and humidity control box 7 close to the actuator 4.
[0032] Specifically, the driving component 1204 drives the quick-release clamp component 1202 to change its state. The quick-release clamp component 1202 is divided into an installation state and a disassembly state. The prototype component 900 is fixed in the installation state, and the prototype component 900 can be separated from the second coupling 8 in the disassembly state. There is no need to install bolts one by one to fix the prototype component 900 and the second coupling 8, which reduces labor costs and makes the replacement operation of different prototype components 900 before and after testing easier.
[0033] Please refer to Figure 5 The prototype assembly 900 includes a prototype body 90001, one side of the prototype body 90001 is fixedly connected to a mounting seat 90002, and one side of the mounting seat 90002 is rotatably connected to a docking shaft 90003.
[0034] Specifically, when the actuator 4 is started, under the conduction of the main shaft assembly 6, the docking shaft 90003 vibrates and displaces on the side of the main shaft assembly 6 away from the actuator 4, and drives the vibration table 13 of the prototype support fixing seat 11 to vibrate and displace.
[0035] Please refer to Figure 5 , Figure 6The quick-release clamp assembly 1202 includes a driving disk 12021, the outer side of the driving disk 12021 is fixedly connected with a transmission tooth 12023, the side of the driving disk 12021 close to the main shaft assembly 6 is rotatably connected to a limit disk 12022, the top and bottom of one side of the driving disk 12021 are provided with arc holes, the top and bottom of one side of the limit disk 12022 are provided with straight holes, an upper support rod 12024 is arranged on the inner side of the arc hole of the driving disk 12021 located at the top, and a lower support rod 12025 is arranged on the inner side of the arc hole of the driving disk 12021 located at the bottom, the ends of the upper support rod 12024 and the lower support rod 12025 away from the driving disk 12021 are fixedly connected with a clamp body 12026, and the ends of the upper support rod 12024 and the lower support rod 12025 close to the driving disk 12021 are fixedly connected with a limit I-shaped shaft 12027.
[0036] Specifically, the arc-shaped hole of the driving disk 12021 and the straight hole of the limiting disk 12022 jointly limit the upper support rod 12024 and the lower support rod 12025, wherein the parts of the upper support rod 12024 and the lower support rod 12025 located at the arc-shaped hole of the driving disk 12021 and the straight hole of the limiting disk 12022 will approach or move away from the center of the driving disk 12021 along the straight hole of the limiting disk 12022 during the displacement of the arc-shaped hole of the driving disk 12021, and the distance between the two clamp bodies 12026 will decrease when they approach, and increase when they move away; the two clamp bodies 12026 together constitute the clamp as a whole, and the inner shape formed when the two clamp bodies 12026 are combined is tightly fitted with the outer side of the mounting seat 90002, thereby stably fixing the outer side of the mounting seat 90002.
[0037] Please refer to Figure 3 , Figure 5 The driving assembly 1204 includes an electric push rod 12041 , an output shaft of which is fixedly connected to a rack 12042 , and teeth of the rack 12042 are meshed with transmission teeth 12023 .
[0038] Specifically, Figure 5 As shown, at this time, the quick-release clamp assembly 1202 is in a fixed state, and the electric push rod 12041 is started. The output shaft of the electric push rod 12041 drives the rack 12042 to move downward and drives the drive disk 12021 to rotate toward the drive assembly 1204, and the overlapping position of the arc hole of the drive disk 12021 and the straight hole of the limit disk 12022 gradually moves away from the center of the drive disk 12021, so that the distance between the clamp bodies 12026 gradually increases until the prototype assembly 900 can be completely removed from the side of the second coupling 8 close to the prototype assembly 900, wherein the docking shaft 90003 is docked with the main shaft assembly 6 through the inner side of the second coupling 8 on the side of the second coupling 8 away from the main shaft assembly 6.
[0039] Please refer to Figure 3 , Figure 4 The separation component 1203 includes a push block 12031, a mounting hole 12033 is opened on one side of the push block 12031, the inner side of the mounting hole 12033 is rotatably connected to the outer side of the main shaft assembly 6, and a return spring 12032 is fixedly connected to the side of the push block 12031 close to the actuator 4, and the other side of the return spring 12032 is fixedly connected to the inner wall of the temperature and humidity control box 7.
