Method of operating a connection module
Through computer-aided methods and systems, the operating connection module solves the problems of missing information and incomplete documents during the machine installation process, and realizes a more efficient and accurate installation process, improving the reliability and maintenance convenience of the equipment.
Patent Information
- Application Number
- CN202380068214.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Priority Date
- 2022-11-10
- Filing Date
- 2023-09-28
- Publication Date
- 2025-05-13
AI Technical Summary
The prior art has problems of missing information and incomplete documentation during the machine installation process, which has increased the difficulty of reliable maintenance and repair of equipment.
Using a computer-aided method and system, it provides simpler, faster, safer and error-free installation of electrical components when computer-aided installation of the machine by operating the connection module. The method includes disabling the run function in installation mode, activating the installation function, providing installation information and checking functions to ensure the correctness of the connection.
A more efficient and accurate machine installation process is achieved, reducing the problems of missing information and incomplete documents, and improving the reliability and maintenance convenience of equipment.
Smart Images

Figure CN119998747A_ABST
Abstract
Description
Technical Field
[0001] The present invention generally relates to the field of planning and installing machines such as automation equipment, and more particularly to a method for operating a connection module during computer-aided installation of such machines. Background Art
[0002] The complexity and diversity of automation equipment that needs to be developed, planned, installed, maintained and repaired are increasing. It is becoming increasingly important to efficiently support installers or planners through comprehensive and complete documentation in all stages of the equipment life cycle (such as development / planning, production, commissioning, operation and maintenance). However, in practice, existing documentation (for example in the form of circuit diagrams) often fails to meet this requirement because installation activities are not fully or completely recorded due to insufficient coordination between workflows or documentation tools. These known problems inevitably lead to missing information in the equipment documentation, which increases the difficulty of reliable maintenance or repair of the equipment, or even makes it impossible in the worst case.
[0003] The object of the present invention is to at least reduce the drawbacks of the prior art in machine installation. Specifically, the present invention aims to provide a computer-aided method and system to achieve simpler, faster, safer and error-free installation of electrical components and at least partially overcome the above-mentioned drawbacks of the prior art. Summary of the invention
[0004] The above objects are achieved by the method, the connection module, the computer program and the device for data processing according to the independent claims. Further features and details of the invention can be found in the dependent claims, the description and the drawings.
[0005] The invention relates in particular to a method for operating a connection module during computer-aided installation of a machine, in particular an installation. The connection module can be used for decentralized modular connection of machine components. During installation of the machine, a plurality of connection modules can be arranged at different spatial positions. The method can therefore also be used for computer-aided (in particular electrical) installation of a plurality of spatially decentralized connection modules and / or machine components connected thereto.
[0006] The machine may be of at least one of the following types:
[0007] -Automation equipment
[0008] -Production equipment
[0009] -Logistics equipment
[0010] -Production line
[0011] -Machining Center
[0012] -Industrial Robots
[0013] -Manufacturing equipment
[0014] -unit
[0015] -Electrical installations
[0016] In particular, the machine may be a device with modular characteristics, or a mobile machine, some of whose components need to be modularly installed according to the installation specification. Such installation is at least partially done manually by a user (such as a worker).
[0017] The connection module can be an electrical connection module for decentralized connection of machine components. In addition, the connection module can be connected to a control device (such as an SPS) so that the control device drives the components connected to the connection module in the operating mode, thereby realizing the operation of the machine. The control device can also be connected to multiple other decentralized connection modules to drive the machine components connected to each other. In this way, decentralized connection of components can be realized through the connection module and the control device.
[0018] Furthermore, the connection module preferably has a plurality of interface points, each of which can be connected to a component and establish a connection therewith. For example, the connection module can have at least 2, 4, 8 or 10 interface points. Each interface point can be equipped with a display element. The interface point can also contain a plurality of pins for transmitting and / or receiving electrical signals to the component. This can be used to provide the component with operating current and / or to exchange data with the component. Even if the component, such as a sensor or actuator, does not itself have an interface to the bus system, the connection module can drive the component at the interface point via the bus system and read its data.
[0019] The components are preferably electrical components, each of which has a specific function for the operation of the machine. For example, the component may include mounting elements (such as cables) for electrically connecting actuators, sensors or other components to the connection module. The component may also contain at least one component, sensor and / or actuator. The connection module itself may also be regarded as a component. In addition, the connection modules can be connected to each other (for example, a master-slave structure), in which case a module-module or module-hub connection can be formed. Therefore, the component may also include other connection modules.
[0020] "Decentralized" here means that the connection modules can partially replace the central control cabinet. Each module only provides part of the device connection, but these connections can be realized in a decentralized manner on site. In the centralized architecture of the central control cabinet, point-to-point connections are usually adopted (the starting point, connection path and end point are clear). In decentralized applications, multiple components may need to be arranged or connected between the starting point and the end point.
[0021] Generally speaking, a machine may consist of the following components: devices such as actuators and / or sensors, connection modules, and installation elements such as cables.
[0022] The method according to the present invention may comprise the following steps, which are preferably performed sequentially or in any order, and which may also be repeated and / or automatically performed, and / or may also be applied to other connected modules of the machine:
[0023] - providing an installation function of a connection module for the installation of a machine (preferably a single component), wherein the installation function can output installation information (preferably optically) to assist in establishing a connection between the components,
[0024] - providing an operating function of the connection module for the operation of the installed machine, wherein the operating function can initiate an electrical output to a connected component, preferably to a component correctly connected to the connection module,
[0025] - Start the installation mode on the connection module, in which the operation function is disabled and the installation function is activated.
[0026] In other words, in the installation mode, the operating functions are automatically disabled and the installation functions are automatically activated in order to provide support for the installation connection, rather than providing electrical outputs for the operation of the installed machine. In this way, the connection module itself can support the user during the installation of the machine, thereby simplifying the installation process and making it safer. These method steps can be performed at least partially or completely autonomously by the connection module, for example by the firmware of the connection module. The start of the installation mode (and the related disabling or activation of functions) can be triggered externally, for example by an installation device (such as a mobile computer with software that supports and guides the user during the installation). This triggering can be achieved by a data and / or electrical connection between the installation device and the connection module. This triggering can also be achieved by a connection to a power supply, so that a separate data connection is not necessarily required.
[0027] The installation function can serve as a support function for establishing the connection and for the installation. Another support function for the installation can be a check function, by which it can be checked whether the connection is complete and / or meets the installation specifications.
[0028] For example, the check function can detect errors such as installation and / or connection errors in the check mode of the connection module. For this purpose, the check mode and the check function can be automatically or manually started after the component has established a connection with the connection module. An error can be, for example, the connection of the correct component to the wrong interface point, or the connection of the wrong component to the correct interface point. For example, the user can mistakenly connect a component in the form of an actuator to an interface point of the connection module, which interface point is mistakenly set as an input instead of an output (as it should be in the correct case). Similarly, the user can also mistakenly connect a component in the form of a sensor to an interface point of the connection module, which interface point is mistakenly set as an output instead of an input (as it should be). It is also conceivable that the user connects such a component to an interface point that is not provided for this interface point according to the installation specification. It is also conceivable that the connection is incomplete in terms of mechanical and / or electrical aspects. In these cases, the connection (i.e. the connection of the component to the connection module) can represent an error, which can be detected by the check function. For this purpose, the check function can advantageously initiate a signal and / or data exchange with the component via the interface point to determine which component is connected to the interface point. For example, the component sends information such as an identification about its identity to the connection module. The connection module can then further transmit this information to the installation device in order to compare this information with the installation specification. If an error is detected based on the comparison, the user can be informed by means of an optical output via the check function. For example, a color output (such as red, yellow and green or other colors) can be used as an optical output via at least one display element. Thus, the optical output in the check mode can be used to display the detection result, that is, the check result.
