Loading machine for chemical fiber bobbins
By designing the cross-bar cylindrical structure and synchronous belt transmission method of the chemical fiber filament cake loader, the problem of easy rolling into waste wire and multiple picking and laying wires is solved, improving the loading efficiency and the compactness of the equipment, and facilitating maintenance and compatibility.
Patent Information
- Application Number
- CN202510494742.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-21
- Publication Date
- 2025-07-22
- Estimated Expiration
- 2045-04-21
AI Technical Summary
The existing chemical fiber fibre cake loading equipment is prone to be rolled into waste wire, and requires multiple pick-up and drop wires, which are inefficient, complex in structure, difficult in maintenance, and low compatibility.
A loader for chemical fiber filament cake is designed, which adopts a cylindrical structure of the cross bar, and drives the push sleeve assembly through the synchronous belt transmission method. The driving and guiding structure of the cross bar are located on the side of the lateral movable frame. The push drive motor drives the push sleeve assembly through the synchronous belt transmission method to push the silk cake to hang onto the wire car. The equipment structure is simple and takes up little space. The transmission parts are hidden inside the structure of the cross bar and the lateral movable frame.
It improves loading efficiency, reduces the steps and time of picking and laying wires, reduces the risk of scrap wires being rolled into moving parts, has a compact structure and is easy to maintain, reduces the area occupied by the factory, and realizes compatibility with the automatic dropping robot.
Smart Images

Figure CN120004071B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of chemical fiber production equipment, and in particular to a loading machine for chemical fiber cakes. Background Art
[0002] Chemical fiber is a basic material widely used in daily life. During its production process, after the chemical fiber is wound into shape by a winding machine, the formed silk cake needs to be removed from the winding machine and hung on the silk hanging rack of the silk machine.
[0003] As the output of chemical fiber increases year by year and the number of winding machines is also increasing, a large number of silk cakes need to be doffed and loaded every day. Many production enterprises have gradually changed from manual doffing to using automated doffing systems to reduce the labor intensity of employees and improve efficiency. Because the available space on the floor of the chemical fiber winding plant is limited, track-suspended automatic doffing robots are more common in automated doffing systems. Since a winding production line generally produces multiple different product batches at the same time, and it usually takes silk cakes from multiple rod winders to hang a silk car, the silk cakes that have been doffed from the winder need to be temporarily stored until the number of silk cakes of the same product batch is enough for a full silk car before they are taken out for hanging. At present, some chemical fiber production enterprises adopt a semi-automatic method, that is, first use automated equipment to doff the silk, and then hang the silk on the silk car manually or by combining manual and mechanical methods. Some chemical fiber production enterprises also use automated loading equipment for hanging silk or use automated doffing equipment as loading equipment. Although the semi-automatic method partially reduces the labor intensity of operators, the transportation of silk cakes and silk cars still relies on manual labor and is inefficient. The main body of existing automated loading equipment mostly adopts a gantry truss structure or a structure carried by an AGV (Automated Guided Vehicle) or RGV (Rail Guided Vehicle), and its wire cake pushing mechanism mostly adopts a structure driven by a ball screw or a gear rack. However, the existing structure has the following shortcomings: it occupies a large ground space, the screw rod is prone to deformation due to its large aspect ratio, the moving parts are prone to entanglement with waste wire and cause failure, the number of wire cakes temporarily stored is small, and multiple wire removal and release are required, resulting in relatively low efficiency, and the complex structure makes maintenance difficult. In addition, the application scenarios of automated wire dropping equipment and loading equipment are different, and the compatibility is not high. Summary of the invention
[0004] The purpose of the present invention is to provide a loading machine for chemical fiber yarn cakes to solve the technical problems in the prior art that the loading machine is easy to be involved in waste yarn and needs to take out the yarn multiple times. The preferred technical solutions among the many technical solutions provided by the present invention can produce many technical effects as described below.