[0040] Please refer to Figure 3 , Figure 5 The driving assembly 1204 also includes two blocks 12043, a cross bar 12045 is fixedly connected between the two blocks 12043, a trapezoidal block 12044 is fixedly connected to the top of the block 12043, the side of the block 12043 away from the second coupling 8 is abutted against the side of the push block 12031 close to the second coupling 8, the block 12043 located at the top of the electric push rod 12041 is fixedly connected to the side of the rack 12042 close to the actuator 4, and the side of the trapezoidal block 12044 close to the push block 12031 is at an oblique angle.
[0041] Specifically, Figure 3 and Figure 5 As shown, the top length of the trapezoidal block 12044 is greater than the bottom length. When the rack 12042 moves downward, the trapezoidal block 12044 will be driven to move downward synchronously. Since the side of the block 12043 away from the second coupling 8 is in contact with the side of the push block 12031 close to the second coupling 8, when the trapezoidal block 12044 moves downward, the bevel of the trapezoidal block 12044 gradually approaches the push block 12031 until the bevel of the trapezoidal block 12044 contacts the top of the push block 12031. At this time, the distance between the clamp body 12026 allows the prototype assembly 900 to leave the quick-loading mechanism 12. When the trapezoidal block 12044 continues to move downward, it will push the prototype support fixing seat 11 as a whole away from the separation assembly 1203, so that when the quick-loading clamp assembly 1202 releases the prototype assembly 900, it will automatically push the prototype assembly 900 away from the second coupling 8, and the disassembly process is more convenient.
[0042] If the next test sample assembly 900 is to be tested, first pass the docking shaft 90003 through the two fixture bodies 12026 and pass through the inner side of the second coupling 8 on the side of the second coupling 8 away from the main shaft assembly 6, then start the electric push rod 12041, the output shaft of the electric push rod 12041 drives the rack 12042 to move upward and drives the drive disk 12021 to rotate away from the drive assembly 1204, and the overlap position of the arc hole of the drive disk 12021 and the straight hole of the limit disk 12022 gradually approaches the circular hole of the drive disk 12021. The center of the clamp body 12026 is gradually reduced, and when the block 12043 away from the side of the second coupling 8 again abuts against the side of the push block 12031 close to the second coupling 8, the docking shaft 90003 and the main shaft assembly 6 are docked, and when the rack 12042 continues to move upward until the upper and lower clamp bodies 12026 are combined and tightly fit the mounting seat 90002, the prototype assembly 900 is fixed. At this time, the corresponding start actuator 4, prototype assembly 900, and temperature and humidity control box 7 are tested.
[0043] Please refer to Figure 3 , Figure 4 The bottom of the second coupling 8 is fixedly connected with a bracket, and the bracket of the second coupling 8 is fixedly connected to the top of the frame 1201. One side of the bracket of the second coupling 8 is provided with a limiting hole that matches the clearance of the lower support rod 12025.
[0044] Specifically, the shape and size of the limiting hole of the second coupling 8 bracket are the same as the shape and size of the straight hole of the limiting plate 12022. When the driving plate 12021 rotates driven by the rack 12042, the lower support rod 12025 will approach or move away from the prototype assembly 900 along the limiting hole of the second coupling 8 bracket and the straight hole of the limiting plate 12022. When it is close to and tightly fits the mounting seat 90002, it is in a fixed state, and when it is away and the docking shaft 90003 can pass between the two clamp bodies 12026, it is in a disassembled state.
