Alternate lifting mechanism
By designing an alternating lifting mechanism driven by cylinder, the horizontal alternating motion and synchronous lifting of the fixture device in an automated production line is solved, and the problems of high production costs and low efficiency in the prior art are achieved, and an efficient and low-cost production process is achieved.
Patent Information
- Application Number
- CN202510244953.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-04
- Publication Date
- 2025-05-16
AI Technical Summary
When implementing alternating operations, existing automated production lines require complex synchronous control and multiple power sources, resulting in high production costs and low efficiency.
An alternating lifting mechanism is designed, and two sets of racks are driven by one cylinder for synchronous transmission, so as to realize horizontal alternating movement of the first clamp device and the second clamp device, and to synchronously lift the second clamp device through a guide plate to avoid the first clamp device.
High synchronous motion of the fixture device is realized, production costs are reduced, production efficiency is improved, and complex synchronization control is avoided.
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Figure CN120004174A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of automated production, and in particular to an alternating lifting mechanism. Background Art
[0002] At present, automated production lines generally use a single fixture platform for conveying, which cannot achieve alternating operation, resulting in low production efficiency. Some automated production lines use double fixture platforms for alternating operation. The double fixture platform not only needs to be transported horizontally, but also needs to be lifted up and down so that the two fixture platforms can avoid each other when alternating, preventing the two fixture platforms from colliding and interfering. However, to achieve the above actions, multiple power sources are generally required to drive the fixture platform to move, and complex synchronous control is required, resulting in high production costs.
[0003] Therefore, further improvements are necessary. Summary of the invention
[0004] The purpose of the present invention is to provide an alternating lifting mechanism with simple structure, high production efficiency, low production cost, high synchronization and strong practicality, so as to overcome the shortcomings of the prior art.
[0005] An alternating lifting mechanism designed for this purpose is characterized in that it includes a driver, a transmission device, a guide plate, a first clamp device and a second clamp device, the driver drives the transmission device, the transmission device is respectively connected to the first clamp device and the second clamp device, a lifting guide portion is arranged between the second clamp device and the guide plate, the driver drives the first clamp device and the second clamp device to perform horizontal alternating motion through the transmission device so that the first clamp device and the second clamp device exchange positions, when the first clamp device and the second clamp device move to the alternating positions, the second clamp device synchronously performs lifting motion through the lifting guide portion to avoid the first clamp device.
[0006] The lifting guide part comprises a guide member arranged on the second clamp device and a U-shaped groove section arranged on the guide plate. The guide member moves up and down along the U-shaped groove section to make the second clamp device move up and down.
[0007] The guide plate is provided with a guide groove. When the first clamp device and the second clamp device make horizontal alternating movements, the guide piece moves in a limited position on the guide groove.
[0008] The guide member is a roller, and the roller is rotatably arranged on the guide groove.
[0009] The first clamp device is provided with an avoidance position. When the first clamp device and the second clamp device move to the alternating position, the second clamp device performs a synchronous descending movement, and the second clamp device passes through the first clamp device through the avoidance position. After passing through the first clamp device, the second clamp device performs a synchronous ascending movement.
[0010] The transmission device includes a first rack, a second rack and a gear. The driver drives the first rack, the first rack and the gear are meshed with each other, the gear and the second rack are meshed with each other, the first rack is connected to the second clamp device, and the second rack is connected to the first clamp device. The driver drives the first rack and the second rack to move in opposite directions, thereby driving the first clamp device and the second clamp device to move horizontally alternately.
[0011] The first and second buffers are also included. When the first rack moves to a maximum stroke, the first buffer acts on the first buffer. When the second rack moves to a maximum stroke, the second buffer acts on the second buffer.
[0012] The guide groove comprises a U-shaped groove section and linear groove sections respectively arranged on both sides of the U-shaped groove section, and the guide member moves horizontally along the linear groove sections to make the second clamp device move horizontally.
[0013] The second clamp device includes a second clamp assembly, a fixed plate and a first linear guide assembly. The first rack is connected to the fixed plate. The second clamp assembly is linearly slid up and down on the fixed plate through the first linear guide assembly. The first rack drives the second clamp assembly to move horizontally through the fixed plate.