[0005] To achieve the above object, the present invention provides the following technical solutions:
[0006] A loading machine for chemical fiber cakes provided by the present invention includes:
[0007] A running mechanism, the running mechanism includes a first support frame and a walking motor, the first support frame is suspended on a sky rail, and the walking motor drives the first support frame to move along the extension direction of the sky rail so as to move between a temporary storage table and a silk car turntable;
[0008] A lifting mechanism, the lifting mechanism is installed on the first support frame, and includes a lifting frame, a lifting motor, a lifting pulley and a belt. The lifting motor is installed on the lifting frame to drive the lifting pulley to rotate. One end of the belt is fixed on the lifting pulley and wound around the lifting pulley;
[0009] A transverse translation and pushing mechanism, the transverse translation and pushing mechanism is installed on the lifting frame, and includes a second support frame, a transverse translation motor, a transverse translation frame and a pushing component. The second support frame is installed at the free end of the belt, the transverse translation motor is installed in the transverse translation frame, the transverse translation motor drives the transverse translation frame to move in a direction perpendicular to the sky rail through a first transmission component, and the pushing component is installed in the transverse translation frame;
[0010] Wherein, the pushing component includes a pushing drive motor, a push sleeve component, a first synchronous belt, a driving pulley, a driven pulley and at least one cross bar. The length of the cross bar is the same as the length of the cake rod on the temporary storage table. The cross bar is installed on the transverse translation frame. The pushing drive motor is installed in the transverse translation frame to drive the driving pulley to move. The driven pulley is at one end of the cross bar far from the transverse translation frame, and the first synchronous belt passes between the driven pulley and the driving pulley. An outlet is designed on the cross bar, and the first synchronous belt passes through the cross bar and passes out of the cross bar through the outlet, so that half of the first synchronous belt is inside the cross bar and half is outside the cross bar. The push sleeve component is installed on the first synchronous belt so that the push sleeve component pushes the cake away from the cross bar.
[0011] Preferably, the push sleeve component includes a push sleeve pulling seat and a push sleeve body. The first synchronous belt is arranged in a strip shape. The first end of the first synchronous belt is fixed on the push sleeve body, the second end of the first synchronous belt is fixed on the push sleeve pulling seat, and the push sleeve pulling seat and the push sleeve body are fixedly connected through a connecting piece.
[0012] Preferably, a second transmission assembly is provided between the pushing drive motor and the driving pulley. When there are at least two cross bars, the second transmission assembly includes a support shaft, the number of support shafts being the same as the number of cross bars. The driving pulley is mounted on the support shaft, and the two support shafts are connected by a second synchronous belt. The pushing drive motor is connected to one of the support shafts.
[0013] Preferably, a second slide rail and a second slider are provided between the lifting frame and the second support frame.
[0014] Preferably, a lower slewing mechanism is further included, and the lower slewing mechanism is mounted on the lifting frame and is used to contact the ground rail.
[0015] Preferably, the first transmission assembly includes a first slide rail, a first slider, a gear, and a rack. The first slider is mounted on the transverse movement frame, the first slide rail is provided on the second support frame, the first slider is slidably mounted on the first slide rail, the gear meshes with the rack, and the transverse movement motor drives the gear to rotate and drives the transverse movement frame to move along the length direction of the rack.
[0016] Preferably, the first support frame includes a C-shaped frame, an upper cross beam, a driving wheel assembly, and a driven wheel assembly. The C-shaped frame is suspended on the overhead rail, the driving wheel assembly and the driven wheel assembly are in frictional contact with the upper surface of the overhead rail. There are at least two C-shaped frames, the driving wheel assembly is mounted on one of the C-shaped frames, the driven wheel assembly is mounted on another C-shaped frame, the bottom end of the C-shaped frame is mounted with the upper cross beam, and the lifting mechanism is mounted on the upper cross beam.
[0017] Preferably, a control device is further included, and the control device is mounted on a side of the lifting frame away from the transverse movement and pushing mechanism, and the control device is electrically connected to the running mechanism, the lifting mechanism, and the transverse movement and pushing mechanism.
[0018] Preferably, limiting components are provided at the upper and lower ends of the lifting frame.
[0019] The technical solution provided by this application document has the following beneficial effects:
[0020] The present invention provides a loading machine for chemical fiber cakes. The cross bar is set as a cylindrical surface, and through holes for pushing the cake structure do not need to be arranged on the cylindrical surface of the cross bar, which can basically ensure a complete circumferential structure, improve the load-bearing capacity of the cross bar, and at the same time can take all the cakes on the temporary storage table in one go, the quantity of which is enough to fully load a whole silk car, saving the steps and time of taking and placing the silk, and improving the loading efficiency.