[0029] It is conceivable that the check mode is automatically activated after the installation mode if the component has established a connection with the connection module. Thus, after the connection is established, the check function can be automatically activated. For example, the start of the check mode can be triggered by the user confirming that the connection has been established and the installation operation has been completed, for example by user input. Such user input can be performed, for example, on a computer such as an installation device, and / or via an input device such as a touch screen, and / or via an electronic garment such as a glove.
[0030] Likewise, the check function may also detect deviations from the installation specifications, in particular deviations in the connection of components to the connection module, preferably to different interface points. It can then be provided that this different connection is recorded in the installation specifications and / or that the connection module is reconfigured in accordance with the detected deviation. For example, if the user mistakenly connects an actuator to an input as an interface point, the check function may detect this and reconfigure the input on the connection module as an output or a hybrid interface. In other words, after the detection of a deviation, the interface point can be reconfigured based on software while maintaining the physical connection.
[0031] In the installation mode, the optical output can be used to output installation information. In addition, in the operating mode of the connection module, the optical output can be used to implement the operating function. For example, in the operating mode (i.e., for example, after the machine has been completely checked and the machine is fault-free), the optical output can indicate the current signal state of the relevant interface point. The signal state relates to the state of the electrical output and preferably indicates whether the electrical output currently passing through the interface point exists. In the operating mode (especially only in the operating mode), the signal state can be defined by the control device. Similarly, the control device may also receive diagnostic messages from the connection module in the event of an error. In order to indicate the signal state, the display element can, for example, emit light in different colors, such as red, yellow and green. In the installation mode, it can be stipulated that the interface point (preferably the pin on the interface point) does not transmit an electrical signal. Then the corresponding display element can indicate where the component (for example, a connecting element such as a plug) should be connected. Preferably, the optical output of the display element can be used to identify that the connection module is in the installation mode (for example, by flashing or different colors).
[0032] By switching to the installation mode, the advantage can also be achieved that the association between the optical output and the electrical output can be used flexibly. Likewise, in the installation and / or inspection mode, other installation functions can also be provided by the optical output. Some installation functions will be described below by way of example. For example, the free interface positions available for connecting components can be displayed by the optical output. It is also conceivable that the interface points for connection are then automatically recorded accordingly, for example in the installation specification. In addition, in the inspection mode, it may be possible to automatically identify the connected components (such as devices, such as actuators or sensors). Based on this recognition, the interface points can be reallocated as appropriate and recorded accordingly, for example in the installation specification. It is also possible that the components do not need to be connected to the interface points set for this purpose strictly in accordance with the installation specification, but in the case of a connection method that differs from the specification, adjustments are made in the installation specification afterwards according to the recognition results. The corresponding installation functions can be provided at least in part by the installation device that establishes a data connection with the connection module.
[0033] It can be provided within the scope of the invention that the connection module has at least one display element in order to provide a display for the operating function. In this case, at least one display element can be respectively associated with an interface point of the connection module for connecting to the respective component to be connected. The display element is, for example, an electronic component such as a light-emitting diode. In addition, the method, in particular when establishing a component connection in installation mode, can include the following steps: activation of the display element is initiated by the installation function in order to output installation information, thereby indicating the interface point for connecting the respective component to be connected. The installation information can thus be a support and / or installation instruction for reminding the user to which interface point the component to be connected should be connected.
[0034] It can furthermore be advantageously provided that the initiation of the activation of the display element is based on the following steps in order to initiate the output of the installation information based on the received identifier and the installation specification:
[0035] - providing (in particular in digital form) installation specifications which specify the assignment of connection modules and other spatially dispersed connection modules and components of the machine,
[0036] - receiving (in particular in digital form) an identifier of the respective component to be connected, wherein the component is in the form of a mounting element (preferably a cable or a component) or in the form of another component, wherein the identifier is preferably received by a detection device which has previously read a physically present identification medium (such as a machine-readable code) and generated the identifier based on the read identification medium,
[0037] - preferably identifying the respective component to be connected and / or the connection module associated with the connection based on the provided installation specifications by querying the electrical component and / or the connection module from the installation specifications according to the identifier (preferably from a list and / or a database of installation specifications).
[0038] Subsequently, at least one piece of installation information can be output based on the received identifier and the identified component and / or the identified connection module, wherein the output preferably includes a visual and / or acoustic output to the user. The method thus enables a simpler, faster and error-free assignment of connection modules to components and vice versa, thereby being able to support the user in installing the machine and simplifying the installation process to a great extent. In addition, in this way, a support system for installation (in particular for wiring) can be provided spatially directly at the identified component in order to guide the user in operation, in which support system the installation device can automatically perform these method steps as appropriate. The installation device, in particular the data processing device according to the invention, can advantageously communicate with the individual connection modules so that installation information can be output. To this end, the installation device can have at least one interface for communication.
[0039] In another possible case, it can be provided that the method further comprises the following steps: providing a check function for checking the establishment of the connection and / or the function of the component and / or the operating function and / or the connection status of the connection, wherein preferably the check function initiates an electrical output to the respective connected component. For example, the check function can be provided in a check mode of the connection module. In this way, the connection module can have three different modes: an operating mode in the sense of the production phase, an installation mode in the sense of the installation phase, and a check mode in the sense of the check phase or "IO check phase". For example, the check function can include activating the port of the interface point without being connected to the control device so that a basic functional check can be performed on the component connected thereto. For example, it will be checked whether a sensor is connected to the input port and / or whether an actuator is connected to the output port. The check result can be outputted via an optical output (e.g. via a display element) as appropriate. For example, a color such as red can indicate that an error has occurred.
[0040] Within the scope of the invention, it is also advantageous if the method further comprises the following step: determining the connection state between the connection module and the component to determine whether the connection has been established. For example, an electrical connection check can be performed, by which it can be automatically determined whether there is an electrically conductive connection between the connection module and the component. Depending on the specific configuration, it is possible that a closed circuit is not immediately formed when connecting, in particular when the installation is not yet complete. Therefore, other additional or alternative ways of determining the connection state can also be provided. Therefore, determining the connection state can also include: receiving an installation message based on an input from a user and / or an input from the connection module. The received installation message can indicate that a connection between the connection module and the component (preferably with the displayed interface point) has been established. Accordingly, it can be checked whether the displayed interface point is actually connected to the component. It is possible to trigger a recording operation by determining that the connection has been established (for example, by manual confirmation by a user and / or automatically by detecting the connection when, for example, both ends of a cable are connected). When recording, for example, an installation document is stored. The recording operation can be repeated as appropriate, for example, each time an operation is confirmed, so that the installation record is gradually established. In order to make the installation information visible to the user on the one hand and to be able to record the work performed on the component on the other hand, it is advantageous for the installation device to be able to communicate with the connection module. After the installation and / or recording has been completed, the control device can be optionally programmed and / or the connection module configured according to the recording. For this reason, it is possible that the connection module does not know in advance what task it will perform in the future machine. This can also be called the "unconfigured" state.
