Automatic raw material quantitative proportioning device for foam production
By designing auxiliary self-supply and self-adjustment structures in the raw material rationing device for foam production, automatic quantitative proportioning and cutting work is realized, solving the problem that existing devices need to manually control the supply status, and improving the practicality and operational diversity of the equipment.
Patent Information
- Application Number
- CN202510413980.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-03
- Publication Date
- 2025-05-16
- Estimated Expiration
- 2045-04-03
AI Technical Summary
The existing raw material rationing device for foam production has a through-type feeding treatment method during the working process, which requires users to manually control the supply status to avoid resource accumulation or waste, resulting in limitations in use.
An automatic quantitative rationing device for foam production is designed, using an auxiliary self-supply structure and an auxiliary self-adjustment structure. The external docking plate driven by the reserved motor drives the rotation of the resistance support, and pushes the built-in nesting tube to slide upward, realizing the adaptive quantitative ratio and unloading of the internal materials of the built-in fitting parts.
The supply state is automatically adjusted without manual operation by the user, and the supply state is automatically adjusted with direct supply of materials to avoid resource accumulation or waste, and improve the practicality and operational diversity of the device.
Smart Images

Figure CN120002908A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of seat production, in particular to an automatic quantitative proportioning device for raw materials used in foam production. Background Art
[0002] In the process of seat production, the corresponding seat cushion needs to be adapted, and foam is the most important raw material in the production of seat cushions. In the process of processing, it needs to be adapted with the corresponding proportioning device to assist its production;
[0003] For example, a fully automatic foam production machine disclosed in the patent with publication number CN222178318U relates to the technical field of foam production equipment, including a support frame, a stirring tank and a raw material tank, the stirring tank is fixedly installed on the top of the support frame, and raw material tanks are provided at both ends of the bottom of the support frame, a first water pump is fixedly installed on the top of the two raw material tanks, a delivery pipeline is fixedly installed on one side of the two first water pumps, and the other ends of the two delivery pipelines penetrate the support plate and are fixedly connected to the surface of one side of the stirring tank, a liquid level detector is fixedly installed on the top of one end of the two raw material tanks, and a liquid level meter is provided on one side of the two raw material tanks;
[0004] Another example is a patent with publication number CN118596448A, which is a raw material and auxiliary material proportioning device for the production of irradiated cross-linked polyethylene foam. It involves the field of foam production devices. In order to solve the problem in the prior art that the raw materials need to be proportioned and fused when the polyethylene foam begins to be melted, mixed and extruded, the existing proportioning methods are mostly mixed and stirred by manual weighing, which leads to low production efficiency. The two sides of the middle part of the upper end of the proportioning device are fixedly connected to lower hoppers, and one side of the lower ends of the two lower hoppers is fixedly connected to connecting pipes. The lower ends of the first hose connector and the second hose connector are respectively fixedly connected to the first hose and the second hose. The inside of the proportioning device is rotatably connected to the outside of the first hose and the second hose respectively.
[0005] For example, a chemical raw material proportioning mechanism disclosed in the patent with publication number CN220026657U includes a raw material proportioning tank, the top of which is fixedly connected with a top cover, a first motor is fixedly installed through the center of the upper surface of the top cover, a connecting pipe is fixedly connected to the output end of the first motor, a vertical rod is slidably connected to the inside of the connecting pipe, and a stirring rod is fixedly connected to the bottom end of the vertical rod. The stirring blade can be driven to move up and down while stirring the raw materials, thereby improving the proportioning effect, and the raw materials can be fed intermittently to avoid the accumulation caused by adding them all at once, and the raw materials accumulated in the bottom tube can be ejected through the ejection mechanism to avoid the existence of mixing dead corners, thereby improving the raw material proportioning effect;
[0006] Most of the above-mentioned existing technologies have improved their overall structure, while the existing raw material proportioning devices for foam production mostly adopt a through-type feeding processing method during operation. In the case of direct feeding, the user is required to control the supply status to avoid the phenomenon of resource accumulation caused by continuous feeding, which leads to certain usage limitations. Summary of the invention
[0007] The purpose of the present invention is to provide an automated quantitative proportioning device for raw materials for foam production, so as to solve the problem proposed in the above background technology that during the working process, most of them adopt a through-type feeding processing method. In the case of direct feeding, the user needs to control the supply status to avoid the phenomenon of resource accumulation caused by continuous feeding, which leads to certain usage limitations.