[0021] The driving and guiding structure of the cross bar is located on the side of the transverse movement frame, making the structure more compact and reducing the risk of waste filaments being caught by moving parts at the same time.
[0022] The pushing drive motor drives the push sleeve assembly through a synchronous belt drive to push the cake onto the creel. The equipment has a simple structure and occupies a small space. The transmission components are hidden inside the structures of the cross bar and the transverse movement frame, reducing the overall weight, avoiding interference between the external support structure and the creel frame, and also preventing foreign objects such as waste filaments from being caught.
[0023] The transverse movement and pushing mechanism adopts a vertical box structure, which can share the overhead rail and ground rail with the suspended automatic bobbin dropping robot. It has a simple and compact structure, is easy to maintain, and reduces the floor area occupied in the workshop. Description of the Drawings
[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0025] Figure 1 is a schematic structural diagram of a loading machine for chemical fiber bobbins shown according to an exemplary embodiment.
[0026] Figure 2 is a partially enlarged view of the running mechanism shown according to an exemplary embodiment;
[0027] Figure 3 is a schematic structural diagram of the transverse movement and pushing mechanism shown according to an exemplary embodiment;
[0028] Figure 4 is a schematic structural diagram of the pushing component and the transverse movement frame shown according to an exemplary embodiment;
[0029] Figure 5 is a cross-sectional view of the pushing component shown according to an exemplary embodiment;
[0030] Figure 6 is Figure 5 a cross-sectional view taken along A-A in
[0031] Figure 7 is Figure 5 a cross-sectional view taken along B-B in
[0032] Figure 8 is a schematic structural diagram inside the transverse movement frame shown according to an exemplary embodiment;
[0033] Figure 9It is a schematic diagram showing the relative position relationship between a loading machine for chemical fiber bobbins, a temporary storage table, and a silk car turntable according to an exemplary embodiment.
[0034] In the figure: 1. Running mechanism; 11. First support frame; 111. C-shaped frame; 112. Upper cross beam; 12. Driving wheel assembly; 13. Driven wheel assembly; 14. Guide wheel assembly; 15. Traveling motor; 2. Lifting mechanism; 21. Lifting frame; 22. Lifting motor; 23. Lifting pulley; 24. Belt; 3. Transverse movement and pushing mechanism; 31. Second support frame; 32. Transverse movement motor; 33. Transverse movement frame; 34. Pushing component; 341. Pushing drive motor; 342. Pushing sleeve component; 3421. Pushing sleeve pull seat; 3422. Pushing sleeve body; 343. First synchronous belt; 344. Driving pulley; 345. Driven pulley; 346. Cross bar; 3461. Outlet; 35. Second transmission component; 351. Support shaft; 352. Second synchronous belt; 4. Lower slewing mechanism; 5. First slide rail; 6. Rack. Detailed implementation mode
[0035] In order to make the purpose, technical solutions and advantages of the present invention clearer, the technical solutions of the present invention will be described in detail below. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other implementation manners obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts belong to the scope protected by the present invention.
[0036] This specific implementation mode provides a loading machine for chemical fiber bobbins to solve the technical problems existing in the prior art that the loading machine is prone to entangle waste silk and needs to take silk multiple times.
[0037] Hereinafter, the embodiments will be described with reference to the drawings. In addition, the embodiments shown below do not limit the content of the invention described in the claims in any way. In addition, all the contents of the configurations shown in the following embodiments are not limited to those necessary for the solution of the invention described in the claims.
[0038] Referring to Figures 1-9 , the present invention provides a loading machine for chemical fiber bobbins, including:
[0039] A running mechanism 1, the running mechanism 1 includes a first support frame 11 and a traveling motor 15. The first support frame 11 is suspended on the overhead rail, the traveling motor 15 is installed on the first support frame 11, and the traveling motor 15 drives the first support frame 11 to move along the extension direction of the overhead rail so as to move between the temporary storage table and the silk car turntable, thereby facilitating the movement of the bobbin from the position of the temporary storage table to the silk car turntable.
