CNC machining center monitoring device for automobile parts

By installing workpiece high-definition surveillance cameras, environmental high-definition surveillance cameras, intelligent control modules and security department controllers on the CNC machining center, real-time monitoring of parts processing conditions and environment is achieved, and the problem of the inability to effectively monitor the existing technology is solved and the effectiveness of the machining center is improved.

CN120017792APending Publication Date: 2025-05-16ANHUI DINGYAN INTELLIGENT TECHNOLOGY CO LTD
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Patent Information

Application Number
CN202510009795.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-01-03
Publication Date
2025-05-16

AI Technical Summary

Technical Problem

The existing CNC machining center cannot effectively monitor the processing conditions and processing environment of parts, resulting in unsatisfactory use.

Method used

A monitoring device for automotive parts CNC machining center is designed, and the workpiece high-definition surveillance camera, environmental high-definition surveillance camera, intelligent control module and security department controller are used to realize real-time monitoring of the processing conditions and environment of parts.

Benefits of technology

Through this device, the processing conditions and environment of parts can be effectively monitored, the effectiveness of the use of the CNC machining center is improved, and the processing quality and safety are ensured.

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Patent Text Reader

Abstract

The invention discloses an automobile part CNC machining center monitoring device, and particularly relates to the technical field of automobile part machining, the automobile part CNC machining center monitoring device comprises a workpiece high-definition monitoring camera, an environment high-definition monitoring camera is arranged on the front side of the workpiece high-definition monitoring camera, and a fixing frame is arranged on the outer side of the environment high-definition monitoring camera; a lighting lamp is fixedly installed at the bottom of the workpiece high-definition monitoring camera, a support is fixedly installed at the bottom of the workpiece high-definition monitoring camera, a mounting plate is welded to the bottom end of the support, a plurality of mounting screws are arranged on the mounting plate, and the output end of the workpiece high-definition monitoring camera is connected with an image recognition module. Through the arrangement of the workpiece high-definition monitoring camera, the environment high-definition monitoring camera, the intelligent control module, the security part controller and other structures, the machining condition of a part and the machining environment condition of the part can be effectively monitored, and the actual use effect of the machining system is ideal.
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Description

Technical Field

[0001] The present invention relates to the technical field of automobile parts processing, and more specifically, to a monitoring device for a CNC processing center of automobile parts. Background Art

[0002] The processing of automobile parts is a complex and delicate process involving multiple links and multiple processes. There are many types of automobile parts, mainly including engine parts, transmission system parts, brake system parts, steering system parts, etc. CNC machining centers are frequently used equipment in the processing of automobile parts. They can quickly process automobile parts, but during use, they cannot effectively monitor the processing conditions of parts and the processing environment of parts, which makes the use of existing CNC machining centers unsatisfactory.

[0003] Therefore, there is an urgent need for a monitoring device for a CNC machining center of automotive parts to solve the above problems. Summary of the invention