[0008] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automated quantitative proportioning device for raw materials for foam production, comprising a reserved base, the middle end of the reserved base is rotatably connected to a docking gear assembly, and the lower end of the docking gear assembly is provided with a docking transmission member; the lower end of the docking transmission member is nested and docked with a movable reserved member, the upper end of the reserved base is installed with a reserved motor, and the output end of the reserved motor is nested and installed with a docking connector, and the lower end of the docking connector is fixedly installed with a first gear, and the first gear and the docking gear assembly are meshed with each other, a reserved liquid storage member is installed on the outer side of the reserved base, an auxiliary self-supply structure is provided between the reserved liquid storage member and the reserved base, and the proportioning state of the reserved liquid storage member is adaptively adjusted through the auxiliary self-supply structure.
[0009] Furthermore, the auxiliary self-supply structure is provided with a built-in fitting, and the built-in fitting is nested and docked inside the reserved liquid storage part, and the lower end of the built-in fitting is docked with a movable resistance part, and the movable resistance part passes through the lower end of the reserved liquid storage part, and the middle end of the built-in fitting is adhesively connected with a bonding docking layer.
[0010] Furthermore, the upper end of the reserved base is docked with a supply reserved channel, and the upper end of the supply reserved channel and the lower end of the reserved liquid storage part are docked with each other, the inner side of the supply reserved channel is nested with a built-in nested tube, and the outer side of the built-in nested tube is fixedly connected with a wedge-shaped docking piece, and the wedge-shaped docking piece passes through the inner side of the supply reserved channel.
[0011] Furthermore, an auxiliary self-adjusting structure is provided between the docking connector and the reserved base, and the transmission rate of the docking conductor is adjusted by the auxiliary self-adjusting structure; the auxiliary self-adjusting structure is provided with an external docking plate, and the external docking plate is arranged on the outside of the docking connector, the upper end surface of the reserved base is fixedly connected with a reset spring assembly, and the upper end of the reset spring assembly is in contact with the lower end of the external docking plate, and the outer side of the external docking plate is fixedly connected with a resistance support, and the outer side positions of the resistance support and the wedge-shaped docking member correspond to each other.
[0012] Furthermore, a first gear is provided at the lower end of the docking connector, and a second gear is fixedly connected to the lower end of the first gear, and a third gear is fixedly connected to the lower end of the second gear.
[0013] Furthermore, the first gear, the second gear and the third gear are respectively meshed with the docking gear assembly, and the number of tooth blocks on the outer sides of the first gear, the second gear and the third gear gradually increases.
[0014] Furthermore, as the external docking plate rotates with the drive of the reserved motor, the outer resistance support member will contact the wedge-shaped docking member on the outside of the built-in nested tube and apply pressure. The built-in nested tube is forced to slide upward along the inner side of the reserved supply channel, and the upper end of the built-in nested tube forms a pressing and pushing work on the contacting bonding layer.
[0015] Furthermore, the built-in fitting forms a resistance support structure along the upper end of the external docking plate through a movable resistance member, and as the weight of the liquid stored inside the reserved liquid storage member decreases, the supporting force of the return spring assembly at the bottom of the external docking plate increases, driving the external docking plate to move upward along the lower end of the output end of the reserved motor.
[0016] Furthermore, the inner side of the docking connector is a rectangular structure, and the inner side of the docking connector and the lower end of the output end of the reserved motor are nested docking structures, and as the position of the docking connector moves, the relative position between the first gear, the second gear and the third gear at its lower end and the docking gear assembly is adjusted.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] The automatic quantitative proportioning device for raw materials used in foam production is provided with an auxiliary self-supply structure, through which the proportioning state of the reserved liquid storage part is adaptively adjusted. As the device is driven, the external docking plate docked by the reserved motor will stably drive the resistance support part to rotate in a circle, and the resistance support part on the outside will then contact the wedge-shaped docking part on the outside of the built-in nested tube, pushing the built-in nested tube to slide upward along the inner side of the supply reserved channel, and the upper end of the built-in nested tube forms a pressing push on the contacting bonding layer, so as to adaptively perform quantitative proportioning and unloading of the material stored in the built-in bonding part, without the need for the user to manually operate repeatedly, and in the case of direct feeding, without the need for the user to control the supply state, thus avoiding the phenomenon of resource accumulation or waste due to continuous feeding, and improving the practicality of the device;