[0040] Lifting mechanism 2, the lifting mechanism 2 is installed on the first support frame 11, and includes a lifting frame 21, a lifting motor 22, a lifting pulley 23, and a belt 24. Among them, the lifting motor 22 is installed on the lifting frame 21, the belt 24 is wound around the lifting pulley 23, and one end of the belt 24 is fixed on the lifting pulley 23. The lifting motor 22 drives the lifting pulley 23 to rotate, and thus the free end of the belt 24 can move up and down.
[0041] Transverse translation and pushing mechanism 3, the transverse translation and pushing mechanism 3 is installed on the lifting frame 21, and is fixedly connected to the free end of the belt 24. Thus, the lifting motor 22 drives the transverse translation and pushing mechanism 3 to move up and down. Among them, the transverse translation and pushing mechanism 3 includes a second support frame 31, a transverse translation motor 32, a transverse translation frame 33, and a pushing component 34. The second support frame 31 is installed at the free end of the belt 24. The transverse translation motor 32 is installed inside the transverse translation frame 33. The transverse translation motor 32 drives the transverse translation frame 33 to move in a direction perpendicular to the overhead rail through a first transmission component. The pushing component 34 is installed inside the transverse translation frame 33, and thus the transverse translation frame 33 can be extended or retracted inside the second support frame 31 to prevent the silk cakes from being knocked off by external forces during transportation. And a dust-proof plate can be arranged on the outer surface of the second support frame 31 to prevent the silk cakes from being polluted by dust, oil drops, etc.
[0042] Among them, the pushing component 34 includes a pushing drive motor 341, a push sleeve component 342, a first synchronous belt 343, a driving pulley 344, a driven pulley 345, and at least one cross bar 346. The length of the cross bar 346 is the same as the length of the silk cake rod on the temporary storage table. In this way, the silk cakes required for one silk cart on the temporary storage table can be transferred to the cross bar 346 at one time, reducing the steps and time of taking and placing silk operations. Among them, the cross bar 346 is installed on the side plate of the transverse translation frame 33. The pushing drive motor 341 is installed inside the transverse translation frame 33 and drives the driving pulley 344 to move. The driven pulley 345 is at one end of the cross bar 346 far from the transverse translation frame 33. Since the first synchronous belt 343 passes between the driven pulley 345 and the driving pulley 344, in order to facilitate the installation of the push sleeve component 342 and ensure the load-bearing capacity of the cross bar 346, an outlet 3461 is designed on the cross bar 346. The first synchronous belt 343 passes through the cross bar 346 and passes out of the cross bar 346 through the outlet 3461, so that half of the first synchronous belt 343 is inside the cross bar 346 and half is outside the cross bar 346, to facilitate the installation of the push sleeve component 342 on the first synchronous belt 343, so that the push sleeve component 342 can push the silk cake away from the cross bar 346.
[0043] A further optimized solution is provided, in which the push sleeve assembly 342 includes a push sleeve pull seat 3421 and a push sleeve body 3422, and the first synchronous belt 343 is configured in a strip shape, and the first end of the first synchronous belt 343 is fixed on the push sleeve body 3422, wherein the second end of the first synchronous belt 343 penetrates from the position of the outlet 3461 of the cross bar 346, passes through the interior of the cross bar 346, and is fixed on the push sleeve pull seat 3421, and the push sleeve pull seat 3421 and the push sleeve body 3422 are fixedly connected by a connecting piece to form a closed loop belt, so that the first synchronous belt 343 can drive the push sleeve assembly 342 to move, and at the same time, the push sleeve body is configured in a ring shape, so that when the silk cake is pushed out, the force on the silk cake is evenly distributed.
[0044] A further optimized solution is provided. In order to facilitate the ejection drive motor 341 to drive the active pulley 344 to move, a second transmission assembly 35 is arranged between the ejection drive motor 341 and the active pulley 344. When one cross bar 346 is provided, the ejection drive motor 341 is connected to the support shaft of the active pulley 344. When at least two cross bars 346 are provided, the cross bars 346 are evenly distributed along the height direction of the transverse frame 33. The second transmission assembly 35 includes a support shaft 351. The number of the support shafts 351 is the same as the number of the cross bars 346. The active pulley 344 is installed on the support shaft 351. Two adjacent support shafts 351 are connected by a second synchronous belt 352. In this way, the ejection drive motor 341 is connected to one of the support shafts 351, and can drive multiple push sleeve assemblies 342 to move at the same time.