[0014] It also includes a base and a second linear guide assembly and a third linear guide assembly arranged on the base. The first clamp device is arranged on the base through horizontal linear sliding through the second linear guide assembly, and the second clamp device is arranged on the base through horizontal linear sliding through the third linear guide assembly.
[0015] The alternating lifting mechanism of the present invention is driven by one cylinder, which drives two sets of racks for synchronous transmission, realizes the horizontal alternating movement of the first clamp device and the second clamp device, and synchronously lifts the second clamp device through the guide plate, so that the first clamp device and the second clamp device avoid each other to prevent the two clamp devices from colliding and interfering. The structure only needs one power source to realize the above-mentioned actions, so that the movement synchronization of the clamp device is high, and no complicated synchronous control is required, so that the operation of the alternating lifting mechanism is more stable, while reducing the production cost. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 Schematic diagram of the overall structure of the alternating lifting mechanism in one embodiment of the present invention.
[0017] Figure 2 It is a front view of the alternating lifting mechanism in one embodiment of the present invention.
[0018] Figure 3 It is a front view of the alternating lifting mechanism of the first clamp device and the second clamp device in the working position according to one embodiment of the present invention.
[0019] Figure 42 is a cross-sectional view of an alternating lifting mechanism in one embodiment of the present invention.
[0020] Figure 5 FIG. 4 is a top view of an alternating lifting mechanism in one embodiment of the present invention.
[0021] Figure 6 1 is an exploded view of an alternating lifting mechanism in one embodiment of the present invention.
[0022] Figure 7 It is a schematic diagram of the overall structure of the automated production equipment in one embodiment of the present invention. DETAILED DESCRIPTION
[0023] The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
[0024] See also Figure 1-Figure 7 The alternating lifting mechanism comprises a driver 1, a transmission device 2, a guide plate 3, a first clamp device 4 and a second clamp device 5. The driver 1 drives and connects to the transmission device 2, and the transmission device 2 is respectively connected to the first clamp device 4 and the second clamp device 5. A lifting guide portion is provided between the second clamp device 5 and the guide plate 3. The driver 1 drives the first clamp device 4 and the second clamp device 5 to perform horizontal alternating motion through the transmission device 2, so that the first clamp device 4 and the second clamp device 5 exchange positions. When the first clamp device 4 and the second clamp device 5 move to the alternating position, the second clamp device 5 performs synchronous lifting motion through the lifting guide portion to avoid the first clamp device 4. The structure enables the first clamp device 4 and the second clamp device 5 to perform horizontal alternating motion, and at the same time, the second clamp device 5 performs synchronous lifting motion, and the cycle continues to realize the alternating conveying operation of the double clamp devices. When the first clamp device 4 and the second clamp device 5 move to the working position (such as Figure 3 The processing mechanism processes the workpiece on the fixture device, which is suitable for scenes such as automated production equipment that require continuous cyclic lifting.
[0025] The lifting guide part includes a guide member 6 arranged on the second clamp device 5 and a U-shaped groove section 7 arranged on the guide plate 3. The guide member 6 moves up and down along the U-shaped groove section 7 to make the second clamp device 5 move up and down.
[0026] A guide groove 8 is provided on the guide plate 3 . When the first clamp device 4 and the second clamp device 5 make horizontal alternating movements, the guide member 6 is limitedly movable on the guide groove 8 .
[0027] The guide member 6 is a roller, which is arranged to roll on the guide groove 8. The rolling of the roller can reduce the friction between the roller and the guide groove 8, so that the movement of the second clamp device 5 is smoother.
[0028] The first clamp device 4 is provided with an avoidance position 9. When the first clamp device 4 and the second clamp device 5 move to the alternating positions, the second clamp device 5 first performs a synchronous downward movement, and then the second clamp device 5 passes through the first clamp device 4 through the avoidance position 9 (at this time, the second clamp device 5 performs a horizontal movement), and after the second clamp device 5 passes through the first clamp device 4, it performs a synchronous upward movement, thereby making the second clamp device 5 avoid the first clamp device 4.
[0029] A linear section 22 is provided at the middle bottom of the U-shaped groove section 7 . When the second clamping device 5 passes through the first clamping device 4 via the avoidance position 9 , the guide member 6 moves horizontally along the linear section 22 .