[0019] Furthermore, an auxiliary self-adjusting structure is provided, through which the transmission rate of the docking conductive member is adjusted. As the liquid stored in the reserved liquid storage member is quantitatively discharged, its weight is reduced, and the supporting force formed by the reset spring assembly at the bottom of the external docking plate is increased, thereby driving the external docking plate to move upward along the lower end of the output end of the reserved motor. As the position of the docking connector moves, the relative position between the first gear, the second gear and the third gear at its lower end and the docking gear assembly is adjusted, and then the first gear, the second gear and the third gear with different numbers of tooth blocks are adaptively increased according to the concentration inside the device, and the processing efficiency of the device is stably improved, thereby ensuring the processing state of the device under different concentrations, and improving the operation diversity of the device;
[0020] Furthermore, as the equipment passes through the meshing state between the first gear, the second gear, the third gear and the docking gear assembly, the docking transmission part is controlled to perform centrifugal movement, and its bottom will drive the movable reserved part through the spherical structure to perform multi-directional movement stably through its centrifugal force, thereby effectively processing the material inside the equipment and improving the processing range of the device. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 It is a schematic diagram of a half-cut three-dimensional structure of the present invention;
[0022] Figure 2 It is a schematic diagram of the three-dimensional structure of the present invention;
[0023] Figure 3 For the present invention Figure 1 A schematic diagram of the partially enlarged structure;
[0024] Figure 4 It is a schematic diagram of the three-dimensional structure of the docking conductive member of the present invention;
[0025] Figure 5 It is a schematic diagram of the three-dimensional structure of the interference support member of the present invention;
[0026] Figure 6 This is a schematic diagram of the three-dimensional structure of the built-in fitting of the present invention;
[0027] Figure 7 is a schematic diagram of the three-dimensional structure of the second gear of the present invention;
[0028] Figure 8 This is a schematic diagram of the three-dimensional structure of the bonding and docking layer of the present invention;
[0029] Fig. 9 A schematic diagram of the three-dimensional structure of the reserved channel is provided for the present invention.
[0030] In the figure: 1. reserved base; 2. docking gear assembly; 3. docking transmission part; 4. movable reserved part; 5. reserved motor; 6. docking connector; 7. external docking plate; 8. first gear; 801. second gear; 802. third gear; 9. return spring assembly; 10. resistance support; 11. reserved liquid storage part; 12. built-in fitting part; 13. movable resistance part; 14. fitting docking layer; 15. reserved supply channel; 16. built-in nested tube; 17. wedge-shaped docking part. DETAILED DESCRIPTION
[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0032] Example 1: Please refer to Figure 1-Figure 9 The present invention provides the following technical solutions: an automated quantitative proportioning device for raw materials used in foam production, comprising a reserved base 1, a docking gear assembly 2, a docking transmission member 3, a movable reserved member 4, a reserved motor 5, a docking connector 6, an external docking plate 7, a first gear 8, a second gear 801, a third gear 802, a return spring assembly 9, a resistance support member 10, a reserved liquid storage member 11, a built-in fitting member 12, a movable resistance member 13, a fitting docking layer 14, a supply reserved channel 15, a built-in nested tube 16, and a wedge-shaped docking member 17;
[0033] The middle end of the reserved base 1 is rotatably connected with a docking gear assembly 2, and the lower end of the docking gear assembly 2 is provided with a docking transmission member 3;
[0034] A movable reserved part 4 is nested and docked at the lower end of the docking conductive part 3, a reserved motor 5 is installed at the upper end of the reserved base 1, and a docking connector 6 is nested and installed at the output end of the reserved motor 5, and a first gear 8 is fixedly installed at the lower end of the docking connector 6, and the first gear 8 and the docking gear assembly 2 are meshed with each other, a reserved liquid storage part 11 is installed on the outer side of the reserved base 1, and an auxiliary self-supply structure is arranged between the reserved liquid storage part 11 and the reserved base 1, and the batching state of the reserved liquid storage part 11 is adaptively adjusted through the auxiliary self-supply structure.
[0035] The auxiliary self-supply structure is provided with a built-in fitting part 12, and the built-in fitting part 12 is nested and docked inside the reserved liquid storage part 11, and the lower end of the built-in fitting part 12 is docked with a movable resistance part 13, and the movable resistance part 13 passes through the lower end of the reserved liquid storage part 11, and the middle end of the built-in fitting part 12 is bonded and connected with a bonding and docking layer 14. The upper end of the reserved base 1 is docked with a supply reserved channel 15, and the upper end of the supply reserved channel 15 and the lower end of the reserved liquid storage part 11 are docked with each other, and the inner side of the supply reserved channel 15 is nested with a built-in nesting tube 16, and the outer side of the built-in nesting tube 16 is fixedly connected with a wedge-shaped docking part 17, and the wedge-shaped docking part 17 passes through the inner side of the supply reserved channel 15. The external docking plate 7 connected to the reserved motor 5 will stably drive the resistance support 10 to rotate in a circle, and the resistance support 10 on the outside will then contact the wedge-shaped docking piece 17 on the outside of the built-in nested tube 16, pushing the built-in nested tube 16 to slide upward along the inner side of the reserved supply channel 15, and the upper end of the built-in nested tube 16 forms a pressing push on the contacting bonding layer 14, thereby adaptively performing quantitative proportioning and feeding of the material stored in the built-in bonding part 12, without the need for manual repeated operation by the user, and in the case of direct feeding, there is no need for the user to control the supply status, thereby avoiding the phenomenon of resource accumulation or waste due to continuous feeding.