[0041] Within the scope of the invention, a further advantage can be achieved if the operating function initiates an electrical output to the component in the form of a current output and / or a voltage output. In this case, the electrical output can be provided at the interface points of the connection module for connecting the component in order to operate the component connected to these interface points. This has the advantage that the connection module can achieve an electrical connection of the component in the operating mode.
[0042] A further advantage is that, when the operating function is disabled, operation of the individual components to be connected during the installation process can be prevented. In the installation mode, the current and / or voltage at the individual interface points can be at least reduced, in particular to a level that prevents the operation of the respective component or to a safe level. This has the advantage that the components cannot be accidentally operated during the installation process. In the operating mode, this reduction operation can be omitted.
[0043] In addition, it can be provided within the scope of the present invention that after the installation is completed, the installation mode is exited and the operating mode for realizing the operating functions is started. In this way, the conventional functions of the connection module can be realized.
[0044] In the present invention, it is advantageous to provide that the connection module has at least one display element in order to provide a display for the operating function. The display element comprises, for example, a light emitting device such as a light emitting diode. Likewise, the display element may also have exactly two lighting states (on and off), wherein the lighting mode may adjust these lighting states according to the frequency and / or color as appropriate. In addition, the display element may be arranged on the housing of the connection module so that the display element can be seen by the user from the outside. At least one display element may be associated with at least one interface point of the connection module, for example by being arranged on the housing and adjacent to the interface point. Likewise, in the operating mode, the display element may emit light in a lighting mode different from the installation mode (such as a different color and / or a different flashing frequency and / or a different brightness). In this way, the operating mode and / or the operating function can be clearly indicated and visually distinguished from the installation mode or the installation function. In the operating mode, a function can be set, i.e., repeatedly performing error detection and displaying errors such as cable breakage by means of the display element. In the installation mode and / or the inspection mode, this function may not be used as appropriate, but the display element may be used for other functions, in particular for the installation and / or inspection functions.
[0045] Furthermore, it can be provided that the electrical output is provided at an interface point of the connection module for connecting the component. In this case, in operating mode, the electrical output at the interface point can be defined by a control device, preferably an SPS, external to the connection module. In installation mode, the electrical output at the interface point can be defined by an installation device external to the connection module and the control device. Preferably, the functional connection to the control device is active and / or configured in operating mode in order to drive the component via the interface point, and inactive and / or not configured in installation mode.
[0046] Likewise, it is also possible to choose to consider that the installation mode can be indicated by at least one display element of the connection module, so that the installation mode and the operating mode can be visually distinguished by at least one display element. For example, different lighting modes can be used to achieve this.
[0047] It is also advantageous if the assembly comprises at least a connection element and / or a cable and / or a component and / or an actuator and / or a sensor and / or a further connection module. For example, the assembly can be configured as an actuator and / or a sensor which is operated via an electrical output in an operating mode. The actuator can be, for example, an electric motor or a similar device.
[0048] Optionally, provision can be made that the activation of the display element of the connection module initiated by the installation function to output the installation information is synchronized with the output of a further installation information in the form of installation instructions (for supporting the user during the installation process). Outputting the further installation information can include at least one of the following steps:
[0049] initiating a display of interface points (particularly sockets) of the electrical assembly for mounting the element on a user interface of the computer, wherein the user interface visualizes a digital twin of at least a portion of the machine and preferably visualizes the mechanical and / or electrical structure of the portion of the machine,
[0050] actuating the display of the interface points (particularly sockets) of the electrical components for mounting the components by means of augmented reality and / or by means of a garment like a glove and / or by means of a detection device and / or by means of an optical and / or acoustic signal,
[0051] initiating output of installation instructions as instructions to a user to connect the installation element to a specific interface point of the electrical component, wherein the interface point is preferably determined according to installation specifications,
[0052] Activate an audible output, in particular a speech output, of the installation instructions.
[0053] This enables the user to directly obtain information via the installation instructions about how the component is to be connected, i.e. connected to the connection module. For example, the interface point to which the component is to be connected can be indicated by the illumination of the display element. Furthermore, the illumination of the display element can also indicate accordingly whether the interface point is correctly assigned. For this purpose, the connection module can have a plurality of display elements, which are associated with the corresponding interface points, for example by being arranged adjacently on the connection element.
[0054] It is conceivable that the installation information can be output by optical and / or acoustic and / or mechanical signals and / or by vibration. For example, it can be provided that in the installation mode and / or the inspection mode, it is determined by the installation and / or inspection function that a certain component is connected to the wrong interface point. This can be signaled by the installation information as appropriate. Similarly, as an alternative or in addition, a signal of correct connection can also be issued. The installation information can, for example, be binary information (for example, correct connection or incorrect connection). The installation information can also contain more detailed information as appropriate, for example, prompting which interface point is correct according to the installation specification. For this purpose, for example, text information and / or graphics can also be output. The installation information can also be displayed on the screen accordingly. In addition, it is conceivable that the installation information can be output by vibration or the like, for example, by the user's clothing such as gloves. It is particularly advantageous if the detection device is integrated into this clothing so that the identifier can be scanned by it.
[0055] Another subject of the invention is a connection module for the decentralized modular connection of machine components, wherein the connection module is designed to carry out the steps of the method according to the invention. The connection module according to the invention thus has the same advantages as the method according to the invention described in detail.
[0056] The user can be, for example, an installer and / or an equipment mechanic and / or an electrician and / or a worker and / or a planner and / or a mechanical designer or developer and / or an electrical designer or developer and / or an SPS programmer and / or a commissioning person and / or a maintenance person and / or a machine operator. The user can use the method of the present invention by providing it with a computer. For this purpose, the computer program can be executed at least in part by a computer and / or a connection module and / or another computer to perform the method steps according to the present invention.
[0057] Furthermore, multiple users may apply the method of the present invention simultaneously or at least partially simultaneously. Accordingly, the steps of the method according to the present invention may also be performed multiple times and / or at least partially in parallel in time, preferably for different connection modules. For example, for at least two or at least three or at least four users, each of the steps may be performed at least partially simultaneously.
[0058] In order to install the machine, a plurality of components, such as installation elements, can be provided. An identifier can be assigned to each such component, by which these components can be uniquely identified. The identifier can be, for example, information that can be digitally processed. The corresponding component can have the identifier by providing and / or installing a physical identification medium on the component. These components can be, for example, cables or components, which are functional components of the machine. The identifier advantageously includes a unique, in particular unambiguous identification. In this way, the component can be uniquely identified in relation to the machine and / or other machines and / or machine installations according to the identifier. One or more information about the component can be assigned to the identifier. At least one information can include at least one of the following information: at least one status information, output installation information, identification of the identified connection module, at least one document specification (such as component type, machine type, device type, user, interface point name, time stamp (date and time), installation duration, address in the bus system, operating medium identification, cable length, port assignment, properties of open cables, temperature, air humidity, current project status at the time of installation, plan deviation and reason) . At least one information associated with the identifier is digitally stored so that a digital twin of the component can be created. In this way, passive intelligence of components can be achieved.