[0030] The transmission device 2 includes a first rack 10, a second rack 11 and a gear 12. The driver 1 drives and connects the first rack 10. The first rack 10 and the gear 12 are meshed with each other. The second rack 11, the gear 12 and the first rack 10 are arranged up and down in sequence. The gear 12 and the second rack 11 are meshed with each other. The first rack 10 is connected to the second clamp device 5, and the second rack 11 is connected to the first clamp device 4. The driver 1 drives the first rack 10 and the second rack 11 to make horizontal movements in opposite directions, thereby driving the first clamp device 4 and the second clamp device 5 to make horizontal alternating movements; the driver 1 is a cylinder.
[0031] It also includes a first buffer 13 and a second buffer 14. When the first rack 10 moves to a maximum stroke, it acts on the first buffer 13. When the second rack 11 moves to a maximum stroke, it acts on the second buffer 14. The first buffer 13 and the second buffer 14 are hydraulic buffers that can reduce the impact force generated when the rack moves.
[0032] The guide groove 8 includes a U-shaped groove section 7 and linear groove sections 15 respectively arranged on both sides of the top of the U-shaped groove section 7. The guide member 6 moves horizontally along the linear groove section 15 to enable the second clamp device 5 to move horizontally.
[0033] The second clamp device 5 includes a second clamp assembly 16, a fixed plate 17 and a first linear guide assembly 18. The first rack 10 is connected to the fixed plate 17. The second clamp assembly 16 is linearly slidably arranged on the fixed plate 17 up and down through the first linear guide assembly 18. The first rack 10 drives the second clamp assembly 16 to move horizontally through the fixed plate 17. The first linear guide assembly 18 is a combination of a slide rail and a slider.
[0034] It also includes a base 19 and a second linear guide assembly 20 and a third linear guide assembly 21 arranged on the base 19. The first clamp device 4 is horizontally linearly slidably arranged on the base 19 through the second linear guide assembly 20, and the second clamp device 5 is horizontally linearly slidably arranged on the base 19 through the third linear guide assembly 21; the second linear guide assembly 20 and the third linear guide assembly 21 are respectively a combination of a slide rail and a slider.
[0035] The base 19 includes a bottom plate 23, and a gear rack guide plate 24 and a slide rail fixing plate 25 installed on the bottom plate 23. The first rack 10 and the second rack 11 are movably arranged on the outside of the gear rack guide plate 24. The first buffer 13 is respectively arranged on both sides of the lower part of the gear rack guide plate 24, and the second buffer 14 is respectively arranged on both sides of the upper part of the gear rack guide plate 24. The guide plate 3 is penetrated on the bottom plate 23, and the driver 1 is fixed on the bottom plate 23; two second linear guide assemblies 20 are arranged and are respectively installed on the top of the gear rack guide plate 24 and the slide rail fixing plate 25.
[0036] It also includes a rack connecting plate 26, the driver 1 drives the connected rack connecting plate 26, the first rack 10 is installed on the rack connecting plate 26, and the driver 1 drives the connected first rack 10; two third linear guide assemblies 21 are provided, the rack connecting plate 26 is installed on one of the third linear guide assemblies 21, one end of the fixed plate 17 is installed on the rack connecting plate 26, and the other end of the fixed plate 17 is installed on the other third linear guide assembly 21.
[0037] The second clamp assembly 16 includes a support plate 27 and a second clamp platform 28 installed on the top of the support plate 27. The support plate 27 is linearly slidably set on the fixed plate 17 through the first linear guide assembly 18. The guide member 6 is set at the bottom of the support plate 27. The support plate 27 is provided with an air avoidance groove 29. The guide plate 3 passes through the air avoidance groove 29. The support plate 27 moves horizontally along the guide plate 3 through the air avoidance groove 29.
[0038] The first clamp device 4 includes a mounting plate 30 and a first clamp platform 31 mounted on the top of the mounting plate 30 , the second rack 11 is connected to the mounting plate 30 , and the mounting plate 30 is horizontally linearly slidably arranged on the base 19 through the second linear guide assembly 20 .
[0039] The alternating lifting mechanism is arranged on the body 32 of the automated production equipment, and the automated production equipment can be used to produce hinge accessories or slide rail accessories, etc.
