Roadway supporting system
By designing a tunnel support system including hydraulic rods, protective frames and stabilizing components, the problem of low bracket assembly efficiency in the prior art is solved, and the flexibility and safety of tunnel support are improved.
Patent Information
- Application Number
- CN202510387036.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-31
- Publication Date
- 2025-05-16
AI Technical Summary
In the existing tunnel support technology, the assembly efficiency of the bracket is low, resulting in a long support time during construction, affecting construction efficiency and safety.
A tunnel support system is designed, including a base plate, hydraulic rod, protective frame and stabilization components. The protective frame is lifted and lowered by the extension and contraction of the hydraulic rod, and the support contact area is adjusted through the extension components, and the stabilization component moves simultaneously to limit the roller to avoid rolling instability.
The flexibility and safety of the tunnel support system are improved, and the support contact area is adjusted through the linkage between the hydraulic rod and the extension components, which enhances the stable support of the tunnel and reduces construction time and risks.
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Figure CN120007318A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of tunnel support, in particular to a tunnel support system. Background Art
[0002] Tunnel support is to limit the deformation and damage of surrounding rocks by setting up brackets or other structures to ensure the stability and safety of the tunnel during construction. Its basic purpose is to ease and reduce the movement of surrounding rocks so that the tunnel section does not shrink excessively, and to prevent the scattered and damaged surrounding rocks from falling off;
[0003] At present, brackets are generally used to support and protect tunnels. However, the brackets need to be assembled by operators when in use. The operators need to use multiple bolts to install and fix the brackets, which results in a lot of time spent on assembling the brackets and slow assembly efficiency. Summary of the invention
[0004] The object of the present invention is to provide a tunnel support system to solve the problems raised in the above background technology.
[0005] To solve the above technical problems, the present invention is achieved through the following technical solutions:
[0006] The present invention is a tunnel support system, comprising a bottom plate, a circular hole plate fixedly connected to the bottom of the bottom plate, a positioning ring rotatably connected to the inner wall of the circular hole plate, a roller rotatably connected to the inner wall of the positioning ring, and a support component is arranged on the top of the bottom plate;
[0007] The supporting component includes a hydraulic rod, the bottom of the hydraulic rod is fixedly connected to the top of the base plate, the top of the hydraulic rod is fixedly connected to a mounting plate, the end of the mounting plate is fixedly connected to a protective frame, the top of the protective frame is provided with a groove, the end of the protective frame is provided with a semicircular groove, the end of the base plate is provided with a slide groove, the top of the base plate is provided with a slide hole, the end of the protective frame is provided with an extension component, and the surface of the base plate is provided with a stabilizing component.
[0008] Furthermore, there are two circular hole plates, which are symmetrically arranged with the bottom plate as the center, and the bottom of the roller extends to the bottom outer end of the circular hole plate. There are four rollers, which are arranged into two groups, and each group has two rollers.
[0009] Furthermore, there are two slide grooves, which are symmetrically arranged with the bottom plate as the center, and the slide hole is connected to the slide groove. There are two semicircular grooves, which are symmetrically arranged with the groove as the center.
[0010] Furthermore, the extension component includes a force-bearing plate, the bottom of the force-bearing plate is fixedly connected to a spring, the bottom of the spring is fixedly connected to the bottom of the inner wall of the groove, the bottom of the force-bearing plate is hinged to a triangular plate, the bottom of the triangular plate is hinged to a moving rod, the end of the moving rod is fixedly connected to a semicircular plate, and the end of the semicircular plate away from the moving rod is fixedly connected to an extension frame.
[0011] Furthermore, the surface of the semicircular plate contacts the inner wall of the semicircular groove, the semicircular plate is located at one end of the moving rod away from the triangular plate, and the force-bearing plate is located above the protective frame.
[0012] Furthermore, one end of the moving rod away from the triangular plate passes through the protective frame and extends to the inside of the semicircular groove, and one end of the extension frame close to the semicircular plate contacts the end of the protective frame.