[0059] Intelligence refers in particular to the expansion of industrial products (such as components and / or parts and / or installation elements, such as cables) to give them intelligent properties. With the help of information technology, connection modules can be enabled to process data and provide additional added value. Passive intelligence can be achieved by using passive intelligent components such as NFC chips (German: Nahfeldkommunikation, abbreviated as NFC) and / or machine-readable codes as corresponding preliminary steps. In this way, the basis can be laid for automatic collection or changes and their impact on machine functions. Unique, preferably unambiguous identification combined with access to external databases can achieve active enrichment of information and thus passive intelligence.
[0060] In particular, the devices of the machine (such as actuators and / or sensors) are operated via the mounting elements, i.e. preferably drive and / or read operations. In order to operate these devices, a control device (such as an SPS) can be provided, which can realize the electrical operation of the device via the mounting elements and the connection module. For this purpose, the control device can establish an electrical connection with the connection module.
[0061] Preferably, the mounting element may comprise a cable and / or a component, wherein the cable may have at least one or exactly one plug and may preferably be prefabricated on one side, i.e. one side has a female or male plug and the other side has an open end. Alternatively, the cable may also be prefabricated on both sides, i.e. each side of the cable has a female or male plug.
[0062] It is also possible that at least one installation information comprises installation instructions for supporting a user such as a worker and / or installer during the installation process. The installation instructions may also comprise installation instructions, such as step-by-step instructions.
[0063] According to the installation specification, an interface point (in particular a connection port) that may be used to connect a component with the received identifier can be queried from the installation specification, for example, according to the received identifier. To this end, the installation specification can allow electronic querying, for example via a database and / or list and / or the like.
[0064] Displaying the interface points on the user interface may, for example, include a graphical representation of the component interface points, wherein an interface point for connecting a component having the received identifier is graphically highlighted.
[0065] The user interface may be a graphical user interface, which is preferably displayed on a screen of a mounted device such as a computer. The computer may be, for example, a portable computer such as a notebook or a tablet computer.
[0066] The display is performed through augmented reality (English: Augmented Reality), for example, by displaying additional information through the user using virtual reality (VR) glasses, and / or by recording the user's environment through a camera and processing the camera image so as to add additional information to the camera image. The additional information includes, for example, highlighting the physical interface point of the connection module when the interface point is visible in the camera image.
[0067] Furthermore, an acoustic output may be provided, for example including the activation of a loudspeaker. The acoustic output may be, for example, a speech output, through which the connection name of the interface point is spoken.
[0068] Within the scope of the present invention, a further advantage can be achieved if the method comprises the following further steps:
[0069] - verifying the connection according to the installation specification, preferably according to a given, digital circuit diagram, in particular an electrical connection diagram, preferably verifying the connected interface points, in particular in order to determine whether the user has correctly carried out the installation information in the form of installation instructions, wherein preferably an identification of the installation specification is stored according to the verification result, and particularly preferably the following steps are performed in the case of a positive verification result:
[0070] -Store the identification of the interface point in the installation specification as the correct interface point for connection.
[0071] Advantageously, verification can be performed based on the determination of the connection status. Verification can thus assess whether the user has correctly followed the installation instructions. The verification result can be used to store an identification in the installation specification. In this way, the installation specification can be used later to check whether the installation specification has been followed and / or to what extent it has deviated from the installation specification during the installation process.
[0072] If the user deviates from the installation instructions, this is usually for some legitimate reason or motive. Therefore, the user can be offered a possibility to enter the installation parameters, for example via a user interface and / or an input device such as voice input and / or a keyboard and / or a mouse and / or an electronic garment and / or a touch screen. Advantageously, in the event of a negative verification result, i.e. when the user has not correctly carried out the installation instructions, at least one of the following steps can be performed: an identification of the interface point is stored in the installation specification as a changed connection interface point, preferably based on the installation parameters recorded by the user, in particular the reason or motive for the change, wherein preferably a description of the reason or motive for the change is stored at the same time, and preferably: a correction of the connection is initiated according to the installation specification. The correction can, for example, include an adjustment of the installation specification when the new connection is reasonable and therefore contributes positively to the desired installation.
[0073] It can also be optionally provided that the method comprises the following further step, wherein this step is preferably performed when verifying the connection:
[0074] - Verification of the (particularly verified) connection with respect to complete establishment of the connection (particularly correct tightening and / or current and / or data connection and / or contact), preferably by means of measured values transmitted by external detection means (particularly sensors or detection tools) in order to determine whether the user has complied with given measured values.
[0075] This makes it possible to advantageously ensure, depending on the installation environment, that the corresponding valid or necessary requirements for the materials used or the connections are met. This also has the advantage that safety risks during machine installation are significantly reduced. The given measured value can be a reference value, which is compared with the transmitted measured value (as the current measured value). For example, the establishment of the connection can be regarded as correct and / or complete when the transmitted measured value meets a predefined condition (such as exceeding a reference value).
[0076] Furthermore, it can be provided that the at least one installation information includes installation instructions for supporting the user when reassembling the machine, wherein preferably initiating the output includes at least the following step: initiating the output of an installation sequence for the installation of the machine by means of the at least one installation information. The installation information can, for example, include installation instructions, wherein the installation sequence is also specified. This simplifies the installation process for the user and speeds up the installation, since at least partially a tedious interpretation of circuit diagrams, in particular connection diagrams, is no longer necessary.
[0077] According to an advantageous development of the invention, provision can be made that initiating the output comprises initiating a bidirectional communication with the identified connection module via the bus system. For example, the output can be triggered by transmitting a specific message, preferably an instruction, to the connection module via communication. For this purpose, for example, a computer program can be executed by a data processing device, wherein the data processing device is connected to the bus system.
[0078] In the context of the invention, it can advantageously be provided that at least one of the following specifications is received, preferably via an installation message, in order to create a digital twin of a connection module and / or electrical component based on the received identifier and the identified connection module: component type, machine type, device type, user, interface point name, time stamp (date and time), installation duration, address in the bus system, operating medium identification, cable length, port assignment, properties of open cables, temperature, air humidity, current project status at the time of installation, plan deviations and reasons. Within the scope of the invention, at least one specification may also be referred to as a document specification.
[0079] The installation message can be generated, for example, based on an input by a user, wherein the user can specify at least one specification in the input. It is also possible that the specification is determined automatically, for example by the component and / or the data processing device, in particular based on the received identifier. For this purpose, for example, at least one specification can be stored in the component and / or the installation element and / or the connection module.
[0080] In another possible case, it can be provided that the installation information comprises an installation configuration and / or an installation document, preferably for disassembly and / or reassembly of the machine, which installation configuration and / or installation document is stored for documentation, preferably in a data memory, and / or transmitted to the electrical component. The data memory can be designed as a non-volatile data memory in order to reliably enable a subsequent evaluation of the installation configuration and / or installation document. For example, the installation configuration and / or the installation document can include an identification based on the verification storage.