[0045] How it works The base 1, the slider track assembly 2, and the main bearing frame 3 are used to adjust the horizontal distance between the actuator 4 and the vibration table 13. The main bearing frame 3 can move horizontally along the slider track assembly 2. After determining the distance between the actuator 4 and the vibration table 13, the main bearing frame 3 and the slider track assembly 2 are locked by bolts. The prototype assembly 900 to be tested is connected to the second coupling 8 through the quick-install mechanism 12, and the temperature and humidity control box 7, the actuator 4, and the prototype assembly 900 are started respectively for testing. The test environment parameters inside the temperature and humidity control box 7 are adjusted to simulate the environment when the prototype assembly 900 is running. During the test, the actuator 4 simulates the vibration environment that the prototype assembly 900 may encounter in actual operation, and transmits and applies this vibration to the prototype assembly 900 through the main shaft assembly 6. The control line 10 performs functional testing on the motor throughout the process. After the test, the data measured by the control line 10 and the functional changes are integrated to determine whether the prototype assembly 900 meets the standard; When the quick-install mechanism 12 is used to quickly install or remove the prototype assembly 900: like Figure 5 As shown, at this time, the quick-release clamp assembly 1202 is in a fixed state, and the electric push rod 12041 is started. The output shaft of the electric push rod 12041 drives the rack 12042 to move downward and drives the driving disk 12021 to rotate toward the driving assembly 1204. The overlapping position of the arc hole of the driving disk 12021 and the straight hole of the limit disk 12022 gradually moves away from the center of the driving disk 12021, so that the distance between the two clamp bodies 12026 gradually increases. When the rack 12042 moves downward, it will drive the trapezoidal block 12044 to move downward synchronously. Since the side of the block 12043 away from the second coupling 8 abuts against the side of the push block 12031 close to the second coupling 8, when the trapezoidal block 12044 moves downward, the trapezoidal block 120 The bevel angle 44 gradually approaches the push block 12031 until the bevel angle of the trapezoidal block 12044 contacts the top of the push block 12031. At this time, the distance between the two fixture bodies 12026 allows the prototype assembly 900 to leave the quick-install mechanism 12. When the trapezoidal block 12044 continues to move downward, it will push the prototype support fixing seat 11 as a whole away from the separation assembly 1203, so that when the quick-install fixture assembly 1202 releases the prototype assembly 900, the prototype assembly 900 will be automatically pushed away from the second coupling 8. At this time, the prototype assembly 900 that has been tested can be taken out, and the quick-install fixture assembly 1202 is in a disassembled state. Before the next test of the prototype assembly 900 to be tested is carried out, the quick-install fixture assembly 1202 continues to be in a disassembled state. If the next test sample assembly 900 is to be tested, first pass the docking shaft 90003 through the two fixture bodies 12026 and pass through the inner side of the second coupling 8 on the side of the second coupling 8 away from the main shaft assembly 6, then start the electric push rod 12041, the output shaft of the electric push rod 12041 drives the rack 12042 to move upward and drives the drive disk 12021 to rotate away from the drive assembly 1204, and the overlap position of the arc hole of the drive disk 12021 and the straight hole of the limit disk 12022 gradually approaches the circular hole of the drive disk 12021. The center of the clamp body 12026 is gradually reduced, and when the block 12043 away from the side of the second coupling 8 again abuts against the side of the push block 12031 close to the second coupling 8, the docking shaft 90003 and the main shaft assembly 6 are docked, and when the rack 12042 continues to move upward until the upper and lower clamp bodies 12026 are combined and tightly fit the mounting seat 90002, the prototype assembly 900 is fixed. At this time, the corresponding start actuator 4, prototype assembly 900, and temperature and humidity control box 7 are tested.
[0046] An example of the present specific implementation mode is described above, but the present embodiment is not limited to the above-mentioned specific implementation mode, which is merely illustrative and not restrictive. A person skilled in the art may make many forms inspired by the present embodiment, all of which are protected by the present embodiment.
Claims
1. A three-in-one generator test device, characterized in that: The invention comprises a supporting mechanism, an environmental simulation mechanism, a power generation simulation mechanism and a control line (10), wherein the environmental simulation mechanism comprises a temperature and humidity control box (7), the power generation simulation mechanism comprises a prototype assembly (900) and an actuator (4), the bottom of the prototype assembly (900) is connected to one end of the control line (10), the supporting mechanism enables the actuator (4) and the prototype assembly (900) to be at the same height, the actuator (4) simulates the vibration environment of the prototype assembly (900) during actual operation, and the temperature and humidity control box (7) simulates an extreme environment.
2. A three-in-one generator test device according to claim 1, characterized in that: The power generation simulation mechanism also includes a main shaft assembly (6), a second coupling (8) being installed on a side of the main shaft assembly (6) close to the prototype assembly (900), and a first coupling (5) being installed on a side of the main shaft assembly (6) close to the actuator (4).