[0013] Furthermore, the stabilizing component includes an elastic rod, the top of the elastic rod is fixedly connected to the top of the inner wall of the protective frame, the bottom of the elastic rod is fixedly connected to a connecting rod, the end of the connecting rod is hinged to a tripod, the end of the tripod is hinged to a right-angle plate, the end of the right-angle plate away from the tripod is fixedly connected to a slide plate, the bottom of the slide plate is fixedly connected to a telescopic plate, the bottom of the telescopic plate is fixedly connected to an inclined panel, the bottom of the slide plate is fixedly connected to an elastic rod, and the bottom of the elastic rod is fixedly connected to the top of the inclined panel.
[0014] Furthermore, there are two tripods, which are symmetrically arranged with the connecting rod as the center, the surface of the right-angle plate contacts the inner wall of the sliding hole and extends to the inside of the sliding groove, the surface of the sliding plate is slidably connected to the inner wall of the sliding groove, and the top of the inclined panel contacts the bottom of the circular hole plate.
[0015] The present invention has the following beneficial effects:
[0016] The process of extending and contracting the hydraulic rod of the support component of the present invention not only drives the protective frame to rise and fall, but also links the extension component to extend or retract into the protective frame, thereby adjusting the support contact area of the tunnel; and the protective frame also synchronously drives the stabilizing component to move to limit the roller, thereby avoiding instability such as rolling caused by contact between the roller and the ground, thereby effectively improving the flexibility and safety of the tunnel support system.
[0017] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the accompanying drawings required for describing the embodiments will be briefly introduced below. Obviously, the accompanying drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other accompanying drawings can be obtained based on these accompanying drawings without paying creative work.
[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention;
[0020] Figure 2 It is a schematic diagram of the structure of the circular hole plate of the present invention;
[0021] Figure 3 It is a schematic diagram of the overall structure of the supporting component of the present invention;
[0022] Figure 4 It is a schematic diagram of the overall structure of the extension component of the present invention;
[0023] Figure 5 For the present invention Figure 4 A magnified schematic diagram of part A in FIG.
[0024] Figure 6 It is a schematic diagram of the overall structure of the stabilizing component of the present invention;
[0025] Figure 7 It is another structural schematic diagram of the stabilizing component of the present invention.
[0026] In the accompanying drawings, the components represented by the reference numerals are listed as follows:
[0027] In the figure: 1, bottom plate; 2, circular hole plate; 3, positioning ring; 4, roller; 5, supporting part; 6, extension part; 7, stabilizing part; 10, protective frame; 11, groove; 12, mounting plate; 13, hydraulic rod; 14, sliding hole; 15, sliding groove; 16, semicircular groove; 20, semicircular plate; 21, extension frame; 22, force plate; 23, triangular plate; 24, moving rod; 25, spring; 30, elastic rod; 31, tripod; 32, right-angle plate; 33, connecting rod; 34, slide plate; 35, telescopic plate; 36, inclined plate; 37, elastic rod. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.
[0029] See also Figure 1-Figure 7As shown, the present invention is a tunnel support system, comprising a bottom plate 1, a circular hole plate 2 is fixedly connected to the bottom of the bottom plate 1, a positioning ring 3 is rotatably connected to the inner wall of the circular hole plate 2, a roller 4 is rotatably connected to the inner wall of the positioning ring 3, and a support component 5 is arranged on the top of the bottom plate 1;
[0030] The supporting component 5 includes a hydraulic rod 13, the bottom of the hydraulic rod 13 is fixedly connected to the top of the base plate 1, the top of the hydraulic rod 13 is fixedly connected to a mounting plate 12, the end of the mounting plate 12 is fixedly connected to a protective frame 10, the protective frame 10 is an arc-shaped structure, the top of the protective frame 10 is provided with a groove 11, the end of the protective frame 10 is provided with a semicircular groove 16, the end of the base plate 1 is provided with a slide groove 15, the top of the base plate 1 is provided with a slide hole 14, the end of the protective frame 10 is provided with an extension component 6 connected to the semicircular groove 16, and the surface of the base plate 1 is provided with a stabilizing component 7.