[0081] Within the scope of the invention, a further advantage can be achieved if the installation information comprises a unique identification for identifying the component and / or the installation element and / or the identified connection module, wherein the installation information is stored in the installation specification, in particular in a digitized building plan, preferably comprising complete electronic computer-aided design (ECAD) and / or mechanical computer-aided design (MCAD) data, and / or wherein the component is selected from a plurality of similar components based on the identifier, and / or the identified connection module is selected from a plurality of similar connection modules. Thus, the installation specification makes it possible to query the assignment of the connection module to the component based on the identification and / or the identifier. To this end, the installation specification can include associations between identifications and / or with identifiers. The identifier can be selected to be uniquely associated with one of the identifications of the component, and / or the identifier can correspond to the identification.
[0082] A further advantage can be achieved within the scope of the invention if the installation specifications comprise predefined specifications for the modular and / or decentralized structure of the machine, in particular the installation, preferably based on given ECAD and / or MCAD data, in particular for the connection of components such as cables and / or mounting elements in the form of components via connection modules, preferably including an electrical connection diagram, wherein the installation specifications are preferably determined by a linking of the ECAD and MCAD data. In this way, the installation specifications can comprise a digital circuit diagram of the machine and / or a building plan and / or an installation plan.
[0083] Furthermore, it is conceivable within the scope of the present invention that the connection module is configured according to the identifier in order to convert the connection module from a basic configuration state (in which the components are preferably configured for bidirectional communication via a bus system and / or functional driving by a control device (preferably an SPS) is excluded) to a state with an extended configuration in order to perform functional driving by the control device.
[0084] The received identifier can in particular identify which installation element is connected (or should be connected) to the connection module. This identification can be used to automatically perform the configuration required for the connection module during installation, which greatly reduces the configuration workload of the connection module during installation. For example, it is determined which connection module is connected (or will be connected) to the installation element based on the received identifier and the installation specification. Accordingly, the connection module can be configured for the installation element so that the control device knows that the installation element is connected to the connection module when performing a function drive later. This allows the control device to, for example, operate at least one device (such as an actuator and / or a sensor) of the machine via the connection module and / or the installation element.
[0085] Another subject of the invention may also be a system for spatially dispersed electrical components of a computer-aided mounting machine, the system comprising a detection device (in particular a scanner such as a handheld scanner or a camera) for providing an identifier of a mounting element (preferably a cable or a component), at least one electrical component (preferably in the form of a connection module for connecting to the mounting element and other mounting elements), and a data processing device comprising means for carrying out the steps of the method according to the invention. The system according to the invention thus has the same advantages as the method according to the invention described in detail.
[0086] Furthermore, a data processing device, preferably for connecting modules, comprising means for carrying out the steps of the method according to the invention, can also be a subject of the invention. The device can be adapted to communicate with a component, in particular a module of a machine, in particular a module of an apparatus, preferably when the module is not preconfigured and / or connected to a control device.
[0087] Furthermore, it can be provided that the identifier is encoded in a machine-readable code which is associated with the mounting element (in particular arranged on it), wherein the machine-readable code can be machine-readable by the detection device.
[0088] In addition, the connection modules and / or components and the computer and / or control device can be connected to each other via a bus system for bidirectional communication, wherein the bidirectional communication is based on the communication protocol of the field bus system, in particular based on the ProfiNet standard, the Ethernet / IP standard, the EtherCAT or the 802.3 standard, and / or the bidirectional communication is wired communication via the bus system, or wireless communication via Bluetooth or WLAN, based on the IEEE 802.11 standard or based on mobile phone communication standards.
[0089] Another subject of the invention is a computer program comprising instructions which, when executed by a computer, such as a data processing device according to the invention, preferably a connection module, cause the computer to carry out the steps of the method according to the invention. The computer program according to the invention thus has the same advantages as the method according to the invention described in detail. The computer program can be implemented as firmware of the connection module.
[0090] It can be provided that a plurality of users execute (the same) method steps simultaneously and / or at least partially simultaneously. The execution of (the same) method steps by a plurality of users simultaneously and / or at least partially simultaneously is also referred to below as multi-user application.
[0091] Furthermore, the invention may also provide a further method for the computer-assisted installation of spatially dispersed electrical components (such as connection modules) of a machine, in which method at least two users carry out the installation simultaneously and / or at least partially simultaneously.
[0092] In the case of the method according to the invention, in particular in multi-user applications and / or in another method, provision can be made for handovers between different users. In order to enable handovers between (preferably two) users and to ensure an optimal process, the processing progress of each user can be digitally recorded automatically and in real time. In this way, two or more users can work simultaneously in different areas of the machine without jeopardizing the integrity of the electrical installation and without the need for cumbersome coordination processes.
[0093] Advantageously, provision is made for the current progress of the installation to be displayed in real time. Furthermore, the installation instructions can be distributed to the individual users and digitally recorded. In this way, relevant information can be collected during the installation process. The recorded information includes, for example:
[0094] User-specific identification and role (access and editing permissions, which may include qualification levels), and / or
[0095] The last used connection element and / or the last used assembly and / or the last used component, and / or
[0096] the last processed location on the machine, in particular the part at which the last used connection module and / or component and / or the last used assembly was installed, and / or
[0097] The last user (unique user ID) and the time of the last transaction by that user, and / or
[0098] The last identified connection element, preferably the scanned component, and the machine area to which this connection element or component is directed.
[0099] It can be provided that at least two users carry out the installation of the spatially distributed electrical components of the machine, preferably the connection modules. Each user can log in via a user interface of a computer, preferably a portable computer, and then, for example, select a task to be processed in order to start the installation. Selecting a task or an installation instruction locks this task or instruction for other users. Each user can log in and make the selection on his own computer. The computers are connected to each other and / or to a server, for example, via a network, in order to synchronize the selection operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0100] To better understand the present disclosure, refer to the following drawings:
[0101] Figure 1 : Centralized connection of machines via control cabinets.
[0102] Figure 2 : Distributed connection according to an embodiment of the present invention.
[0103] Figure 3 : Partial schematic diagram of a system according to an embodiment of the present invention.
[0104] Figure 4 : Detailed schematic diagram of the method according to an embodiment of the present invention.
[0105] Figure 5 : Schematic diagram of the steps of the method according to an embodiment of the present invention. DETAILED DESCRIPTION
[0106] The planning, installation and setup of machines and electronic automation technology is a complex task. This applies equally to centralized control cabinet systems as well as to decentralized systems, in which the control modules are installed directly on the equipment. The corresponding processes are carried out by different personnel, such as equipment planners, electrical planners, installers, equipment programmers, etc. A special feature of decentralized systems compared to centralized control cabinet systems is that the modules are distributed at different locations in the machine. Especially for larger machines, it may be advantageous for time and logistics reasons to have multiple users carry out the installation simultaneously (i.e. in parallel at the same time). In order to achieve a smooth installation process, the progress of the work should be digitally recorded automatically, for each user and in real time. Throughout the life cycle of the equipment, it is important to have complete documentation of all relevant information for different reasons (e.g. maintenance planning, system diagnostics).