[0040] The above is a preferred embodiment of the present invention, which shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments, and the above embodiments and descriptions are only for illustrating the principles of the present invention. The present invention may be subject to various changes and improvements without departing from the spirit and scope of the present invention, and these changes and improvements fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. An alternating lifting mechanism, characterized in that: The invention comprises a driver (1), a transmission device (2), a guide plate (3), a first clamp device (4) and a second clamp device (5), wherein the driver (1) drives and connects to the transmission device (2), the transmission device (2) is respectively connected to the first clamp device (4) and the second clamp device (5), a lifting guide portion is provided between the second clamp device (5) and the guide plate (3), the driver (1) drives the first clamp device (4) and the second clamp device (5) to perform horizontal alternating motion via the transmission device (2), so that the first clamp device (4) and the second clamp device (5) exchange positions, and when the first clamp device (4) and the second clamp device (5) move to the alternating positions, the second clamp device (5) performs synchronous lifting motion via the lifting guide portion, so as to avoid the first clamp device (4).
2. The alternating lifting mechanism according to claim 1, characterized in that: The lifting guide portion comprises a guide member (6) arranged on the second clamp device (5) and a U-shaped groove section (7) arranged on the guide plate (3); the guide member (6) moves up and down along the U-shaped groove section (7) to enable the second clamp device (5) to perform lifting movement.
3. The alternating lifting mechanism according to claim 2, characterized in that: A guide groove (8) is provided on the guide plate (3), and when the first clamp device (4) and the second clamp device (5) perform horizontal alternating motions, the guide member (6) is limitedly movable on the guide groove (8).
4. The alternating lifting mechanism according to claim 2, characterized in that: The guide member (6) is a roller, and the roller is rotatably arranged on the guide groove (8).
5. The alternating lifting mechanism according to claim 1, characterized in that: The first clamp device (4) is provided with an avoidance position (9). When the first clamp device (4) and the second clamp device (5) move to an alternating position, the second clamp device (5) performs a synchronous downward movement, and the second clamp device (5) passes through the first clamp device (4) through the avoidance position (9). After the second clamp device (5) passes through the first clamp device (4), it performs a synchronous upward movement.
6. The alternating lifting mechanism according to claim 1, characterized in that: The transmission device (2) comprises a first rack (10), a second rack (11) and a gear (12); the driver (1) drives and connects the first rack (10); the first rack (10) and the gear (12) are meshed with each other; the gear (12) and the second rack (11) are meshed with each other; the first rack (10) is connected to the second clamp device (5); the second rack (11) is connected to the first clamp device (4); the driver (1) drives the first rack (10) and the second rack (11) to move in opposite directions, thereby driving the first clamp device (4) and the second clamp device (5) to move horizontally alternately.
7. The alternating lifting mechanism according to claim 6, characterized in that: It also includes a first buffer (13) and a second buffer (14); when the first rack (10) moves to a maximum stroke, it acts on the first buffer (13); when the second rack (11) moves to a maximum stroke, it acts on the second buffer (14).
8. The alternating lifting mechanism according to claim 6, characterized in that: The guide groove (8) comprises a U-shaped groove section (7) and linear groove sections (15) respectively arranged on both sides of the U-shaped groove section (7). The guide member (6) moves horizontally along the linear groove sections (15) so that the second clamp device (5) moves horizontally.
9. The alternating lifting mechanism according to claim 8, characterized in that: The second clamp device (5) includes a second clamp assembly (16), a fixed plate (17) and a first linear guide assembly (18), the first rack (10) is connected to the fixed plate (17), the second clamp assembly (16) is linearly slidably arranged on the fixed plate (17) via the first linear guide assembly (18), and the first rack (10) drives the second clamp assembly (16) to move horizontally via the fixed plate (17).
10. The alternating lifting mechanism according to claim 9, characterized in that: The invention also comprises a base (19) and a second linear guide assembly (20) and a third linear guide assembly (21) arranged on the base (19); the first clamp device (4) is arranged on the base (19) in a horizontal linear sliding manner via the second linear guide assembly (20); and the second clamp device (5) is arranged on the base (19) in a horizontal linear sliding manner via the third linear guide assembly (21).