[0004] In order to overcome the above-mentioned defects of the prior art, an embodiment of the present invention provides a monitoring device for a CNC machining center of automotive parts. By providing a workpiece high-definition monitoring camera, an environment high-definition monitoring camera, an intelligent control module, a security unit controller and other structures, the present invention can effectively monitor the processing conditions of parts and the processing environment conditions of parts, so that the actual use effect of the present invention is more ideal, so as to solve the problems raised in the above-mentioned background technology.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a monitoring device for a CNC machining center of automobile parts, comprising a workpiece high-definition monitoring camera, an environment high-definition monitoring camera is arranged on the front side of the workpiece high-definition monitoring camera, a fixing bracket is arranged on the outside of the environment high-definition monitoring camera, a lighting lamp is fixedly installed on the bottom of the workpiece high-definition monitoring camera, a bracket is fixedly installed on the bottom of the workpiece high-definition monitoring camera, a mounting plate is welded on the bottom end of the bracket, a plurality of mounting screws are arranged on the mounting plate, an output end of the workpiece high-definition monitoring camera is connected to an image recognition module, an output end of the image recognition module is connected to an intelligent control module, an input end of the intelligent control module is connected to a facial recognition module, an input end of the intelligent control module is connected to a light intensity sensor, and the intelligent The input end of the control module is connected to a power supply, the output end of the intelligent control module is connected to an alarm controller, the output end of the alarm controller is connected to an alarm buzzer, the output end of the alarm controller is connected to an alarm flashing light, the connection end of the intelligent control module is connected to a WiFi module, the input end of the WiFi module is connected to a workpiece image cloud storage, the input end of the WiFi module is connected to a facial information cloud storage, the connection end of the WiFi module is connected to a security department controller, the output end of the security department controller is connected to a security department monitoring display screen, the output end of the security department controller is connected to a security department alarm, the input end of the security department controller is connected to a security department card punching machine, the input end of the security department card punching machine is connected to a security IC card, and the input end of the security department controller is connected to a power supply module; The light intensity sensor is used to detect the ambient brightness around the workpiece high-definition monitoring camera and the environment high-definition monitoring camera, and transmit the detection results to the intelligent control module for processing; The workpiece high-definition monitoring camera is used to take processing photos of the workpiece and transmit the photos to the image recognition module for processing; The environmental high-definition monitoring camera is used to take facial photos of people appearing around the CNC machining center and transmit the photos to the facial recognition module for processing; The image recognition module is used to recognize the processed photos of the workpiece taken by the workpiece high-definition monitoring camera, and transmit the recognition results to the intelligent control module for processing; The facial recognition module is used to recognize facial photos of people appearing around the CNC machining center taken by the environmental high-definition monitoring camera, and transmit the recognition results to the intelligent control module for processing; The workpiece image cloud storage is used to store standard images of workpieces and provide them for the intelligent control module to retrieve and use; The facial information cloud storage is used to store pictures of people's faces and provide them to the intelligent control module for retrieval and use.

[0006] In a preferred embodiment, the environment high-definition monitoring camera is fixedly mounted on the workpiece high-definition monitoring camera via a fixing bracket.

[0007] In a preferred embodiment, the input end of the facial recognition module is connected to the output end of the environmental high-definition monitoring camera, and the intelligent control module is configured as a single-chip microcomputer.

[0008] In a preferred embodiment, the light intensity sensor is fixedly mounted on a workpiece high-definition monitoring camera, and the alarm controller is configured as a single-chip microcomputer.

[0009] In a preferred embodiment, the security unit controller is configured as a single chip microcomputer.

[0010] Technical effects and advantages of the present invention: The present invention is provided with structures such as a workpiece high-definition monitoring camera, an environment high-definition monitoring camera, an intelligent control module and a security controller, so that the present invention can effectively monitor the processing conditions of parts and the processing environment conditions of parts, making the actual use effect of the present invention more ideal. BRIEF DESCRIPTION OF THE DRAWINGS

[0011] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0012] Figure 2 It is a system diagram of the present invention.

[0013] Figure 3 It is a circuit diagram of the intelligent control module of the present invention.

[0014] Figure 4 It is a schematic diagram of the security unit controller circuit of the present invention.

[0015] Figure 5 It is a schematic diagram of the alarm controller circuit of the present invention.

[0016] The accompanying drawings are marked as follows: 1. Workpiece high-definition monitoring camera; 2. Environment high-definition monitoring camera; 3. Fixing bracket; 4. Lighting lamp; 5. Bracket; 6. Mounting plate; 7. Mounting screws; 8. Light intensity sensor; 9. Facial recognition module; 10. Image recognition module; 11. Intelligent control module; 12. Power supply; 13. Alarm controller; 14. Alarm buzzer; 15. Alarm flashing light; 16. WiFi module; 17. Workpiece image cloud storage; 18. Facial information cloud storage; 19. Security department controller; 20. Security department monitoring display screen; 21. Security department alarm; 22. Security department time clock; 23. Security IC card; 24. Power supply module. DETAILED DESCRIPTION