[0031] In the present invention, there are two circular hole plates 2, and the two circular hole plates 2 are symmetrically arranged with the base plate 1 as the center. The circular hole plates 2 arranged at the bottom of the base plate 1 of the present invention limit the positioning ring 3, and the positioning ring 3 limits the roller 4. The base plate 1 is adjusted in position by the roller 4, which improves the convenience of the base plate 1 during adjustment and avoids the operator from carrying it. The bottom of the roller 4 extends to the bottom outer end of the circular hole plate 2. There are four rollers 4, and the four rollers 4 are arranged in two groups, and the number of each group is two; when the base plate 1 moves to the inside of the tunnel, the hydraulic rod 13 is started to move upward. When the hydraulic rod 13 moves upward, the protective frame 10 is pushed to contact the inner wall of the tunnel through the mounting plate 12, and the inner wall of the tunnel is squeezed by the protective frame 10 to avoid the rock inside the tunnel from falling off due to loosening.
[0032] In the present invention, there are two slide grooves 15 symmetrically arranged around the bottom plate 1 , the slide hole 14 is connected to the slide groove 15 , and there are two semicircular grooves 16 symmetrically arranged around the groove 11 .
[0033] In the present invention, the extension component 6 includes a force-bearing plate 22, the bottom of the force-bearing plate 22 is fixedly connected to a spring 25, the bottom of the spring 25 is fixedly connected to the bottom of the inner wall of the groove 11, the bottom of the force-bearing plate 22 is hinged to a triangular plate 23, the bottom of the triangular plate 23 is hinged to a moving rod 24, the end of the moving rod 24 is fixedly connected to a semicircular plate 20, and the end of the semicircular plate 20 away from the moving rod 24 is fixedly connected to an extension frame 21.
[0034] In the present invention, the surface of the semicircular plate 20 contacts the inner wall of the semicircular groove 16, that is, the semicircular plate 20 is inserted into the semicircular groove 16. When the protective frame 10 of the present invention moves upward, it pushes the force-bearing plate 22 to contact the inner wall of the tunnel. At this time, the force-bearing plate 22 will enter the interior of the groove 11 as the protective frame 10 moves. When moving, the force-bearing plate 22 will push the bottom of the triangular plate 23 to expand. When expanding, the triangular plate 23 pushes the moving rod 24 to move toward the inside of the semicircular groove 16. When moving, the moving rod 24 pushes the extension frame 21 toward the outer end of the protective frame 10 through the semicircular plate 20, thereby increasing the protection area of the protective frame 10. The semicircular plate 20 is located at the end of the moving rod 24 away from the triangular plate 23, and the force-bearing plate 22 is located above the protective frame 10.
[0035] In the present invention, one end of the moving rod 24 away from the triangular plate 23 passes through the protection frame 10 and extends to the inside of the semicircular groove 16 , and one end of the extension frame 21 close to the semicircular plate 20 contacts the end of the protection frame 10 .
[0036] In the present invention, the stabilizing component 7 includes an elastic rod 30, the top of the elastic rod 30 is fixedly connected to the top of the inner wall of the protective frame 10, the bottom of the elastic rod 30 is fixedly connected to a connecting rod 33, the end of the connecting rod 33 is hinged to a tripod 31, the end of the tripod 31 is hinged to a right-angle plate 32, the right-angle plate 32 is slidably connected in the sliding hole 14, the end of the right-angle plate 32 away from the tripod 31 is fixedly connected to a slide plate 34, one end of the slide plate 34 extends out of the bottom plate 1 from the slide groove 15, the bottom of the slide plate 34 away from the right-angle plate 32 is fixedly connected to a telescopic plate 35, the bottom of the telescopic plate 35 is fixedly connected to the bottom of the tripod 31, and the bottom of the telescopic plate 35 is fixedly connected to the bottom of the tripod 31. The bottom of the slide plate 34 is fixedly connected with an inclined plate 36, the inclined surface section of which is inclined downward from the telescopic plate 35 toward the bottom plate 1, and the end of the inclined plate 36 corresponding to the bottom plate 1 is a pointed end. The bottom of the slide plate 34 is fixedly connected with an elastic rod 37, and the bottom of the elastic rod 37 is fixedly connected to the top of the inclined plate 36; when the hydraulic rod 13 is in a fully retracted state, the right-angle plate 32 abuts against the side wall of the sliding hole 14 near the edge of the bottom plate 1. At this time, the end of the slide plate 34 completely extends out of the bottom plate 1 through the sliding groove 15, and the inclined plate 36 is located on the outside of the circular hole plate 2, and the lower side of the inclined plate 36 abuts against the ground.