[0045] With such a configuration, the cylindrical surface of the crossbar does not need to be provided with through holes for the wire cake pushing structure, which can basically ensure a complete circumferential structure, improve the bearing capacity of the crossbar, and at the same time, it can take out a sufficient number of wire cakes on the temporary storage table to hang a whole wire car at one time, saving the steps and time of wire taking and placing operations, and improving loading efficiency. The driving and guiding structures of the crossbar 346 are located on the side of the transverse frame 33, and the structure is more compact, while reducing the risk of waste wire being involved in moving parts.
[0046] The push-out drive motor 341 drives the push sleeve assembly 342 through the first synchronous belt transmission method to push the silk cake to be hung on the silk cart. The equipment has a simple structure and occupies a small space. The transmission components are hidden inside the structure of the cross bar 346 and the transverse frame 33, which reduces the overall weight, avoids interference between the external support structure and the silk cart frame, and also avoids the occurrence of foreign objects such as waste silk being involved.
[0047] The transverse push-out mechanism 3 adopts a vertical box-type structure, and can share the ceiling rail and the ground rail with the suspended automatic tube-dropping robot. The structure is simple and compact, and maintenance is convenient, which reduces the floor area occupied by the factory building.
[0048] A further optimized solution is to provide a second slide rail and a second slider between the lifting frame 21 and the second support frame 31 to ensure stability between the lifting frame 21 and the second support frame 31 , wherein the second slide rail is mounted on the lifting frame 21 and the second slider is mounted on the second support frame 31 .
[0049] A further optimization scheme, in order to avoid the probability of the lifting frame 21 shaking during the movement, also includes a lower slewing mechanism 4, which is installed on the lifting frame 21 and is used to contact the ground rail, so that support is given on the ground to ensure the stability of the lifting frame 21.
[0050] A further optimized solution is provided. In order to ensure the stability of the transverse frame 33 during the transverse movement, the first transmission assembly includes a first slider, a first slide rail 5, a gear, and a rack 6, wherein the first slider is installed on the transverse frame 33, and the first slide rail 5 is provided on the second support frame 31. The first slider is slidably installed on the first slide rail 5. In order to facilitate the transverse motor 32 to drive the transverse frame 33 to move, the output end of the transverse motor 32 is connected to the gear, and the gear is meshed with the rack 6, so that the transverse motor 32 drives the transverse frame 33 to move along the length direction of the rack 6. Among them, the first slide rail 5 and the first slider are provided in two groups, so that the stability of the transverse frame 33 can be ensured.
[0051] A further optimized solution is as follows: the first support frame 11 includes a C-frame 111, an upper crossbeam 112, a driving wheel assembly 12, and a driven wheel assembly 13, wherein the C-frame 111 is suspended on the overhead rail, a driving wheel assembly or a driven wheel assembly is installed on the upper end of the C-frame 111, and at least two C-frames 111 are provided, the driving wheel assembly 12 is installed on the upper end of one of the C-frames 111, the driven wheel assembly 13 is installed on the upper end of the other C-frame 111, the upper crossbeam 112 is installed on the bottom end of the C-frame, and the lifting mechanism 2 is installed on the upper crossbeam 112. Due to the direct use of the overhead rail and the ground rail, the setting of the gantry is reduced, and the overall weight and structural complexity are greatly reduced.
[0052] In addition, in order to ensure that the C-frame 111 does not detach from the ceiling rail, a guide wheel assembly is also provided on the C-frame 111, wherein the guide wheel assembly is arranged on both sides of the ceiling rail, thereby preventing the C-frame from detaching from the ceiling rail while ensuring the stability of the loader in the extension direction of the ceiling rail.
[0053] For a further optimized solution, in order to facilitate automatic control, a control device is further included. The control device is installed on the side of the lifting frame 21 away from the transverse translation and pushing mechanism 3. The control device is electrically connected to the running mechanism 1, the lifting mechanism 2, and the transverse translation and pushing mechanism 3. In this way, the control device can comprehensively control the movement of the traveling motor 15, the lifting motor 22, the transverse translation motor 32, and the pushing drive motor 341. At the same time, the control cabinet is installed on the side of the lifting frame away from the transverse translation and pushing mechanism. The touch screen, manual operation buttons, etc. are all arranged on the control cabinet door, making full use of the idle space inside the loading machine, which is convenient for the operator to manually operate and monitor the various states of the loading machine.
