Intermediate jacking station for prefabricated reinforced concrete jacking pipe

By using hydraulic push cylinders and push mechanisms in the relay room, combined with adjustment mechanisms and drive mechanisms, additional pushing force is provided, the problem of insufficient pushing force in the existing relay room is solved, more efficient pipeline propulsion is achieved, the load of the jack is reduced, the service life is extended, and the deviation or vibration during construction is reduced.

CN120027276APending Publication Date: 2025-05-23HENAN MODERN CONSTR TECH CO LTD
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Patent Information

Application Number
CN202510304925.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-03-14
Publication Date
2025-05-23

AI Technical Summary

Technical Problem

The existing relay room is only powered by a jack, and its capping force is limited, making it difficult to cope with construction needs under long distances or complex geological conditions. Large loads are easily damaged by overload work, increasing maintenance costs, and during the capping process, it is easy to cause structural deviation or vibration due to uneven stress, affecting construction accuracy.

Method used

The relay room for prefabricated reinforced concrete top pipe is connected to the push mechanism through a hydraulic push cylinder, combined with the adjustment mechanism and the driving mechanism, providing additional top feed force, evenly distributing the top feed force, reducing offset or vibration.

Benefits of technology

By providing additional overhead force, the relay room can push the pipeline forward more efficiently, reduce the load on the jack, extend its service life, reduce offset or vibration during construction, and smooth construction under complex geological conditions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an intermediate jacking station for a prefabricated reinforced concrete jacking pipe, relates to the technical field of intermediate jacking stations, and aims at solving the problems that an existing intermediate jacking station only provides power through a jack, the jacking force is limited, the construction requirement under the long-distance or complex geological condition is difficult to meet, the large load is prone to being damaged due to overload work, and the working efficiency is poor. And the maintenance cost is increased. The inner wall of the front connecting pipe is connected with the inner wall of the rear connecting pipe through a pushing mechanism, an adjusting mechanism is arranged beside the pushing mechanism, and the adjusting mechanism is connected with the pushing mechanism. Through the cooperation between the pushing mechanism and the adjusting mechanism, extra jacking force can be provided, the relay station is helped to more efficiently push a pipeline to advance, the auxiliary pushing mechanism shares part of the jacking force, the load of the jack is reduced, the service life of the jack is prolonged, the auxiliary pushing mechanism can uniformly distribute the jacking force, and the jacking efficiency is improved. The offset or vibration of the intermediate jacking station in the jacking process is reduced, and the pushing mechanism can provide stronger jacking force.
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Claims

1. A relay room for prefabricated reinforced concrete jacking pipe, comprising a front pipe joint (1), a rear pipe joint (2), and a hydraulic push cylinder (3), wherein the front pipe joint (1) and the rear pipe joint (2) are connected via the hydraulic push cylinder (3), and the hydraulic push cylinders (3) are connected via a connecting ring (4), characterized in that: The inner walls of the front pipe (1) and the rear pipe (2) are connected via a pushing mechanism, and an adjustment mechanism is provided next to the pushing mechanism. The adjustment mechanism is connected to the pushing mechanism, and the adjustment mechanism is controlled by a driving mechanism. The driving mechanism drives the adjustment mechanism to change, thereby starting the pushing mechanism. A fixing ring (9) is provided on the hydraulic push cylinder (3), and the fixing ring (9) is slidably connected to the adjustment mechanism.

2. A relay room for prefabricated reinforced concrete jacking pipe according to claim 1, characterized in that: The pushing mechanism comprises a front push plate (5) and a front rack (6), a rear push plate (7) and a rear rack (8); the front push plate (5) is arranged at the rear end of the inner wall of the front pipe (1); the rear push plate (7) is arranged at the front end of the inner wall of the rear pipe (2); and the front push plate (5) and the rear push plate (7) are both provided with a plurality of groups and arranged in a ring array; a front rack (6) is provided on the outer wall of the front push plate (5); and a rear rack (8) is provided on the outer wall of the rear push plate (7); the front rack (6) and the rear rack (8) are arranged in an up-and-down manner; and teeth are provided on the opposite surfaces of the front rack (6) and the rear rack (8); an adjusting gear (14) is provided between the front rack (6) and the rear rack (8); the adjusting gear (14) is connected to the adjusting mechanism, and the adjusting gear (14) is driven by a motor.

3. A relay room for prefabricated reinforced concrete jacking pipe according to claim 2, characterized in that: The adjustment mechanism comprises an adjustment member (11), a perforation (12), a support plate (13), and an adjustment gear (14); a telescopic rod (10) is provided on the inner wall of the fixing ring (9); the adjustment member (11) is an arc-shaped member, and a perforation (12) matching the telescopic rod (10) is provided on the adjustment member (11); two groups of symmetrical support plates (13) are provided on the end surface of the adjustment member (11); the support plate (13) is rotatably connected to the adjustment gear (14); a motor driving the adjustment gear (14) is mounted on the adjustment member (11); the adjustment members (11) are arranged in a ring array; and the use state of the adjustment members (11) is controlled by the driving mechanism.

4. A relay room for prefabricated reinforced concrete jacking pipe according to claim 3, characterized in that: The driving mechanism comprises a driving motor (19), a driving gear (18), an adjustment hole (17), an adjustment ring (16), and an adjustment rod (15); the adjustment rod (15) is arranged on the outer wall of the adjusting member (11); the adjustment hole (17) is arranged on the adjustment ring (16); and a plurality of groups of the adjustment holes (17) are arranged in a circular array; the adjustment rod (15) and the adjustment hole (17) are matched with each other and are slidably connected therebetween; teeth are arranged on the inner wall of the adjustment ring (16); the driving motor (19) is mounted on the inner wall of the rear pipe (2); and a driving gear (18) is arranged on the driving shaft of the driving motor (19); the driving gear (18) and the teeth are meshed with each other.

5. A relay room for prefabricated reinforced concrete jacking pipe according to claim 3, characterized in that: A damper is provided between the two groups of telescopic rods (10), the damper is provided on the inner wall of the fixing ring (9), and the telescopic end of the damper is connected to the adjusting member (11).