[0037] In the present invention, there are two tripods 31, and the two tripods 31 are symmetrically arranged with the connecting rod 33 as the center. When the protective frame 10 of the present invention moves upward, the elastic rod 30 pulls the connecting rod 33 to move. When the connecting rod 33 moves, the end of the tripod 31 is pulled to shrink. When the tripod 31 shrinks, the slide plate 34 is pulled to move toward the inside of the slide groove 15 through the right-angle plate 32. When the slide plate 34 moves, it pushes the inclined plate 36 to move at the bottom of the circular hole plate 2 through the telescopic plate 35. When the inclined plate 36 is aligned with the roller, the inclined plate 36 is pulled to move. When the surface of the wheel 4 contacts, the inclined plate 36 uses the pulling force of the upward movement of the hydraulic rod 13 to squeeze the surface of the roller 4. The inclined plate 36 squeezes the roller 4 to prevent the roller 4 from rolling when the protective frame 10 moves upward, thereby improving the stability of the protective frame 10 in protecting the tunnel. The surface of the right-angle plate 32 contacts the inner wall of the sliding hole 14 and extends to the inside of the slide groove 15. The surface of the slide plate 34 is slidably connected to the inner wall of the slide groove 15, and the top of the inclined plate 36 contacts the bottom of the circular hole plate 2.
[0038] When in use, the circular hole plate 2 arranged at the bottom of the bottom plate 1 limits the positioning ring 3, and the positioning ring 3 limits the roller 4. The bottom plate 1 is adjusted in position by the roller 4, which improves the convenience of the bottom plate 1 during adjustment and avoids the operator from carrying it. When the bottom plate 1 moves to the inside of the tunnel, the hydraulic rod 13 is started to move upward. When the hydraulic rod 13 moves upward, it pushes the protective frame 10 to contact the inner wall of the tunnel through the mounting plate 12. The protective frame 10 is used to squeeze the inner wall of the tunnel to prevent the rock inside the tunnel from falling off due to loosening. When the protective frame 10 moves upward, it pushes the force-bearing plate 22 to contact the inner wall of the tunnel. At this time, the force-bearing plate 22 will enter the inside of the groove 11 with the movement of the protective frame 10. When moving, the force-bearing plate 22 will push the bottom of the triangular plate 23 to expand. When the triangular plate 23 expands, it pushes the moving rod 24 to the semi-circular groove 11. The circular groove 16 moves inside, and the moving rod 24 pushes the extension frame 21 to move toward the outer end of the protective frame 10 through the semicircular plate 20 when moving, so as to increase the protection area of the protective frame 10. When the protective frame 10 moves upward, the elastic rod 30 pulls the connecting rod 33 to move. When the connecting rod 33 moves, the end of the tripod 31 is pulled to shrink. When the tripod 31 shrinks, the slide plate 34 is pulled to move toward the inside of the slide groove 15 through the right-angle plate 32. When the slide plate 34 moves, it pushes the inclined plate 36 to move at the bottom of the circular hole plate 2 through the telescopic plate 35. When the inclined plate 36 contacts the surface of the roller 4, the inclined plate 36 uses the pulling force of the hydraulic rod 13 moving upward to squeeze the surface of the roller 4. The inclined plate 36 squeezes the roller 4 to avoid the rolling of the roller 4 when the protective frame 10 moves upward, thereby improving the stability of the protective frame 10 in protecting the lane.
[0039] The preferred embodiments of the present invention disclosed above are only used to help illustrate the present invention. The preferred embodiments do not describe all the details in detail, nor do they limit the invention to the specific implementation methods described. Obviously, many modifications and changes can be made according to the content of this specification. This specification selects and specifically describes these embodiments in order to better explain the principles and practical applications of the present invention, so that those skilled in the art can understand and use the present invention well. The present invention is limited only by the claims and their full scope and equivalents.