[0036] Embodiment 2: Based on Embodiment 1, an auxiliary self-adjusting structure is also disclosed, and its specific structure is as follows:
[0037] An auxiliary self-adjusting structure is provided between the butt-jointed connecting member 6 and the reserved base 1, and the transmission rate of the butt-jointed conductive member 3 is adjusted by the auxiliary self-adjusting structure;
[0038] The auxiliary self-adjusting structure is provided with an external docking plate 7, and the external docking plate 7 is arranged on the outside of the docking connector 6. The upper end surface of the reserved base 1 is fixedly connected with a reset spring assembly 9, and the upper end of the reset spring assembly 9 is in contact with the lower end of the external docking plate 7. The outer side of the external docking plate 7 is fixedly connected with a resistance support 10, and the outer positions of the resistance support 10 and the wedge-shaped docking member 17 correspond to each other. The lower end of the docking connector 6 is provided with a first gear 8, and the lower end of the first gear 8 is fixedly connected with a second gear 801, and the lower end of the second gear 801 is fixedly connected with a third gear 802. The first gear 8, the second gear 801 and the third gear 802 are respectively meshed with the docking gear assembly 2, and the number of tooth blocks on the outer sides of the first gear 8, the second gear 801 and the third gear 802 gradually increases. As the external docking tray 7 rotates with the drive of the reserved motor 5, the abutment support member 10 on the outside thereof will contact the wedge-shaped docking member 17 on the outside of the internal nested tube 16 and apply pressure, and the internal nested tube 16 is forced to slide upward along the inner side of the supply reserved channel 15, and the upper end of the internal nested tube 16 presses and pushes the contacting bonding layer 14. The internal bonding member 12 forms a abutment support structure along the upper end of the external docking tray 7 through the movable abutment member 13, and as the weight of the liquid stored in the reserved liquid storage member 11 decreases, the support force of the return spring assembly 9 at the bottom of the external docking tray 7 increases, driving the external docking tray 7 to move upward along the lower end of the output end of the reserved motor 5.
[0039] The inner side of the docking connector 6 is a rectangular structure, and the inner side of the docking connector 6 and the lower end of the output end of the reserved motor 5 are in a nested docking structure, and as the position of the docking connector 6 moves, the relative position between the first gear 8, the second gear 801 and the third gear 802 at its lower end and the docking gear assembly 2 is adjusted; as the reserved liquid storage part 11 is quantitatively discharged, its weight is reduced, and the supporting force formed by the reset spring assembly 9 at the bottom of the external docking plate 7 is increased, thereby driving the external docking plate 7 to move upward along the lower end of the output end of the reserved motor 5, and as the position of the docking connector 6 moves, the first gear 8, the second gear 801 and the third gear 802 at its lower end are adjusted. The relative position adjustment activity between the three gears 802 and the docking gear assembly 2, and then through the first gear 8, the second gear 801 and the third gear 802 with different numbers of tooth blocks, the concentration inside the equipment is increased adaptively, and the processing efficiency of the equipment is stably improved, thereby ensuring the processing state of the equipment under different concentrations. As the equipment passes through the meshing state between the first gear 8, the second gear 801, the third gear 802 and the docking gear assembly 2, the docking transmission part 3 is controlled to perform centrifugal activity, and its bottom will drive the movable reserved part 4 through the spherical structure to stably perform multi-directional activities through its centrifugal activity force, thereby effectively processing the material inside the equipment.
[0040] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "connected" and "connection" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0041] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims
1. An automated quantitative proportioning device for raw materials used in foam production, comprising a reserved base (1), the middle end of the reserved base (1) being rotatably connected to a docking gear assembly (2), and a docking transmission member (3) being provided at the lower end of the docking gear assembly (2); Features: The lower end of the docking conductive member (3) is nested with a movable reserved member (4), the upper end of the reserved base (1) is installed with a reserved motor (5), and the output end of the reserved motor (5) is nested with a docking connector (6), and the lower end of the docking connector (6) is fixedly installed with a first gear (8), and the first gear (8) and the docking gear assembly (2) are meshed with each other, and the outer side of the reserved base (1) is installed with a reserved liquid storage member (11), and an auxiliary self-supply structure is provided between the reserved liquid storage member (11) and the reserved base (1), and the batching state of the reserved liquid storage member (11) is adaptively adjusted by the auxiliary self-supply structure.