[0107] exist Figure 1 The centralized connection realized by the control cabinet 9 is schematically shown in FIG. Figure 2 In contrast, the decentralized connection is realized by means of the spatially decentralized electrical connection modules 4 of the machine 1. Figure 2 In the distributed connection of Figure 1 Instead of connecting all devices 5 (such as sensors and actuators) directly to the control cabinet 9 as in the embodiment, multiple connection modules 4 can be used. These connection modules 4, like the control cabinet 9, can realize the connection of the device 5 to the control device 8 (such as SPS). However, the connection modules 4 can be arranged in a decentralized manner near the device 5. Therefore, each connection module 4 only partially connects the device 5, wherein the connection modules 4 are connected together, or for example one and / or more connection modules 4 are connected via one and / or more hubs 6 respectively. In order to be able to configure and / or drive the connection modules 4 centrally, a main module 3 can be arranged in front of multiple individual connection modules 4. Similarly, the connection can also be further subdivided by at least one hub 6.
[0108] exist Figure 3, a part of a system 2 according to an embodiment of the invention is shown, which system can be used for spatially dispersed electrical connection modules 4 of a computer-aided mounting machine 1. The system 2 may include a detection device 22, in particular a scanner 22 or a camera 22, for providing an identifier 11 of a mounting element 10, preferably a cable 11 or a component 11. In addition, the system 2 may have at least one electrical connection module 4 for connecting to the mounting element 10 and other mounting elements 10. Likewise, a data processing device 30 may be part of the system 2, wherein the data processing device 30 may include means for performing the steps of the method 100 according to an embodiment of the invention.
[0109] The identifier 11 may be encoded in a machine-readable code 12 associated with the mounting element 10 (in particular arranged on it), wherein the machine-readable code 12 is machine-readable by the detection device 22. In this way, a user can scan the code 12 by the detection device 22, thereby transmitting the identifier 11 to the data processing device 30.
[0110] In addition, the connection module 4 and at least one computer 30, 31 and / or the control device 8 can be connected to each other through the bus system 21 for bidirectional communication, wherein the bidirectional communication can be based on the communication protocol of the field bus system, in particular based on the ProfiNet standard, the Ethernet / IP standard or the 802.3 standard, and / or the bidirectional communication can be wired communication through the bus system 21, or wireless communication through Bluetooth or WLAN, based on the IEEE 802.11 standard or based on the mobile phone communication standard. In order to be able to operate the connection module 4, the connection module 4 can also be connected to the power supply 13.
[0111] Furthermore, a computer program 20 is shown, which program comprises instructions which, when executed by a computer 30, cause the computer 30 to perform the steps of a method 100 according to an embodiment of the invention.
[0112] exist Figure 4 and Figure 5 The method steps of the method 100 according to the embodiment of the present invention are intuitively shown in FIG. Figure 5A method 100 for operating a connection module 4 during computer-aided installation of a machine 1 is shown. Therein, the connection module 4 can be used for a decentralized modular connection of components of the machine 1, such as mounting elements 10. According to a first method step 101, it can be provided that an installation function of the connection module 4 is provided for the installation of the machine 1, wherein the installation function activates the output of installation information to assist in establishing a connection between the components. The output of the installation information can include activating an optical output. Subsequently, according to a second method step 102, it can be provided that an operating function of the connection module 4 is provided for the operation of the installed machine 1, wherein the operating function activates an electrical output to the connected components. Then, according to a third method step 103, an installation mode can be activated on the connection module 4, in which the operating function is disabled and the installation function is activated. After the connection is established, a check mode can also be activated according to a fourth method step 104, in which a check function is performed to check whether the connection has been correctly established.
[0113] The method 100 may also provide at least one of the following support modes:
[0114] - supporting the user during the installation process (in particular wiring), preferably by means of an installation function and / or by means of a testing function;
[0115] - Provide support to users with installation documentation;
[0116] - Provide support to users in testing / automated testing, preferably by outputting installation information;
[0117] - Provide support to users in disassembly;
[0118] - Provide support to engineering staff in planning;
[0119] - Provide support to SPS programmers.
[0120] Activating the optical output may include activating Figure 3, so that in the installation mode, the interface point 42, in particular the socket 42, for connecting the installation element 10 is displayed by the display element 41. As an alternative or supplement, the initiation of the output may include initiating the display of the interface point 42, in particular the socket 42, of the connection module 4 for the installation element 10 on the user interface 32 of the computer 31. The user interface 32 may visualize the digital twin of at least a part of the machine 1, and preferably visualize the mechanical and / or electrical structure of the part of the machine 1. Other alternative or supplementary outputs include displaying the interface point 42, in particular the socket 42, of the connection module 4 for the installation element 10 by augmented reality, and / or outputting installation instructions as instructions to the user to connect the installation element 10 to a specific interface point 42 of the connection module 4, wherein the interface point 42 is preferably determined according to the installation specification 200. In addition, an auditory output of the installation instructions may also be provided so that the user can follow the installation instructions without looking at the computer 31. For example, the identification of the connection module 4 and / or the identification of the corresponding interface point 42 may be output in the form of speech.
[0121] Furthermore, the installation information may include an installation configuration and / or an installation document, which are stored in the data memory 33 and / or transmitted to the connection module 4 .
[0122] In order to avoid documentation errors that could occur when entering information manually, it can be advantageous to store it automatically in the system. For example, in different documents of the installation specification (such as circuit diagrams or connection diagrams), all information is stored in the correct place. The person carrying out the corresponding step then only has to confirm the input, for example via an input device such as a touch screen and / or electronic garment.
[0123] The installation documentation may contain relevant information such as:
[0124] - Which component was used (unique, preferably unambiguous identification)?
[0125] - On which machine is the specific part installed and where on the machine?
[0126] -Who made the connection and when?
[0127] -Which port or interface point is the cable connected to?
[0128] -How are the cables connected?
[0129] -Are the components connected correctly?
[0130] -Are there any deviations from the plan?
[0131] The installation document can record at least one of the following information, for example: the user's work steps and additional information about the work steps (such as processing time), which machine is being worked on, which user (such as which installer or assembler) performed these activities at what time, which component has been wired and / or connected to the cable, whether the assembly step is completed, which port / interface point is used, whether there is an open cable and what are the properties of the open cable (such as length), environmental parameters (such as temperature, air humidity), current project status, protection level (such as IP67), and the user (especially the worker) can also enter the reason for the plan deviation when there is a plan deviation. The installation document can be stored in a database, for example. The user can trigger the recording of the document through physical operations (key, screen operation, double-click).
[0132] Furthermore, an evaluation unit can be provided which evaluates the recorded information, preferably the processing times of the user in the individual work steps. For this purpose, artificial intelligence methods can also be used, for example to optimize the results of the evaluation unit. These results show the user optimization potential in order to design the machine more efficiently in the future, optimize components or component groups, and improve the assembly and disassembly processes. In addition, comments in the event of deviations from the plan are also taken into account.