[0017] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0018] As attached Figure 1 , Attachment Figure 2 , Attachment Figure 3 , Attachment Figure 4 and attached Figure 5As shown, the present invention provides a monitoring device for a CNC machining center of automobile parts, comprising a workpiece high-definition monitoring camera 1, a high-definition environmental monitoring camera 2 is arranged on the front side of the workpiece high-definition monitoring camera 1, a fixing frame 3 is arranged on the outer side of the high-definition environmental monitoring camera 2, a lighting lamp 4 is fixedly installed on the bottom of the workpiece high-definition monitoring camera 1, a bracket 5 is fixedly installed on the bottom of the workpiece high-definition monitoring camera 1, a mounting plate 6 is welded at the bottom end of the bracket 5, and a plurality of mounting screws 7 are arranged on the mounting plate 6, an output end of the workpiece high-definition monitoring camera 1 is connected to an image recognition module 10, the image recognition module is a core component of computer vision technology, which is used to understand and interpret image content and convert image data into meaningful information, an output end of the image recognition module 10 is connected to an intelligent control module 11, an input end of the intelligent control module 11 is connected to a facial recognition module 9, the facial recognition module is a biometric recognition technology, which uses a camera to capture and analyze the features of a human face, such as the shape, size, position and other information of eyes, mouth, nose and other parts, so as to identify the identity of a person, an input end of the intelligent control module 11 is connected to a light intensity sensor 8, and an input end of the intelligent control module 11 is connected to a light intensity sensor 8. A power source 12 is connected, the output end of the intelligent control module 11 is connected to an alarm controller 13, the output end of the alarm controller 13 is connected to an alarm buzzer 14, the output end of the alarm controller 13 is connected to an alarm flashing light 15, and the connection end of the intelligent control module 11 is connected to a WiFi module 16. The WiFi module is also called a serial port Wi-Fi module, which belongs to the Internet of Things transmission layer. Its function is to convert the serial port or TTL level into an embedded module that meets the Wi-Fi wireless network communication standard, with a built-in wireless network protocol IEEE802.11b.gn protocol stack and TCP / IP protocol stack. The input end of the WiFi module 16 is connected to a workpiece image cloud storage 17, the input end of the WiFi module 16 is connected to a facial information cloud storage 18, the connection end of the WiFi module 16 is connected to a security department controller 19, the output end of the security department controller 19 is connected to a security department monitoring display screen 20, the output end of the security department controller 19 is connected to a security department alarm 21, the input end of the security department controller 19 is connected to a security department card punching machine 22, the input end of the security department card punching machine 22 is connected to a security IC card 23, and the input end of the security department controller 19 is connected to a power supply module 24; The light intensity sensor 8 is used to detect the ambient brightness around the workpiece high-definition monitoring camera 1 and the environment high-definition monitoring camera 2, and transmit the detection result to the intelligent control module 11 for processing; The workpiece high-definition monitoring camera 1 is used to take processing photos of the workpiece and transmit the photos to the image recognition module 10 for processing; The environmental high-definition monitoring camera 2 is used to take facial photos of people appearing around the CNC machining center and transmit the photos to the facial recognition module 9 for processing; The image recognition module 10 is used to recognize the processed photos of the workpiece taken by the workpiece high-definition monitoring camera 1, and transmit the recognition results to the intelligent control module 11 for processing; The facial recognition module 9 is used to recognize facial photos of people appearing around the CNC machining center taken by the environmental high-definition monitoring camera 2, and transmit the recognition results to the intelligent control module 11 for processing; The workpiece image cloud storage 17 is used to store standard images of workpieces and provide them to the intelligent control module 11 for retrieval and use; The facial information cloud storage 18 is used to store pictures of people's faces and provide them to the intelligent control module 11 for retrieval and use.