[0054] For a further optimized solution, in order to prevent the second support frame 31 from detaching from the second slide rail during movement, the upper and lower ends of the lifting frame 21 are provided with limit components, which can limit the movement distance of the second support frame 31.
[0055] Specifically, taking a four-axis loading machine as an example, assume that a batch of bobbin cakes are placed on four temporary storage rods in the leftmost column of the temporary storage rack. In the initial state, the horizontal position of the loading machine along the overhead rail direction is in the middle of the temporary storage table and the silk car turntable, and in a position that does not interfere with the rotation of the silk car turntable. The transverse translation and pushing mechanism 3 is at the lifting high position, the cross bar 346 is in a state of being completely hidden inside the second support frame 31, and the push sleeve assembly 342 is near the fixed end of the cross bar 346. A specific embodiment of a loading machine and method for chemical fiber bobbin cakes is as follows.
[0056] Transfer the bobbin cake from the temporary storage table to the loading machine: The control system of the loading machine analyzes and calculates through the PLC (Programmable Logic Controller) to obtain the target position of the silk-taking operation. To avoid collisions, after the wire dropping machine leaves the avoidance range of the loading machine, the traveling motor 15 drives the whole loading machine to approach the temporary storage table. At the same time, the lifting motor 22 drives the transverse translation and pushing mechanism 3 to descend. After the four cross bars 346 are respectively aligned with the axes of the corresponding temporary storage rods, the loading machine runs in place in the horizontal and vertical directions. After reaching the position, the transverse translation motor 32 drives the transverse translation frame 33 in the transverse translation and pushing mechanism 3 to move towards the direction of the temporary storage rod. When the encoder of the transverse translation motor 32 reaches the set value, it runs in place. Subsequently, the control device of the loading machine sends a signal indicating that the silk-taking is ready to the temporary storage table. After receiving the signal, the temporary storage table pushes out a column of four-rod bobbin cakes onto the cross bar 346, and at the same time transfers product information such as the batch number and wire dropping time of the bobbin cake from the temporary storage table to the loading machine. After the bobbin cake is pushed out, the temporary storage table sends a completion signal to the loading machine. After receiving the signal, the transverse translation motor 32 acts to drive the transverse translation frame structure in the transverse translation and pushing mechanism 3 back to the initial position. Subsequently, the lifting motor 22 drives the transverse translation and pushing mechanism 3 to rise to the initial position, and at the same time the traveling motor 15 drives the whole loading machine to run along the overhead rail to the initial position. After all the moving parts of the loading machine return to the initial position, the silk-taking operation is completed.
[0057] Transfer the silk cake from the loader to the silk car: When the loader receives the signal of the silk car turntable that the silk is ready, the PLC in the control device of the loader analyzes and calculates the starting target position of the silk hanging operation, and the travel motor 15 drives the loader as a whole to approach the silk car turntable. At the same time, the lifting motor 22 drives the lateral push-out mechanism 3 to descend. After the four cross bars 346 are aligned with the corresponding wire hanging rods on the silk car, the loader moves into place in the horizontal and vertical directions. After reaching the position, the lateral motor 32 drives the lateral frame 33 in the lateral push-out mechanism 3 to move toward the direction close to the silk car, and it runs into place when the encoder of the lateral motor 32 reaches the set value. Then the push-out drive motor 341 drives the push sleeve assembly 342 to move the length of a silk cake paper tube toward the cantilever end, and pushes the four outermost silk cakes on the cross bar 346 to the silk hanging rack of the silk car. After hanging a row of four wire cakes, the traverse motor 32 drives the crossbar 346 to leave the wire car screw rod for a certain distance to avoid collision. Then, with the cooperation of the travel motor 15, the crossbar 346 is aligned with the corresponding wire car screw rod in turn. When aligning a row of screw rods, the push sleeve assembly 342 will move forward by the length of a wire cake paper tube, and push the four outermost wire cakes on the crossbar 346 onto the screw rod. The loader continuously repeats the above-mentioned wire hanging steps until the A side of the wire car is full of wire cakes. After the A side of the wire car is full of wire cakes, the travel motor 15 drives the loader as a whole away from the wire car turntable to an area that does not hinder the rotation of the turntable. Then the turntable rotates so that the B side of the wire car faces the loader. After the turntable rotates in place, the loader continues to repeat the A side wire hanging steps until the B side is full of wire cakes. In the process of hanging wire, the loader transfers the wire cake information from the loader to the wire car, and binds the product information and location information of the wire cake to the wire car number. Then the axes of the loader return to the initial position, and the wire hanging operation is completed.