[0133] Here, documentation can also be performed on connection modules 4 that are not preconfigured or connected to the SPS. This avoids errors that could otherwise arise from using connection modules 4 that look identical but have different configurations. Due to the communication capabilities of these components and the integration of all relevant information, the system can also be used to guide users in the installation of automation technology. The systematic collection and documentation of all relevant information, such as the components used, the performance of installation and maintenance tasks, or problem cases that occurred, also ensures that relevant knowledge of the current system status is maintained. The automatic collection and distribution of this information significantly speeds up the process and relieves the manual installer of the burden of documentation tasks. The risk of missing and / or incorrect documentation can be significantly reduced by the automatic collection and storage of the information that needs to be documented.
[0134] exist Figure 4 The method 100 according to an embodiment of the present invention is illustrated in more detail in FIG. Figure 3 301, a user logs in 301 on the installation device 31 shown in the figure (i.e., a computer 31 such as a tablet or a laptop). To this end, the user can use a graphical user interface 32 provided by the computer 31. Similarly, a project selection 302 can also be performed via the user interface 32, for example, by loading the installation specification 200 of the desired project. In this way, it can be started 303 to guide the user to install the machine 1 through at least one installation instruction.
[0135] After the start 303, as an optional step, the last performed step, for example the last installation instruction and / or other installation instructions, can first be displayed 304. First, the user can identify 305 the installation element 10, for example the user scans the identification medium 12 on the installation element 10 using a detection device 22 such as a handheld scanner. Then, the identifier 11 can be determined based on the scanned identification medium 12 and transmitted to the computer 31 and / or the data processing device 30. Based on the received identifier 11 and the installation specification 200, the connection module 4 and the interface point 42 to which the installation element 10 is to be connected can then be identified. For this purpose, the installation specification 200, for example, includes a matrix in which different installation elements 10 are associated with the connection modules 4. The user can then be informed by the installation instruction which connection module 4 has been identified. For example, the display element 41 on the connection module 4 will light up. This can be achieved by the data processing device 306 transmitting a signal to the connection module 4. Subsequently, the user can establish 307 a connection between the installation element 10 and the connection module 4. According to the installation specification 200, it can be confirmed 308 that the installation is correct. The correct installation can then optionally be documented 309 at least partly automatically and the completion of the work steps recorded 310 in the installation specification 200. This can be achieved, for example, by displaying a green check mark 311 in the machine overview or, for example, by displaying the relevant connections in an electrical circuit diagram and showing it to the user via a user interface 32. The installed elements can then be identified again 312. By guiding the user (in particular a worker) when installing the electrical automation technology device and by automatically checking whether the appropriate components are correctly connected, an error-free construction of the system 2 can be ensured.
[0136] Afterwards, the user can establish a connection (not shown) between the installation element and the device (e.g. actuator and / or hub and / or sensor). Correct installation can be confirmed based on the installation specification 200. Subsequently, the correct installation can be documented at least partially automatically, as appropriate, and the completion of the work steps can be recorded in the installation specification 200. This can be achieved, for example, by displaying a green check mark in the machine overview or, for example, by displaying the relevant connection in the electrical circuit diagram and showing it to the user via the user interface 32. These work steps correspond in principle to work steps 307 to 311.
[0137] Although some aspects have been described in conjunction with devices, it is clear that these aspects also represent a description of the corresponding method, in which an element or device corresponds to a method step or a feature of a method step. Similarly, aspects described in conjunction with method steps also represent a description of corresponding modules or elements or features of corresponding devices.
[0138] Embodiments of the present invention can be implemented on a computer system. The computer system can be a local computer device (e.g., a personal computer, a laptop, a tablet computer, or a mobile phone) having one or more processors and one or more storage devices, or a distributed computer system (e.g., a cloud computing system having one or more processors and one or more storage devices, which are distributed in different locations, such as a local client and / or one or more remote server farms and / or data centers). The computer system may include any circuit or circuit combination. In one embodiment, the computer system may include one or more processors of any type. The term "processor" used herein may refer to any type of computing circuit, such as a microprocessor, a microcontroller, a complex instruction set computing (CISC) microprocessor, a reduced instruction set computing (RISC) microprocessor, a very long instruction word (VLIW) microprocessor, a graphics processor, a digital signal processor (DSP), a multi-core processor, a field programmable gate array (FPGA), or any other type of processor or processing circuit. Other types of circuits that may be included in a computer system may be custom circuits, application specific integrated circuits (ASICs), or similar circuits, such as one or more circuits (e.g., communication circuits) for wireless devices such as mobile phones, tablet computers, laptops, two-way radios, and similar electronic systems. The computer system may include one or more storage devices, which may include one or more storage elements suitable for the respective application, such as a main memory in the form of a random access memory (RAM), one or more hard disks and / or one or more drives for handling removable data carriers such as compact disks (CDs), flash memory cards, digital video disks (DVDs), etc. The computer system may also include a display device, one or more speakers and a keyboard and / or a control device, which may include a mouse, trackball, touch screen, voice recognition device or other device that enables a system user to input information to the computer system and receive information from the computer system.
[0139] Some or all of the method steps may be performed by a hardware device (or using such a device), such as a processor, a microprocessor, a programmable computer or an electronic circuit. In some embodiments, some or more important method steps may be performed by such a device.
[0140] Embodiments of the present invention may be implemented in hardware or software, depending on specific implementation requirements. It may be implemented using a non-transmittable storage medium (e.g., a digital storage medium, such as a floppy disk, DVD, Blu-ray disc, CD, read-only memory (ROM), programmable read-only memory (PROM), erasable programmable read-only memory (EPROM), electrically erasable programmable read-only memory (EEPROM), or flash memory) on which electronically readable control signals that interact (or are capable of interacting) with a programmable computer system are stored in order to perform the corresponding method. Therefore, the digital storage medium may be computer readable.
[0141] Some embodiments of the invention comprise a data carrier having electronically readable control signals stored thereon, which are capable of cooperating with a programmable computer system, such that the system performs one of the methods described herein.
[0142] Generally speaking, embodiments of the present invention can be realized as a computer program product with a program code, when the computer program product runs on a computer, the program code is used to perform one of the methods described herein.For example, the program code can be stored on a machine readable carrier.
[0143] Other embodiments comprise the computer program for performing one of the methods described herein, stored on a machine readable carrier.
[0144] In other words, therefore, one embodiment of the present invention is a computer program, the program code of which is configured to perform one of the methods described herein, when the computer program runs on a computer.
[0145] Therefore, another embodiment of the present invention is a storage medium (or data carrier or computer-readable medium), when executed by a processor, the computer program stored thereon is used to perform one of the methods described herein. The data carrier, the digital storage medium or the recorded medium is generally tangible and / or non-transferable. Another embodiment of the present invention is a device having a processor and a storage medium as described herein.
[0146] Therefore, another embodiment of the invention is a data stream or a sequence of signals representing the computer program for executing one of the methods described herein. The data stream or signal sequence can be designed, for example, to be transmittable via a data communication connection (eg via the Internet).
[0147] Another embodiment comprises a processing means, for example a computer or a programmable logic device, configured or adapted to perform one of the methods described herein.
[0148] A further embodiment comprises a computer on which the computer program for performing one of the methods described herein is installed.