3. A three-in-one generator test device according to claim 2, characterized in that: The support mechanism comprises a base (1) and a vibration table (13); two sets of slider track assemblies (2) are arranged on the top of the base (1); a main bearing frame (3) is installed on the top of the slider track assembly (2); the actuator (4) is fixedly installed on the top of the main bearing frame (3); the top of the vibration table (13) is fixedly connected to a prototype support fixing seat (11); the prototype assembly (900) is installed on the top of the prototype support fixing seat (11); and the vibration table (13) is slidably connected to the bottom of the temperature and humidity control box (7).
4. A three-in-one generator test device according to claim 3, characterized in that: A quick-install mechanism (12) for quickly installing and disassembling the prototype assembly (900) is arranged at the top of the prototype support and fixing seat (11), and the quick-install mechanism (12) comprises a frame (1201), the frame (1201) is fixedly connected to the top of the prototype support and fixing seat (11), a driving assembly (1204) is installed on the side of the top of the frame (1201) close to the spindle assembly (6), a quick-install clamp assembly (1202) is installed on the side of the top of the frame (1201) close to the prototype assembly (900), and a separation assembly (1203) is installed on the inner side of the temperature and humidity control box (7) close to the actuator (4).
5. A three-in-one generator testing device according to claim 4, characterized in that: The prototype assembly (900) comprises a prototype body (90001), one side of the prototype body (90001) is fixedly connected to a mounting seat (90002), and one side of the mounting seat (90002) is rotatably connected to a docking shaft (90003).
6. A three-in-one generator test device according to claim 5, characterized in that: The quick-release clamp assembly (1202) comprises a driving disk (12021), the outer side of the driving disk (12021) is fixedly connected with a transmission tooth (12023), the side of the driving disk (12021) close to the spindle assembly (6) is rotatably connected to a limiting disk (12022), the top and bottom of one side of the driving disk (12021) are both provided with an arc hole, the top and bottom of one side of the limiting disk (12022) are both provided with a straight hole, and the driving disk (12021) at the top is arc-shaped. An upper support rod (12024) is arranged on the inner side of the hole, and a lower support rod (12025) is arranged on the inner side of the arc-shaped hole of the driving disk (12021) at the bottom. The ends of the upper support rod (12024) and the lower support rod (12025) away from the driving disk (12021) are fixedly connected to a clamp body (12026), and the ends of the upper support rod (12024) and the lower support rod (12025) close to the driving disk (12021) are fixedly connected to a limited I-shaped shaft (12027).
7. A three-in-one generator test device according to claim 6, characterized in that: The separation assembly (1203) comprises a push block (12031), a mounting hole (12033) is provided on one side of the push block (12031), the inner side of the mounting hole (12033) is rotatably connected to the outer side of the main shaft assembly (6), a return spring (12032) is fixedly connected to one side of the push block (12031) close to the actuator (4), and the other side of the return spring (12032) is fixedly connected to the inner wall of the temperature and humidity control box (7).
8. A three-in-one generator test device according to claim 7, characterized in that: The driving assembly (1204) comprises an electric push rod (12041), the output shaft of the electric push rod (12041) being fixedly connected to a rack (12042), and the teeth of the rack (12042) are meshed with the transmission teeth (12023).
9. A three-in-one generator test device according to claim 8, characterized in that: The driving assembly (1204) further comprises two blocks (12043), a cross bar (12045) being fixedly connected between the two blocks (12043), a trapezoidal block (12044) being fixedly connected to the top of the block (12043), a side of the block (12043) away from the second coupling (8) being in abutment with a side of the push block (12031) close to the second coupling (8), the block (12043) located at the top of the electric push rod (12041) being fixedly connected to a side of the rack (12042) close to the actuator (4), and a side of the trapezoidal block (12044) close to the push block (12031) being at an oblique angle.
10. A three-in-one generator testing device according to claim 6, characterized in that: A bracket is fixedly connected to the bottom of the second coupling (8), and the bracket of the second coupling (8) is fixedly connected to the top of the frame (1201). A limiting hole is provided on one side of the bracket of the second coupling (8) to be clearance-matched with the lower support rod (12025).