[0058] With this arrangement, the push-out drive motor drives the push sleeve assembly through a synchronous belt transmission to push the silk cake to be hung on the silk cart. The equipment has a simple structure and occupies a small space. The transmission components are hidden inside the structure of the cross bar and the push-out drive assembly, which reduces the overall weight, avoids interference between the external support structure and the silk cart frame, and also avoids the occurrence of foreign objects such as waste silk being involved.
[0059] The cylindrical surface of the crossbar does not need to be arranged with through holes for the wire pushing cake structure, which can basically ensure a complete circumferential structure and improve the bearing capacity of the crossbar.
[0060] The driving and guiding structure of the crossbar is located on the side of the box body of the transverse push-out mechanism, which makes the structure more compact and reduces the risk of waste wire being drawn into moving parts.
[0061] The main body adopts a suspended single-side column structure, and the transverse push-out mechanism adopts a vertical box structure, which can share the top and bottom rails with the suspended automatic tube-dropping robot. The structure is simple and compact, easy to maintain, and reduces the floor area occupied by the factory.
[0062] The control cabinet of the synchronous belt loading machine is installed in the space in the middle of the column. The touch screen and manual operation buttons are arranged on the control cabinet door, making full use of the idle space inside the loading machine, facilitating the operator to manually operate and monitor the various states of the loading machine, and saving the workers' time.
[0063] The transverse pushing mechanism can pick up the silk from the temporary storage table once and continuously fill a whole silk car, and can bind the product information and position information of each ingot of silk with the silk car number. By adopting this automatic loading method, the traceability and positioning of the silk cake information can be realized, effectively improving the loading efficiency, and the traceable silk cake information is helpful for improving the winding process.
[0064] It should be noted that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc. in this article is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation to the present invention. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0065] In the description of this article, it should also be noted that unless otherwise clearly specified and limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.
[0066] The above is only the specific implementation manner of the present invention, but the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention can easily think of changes or substitutions, which should all be covered by the protection scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.
[0067] It can be understood that the same or similar parts in the above embodiments can be referred to each other. The content not described in detail in some embodiments can be seen in the same or similar content of other embodiments. The multiple solutions provided in this application include the basic solutions of themselves, which are independent of each other and do not restrict each other, but they can also be combined with each other without conflict to achieve the common realization of multiple effects.
[0068] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and should not be construed as limiting the present application. Those of ordinary skill in the art can make changes, modifications, substitutions, and variations to the above embodiments within the scope of the present application.