[0149] Another embodiment of the present invention includes a device or system configured to transmit a computer program for performing one of the methods described herein to a recipient (e.g., electronically or optically). The recipient may, for example, be a computer, a mobile device, a storage device, or the like. The device or system may, for example, include a file server for transmitting the computer program to the recipient.
[0150] In some embodiments, a programmable logic device (e.g., field programmable gate array) can be used to perform some or all functions of the methods described herein. In some embodiments, a field programmable gate array can collaborate with a microprocessor to perform one of the methods described herein. In general, these methods are preferably performed by any hardware device.
[0151] Reference numerals list
[0152] 1. Machinery and equipment
[0153] 2 System
[0154] 3 Main Module
[0155] 4 Modules, switches, components, connection modules
[0156] 5 Devices, Sensors, Actuators
[0157] 6 Hub
[0158] 8 Control device, SPS
[0159] 9 Control cabinet
[0160] 10. Install components
[0161] 11 Identifier
[0162] 12 Identification media, machine-readable code
[0163] 13 Power Supply
[0164] 20 Computer Programs
[0165] 21 bus system
[0166] 22Testing equipment
[0167] 30 devices
[0168] 31 Computer
[0169] 32 User Interface
[0170] 33 Data storage
[0171] 41 Display components
[0172] 42 interface points, sockets
[0173] 100 Methods
[0174] 101 First Method Steps
[0175] 102 Second Method Step
[0176] 103The third method step
[0177] 104The fourth method step
[0178] 200 Installation Specifications
[0179] 301 User Login
[0180] 302 Project Selection
[0181] 303 Guidance Start
[0182] 304 shows the last step executed
[0183] 305 Identification of installed components (especially cables)
[0184] 306 Send a signal to the component to make the display element emit light
[0185] 307 Establish the connection between the cable and the module
[0186] 308 Confirmation of correct installation
[0187] 309 Documentation of correct installation
[0188] 310 Recording work steps completed
[0189] 311 Machine Overview Display
[0190] 312 Identification of Mounting Components
Claims
1. A method (100) for operating a connection module (4) during computer-aided installation of a machine (1), in particular an apparatus (1), wherein: The connection module (4) is used to realize a decentralized modular connection of components of the machine (1), wherein the method (100) comprises the following steps: Providing an installation function of the connection module (4) for installation of the machine (1), wherein the installation function initiates output of installation information to assist in establishing a connection between the components; Providing an operating function of the connection module (4) for operation of the installed machine (1), wherein the operating function activates an electrical output to the connected components; and An installation mode is started on the connection module (4), wherein the operating function is deactivated and the installation function is activated.
2. The method (100) according to claim 1, wherein: The connection module (4) has at least one display element (41) for providing a display for the operating function, wherein the at least one display element (41) is respectively associated with an interface point (42) of the connection module (4), and the interface point is used to connect with each component to be connected, wherein the method (100) comprises the following steps: The display element (41) is activated by starting the installation function to output the installation information so as to display the interface points (42) for the various components to be connected.
3. The method (100) according to claim 2, wherein: The activation of the display element (41) is based on the following steps in order to start outputting the installation information based on the received identifier (11) and the installation specification (200): Providing the installation specification (200), which specifies the allocation relationship between the connection module (4) and other spatially dispersed connection modules (4) of the machine (1) and the components; receiving the identifier (11) of each component to be connected, wherein the component is in the form of a mounting element (10) or another component; as well as The individual components (4) to be connected and / or the connection modules (4) associated with the connection are identified (103) according to the provided installation specification (200).
4. The method (100) according to any one of the preceding claims, wherein: The method (100) further comprises the following steps: A checking function is provided for checking the establishment of the connection and / or the functionality of the components and / or the operating functionality and / or the connection status of the connection, wherein the checking function initiates an electrical output to the respective connected component.
5. The method (100) according to any one of the preceding claims, wherein: The operating function starts an electrical output to the component in the form of a current output and / or a voltage output, wherein the electrical output is provided at an interface point (42) of the connection module (4) for connecting the component, so as to operate the component connected to the interface point (42).
6. The method (100) according to claim 5, wherein: The operating function is disabled to prevent the operation of the respective components to be connected during the installation process, wherein in the installation mode, the current and / or voltage at the respective interface point (42) is at least reduced.
7. The method (100) according to any one of the preceding claims, wherein: After the installation is completed, the installation mode is exited and the operation mode for implementing the operation function is started.
8. The method (100) according to claim 7, wherein: The connection module (4) has at least one display element (41) for providing a display for the operating function, wherein the at least one display element (41) is associated with at least one interface point (42) of the connection module (4), wherein in the operating mode, the display element (41) illuminates with a different color and / or a different flashing frequency and / or a different brightness than in the installation mode.
9. The method (100) according to claim 7 or 8, wherein: The electrical output is arranged at an interface point (42) of the connection module (4) for connecting the component, wherein, in the operating mode, the electrical output at the interface point (42) is defined by a control device (8) outside the connection module (4), the control device (8) being preferably an SPS, and in the installation mode, the electrical output at the interface point (42) is defined by an installation device outside the connection module (4) and the control device (8), wherein the functional connection with the control device (8) is preferably activated and / or configured in the operating mode in order to drive the component via the interface point (42), and is inactivated and / or unconfigured in the installation mode.
10. The method (100) according to any one of the preceding claims, wherein: The installation mode is indicated by at least one display element (41) of the connection module (4), so that the installation mode and the operating mode are visually distinguished by the at least one display element (41).
11. The method (100) according to any one of the preceding claims, wherein: The assembly comprises at least a connecting element and / or a cable and / or a component and / or an actuator and / or a sensor and / or a further connecting module.
12. The method (100) according to any one of the preceding claims, wherein: The activation of the display element (41) of the connection module (4) by the installation function to output the installation information is synchronized with the output of another installation information in the form of installation instructions for supporting the user during the installation process, wherein the output of the other installation information preferably comprises at least one of the following steps: Initiating a display of an interface point (42), in particular a socket (42), of an electrical component (4) for the mounting element (10) on a user interface (32) of a computer (31), wherein the user interface (32) visualizes a digital twin of at least a portion of the machine (1) and preferably visualizes the mechanical and / or electrical structure of this portion of the machine (1); activating the display of an interface point (42), in particular a socket (42), of the electrical component (4) for the mounting element (10) by means of augmented reality and / or by means of clothing and / or by means of a detection device (22) and / or by means of an optical and / or acoustic signal; Initiating output of the installation instructions as instructions to the user to connect the installation element (10) to a specific interface point (42) of the electrical component (4), wherein the interface point (42) is preferably determined according to the installation specification (200); An audible output, in particular a speech output, of the installation instructions is initiated.
13. A connection module (4) for the decentralized modular connection of components of a machine (1), wherein: The connection module (4) is designed to carry out the steps of the method (100) according to any of the preceding claims.
14. A computer program (20) comprising instructions which, when executed by a computer (30), preferably by a connection module (4) according to claim 13, cause the computer to perform the steps of the method (100) according to any one of claims 1 to 12.
15. A device (30) for data processing, preferably for a connection module (4) according to claim 13, comprising means for performing the steps of the method (100) according to any one of claims 1 to 12.