2. The device for automatically quantitatively proportioning raw materials for foam production according to claim 1, characterized in that: The auxiliary self-supply structure is provided with a built-in fitting part (12), and the built-in fitting part (12) is nested and docked inside the reserved liquid storage part (11), and the lower end of the built-in fitting part (12) is docked with a movable resistance part (13), and the movable resistance part (13) passes through the lower end of the reserved liquid storage part (11), and the middle end of the built-in fitting part (12) is bonded and connected with a bonding docking layer (14).
3. The automatic quantitative proportioning device for raw materials used in foam production according to claim 2, characterized in that: The upper end of the reserved base (1) is butted against a reserved supply channel (15), and the upper end of the reserved supply channel (15) is butted against the lower end of the reserved liquid storage member (11), a built-in nesting tube (16) is nested and installed inside the reserved supply channel (15), and a wedge-shaped butt joint member (17) is fixedly connected to the outer side of the built-in nesting tube (16), and the wedge-shaped butt joint member (17) passes through the inner side of the reserved supply channel (15).
4. The automatic quantitative proportioning device for raw materials used in foam production according to claim 3, characterized in that: An auxiliary self-adjusting structure is provided between the butt-jointed connecting member (6) and the reserved base (1), and the transmission rate of the butt-jointed conductive member (3) is adjusted by the auxiliary self-adjusting structure; The auxiliary self-adjusting structure is provided with an external docking plate (7), and the external docking plate (7) is arranged on the outside of the docking connector (6); the upper end surface of the reserved base (1) is fixedly connected with a return spring assembly (9), and the upper end of the return spring assembly (9) is in contact with the lower end of the external docking plate (7); the outer side of the external docking plate (7) is fixedly connected with a resistance support member (10), and the outer positions of the resistance support member (10) and the wedge-shaped docking member (17) correspond to each other.
5. The device for automatically quantitatively proportioning raw materials for foam production according to claim 4, characterized in that: A first gear (8) is provided at the lower end of the docking connector (6), and a second gear (801) is fixedly connected to the lower end of the first gear (8), and a third gear (802) is fixedly connected to the lower end of the second gear (801).
6. The device for automatically quantitatively proportioning raw materials for foam production according to claim 5, characterized in that: The first gear (8), the second gear (801) and the third gear (802) are respectively meshed with the docking gear assembly (2), and the number of tooth blocks on the outer sides of the first gear (8), the second gear (801) and the third gear (802) gradually increases.
7. The device for automatically quantitatively proportioning raw materials for foam production according to claim 6, characterized in that: As the external docking plate (7) rotates with the drive of the reserved motor (5), the abutting support member (10) on the outside thereof will contact the wedge-shaped docking member (17) on the outside of the internal nesting tube (16) to apply pressure, and the internal nesting tube (16) is forced to slide upward along the inner side of the supply reserved channel (15), and the upper end of the internal nesting tube (16) forms a pressing and pushing operation on the contacting bonding layer (14).
8. The device for automatically quantitatively proportioning raw materials for foam production according to claim 7, characterized in that: The built-in fitting part (12) forms a resisting support structure along the upper end of the external docking plate (7) through the movable resisting part (13), and as the weight of the liquid stored inside the reserved liquid storage part (11) decreases, the supporting force of the return spring assembly (9) at the bottom of the external docking plate (7) increases, driving the external docking plate (7) to move upward along the lower end of the output end of the reserved motor (5).
9. The automatic quantitative proportioning device for raw materials used in foam production according to claim 8, characterized in that: The inner side of the docking connector (6) is in a rectangular structure, and the inner side of the docking connector (6) and the lower end of the output end of the reserved motor (5) are in a nested docking structure, and as the position of the docking connector (6) moves, the relative positions of the first gear (8), the second gear (801) and the third gear (802) at its lower end and the docking gear assembly (2) are adjusted.
Citation Information
Patent Citations
Raw material and auxiliary material proportioning device for irradiation crosslinking polyethylene foam production
CN118596448A
Chemical raw material proportioning mechanism
CN220026657U
Full-automatic foam production machine
CN222178318U
Automatic raw material proportioning device for foam fillers
CN111195501A
Automatic drug stirring and supply system
KR102656256B1