[0019] The environment high-definition monitoring camera 2 is fixedly mounted on the workpiece high-definition monitoring camera 1 via a fixing frame 3 .

[0020] The input end of the facial recognition module 9 is connected to the output end of the environmental high-definition monitoring camera 2, and the intelligent control module 11 is set to a single-chip microcomputer. The single-chip microcomputer is an integrated circuit chip that uses ultra-large-scale integrated circuit technology to integrate a central processing unit CPU with data processing capabilities, random access memory RAM, read-only memory ROM, multiple I / O ports and interrupt systems, timers / counters and other functions into a small and complete microcomputer system on a silicon chip.

[0021] The light intensity sensor 8 is fixedly mounted on the workpiece high-definition monitoring camera 1, and the alarm controller 13 is configured as a single-chip microcomputer.

[0022] The security controller 19 is configured as a single chip microcomputer.

[0023] The model of the single chip microcomputer is set to M68HC16, the model of the facial recognition module 9 is set to MF0 K210, the model of the image recognition module 10 is set to AR0230, and the model of the WiFi module 16 is set to TLN13UA06.

[0024] The specific implementation method is as follows: when using the present invention, the light intensity sensor 8 can detect the ambient brightness around the workpiece high-definition monitoring camera 1 and the environment high-definition monitoring camera 2, and transmit the detection result to the intelligent control module 11 for processing; the workpiece high-definition monitoring camera 1 can take processing photos of the workpiece, and transmit the photos to the image recognition module 10 for processing; the environment high-definition monitoring camera 2 can take facial photos of people appearing around the CNC machining center, and transmit the photos to the facial recognition module 9 for processing; the image recognition module 10 can recognize the processing photos of the workpiece taken by the workpiece high-definition monitoring camera 1, and transmit the recognition results to the intelligent control module 11 for processing; the facial recognition module 9 can recognize the facial photos of people appearing around the CNC machining center taken by the environment high-definition monitoring camera 2, and transmit the recognition results to the intelligent control module 11 for processing; the workpiece picture cloud storage 17 Standard pictures of workpieces can be stored and provided to the intelligent control module 11 for retrieval and use. The facial information cloud storage 18 can store pictures of people's faces and provide them to the intelligent control module 11 for retrieval and use. According to the light intensity, the brightness of the lighting lamp 4 can be automatically adjusted to facilitate shooting. Image recognition can identify the appearance of the workpiece. When there are defects in the appearance, the alarm controller 13 can control the alarm buzzer 14 and the alarm flashing light 15 to start, reminding that the workpiece is defective. When the facial recognition module 9 recognizes that non-staff members appear in the working environment, the security department monitoring display screen 20 will display the photo of the person, and the security department alarm 21 will sound at the same time. Then the security guard can go to deal with it. Before that, the security IC card 23 can be swiped to confirm the information of the person going to deal with it. This enables the present invention to effectively monitor the processing conditions of parts and the processing environment conditions of parts, making the actual use effect of the present invention more ideal.

[0025] Working principle of the present invention: Refer to the instruction manual Figure 1 , Attachment Figure 2 , Attachment Figure 3 , Attachment Figure 4 and attached Figure 5 When using the present invention, by providing structures such as a workpiece high-definition monitoring camera 1, an environment high-definition monitoring camera 2, an intelligent control module 11 and a security controller 19, the present invention can effectively monitor the processing conditions of parts and the processing environment conditions of parts, making the actual use effect of the present invention more ideal.

[0026] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified and limited, the terms "installed", "connected", and "connected" should be understood in a broad sense, which may refer to mechanical connection or electrical connection, or internal communication between two components, or direct connection. "upper", "lower", "left", "right", etc. are only used to indicate relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change; Secondly: In the drawings of the embodiments disclosed in the present invention, only the structures related to the embodiments disclosed in the present invention are involved, and other structures can refer to the general design. In the absence of conflict, the same embodiment and different embodiments of the present invention can be combined with each other; Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the protection scope of the present invention.