Claims
1. A tunnel support system, comprising a bottom plate (1), characterized in that: The bottom of the bottom plate (1) is fixedly connected to a circular hole plate (2), the inner wall of the circular hole plate (2) is rotatably connected to a positioning ring (3), the inner wall of the positioning ring (3) is rotatably connected to a roller (4), and the top of the bottom plate (1) is provided with a supporting component (5); The supporting component (5) comprises a hydraulic rod (13), the bottom of the hydraulic rod (13) is fixedly connected to the top of the base plate (1), the top of the hydraulic rod (13) is fixedly connected to a mounting plate (12), the end of the mounting plate (12) is fixedly connected to a protective frame (10), the top of the protective frame (10) is provided with a groove (11), the end of the protective frame (10) is provided with a semicircular groove (16), the end of the base plate (1) is provided with a slide groove (15), the top of the base plate (1) is provided with a slide hole (14), the end of the protective frame (10) is provided with an extension component (6), and the surface of the base plate (1) is provided with a stabilizing component (7).
2. A tunnel support system according to claim 1, characterized in that: The number of the circular hole plates (2) is two, and the two circular hole plates (2) are symmetrically arranged with the bottom plate (1) as the center. The bottom of the roller (4) extends to the outer end of the bottom of the circular hole plate (2). The number of the rollers (4) is four, and the four rollers (4) are arranged in two groups, and the number of each group is two.
3. A tunnel support system according to claim 1, characterized in that: The number of the slide grooves (15) is two, and the two slide grooves (15) are symmetrically arranged with the bottom plate (1) as the center. The slide hole (14) and the slide groove (15) are connected to each other. The number of the semicircular grooves (16) is two, and the two semicircular grooves (16) are symmetrically arranged with the groove (11) as the center.
4. A tunnel support system according to claim 1, characterized in that: The extension component (6) comprises a force-bearing plate (22), the bottom of the force-bearing plate (22) is fixedly connected to a spring (25), the bottom of the spring (25) is fixedly connected to the bottom of the inner wall of the groove (11), the bottom of the force-bearing plate (22) is hinged to a triangular plate (23), the bottom of the triangular plate (23) is hinged to a moving rod (24), the end of the moving rod (24) is fixedly connected to a semicircular plate (20), and the end of the semicircular plate (20) away from the moving rod (24) is fixedly connected to an extension frame (21).
5. A tunnel support system according to claim 4, characterized in that: The surface of the semicircular plate (20) contacts the inner wall of the semicircular groove (16), the semicircular plate (20) is located at one end of the moving rod (24) away from the triangular plate (23), and the force-bearing plate (22) is located above the protective frame (10).
6. A tunnel support system according to claim 5, characterized in that: One end of the moving rod (24) away from the triangular plate (23) penetrates the protective frame (10) and extends to the inside of the semicircular groove (16), and one end of the extension frame (21) close to the semicircular plate (20) contacts the end of the protective frame (10).
7. A tunnel support system according to claim 1, characterized in that: The stabilizing component (7) comprises an elastic rod (30), the top of which is fixedly connected to the top of the inner wall of the protective frame (10), the bottom of which is fixedly connected to a connecting rod (33), the end of which is hinged to a tripod (31), the end of which is hinged to a right-angle plate (32), the end of which is fixedly connected to a slide plate (34) away from the tripod (31), the bottom of which is fixedly connected to a telescopic plate (35), the bottom of which is fixedly connected to an inclined panel (36), the bottom of which is fixedly connected to an elastic rod (37), the bottom of which is fixedly connected to the top of the inclined panel (36).
8. A tunnel support system according to claim 7, characterized in that: The number of the tripods (31) is two, and the two tripods (31) are symmetrically arranged with the connecting rod (33) as the center. The surface of the right-angle plate (32) contacts the inner wall of the sliding hole (14) and extends to the inside of the sliding groove (15). The surface of the sliding plate (34) is slidably connected to the inner wall of the sliding groove (15), and the top of the inclined plate (36) contacts the bottom of the circular hole plate (2).