Claims
1. A loading machine for chemical fiber cakes, characterized in that, Comprising: A running mechanism (1), the running mechanism (1) includes a first support frame (11) and a traveling motor (15), the first support frame (11) is suspended on the overhead rail, and the traveling motor (15) drives the first support frame (11) to move along the extension direction of the overhead rail so as to move between the temporary storage table and the spool turntable; A lifting mechanism (2), the lifting mechanism (2) is installed on the first support frame (11), and includes a lifting frame (21), a lifting motor (22), a lifting pulley (23), and a belt (24). The lifting motor (22) is installed on the lifting frame (21) to drive the lifting pulley (23) to rotate. One end of the belt (24) is fixed on the lifting pulley (23) and wound around the lifting pulley (23); A transverse translation and pushing mechanism (3), the transverse translation and pushing mechanism (3) is installed on the lifting frame (21), and includes a second support frame (31), a transverse translation motor (32), a transverse translation frame (33), and a pushing component (34). The second support frame (31) is installed at the free end of the belt (24). The transverse translation motor (32) is installed inside the transverse translation frame (33). The transverse translation motor (32) drives the transverse translation frame (33) to move in a direction perpendicular to the overhead rail through a first transmission component. The pushing component (34) is installed inside the transverse translation frame (33); Wherein, the pushing component (34) includes a pushing drive motor (341), a pushing sleeve component (342), a first synchronous belt (343), a driving pulley (344), a driven pulley (345), and at least one cross bar (346). The length of the cross bar (346) is the same as the length of the spool rod on the temporary storage table. The cross bar (346) is installed on the transverse translation frame (33). The pushing drive motor (341) is installed inside the transverse translation frame (33) to drive the driving pulley (344) to move. The driven pulley (345) is at one end of the cross bar (346) away from the transverse translation frame (33). The first synchronous belt (343) passes between the driven pulley (345) and the driving pulley (344). An outlet (3461) is designed on the cross bar (346). The first synchronous belt (343) passes through the cross bar (346) and passes out of the cross bar (346) through the outlet (3461), so that half of the first synchronous belt (343) is inside the cross bar (346) and half is outside the cross bar (346). The pushing sleeve component (342) is installed on the first synchronous belt (343) so that the pushing sleeve component (342) pushes the spool off the cross bar (346); The pushing sleeve assembly (342) includes a pushing sleeve pulling seat (3421) and a pushing sleeve body (3422). The first synchronous belt (343) is arranged in a strip shape. The first end of the first synchronous belt (343) is fixed on the pushing sleeve body (3422), and the second end of the first synchronous belt (343) is fixed on the pushing sleeve pulling seat (3421). The pushing sleeve pulling seat (3421) and the pushing sleeve body (3422) are fixedly connected by a connecting piece.
2. The loading machine for chemical fiber bobbins according to claim 1, wherein, A second transmission assembly (35) is arranged between the pushing drive motor (341) and the driving pulley (344). When there are at least two cross bars (346), the second transmission assembly (35) includes a support shaft (351). The number of support shafts (351) is the same as the number of cross bars (346). The driving pulley (344) is installed on the support shaft (351). The two support shafts (351) are connected by a second synchronous belt (352). The pushing drive motor (341) is connected to one of the support shafts (351).
3. The loading machine for chemical fiber cakes according to claim 1, characterized in that, A second slide rail and a second slider are arranged between the lifting frame (21) and the second support frame (31).
4. The loading machine for chemical fiber cakes according to claim 1, characterized in that It further includes a lower slewing mechanism (4). The lower slewing mechanism (4) is installed on the lifting frame (21) and is used to contact the ground rail.
5. The loading machine for chemical fiber cakes according to claim 1, characterized in that, The first transmission assembly includes a first slide rail (5), a first slider, a gear, and a rack (6). The first slider is installed on the transverse movement frame (33). The first slide rail (5) is arranged on the second support frame (31). The first slider is slidably installed on the first slide rail (5). The gear meshes with the rack (6). The transverse movement motor (32) drives the gear to rotate and drives the transverse movement frame (33) to move along the length direction of the rack (6).
6. The loading machine for chemical fiber cakes according to claim 1, characterized in that, The first support frame (11) includes a C-shaped frame (111), an upper cross beam (112), a driving wheel assembly (12), and a driven wheel assembly (13). The C-shaped frame (111) is suspended on the overhead rail. The driving wheel assembly (12) and the driven wheel assembly (13) are in frictional contact with the upper surface of the overhead rail. There are at least two C-shaped frames (111). The driving wheel assembly (12) is installed on one of the C-shaped frames (111), and the driven wheel assembly (13) is installed on another C-shaped frame (111). The bottom end of the C-shaped frame is installed with the upper cross beam (112). The lifting mechanism (2) is installed on the upper cross beam (112).
7. The loading machine for chemical fiber cakes according to claim 1, characterized in that, It further includes a control device. The control device is installed on one side of the lifting frame (21) away from the transverse movement and pushing mechanism (3). The control device is electrically connected to the running mechanism (1), the lifting mechanism (2), and the transverse movement and pushing mechanism (3).
8. The loading machine for chemical fiber cakes according to claim 1, characterized in that, There are limit components at the upper and lower ends of the lifting frame (21).
Citation Information
Patent Citations
Automatic doffer of spinning cake
CN208234289U