Claims

1. A monitoring device for a CNC machining center of automobile parts, comprising a workpiece high-definition monitoring camera (1), characterized in that: An environment high-definition monitoring camera (2) is arranged at the front side of the workpiece high-definition monitoring camera (1), a fixing frame (3) is arranged outside the environment high-definition monitoring camera (2), a lighting lamp (4) is fixedly installed at the bottom of the workpiece high-definition monitoring camera (1), a bracket (5) is fixedly installed at the bottom of the workpiece high-definition monitoring camera (1), a mounting plate (6) is welded at the bottom end of the bracket (5), and a plurality of mounting screws (7) are arranged on the mounting plate (6), an output end of the workpiece high-definition monitoring camera (1) is connected to an image recognition module (10), an output end of the image recognition module (10) is connected to an intelligent control module (11), an input end of the intelligent control module (11) is connected to a facial recognition module (9), an input end of the intelligent control module (11) is connected to a light intensity sensor (8), an input end of the intelligent control module (11) is connected to a power supply (12), and an output end of the intelligent control module (11) is connected to an alarm controller ( 13), the output end of the alarm controller (13) is connected to an alarm buzzer (14), the output end of the alarm controller (13) is connected to an alarm flashing light (15), the connection end of the intelligent control module (11) is connected to a WiFi module (16), the input end of the WiFi module (16) is connected to a workpiece image cloud storage (17), the input end of the WiFi module (16) is connected to a facial information cloud storage (18), the connection end of the WiFi module (16) is connected to a security department controller (19), the output end of the security department controller (19) is connected to a security department monitoring display screen (20), the output end of the security department controller (19) is connected to a security department alarm (21), the input end of the security department controller (19) is connected to a security department card punching machine (22), the input end of the security department card punching machine (22) is connected to a security IC card (23), and the input end of the security department controller (19) is connected to a power supply module (24); The light intensity sensor (8) is used to detect the ambient brightness around the workpiece high-definition monitoring camera (1) and the environment high-definition monitoring camera (2), and transmit the detection result to the intelligent control module (11) for processing; The workpiece high-definition monitoring camera (1) is used to take photos of the workpiece being processed, and transmit the photos to the image recognition module (10) for processing; The environmental high-definition monitoring camera (2) is used to take facial photos of people appearing around the CNC machining center, and transmit the photos to the facial recognition module (9) for processing; The image recognition module (10) is used to recognize the processed photos of the workpiece taken by the workpiece high-definition monitoring camera (1), and transmit the recognition results to the intelligent control module (11) for processing; The facial recognition module (9) is used to recognize facial photos of people appearing around the CNC machining center taken by the environmental high-definition monitoring camera (2), and transmit the recognition results to the intelligent control module (11) for processing; The workpiece image cloud storage (17) is used to store standard images of workpieces and provide them to the intelligent control module (11) for retrieval and use; The facial information cloud storage (18) is used to store pictures of people's faces and to provide them to the intelligent control module (11) for retrieval and use.

2. The monitoring device for a CNC machining center of automobile parts according to claim 1, characterized in that: The environment high-definition monitoring camera (2) is fixedly mounted on the workpiece high-definition monitoring camera (1) via a fixing frame (3).

3. The monitoring device for a CNC machining center of automobile parts according to claim 1, characterized in that: The input end of the facial recognition module (9) is connected to the output end of the environmental high-definition monitoring camera (2), and the intelligent control module (11) is configured as a single-chip microcomputer.

4. The monitoring device for a CNC machining center of automobile parts according to claim 1, characterized in that: The light intensity sensor (8) is fixedly mounted on the workpiece high-definition monitoring camera (1), and the alarm controller (13) is configured as a single-chip microcomputer.

5. The monitoring device for a CNC machining center of automobile parts according to claim 1, characterized in that: The security unit controller (19) is configured as a single chip microcomputer.